Modeling of heat transfer and flow patterns in a Mechanically pumped
Loop Heat Pipe operating in Microgravity: Parametric Analysis with ANSYS
FLUENT Md Shujan Ali University of Nevada Reno
Sophisticated temperature control in outer space is essential for NASA space
operations in order to maintain stable temperature suitable for human activity, and high-powered electronics. Current state of the art is single phase cooling loop. There is demand of more cooling power without a significant increase in size or weight of the cooling loop. Mechanically pumped Loop Heat Pipes offer the solution of required thermal management with light-weight, precision, energy efficiency and long distance heat transfer ability. The major components in this system are Evaporator, Condenser, a mechanical pump and transport lines. Loop Heat Pipe is a heat transfer device which utilize evaporation/condensation of the working fluid and fluid is circulated through the capillary pumping of the porous wick situated in the evaporator. Most of the Heat transfer in this system occurs via the process of phase change. Since the phase change occurs in Evaporator and Condenser, it is the primary focus for the two phase cooling loop design. In this proposed mechanically pumped two-phase cooling loop, the added pump will provide capabilities to reach the distributed heat loads while controlling the temperature to produce an isothermal surface, and compensate for the lack of bouncy force in microgravity condition. Evaporator is the most important and sophisticated component of the system. This work is focused on flow patterns and heat transfer in the evaporator wick structure. In a Loop Heat Pipe, thermal and Hydrodynamic mechanisms between its various components are strongly coupled in a complex manner. As an example, pressure dynamics and temperature instabilities, are sometimes found experimentally after changes in operational conditions. These instabilities can lead to various types of failure, like evaporator wick dry-out, Temperature oscillations, inferior performance, which should be avoided. Steady state models are useful to predict LHP performance for change of various parameters. Flow patterns and heat transfer in the LHP evaporator for various working fluid, flow rate of working fluid, wick material, porosity and permeability of wick, heat flux, value and orientation of gravity, groove geometry and groove orientation is studied. In this work, a CFD model has been developed to predict performance of LHP due to change in these parameters. The evaporator wick is modeled as 2D, and symmetry is employed to simplify the problem. The Volume of Fluid (VOF) model in ANSYS Fluent version 17.0 was modified using a User Defined Function (UDF) to calculate mass transfer between the liquid and vapor phases in the interface. Lee model was used to calculate the mass flux due to evaporation and condensation at the interface. The results of this model will be validated against existing literature. The evaporator wick was modeled as a 1 cm 3 domain in ANSYS FLUENT. The geometry was created using ANSYS DesignModeler, and Mesh was created using ANSYS Meshing. Pressure based solver and SIMPLE [Semi-Implicit Method for Pressure-Linked Equations] algorithm are used throughout all the simulations. One of the parameters is changed, when the others are kept constant to observe effects of the changing parameter on the overall LHP performance. Steel (thermal conductivity 16) and stainless steel (thermal conductivity 202) are tested to observe effect of wick material or thermal conductivity of the wick. Wick porosity of 40% and 60% was simulated, and it was observed that increasing porosity enables better circulation of working fluid and more evaporative cooling. In ANSYS FLUENT permeability is modeled as viscous resistance which is inverse of permeability. Wick viscous resistance of 1e11 and 1e13 was investigated. Working fluid flow rate of 1e-6 Kg/s and 1e-4 Kg/s was tested, and it was observed that flow rate must be tuned precisely to get desired evaporative cooling. Temperature of the evaporator cooling plate for heating loads ranging from 6W/cm 2 to 10W/cm2 is obtained, and this is compared with that for single phase cooling loop. Selection of working fluid depends on the systems operating pressure and desired cooling effect. The LHP will be simulated for water and ammonia. The shape of vapor pillars can facilitate escape of vapor from wick to vapor groove while delivering same amount of evaporative cooling. Vapor pillars shaped as square and trapezoid will be simulated to observe their contribution to the overall system performance. Elevation and tilt (value of gravitational acceleration g) is an important parameter for LHP operations, and this LHP is targeted to work in microgravity. So, the LHP is simulated for gravity (g=9.81 m/s 2), no gravity (no g), and flip gravity (g=-9.81 m/s2, evaporator is kept upside down) condition. In LHP evaporator, heat transfer is largely due to evaporation only. Effect of condensation inside the porous wick is also simulated, and it is observed that effect of condensation is negligible. Modelling of LHP using ANSYS FLUENT facilitate better visualization, and help to observe the flow patterns and Temperature field throughout the whole domain. This work will give detail insight about effect and importance of each parameters on the overall LHP system performance. The overall objective of this work is to study thermal and Hydrodynamic mechanisms of LHP, and facilitate future works related to design and applications of related technology.
Ministry of Higher Education And Scientific Research Al-Muthanna University College of Engineering Department of Chemical Engineering Taylor-prandtl modification mass transfer