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The effect of prior-austenite grain size and transformation temperature on nodule size and colony size
of hypereutectoid steels containing 1 pct carbon with different levels of vanadium and silicon was
investigated. Specimens of the various steels were thermally processed at various temperatures ranging
from 900 °C to 1200 °C and transferred to salt bath conditions at 550 °C, 580 °C, and 620 °C to
examine the structural evolution of pearlite. The heat-treatment work showed that for only the
hypereutectoid steel without vanadium there was a continuous grain boundary cementite network,
the thickness of which increased with increasing reheat temperature. Analysis of the thermally processed
hypereutectoid steels also indicated that the prior-austenite grain size and transformation temperature
controlled the nodule size, while the colony size was dependent on the latter only.
A.M. ELWAZRI, Research Associate, and S. YUE, Professor, are with II. EXPERIMENTAL PROCEDURE
the Department of Metals and Materials Engineering, McGill University,
Montreal, PQ, Canada H3A 2B2. Contact e-mail: abdelbaset.el-wazri@mcgill.ca A. Material
P. WANJARA, Research Officer, is with the Aerospace Manufacturing
Technology Centre, Institute for Aerospace Research, National Research
Three hypereutectoid steels (A, B, and C) with varying sil-
Council of Canada, Montreal, PQ, Canada H3T 2B2. icon, vanadium, and nitrogen contents were prepared at CAN-
Manuscript submitted May 14, 2004. MET Materials Technology Laboratory (Ottawa, ON, Canada),
(b)
Fig. 2—Typical microstructure of a microalloyed hypereutectoid steel show-
ing (a) the pearlite colonies and nodules, which have been delineated in
(b) using a thick white line to define the pearlite nodule boundary and a
thin line to define a pearlite colony boundary within the nodules.
Fig. 4—True stress-strain curves of steels A through D obtained by CCC
testing. Arrows labeled 1 and 2 represent the first and second deviations.
(c) (d)
Fig. 7—Optical micrographs showing the microstructure of steel D: (a) austenitized at 900 °C, salt bath at 550 °C; (b) austenitized at 900 °C, salt bath at
580 °C; (c) austenitized at 900 °C, salt bath at 620 °C; and (d) austenitized at 1200 °C, salt bath at 620 °C.
Table II. Thickness of the Continuous Cementite Network presence of vanadium carbides, in small quantities, at the
in Steel D prior-austenite grain boundaries, with the majority of these
being precipitated in the grain boundary ferrite. This occur-
Heat-Treated
Heat Transformation Thickness of rence of vanadium carbide precipitation has then been sug-
Treatment (°C) Temperature (°C) Cementite Network gested by Han et al.[24] to have a twofold effect on grain
boundary cementite formation. An effect of the vanadium
1200 620 25.5 3 m
carbide formation on the austenite grain boundary is the local
580 20.5 2 m
550 16.8 2 m depletion of carbon that reduces its diffusion along the bound-
900 620 20.0 3 m ary to the cementite particles, thereby inhibiting their rapid
580 19.9 3 m growth into the boundary.[14] An additional effect of the car-
550 14.0 2 m bon being coupled into precipitation is a concomitant pro-
motion of ferrite nucleation and growth, which aids further
in inhibiting the continuance of grain boundary cementite.
The findings of this current work also suggest an influence
difficulty for cold forming operations, such as drawing, since of silicon on the effectiveness of vanadium microalloy addi-
the brittle cementite layer provides an easy crack path for tions to refine structural characteristics in hypereutectoid steels.
fracture.[3,12–14,17] The ability to restrict the grain boundary In particular, it was observed that a high content of silicon
cementite network from linking through vanadium micro- (0.99 pct) provided a slight decrease in the prior-austenite
alloying has been attributed to an increase in the driving grain size even at a low vanadium level (0.078 pct), as illus-
force for carbide nucleation in the presence of vanadium, trated by the finer grain size of steel B as compared to A in
which leads to additional carbide nuclei at austenite grain Figure 6. In the work of Han[25] and Wada et al.,[26] the addi-
boundaries.[5,23] Moreover, Han et al.[24] have observed the tion of silicon was determined to decrease the solubility of
(c) (d)
Fig. 8—Optical micrographs showing the microstructure of steel A: (a) austenitized at 1200 °C, salt bath at 620 °C; (b) austenitized at 1200 °C, salt bath
at 550 °C; (c) austenitized at 900 °C, salt bath at 620 °C; and (d) austenitized at 900 °C, salt bath at 550 °C.
Fig. 9—FESEM images showing the microstructure of steels A and C austenitized at 1200 °C and transformed at 620 °C.
vanadium carbide particles in both austenite and ferrite by austenite and ferrite phases.[13] In addition, the lower vanadium
raising the carbon activity. This suggests that in the presence carbide solubility in the presence of silicon suggests that
of silicon, vanadium carbide formation is promoted in the precipitation can occur at higher austenitizing temperatures.
Fig. 11—Effect of reheat temperature on the nodule size for the hypereu- Fig. 12—Effect of prior-austenite grain size on the nodule size for the
tectoid steels A through D processed at a transformation temperature of hypereutectoid steels A through D processed at a transformation temperature
620 °C. of 620 °C.
This would promote austenite grain size refinement as observed materials and processing parameters on the prior-austenite
in the present work with the vanadium microalloyed steels grain size. In particular, the austenitizing temperature deter-
having different silicon contents. mines the size of the prior-austenite grains, whose bound-
aries in turn provide nucleation sites for the pearlite nodules.
Hull et al.[8,11] have reported that the nucleation rate of pearlite,
D. Heat-Treatment Effect on Nodule Size hence nodule diameter, is very sensitive to the variation in
To examine the influence of thermal processing on pearlite prior-austenite grain size. Therefore, for a specific transfor-
nodule characteristics, the size of the nodules was plotted as mation temperature, which dictates the number of nucleation
a function of the reheat temperature, as shown in Figure 11 sites for pearlite formation, the nodule size should be directly
for the various hypereutectoid steels (A, B, C, and D) at a related to prior-austenite grain size, the interdependence of
specific transformation temperature of 620 °C. By comparing which is plotted in Figure 12.
the behaviors of steels A and D, it can be observed that, at It is then not surprising that in the plots of nodule size as
a given transformation condition, the addition of vanadium a function of the transformation temperature, as illustrated
enables a reduction in the nodule size for a particular reheat in Figures 13 and 14 for steels D and A, respectively, four
temperature. Further reductions in the pearlite nodule size independent curves were assembled according to prior-
were observed with increasing silicon and vanadium contents, austenite grain size. Between 550 °C and 620 °C, a linear
as shown in Figure 11 for steels B and C, respectively. The relationship between nodule size and transformation tem-
progressive decrease observed for the nodule size with perature was observed for all the hypereutectoid steels
decreasing reheat temperature and increasing vanadium or sil- reheated to temperatures between 900 °C to 1200 °C.
icon additions may be inherently related to the effects of these This dependence of the nodule size on the transformation