Hydraulic Mining Excavator

CAT 6060

04. Engine and Pump Drive Caterpillar 3512C

Matthias Aust - 2012

Engine Module CAT 3512C Service Training

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Engine Alternatives Service Training

2x CAT 3512 C 2x QSK 45

Total rated net power 2240 kW 2240 kW

acc. to ISO 3046/1 ; SAE J 1349 3000 HP @ 1800 rpm 3000 HP @ 1800 rpm

Peak torque per engine 7130 Nm 6409 Nm

@ 1500 rpm @ 1500 rpm

Max. altitude without power 3048 m a.s.l. 4267 m a.s.l.

reduction
Specific fuel consumption 212 g kW/h 206 g kW/h
@ 1800 rpm @ 1800 rpm

Fuel consumption
at 60% engine utilization 329 l/h 320 l/h
at 70% engine utilization 384 l/h 373 l/h

Emission certification US EPA CARB, US EPA CARB,

TIER 2 TIER 1
Fuel tank capacity 11160 l 11160 l

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CAT 3512C Bucyrus Setup Service Training

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CAT 3512C Service Training

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CAT 3512C Bucyrus Setup Service Training

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CAT 3512C Service Training

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CAT 3512C Bucyrus Setup Service Training

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CAT 3512C Service Training

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CAT 3512C - Engine Mounting Service Training

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CAT 3512C - Fuel System Service Training

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Air Intake System - CAT Service Training

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Engine Cooling System - CAT 3512C Service Training

Coolant

Coolant

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Engine Cooling System - CAT 3512C Service Training

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Engine Cooling System - CAT 3512C Service Training

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Engine Cooling System ECM Controlled Service Training

Case Drain

Tank

HP 0-280 bar

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Overview Engine cooling Service Training

Engine Coolant
Temperature
via SAE J1939

650 150 mA

Engine Cooling Fan Drive Pump

Intake Manifold
min. Flow max. Flow
Temperature
via SAE J1939

700
Low Speed level Fan
(Engine Coolant 89C)
600 (Intake Manifold 56C)
Controller OutputCurrent (mA)

500

400
Engine Coolant
Intake Manifold
300

200
High Speed level Fan
(Engine Coolant 99C)
100 (Intake Manifold 62C)

0
-100 -50 0 50 100 150 200
Temperature (C)

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Exhaust System - CAT Service Training

Repair any exhaust leaks and replace all covers which have been fitted to the turbochargers
and mufflers. The covers are fitted to reduce the possibility of ignition of atomized oil from
possible leaks. Do not leave these covers off during machine operation.

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CAT 3512C and Gearbox Service Training

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Pump Drive Gearbox Service Training

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Pump Drive Gearbox Service Training

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Pump Drive Gearbox Service Training

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Pre Chamber Lubrication Service Training

New: Version with 2 return hoses!!!

Between each of the pumps and the pump

drive gearbox is the drive chamber.
The drive chamber is filled with oil to
lubricate the pump shaft spline and seals.
The Chambers are now are now flood filled
from a reservoir mounted on the firewall
above the gearboxes.

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Gearbox Cooling System Scheme Service Training

0,5 bar
Pressure Switch

1,0 bar Radiator

3 mm
Check Valve Orifice
with Bypass

Filter

6 bar Check Valve

Cold Gearbox Oil

Cooling Pump
Hot Gearbox Oil

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Gearbox Oil Cooling - RH Service Training

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Gearbox Oil Cooling - Radiators Service Training

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Engine Module Hydraulic Side Service Training

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Pump Assembly - LH Side Service Training

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Pump Assembly LH Side Service Training

Gearbox Servo
Cooling Pump Auxiliary
Swing
Pump Servo
Pump
Pump

Engine
Fan Drive
Pump

Swing
Charge
Pump

Oil Cooling
Pumps

4
Main
Pumps

3
2
Main
Pumps

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More Information? Service Training

Hey Fellows,

Please find more Information

in the Technical Handbook!
Caterpillar

Chapter 6: Drive Unit

Chapter 7.4: Pump Gearboxes

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