Hydraulic Mining Shovel

6040AC (e-drive) with CAMP/SIL and BCS4

04. E-Motor and Powertrain

Dixio Torrez - 2014

Superstructure Service Training

Oil Cooler Module Hydraulic Oil Tank

Pump
Drive
Gearbox

Coupling

Electric
Motor
Batteries

Control Cabinet High Voltage

400V Switch Cabinet
Switch Cabinet
2
6040AC Power Train Service Training

3
 Electric Motor Service Training

Grease Bearings all 4000hrs 80gr. (Motor running) Remove cover

all 40.000hrs and
clean grease out.

Remove cover all 40.000hrs

and clean grease out.

4
Coupling Service Training

5
Pump Drive Gearbox Service Training

6
Pump Dive Gearbox Service Training

7
Pre Chamber Lubrication Service Training

8
Pump Assembly Service Training

Gearbox
Circulation 2 Hydraulic
3 Swing Pumps Cooling Pumps
Pump
(Center)

2 Hydraulic Cooling
Fan Dirve Pumps

2 Hydraulic
Cooling Pumps

Servo Pumps
(duo pump)

4 Main Pumps

9
 Gearbox Oil Cooling System < 55C Service Training

Cold Gearbox Oil [G] Oil Temperature

Thermostat Valve
Hot Gearbox Oil 55 70C

[T]

[D]
0,5 bar
Pressure
Switch
Radiator
[A]

1,0 bar
Check Valve [R]
[B]

Contamination Contamination
Switch - Pump Indicator
Cooling Pump [E] [F] [H]

[C]

Filter
10
 Gearbox Oil Cooling System > 55C Service Training

Cold Gearbox Oil [G] Oil Temperature

Thermostat Valve
Hot Gearbox Oil 55 70C

[T]

[D]
0,5 bar
Pressure
Switch
Radiator
[A]

1,0 bar
Check Valve [R]
[B]

Contamination Contamination
Switch - Pump Indicator
Cooling Pump [E] [F] [H]

[C]

Filter
11
Gearbox Cooling System Service Training

12