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Users Guide
Version: 5
Sitescan D-10+ & D-20+ Users Guide
Page i
Sitescan D-10+ & D-20+ Users Guide ~ Contents
Contents
1 How to Use This Users Guide.............................................................................. 1
1.1 Typographical Conventions ....................................................................... 2
2 Disclaimers and Notices ...................................................................................... 3
2.1 Specific Warnings..................................................................................... 3
2.2 General Warnings .................................................................................... 3
2.3 Operator Training .................................................................................... 3
2.4 Testing Limitations ................................................................................... 4
2.5 Critical Operating Factors .......................................................................... 4
2.5.1 Calibration of the Sound Velocity ........................................................... 4
2.5.2 Transducer (Probe) Zero Procedure ....................................................... 4
2.5.3 Flaw Detection Calibration .................................................................... 4
2.5.4 Effects of Temperature on Calibration .................................................... 5
2.5.5 Transducer Condition ........................................................................... 5
2.5.6 Use of Couplant ................................................................................... 5
2.6 Disclaimer of Liability ............................................................................... 6
2.7 Electromagnetic Compatibility ................................................................... 6
3 Quick Start ........................................................................................................ 7
3.1 Front Panel.............................................................................................. 7
3.2 Flaw Detection ........................................................................................ 13
3.3 Thickness Gauging .................................................................................. 14
3.4 Sitescan D-10+ & D-20+ Memory............................................................. 15
3.4.1 Reset to factory defaults ..................................................................... 15
3.4.2 Clearing the Memory ........................................................................... 15
4 Detailed Menu Description ................................................................................. 17
4.1 Menu Tree.............................................................................................. 17
4.2 Main Menu ............................................................................................. 19
4.2.1 Main Menu Selection ........................................................................... 19
4.3 CAL Menu .............................................................................................. 20
4.3.1 Calibration Menu ................................................................................ 20
4.3.2 Amplifier Menu ................................................................................... 20
4.3.3 TX Menu ............................................................................................ 21
4.3.4 GATE1 & GATE2 Menus ....................................................................... 21
4.3.5 Auto-Cal Menu ................................................................................... 22
4.4 MEAS Menu ............................................................................................ 23
4.4.1 Measurement Menu ............................................................................ 23
4.4.2 TRIG ................................................................................................. 24
4.4.3 PROBE Menu ...................................................................................... 24
4.4.4 T-COMP ............................................................................................. 25
4.4.5 BSCAN (Optional Feature) ................................................................... 25
4.4.6 AGC (Automatic Gain Control) .............................................................. 26
4.4.7 TCG Time Corrected Gain Menu (D-20+ Only) ....................................... 27
4.4.8 Distance Amplitude Correction (DAC) Menu (Optional Feature) ............... 28
4.4.9 AWS Menu (Optional Feature).............................................................. 29
4.4.10 API Menu (Optional Feature) ............................................................... 30
4.4.11 DGS/AVG (Optional Feature) ................................................................ 31
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Sitescan D-10+ & D-20+ Users Guide ~ Contents
4.5 MEMORY Menu ....................................................................................... 33
4.5.1 PANEL Memory Menu .......................................................................... 33
4.5.2 A-LOG Memory Menu .......................................................................... 34
4.5.3 REF Menu .......................................................................................... 34
4.5.4 B-LOG Memory Menu .......................................................................... 35
4.5.5 T-LOG Mode - Off Mode ...................................................................... 36
4.5.6 T-LOG Mode - Logging Mode ............................................................... 36
4.5.7 T-LOG Menu - Review Mode ................................................................ 36
4.6 UTIL Menu ............................................................................................. 37
4.6.1 MENU Menu ....................................................................................... 37
4.6.2 VIDEO Menu ...................................................................................... 37
4.6.3 MISC Menu ........................................................................................ 38
4.6.4 PRINT Menu ...................................................................................... 38
4.6.5 CLOCK Menu ...................................................................................... 39
4.6.6 U-KEYS Menu ..................................................................................... 39
4.7 Storage & Recall of Calibration Setups ...................................................... 41
4.7.1 To store a panel set:........................................................................... 41
4.7.2 Thumbnail Viewer ............................................................................... 42
4.7.3 To recall a panel set: .......................................................................... 42
4.7.4 To delete a panel set: ......................................................................... 42
4.7.5 Adding NOTES to PANEL, A-LOG and B-LOG sets ................................... 43
4.7.6 Using the Optional Keyboard ............................................................... 44
4.7.7 Entering License Key to Activate Options .............................................. 45
5 Flaw Testing ..................................................................................................... 47
5.1 Basic Flaw Testing .................................................................................. 47
5.2 Flaw Testing Calibration .......................................................................... 48
5.3 TCG Operation (D-20+ Only) ................................................................... 51
5.4 DAC Operation (Optional Feature) ............................................................ 53
5.5 Weld Inspection Using the AWS Menu (Optional Feature) ........................... 56
5.6 Evaluating Pipe Imperfections ~ API 5UE (Optional Feature) ...................... 59
5.7 DGS/AVG Operation (Optional Feature) ..................................................... 62
5.7.1 Theory .............................................................................................. 62
5.7.2 DGS/AVG Frequency, NFL and ERS ...................................................... 63
5.7.3 DGS/AVG T-Loss, Ref dB and Mat dB.................................................... 64
5.7.4 DGS/AVG dVK, REF TYPE and REFSIZE ................................................. 65
5.7.5 DGS/AVG Calibration (SET SIG) ........................................................... 66
5.7.6 Adjustment ........................................................................................ 67
5.7.7 Measurement ..................................................................................... 69
5.8 Weld Inspection Using Trigonometry Mode ............................................... 70
5.9 B-Scan Measurement Technique .............................................................. 72
5.9.1 Overview ........................................................................................... 72
5.9.2 Configuring B-Scan Measurement Mode ................................................ 72
5.9.3 Using B-Scan Mode ............................................................................. 73
5.10 Temperature Compensation ..................................................................... 75
5.10.1 Overview ........................................................................................... 75
5.10.2 The Calculation .................................................................................. 75
5.10.3 Configuring Temperature Compensation ............................................... 75
5.10.4 Using Temperature Compensation ....................................................... 76
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Sitescan D-10+ & D-20+ Users Guide ~ Contents
5.11 Flank Flank Measurement Mode............................................................. 78
5.11.1 Overview ........................................................................................... 78
5.11.2 Setting up Flank - Flank Mode.............................................................. 78
5.11.3 Using Flank - Flank Mode .................................................................... 79
6 A-LOG, A-Scan Storage ...................................................................................... 80
6.1.1 To Store An A-Scan: ........................................................................... 80
6.1.2 Thumbnail Viewer ............................................................................... 81
6.1.3 To Recall an A-Scan: ........................................................................... 81
6.1.4 To Delete a Stored A-Scan................................................................... 82
6.1.5 REF, Reference Waveform Comparisons ............................................... 82
6.1.6 To Recall an A-Scan as a Reference Waveform: ..................................... 82
6.1.7 Peak Echo & Hold Dynamics ................................................................ 83
7 B-Log, B-Scan Storage ....................................................................................... 85
8 Thickness Gauging ............................................................................................ 87
8.1 Basic Thickness Gauging .......................................................................... 87
8.2 Auto-Cal ................................................................................................. 90
8.3 TCG for Reliable Gauging ......................................................................... 91
8.4 Advanced Thickness Mode - Initial Overview ............................................. 92
8.5 Thickness Logging Without Advanced Thickness ........................................ 92
8.6 Using Advanced TLOG Mode .................................................................... 93
8.6.1 Setting up an inspection plan on the DFD ............................................. 93
8.6.2 Thickness Logging .............................................................................. 98
8.6.3 Review Mode ................................................................................... 100
8.6.4 B-Scans .......................................................................................... 101
8.6.5 Old Readings .................................................................................... 102
8.6.6 Sequence Mode ................................................................................ 103
8.6.7 Customised Row / Column Titles ........................................................ 104
9 Upgrading to Version 3 Software ...................................................................... 105
9.1 FPGA Version: ...................................................................................... 105
9.2 Memory Stores: .................................................................................... 105
10 Battery ........................................................................................................... 106
10.1 Battery Cautions ................................................................................... 106
10.2 Battery Charging ................................................................................... 108
Charging Caution ............................................................................................ 108
11 Interface Connections...................................................................................... 110
11.1 USB ..................................................................................................... 110
11.2 Composite Video ................................................................................... 110
12 Features of the Sitescan D-10+ & D-20+ .......................................................... 111
Functional Testing Methods ................................................................................. 111
13 Specifications.................................................................................................. 112
14 Warranty ........................................................................................................ 114
Index .................................................................................................................... 115
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Sitescan D-10+ & D-20+ Users Guide ~ How to Use This Users Guide
Page 1
Sitescan D-10+ & D-20+ Users Guide ~ How to Use This Users Guide
Page 2
Sitescan D-10+ & D-20+ Users Guide ~ Disclaimers and Notices
Page 3
Sitescan D-10+ & D-20+ Users Guide ~ Disclaimers and Notices
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Sitescan D-10+ & D-20+ Users Guide ~ Disclaimers and Notices
Page 5
Sitescan D-10+ & D-20+ Users Guide ~ Disclaimers and Notices
Page 6
Sitescan D-10+ & D-20+ Users Guide ~ Quick Start
3 Quick Start
3.1 Front Panel
The main control on the front of the unit is the scroll-wheel that is used to navigate
through the menus and to adjust parameters this, along with the OK key in the middle of
the wheel allows quick and intuitive navigation.
Moving your finger in a clockwise direction moves the top line menu selection to the right
or increases a selected parameter. Moving your finger in an anticlockwise direction moves
the top line menu selection to the left or decreases a selected parameter. The right arrow
moves the top menu selection right by one increment at a time, the left arrow moves it
left by one increment. The down arrow moves down the four parameter boxes on the
right of the display while the up arrow moves up. When a parameter is selected by a
quick press of the OK button the up and down arrows move up and down the drop-down
list; if a parameter is selected by holding the OK button down for more than 2 seconds
then the up and down arrows change the value by small increments while the right and
left arrows change the value by a bigger increment.
The sensitivity of the Scroll-Wheel is calibrated each time the D-10+ or D-20+ is turned
on and takes into account the environment that it is in; it is important to keep your hand
away from the vicinity of the Scroll-Wheel when turning the unit on.
If the Scroll-Wheel sensitivity becomes erratic then it is possible to re-calibrate it be
pressing the HELP button; once the initial help screen is shown the calibration is
complete. Press the HELP button again to exit help and continue to operate the D-10+ or
D-20+.
In certain circumstances it is possible to set the sensitivity to a value that constantly
causes the Scroll-Wheel to be erratic; in this instance restoring factory settings will set the
sensitivity to a workable value. See Reset to factory defaults on page 15 for details.
The remaining front panel controls consist of a series sealed, pressure sensitive, tactile
buttons that have specific functions assigned to them; the exception to this are the four
"user" buttons that can be assigned to any menu item or a list of useful features. A more
detailed description of each button is shown below followed by an overview of the front
panel:
When the term highlighted is used, it refers to text with a bright background and dark
letters which is the selected item.
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Sitescan D-10+ & D-20+ Users Guide ~Quick Start
Power on & off push button for switching the instrument on and off.
Operates as a toggle.
N.B Random lines or characters may be displayed for a second or two after
switch on, before the memory is initialized, this is normal.
This button is used to select one of the main menu items (CAL, MEAS,
OK MEMORY and UTIL) once they have been highlighted using the arrows. It
is also used to select a parameter that has been highlighted using the
arrows A short press will show the drop-down list (if available) while a
long press will select the parameter so that it can be changed using the
arrows.
These buttons move the highlighted cursor along the top of the screen left
and right to the sub menu to be selected, they are also used to make large
increment changes to a selected parameter. These are momentary buttons
with no repeat. The parameter boxes along the right hand side of the
screen change as the sub menu is selected.
This button moves the selection of the parameter boxes on the right of the
screen up, it is also used make small increment changes to a selected
parameter. In the case of transducer Zero or Delay, it moves the signals
to the right. This is a momentary button with no repeat.
This button moves the selection of the parameter boxes on the right of the
screen down, it is also used make small increment changes to a selected
parameter. In the case of transducer Zero or Delay, it moves the signals
to the left. This is a momentary button with no repeat.
MENU This button is used to navigate "up" through the menu structure. If a
parameter is selected then pressing the MENU button once will take you
back to the major menu item while pressing it twice will display the 4 main
menu levels (CAL, MEAS, MEMORY and UTIL) on the right hand side of
the screen. The MENU button can be pressed at any time
GATE This button takes you directly to the GATE menu and turns on the gate in
positive trigger mode and highlights the START parameter box.
dB This button caused the GAIN parameter to be highlighted so that the scroll-
wheel can then adjust the value. Pressing the button again highlights the
REF parameter, pressing for a third time selects the gain step size.
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Sitescan D-10+ & D-20+ Users Guide ~ Quick Start
FREEZE Press this button once to select freeze mode for the A-Scan display. This is
PEAK a useful feature for holding an echo for evaluation. When in this mode, a
box is highlighted showing FREEZE below the graticule.
Pressing the button a second time selects the trail (persistence) mode which
acts in a similar way to peak mode (see below) but instead of the envelope
remaining on the display it disappears over time. The decay time of the
envelope can be adjusted by selecting TRAIL in the MISC menu in the
UTIL main menu only when the display is in trail mode.
Pressing the button a third time selects peak mode, which holds and
updates all echoes on the display during inspection. This feature allows an
envelope or echo dynamic pattern to be drawn on the screen with the "live"
signal shown within, which is useful for angle beam inspection to locate the
peak signal. When in this mode, a box is highlighted showing PEAK below
the graticule as sown below:
Pressing the key again invokes the Hold mode that captures the current A-
Scan in white allowing a comparison to be made with the live A-Scan that is
shown in green. When this mode is selected a box is highlighted showing
HOLD as shown below:
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Sitescan D-10+ & D-20+ Users Guide ~Quick Start
Pressing the button a fourth time returns the A-Scan display to normal
mode. This is a momentary button with no repeat action.
Any of the freeze, peak or hold modes can be exited quickly by pressing and
holding the FREZE / PEAK key.
FULL The full screen button is used to toggle between showing the A-Scan on the
SCREEN full display and showing it with the menus and parameter boxes as shown
below:
Full display is useful for maximising the size of the A-Scan while performing
inspections. While in full screen mode the user can still change the gain in
the normal way and use the FREEZE/PEAK button; all other buttons are
disabled.
These four USER buttons can be assigned to any parameter on the
1 Sitescan D-10+ & D-20+. To use this function simply select the parameter
. that you want to assign to the button and then hold down the user button
until you see the following message:
.
In addition the following quick access functions can be assigned from the
U-KEYS parameter in the UTILS menu: USER, N/A, AUTO 80,
QSAVE-A, WHEEL-LOCK, +/- 6Db, GAIN UP, GAIN DN,
GAINSTEP, SNG/DBL, CLR TMIN and CLR PEAK
This button is a shortcut to the PANEL storage list enabling the quick recall
RECALL
or saving of the current panel settings .
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Sitescan D-10+ & D-20+ Users Guide ~ Quick Start
This button selects the help menu which overlays the display. The help
HELP
menu explains how the Sitescan D-10+ & D-20+ operate with a choice of
three options:
USER button 1: Basic operation
USER button 2: Calibration procedure
USER button 3: Active menu
Pressing the MENU or HELP button again at any point in the help screens
returns the display to normal mode. The help screen also displays the
instrument serial number as well as the software, FPGA, USB and keyboard
versions.
T/R BNC or LEMO connector is the transmitter and receiver socket used for
single transducers or as the transmitter only for twin or dual transducer
operation.
R BNC or LEMO connector is the receiver socket used for twin or dual
transducer operation.
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Sitescan D-10+ & D-20+ Users Guide ~Quick Start
Selects panel
memory list Displays context
specific help
On/Off Switch
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Sitescan D-10+ & D-20+ Users Guide ~ Quick Start
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Sitescan D-10+ & D-20+ Users Guide ~Quick Start
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Sitescan D-10+ & D-20+ Users Guide ~ Quick Start
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Sitescan D-10+ & D-20+ Users Guide ~Quick Start
3. Press the OK button to clear the Sitescan D-10+ or D-20+s memory, or the MENU
button to leave the memory alone.
4. If the choice was to delete the memory the following dialogue will be displayed:
5. Once the clear operation has completed, we have to wait for the memory to become
writable in this case the following dialogue is displayed for up to 2 minutes:
6. Once this has completed the Sitescan will ask to confirm standard settings in Metric
or Imperial, as described in section 3.4.1 Reset to factory defaults.
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Sitescan D-10+ & D-20+ Users Guide ~ Detailed Menu Description
PANEL
MENU
VEL DEPTH NOTES SELECT
CAL
VIDEO
MODE
MEAS
MISC
DAMPING HUD ACTION CLICK
TX
NUMERIC
GATE1
READING STORE #
GATE 2 ANGLE LOCATION T-LOG
PROBE
DIST2 OFF
START ON OFF
ACCEPT OFF TIME
% FSH OFF HOURS
MODE
NUMERIC
CLOCK
+-% TOL
AGC
MINS
SET
ON FILE DATE
% FSH LOCATION DATE
+-% TOL READING MONTH
T-LOG
MODE
ACTION YEAR
OFF STORE
DRAW DELETE USER
CURSOR FILE N/A
MODE
TCG
USER 2 GAIN UP
DAC USER 3 GAIN DN
USER 4 GAINSTEP
AWS SNG/DBL
CLR TMIN
API CLR PEAK
AWS VIS
AVG/DGS
API VIS
D-20+ Feature Only
Optional Feature
Page 17
Sitescan D-10+ & D-20+Users Guide ~ Detailed Menu Description
When The Sitescan D-10+ & D-20+ is switched on, an information screen is displayed
momentarily showing the instrument serial number and software version number while a
self-test is performed as shown below:
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Sitescan D-10+ & D-20+ Users Guide ~ Detailed Menu Description
Note: The REF/GAIN box always appears at the bottom right of the screen and can be
selected using the dB button and then changed using the Scroll-Wheel or the and
keys.
Throughout the Pressing the OK
menus there are button quickly shows
parameter boxes a drop-down list as
that have a thick shown here:
line underneath
them as shown Press the OK button
here: again to remove the
drop-down list after
the required value
has been selected.
Press and hold the
OK to select the
parameter allowing
fine adjustments to
be made.
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Sitescan D-10+ & D-20+Users Guide ~ Detailed Menu Description
DETECT Used to set the display mode for the desired rectification of
the signals from FULL (rectified full wave), RF ( un-
rectified), -VE HW (negative half-wave) and +VE HW
(positive half-wave)
REJECT Used to remove low level noise from the A-Trace. Reject is
suppressive and is adjustable from 0 up to 50% of full
screen height. The REJECT LED is lit when a reject is
active.
SMOOTH When SMOOTH is selected the signal is displayed as an
envelope. When FILL is selected the area under the trace
is filled.
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Sitescan D-10+ & D-20+ Users Guide ~ Detailed Menu Description
4.3.3 TX Menu
PRF MAX
Used to set the maximum pulse repetition frequency.
Selectable values are from 35 to 1,000 in 5Hz steps. Lower
values will reduce ghosting and noise echoes.
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Sitescan D-10+ & D-20+Users Guide ~ Detailed Menu Description
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Sitescan D-10+ & D-20+ Users Guide ~ Detailed Menu Description
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Sitescan D-10+ & D-20+Users Guide ~ Detailed Menu Description
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Sitescan D-10+ & D-20+ Users Guide ~ Detailed Menu Description
4.4.4 T-COMP
This menu allows the user configure Temperature Compensation mode. It is used to
compensate the readings for high temperature applications.
MODE Choose between OFF or ON. ON activates temperature
compensation mode. It replaces the Beam path distance
(:) with a (TC:) in the measurement line and the HUD.
CAL Allows the user to set the temperature of the calibration
block. The units are either C in metric or F in imperial
MAT Allows the user to set the temperature of the material under
inspection. The units are either C in metric or F in imperial
k Allows the operator to set the k value temperature
coefficient of the material under inspection. The default
value is the coefficient for steel. The value is different
between C and F.
4.4.5 BSCAN (Optional Feature)
This menu allows the user to configure and control the BSCAN measurement technique.
MODE Choose between OFF or ON. ON activates the B-Scan panel
and begins collecting data to display the B-Scan.
LOS MODE This option allows the choice between STOP and
CONTINUE, it determines what the Sitescan should do
when a Loss Of Signal occurs. When set to stop the B-Scan
does not record No Reading values, whereas when set to
continue it does.
SPEED Allows the operator to select the update rate of the B-Scan.
This value loosely represents samples per second.
N.O.S Allows the operator to select the Number Of Samples
present in the B-Scan.
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Sitescan D-10+ & D-20+Users Guide ~ Detailed Menu Description
To Use:
Set Gate 1 +ve, to a height of, say 10% or 20% FSH and ensure that the signal
will cross the gate.
Ensure that MEAS mode is anything but MONITOR
For poor surface conditions, adjust the +-% TOL to increase the tolerance of
variation in the signal before the gain is adjusted
When a signal is present in Gate 1 and a suitable measurement mode is selected
the gain will be automatically adjusted to bring the signal to the specified height
on the screen.
NOTES:
When the Sitescan D-10+ & D-20+ is switched on the AGC is turned OFF.
The gain value that is last set by AGC remains when AGC is switched off.
If the gate level is above the user defined %FSH, AGC is internally inhibited.
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Sitescan D-10+ & D-20+ Users Guide ~ Detailed Menu Description
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Sitescan D-10+ & D-20+Users Guide ~ Detailed Menu Description
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Sitescan D-10+ & D-20+ Users Guide ~ Detailed Menu Description
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Sitescan D-10+ & D-20+Users Guide ~ Detailed Menu Description
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Sitescan D-10+ & D-20+ Users Guide ~ Detailed Menu Description
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Sitescan D-10+ & D-20+Users Guide ~ Detailed Menu Description
CURSOR Select than use the and keys to move the selection
over the echo and press OK. The Sitescan 150 will calculate
the sensitivity and draw the curve on the screen
CURSOR Toggles the width of the selection cursor between THICK -
25 pixels (default) and THIN - 5 pixels, for more accurate
selection of peaks.
MODE: ON Mode in which DGS/AVG is on.
TRIGGER Used to select either the GATE or the CURVE as the
measurement reference
ERS Used to set the Equivalent Reflector Size.
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Sitescan D-10+ & D-20+ Users Guide ~ Detailed Menu Description
NOTES Shows the notes associated with the stored calibration set.
The bottom of the window shows the controls used to
navigate around the notes and to make changes:
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Sitescan D-10+ & D-20+Users Guide ~ Detailed Menu Description
NOTES Shows the notes associated with the stored A-Log. The
bottom of the window shows the controls used to navigate
around the notes and to make changes:
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Sitescan D-10+ & D-20+ Users Guide ~ Detailed Menu Description
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Sitescan D-10+ & D-20+Users Guide ~ Detailed Menu Description
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Sitescan D-10+ & D-20+ Users Guide ~ Detailed Menu Description
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Sitescan D-10+ & D-20+Users Guide ~ Detailed Menu Description
CURR SET With the print mode in CURR SET, the current calibration
settings, the screen and all notes are sent to the printer
when the OK button is pressed.
A-LOG In the A-Log print mode, all of the stored A-Scans that are
valid will be printed when the OK button is pressed, along
with the calibration settings and notes. This can take
considerable time if the A-Scans memory is full.
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Sitescan D-10+ & D-20+ Users Guide ~ Detailed Menu Description
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Sitescan D-10+ & D-20+Users Guide ~ Detailed Menu Description
Page 40
Sitescan D-10+ & D-20+ Users Guide ~ Detailed Menu Description
Select the STORE # box and by pressing the OK button and a list of all the available
panel memory is displayed as below:
Pressing the RECALL key here will cause the Panel to be recalled as normal otherwise
scrolling up and down or pressing the MENU key will remove the thumbnail view.
Use the Scroll-Wheel or the and to select a desired STORE number from 1 to
100. Note that if a store is empty it has a label of ** STORE EMPTY **, if it is in
use then it has the notes label displayed.
Press the OK button to store the panel settings; the following dialogue is displayed
asking for confirmation:
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Sitescan D-10+ & D-20+Users Guide ~ Detailed Menu Description
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Sitescan D-10+ & D-20+ Users Guide ~ Detailed Menu Description
Each line is 25 characters long, the final NOTES field is 3 lines of 25 characters allowing a
total 75 characters.
The and buttons are used to move the cursor from right to left along a line of text.
The and buttons are used to advance the cursor down to the next line.
To delete a character, position the cursor over it and press the FREEZE PEAK button.
To insert a character space, position the cursor to the right of the desired insert location
and press the FULL SCREEN button.
To select a character from the character map below the notes use the Scroll-Wheel,
pressing the OK button to add the highlighted character to the currently selected position
in the notes.
Once the desired notes have been added or edited, press the MENU button. The text is
now entered but not stored. It is now necessary to store the notes using the methods
outlined in the PANEL and A-LOG sections.
If a stored panel or A-LOG is recalled, its notes will be loaded into the window. The notes
can then be viewed and edited using the same procedure detailed above.
The following shows a completed notes window:
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Sitescan D-10+ & D-20+Users Guide ~ Detailed Menu Description
Page 44
Sitescan D-10+ & D-20+ Users Guide ~ Detailed Menu Description
External Keyboard Key-press Action
Escape Same operation as the front panel Menu Key
Arrow Keys (incl. Num-pad
Same operation as the front panel D-Pad
Arrows)
Quick access to right hand menu bar, F1 = Top
F1 F4
menu / parameter, F4 = Bottom menu / parameter
F5 Same as front panel Help Key
F6 Same as front panel Recall Key
F7 Same as front panel Freeze / Peak Key
F8 Same as front panel Full Screen Key
F9 F12 Same as user keys, F9 = User 1, F12 = User 4
D/d Same as front panel dB key
F/f Same as front panel Freeze / Peak Key
G/g Same as front panel Gate Key
H/h Same as front panel Help Key
R/r Same as front panel Recall Key
S/s Single / Double (toggles TX Mode)
X/x Gain Step function (increments gain step value)
Page Up Adjust Gain Up
Page Down Adjust Gain Down
Enter (incl. Num-pad Enter) Same as front panel OK key
Shift+Enter (incl. Num-pad Enter) Same as press & hold front panel OK key
Insert Allows free entry of numeric parameters.
Backspace Operates as Menu Key.
4.7.7 Entering License Key to Activate Options
The Sitescan software contains the optional features as standard but require a license key
in order to enable them.
License keys can be obtained for the (paid for) optional features by contacting your local
distributor.
The MENU menu can be found under the UTIL menu. Pressing the OK button on the
ADD: OPTION parameter will activate the license key entry panel as shown below:
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Sitescan D-10+ & D-20+Users Guide ~ Detailed Menu Description
Use the scroll wheel to select characters from the key map, pressing the OK key to add to
the currently selected character to the license key entry field.
The user key 1 and user key 2 toggle the navigation mode, 1 is used to navigate they key
map and 2 is used to navigate the entry field. The highlight indicates which is currently
active.
Pressing the HELP key will clear all characters and return the cursor to the beginning of
the field. The FREEZE / PEAK key will delete the character currently under the cursor and
the FULL SCREEN key will insert a space at the currently selected position.
Pressing the MENU key when complete will exit the license key entry panel displaying a
confirmation message whether the license key was accepted or not. If the license key is
accepted the Sitescan will return the main menu and the new option will be available in
the menu system.
The bottom section of the license key entry panel shows the options that are currently
enabled.
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5 Flaw Testing
5.1 Basic Flaw Testing
Reliable flaw detection requires three important considerations:
Proper transducer selection
An accurate reference block of the same material as that being tested with reference
holes representing the orientation and sensitivity desired
Proper calibration of the instrument.
Transducers used for flaw detection are usually of the narrow band variety to provide the
best possible sensitivity to the anticipated discontinuities. In some cases, broadband
varieties are chosen to optimize near or far surface resolution the ability to separate
discontinuities from the front surface or back surface echo. In either case, the frequency
is chosen so that the wavelength in the material is optimized for the orientation and size
of expected discontinuities. The single element contact transducer is used for general-
purpose flaw detection. The angle beam transducer is used for weld inspection, which is
covered in Weld Inspection Using Trigonometry Mode on page 70. Other specialty
transducers including dual and surface wave can be used but these topics are beyond the
scope of the manual.
The next requirement for reliable flaw detection is a calibration or reference block. This
block should be made of the same material as the parts to be inspected. In other words,
it should have the same sound velocity and attenuation characteristics. The calibration
block should have surfaces that mimic the parts to be inspected so that attenuation and
sensitivity characteristic is similar. Most importantly, the calibration block should have a
series of fabricated discontinuities representing those expected to found in the test piece.
That is, the size and orientation of the fabricated discontinuities should match the
expected natural discontinuities in the test piece. In some cases this may mean flat
bottom holes perpendicular to the test surface, side drilled holes parallel to the testing
surface, or in some cases, narrow notches representing planar surfaces parallel or
perpendicular to the testing surface. Fabricated discontinuities must also be placed near
the front and back surface of the calibration block to verify resolution of the transducer
and instrument setting combination.
Finally, it is necessary to establish the proper calibration of the Sitescan D-10+ & D-20+
in order to assure reliable flaw detection.
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The distance between the echoes is shown in the E-E measurement at the bottom of
the display (in this case 125.96). It is unlikely that the value will be exactly correct as
the velocity of sound in the material will not match one of the preset values. Select a
velocity that is close to the material then adjust it so that the exact distance is
obtained as shown below:
Next the calibration needs to take account of the distance between the transducer
crystal and the front face of the transducer by setting the correct ZERO value: From
the MEAS menu change the MODE to DEPTH.
From the GATE1 menu change the START, WIDTH and LEVEL values so that the
gate covers the 6th peak as shown below:
The distance measurement is shown at the bottom of the display (in this case
151.37). From the CAL menu adjust the ZERO value until the correct distance is
shown as below:
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As a final check move the gate across the other echoes to ensure that the correct
distances are shown; From the GATE1 menu adjust the START and LEVEL
parameters so that the gate covers each echo in turn. Check that the correct values
are shown as below:
Now that the Sitescan D-10+ & D-20+ has been calibrated it can be used to perform
inspections using any of the techniques described in the following sections.
For weld inspection using an angle beam transducer, follow the instructions in Weld
Inspection Using Trigonometry Mode on page 70.
For storage and printing of A-Scans, refer to A-LOG, A-Scan Storage on page 80
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Repeat steps 5 and 6 for each additional reference hole in the reference block, being
careful to be consistent with the amount of coupling and transducer pressure. A
maximum of 10 points can be recorded for a TCG curve.
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Press MENU to come out of the adjust parameter then use the key to move to
the MODE box, use the OK button to display the drop down list then use the to
select ON mode then OK again to actually turn TCG on.
NOTE: A TCG curve cannot be drawn while in RF display mode. It should be noted that
the range of TCG is limited by the dynamic range of 40dB.
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Press MENU to come out of the adjust parameter then use the key to move to
the MODE box, use the OK button to display the drop down list then use the to
select ON mode then OK again to actually turn DAC on. The DAC curve will now be
displayed and the other parameters will change to CURVE, TRIGGER and MEAS
Use the OK button to show the drop-down list of available combinations of the DAC
reference curves as shown below:
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To turn off the DAC feature, select the MODE parameter from the DAC menu and press
the OK to display the drop-down list then use the and keys the button until OFF
is indicated, finally press OK again to turn DAC off
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3. Highlight REF % on the menu and set to the desired reference level, usually 80% of
full screen height.
4. Place the probe on the test block and obtain the maximum signal from the reference
indication.
5. Place the cursor over the indication by selecting CURSOR: ADJUST and using the
scroll-wheel.
6. With the signal maximized, press the OK key whilst the ACTION: CAL parameter
is highlighted.
The Sitescan D-10+ or D-20+ is now calibrated to make Indication Rating measurements
in accordance with AWS D1.1-94. To use the AWS mode, do the following:
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1. On the AWS menu, highlight MODE and select ON. Switching AWS on will enable the
AWS HUD at the top of the display, where the live measurements will be displayed.
2. Ensure that the gate and measurement (TRIG) function are operative and properly
adjusted.
3. When the AWS menu is selected and a signal is in the gate, the HUD will show the
resulting AWS measurements as follows:
IR IL RG AF
(Indication Rating = Indication level Reference Gain Attenuation Factor)
Where:
IL: Indication Level The dB setting required to bring an indication to the
reference level.
RG: Reference Gain The dB setting of the calibrated reference indication as a
function of the reference standard and probe being
employed.
AF: Attenuation Factor The attenuation factor required by the AWS standard and is:
Depth in inches minus 1, multiply by 2 and then rounded to
the nearest dB.
IR: Indication Rating The difference in dB between the indication and the
reference gain with attenuation factor correction.
It is not necessary to bring the indication to the reference level to obtain the correct
measurement information as the Sitescan D-10+ & D-20+ adjusts for gain offset.
However, to ensure the best accuracy of calculation, it is advised to adjust the indication
to be above 40% and below 100% of full screen height. In addition, in the AWS mode,
gain offset is shown as +/- dB from reference as opposed to absolute gain.
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Once AWS has been switch to ON mode it is no longer possible to adjust the reference
gain. AWS can be operated in full screen mode, as shown below:
With AWS active it is possible to maximise the screen height by pressing and holding the
FULL SCREEN key, this will remove the HUD but leave AWS active. It is possible to toggle
the screen mode in both normal and full screen modes.
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First turn on GATE1 from the CAL menu and position it on the display so that it will
cover the signal that will be produced by the reference indicator; the height of the gate is
not important. Ensure that the signal will be between 5% and 100% of full screen height.
Select API from the MEAS menu and select ACTIVE PEAK MODE by pressing the
button twice then capture the reference signal and the following display should be
shown:
Once the desired signal is obtained press the OK button whilst the ACTION: CAL
parameter is highlighted and the K factor (a derived factor for calculating depth) is
calculated and displayed as shown:
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Pressing the MENU button will cancel the calibration and return to previous screen this
will also clear the peak envelope. Pressing the OK button will accept the K Factor that has
been calculated and automatically switch the API MODE parameter to ON and puts the
API facility into measurement mode as shown below. The K Factor value is displayed but
cannot be changed.
To take measurements select PEAK mode by pressing the button (a single press is
all that is required when in API mode) and capture the echo dynamic signal; once the
desired signal has been captured press the OK button whilst the ACTION: MEAS
parameter is highlighted. The Imperfection Depth (di) value is calculated and displayed
as shown below:
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The Sitescan D-10+ or D-20+ is automatically put into FREEZE mode once a
measurement has been taken. The resulting di value is shown highlighted in the HUD if
it was unable to calculate the di value, dashes are shown. Once the measurement has
been taken, pressing the OK button releases FREEZE mode and removes the highlight
from the di value to show that it is no longer valid. To take the next measurement
select PEAK mode by pressing the button and repeat the above process.
It is possible to operate API when in FULL SCREEN mode. Whilst in the API menu
press the button; the FREEZE / PEAK button and the OK button work as expected.
With API active it is possible to maximise the screen height by pressing and holding the
FULL SCREEN key, this will remove the HUD but leave API active. It is possible to toggle
the screen mode in both normal and full screen modes. If the table is not shown taking a
measurement will show the table in order to see the result of the measurements, once
freeze mode is released the HUD will disappear again.
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The echo height from a small (much less than sound field width) reflector will be
proportional to its size.
The echo height from a given reflector in the far field (distance from the probe greater
than 2-3 Near Field Lengths (NFL)) will be inversely proportional to the square of its
distance from the probe.
It is therefore possible to define a standard relationship, knowing the basic probe
parameters, which only need be corrected for the sensitivity of the probe by measuring
the response from a known reflector.
The picture shows a general DGS/AVG diagram plotted on logarithmic scales, relative
gain in dB, distance as a multiple of Near Field Lengths, The various curves represent the
signal from an Equivalent Reflector Size (ERS) expressed as a multiple of the effective
probe diameter.
Note that the signal from the back wall echo (infinite reflector) falls off with distance,
rather than with the square of distance.
5.7.2 DGS/AVG Frequency, NFL and ERS
Select the AVG menu, its MODE parameter should be OFF.
Set FREQ and TBVEL from the OFF menu, NFL and DELAY from the SET PRB menu (It is
recommended that figures from specific probe test results, rather than generic data
sheets, be used where possible, as typical manufacturing variations are sufficient to affect
the accuracy of the results.)
Desired test sensitivity (ERS) may also be set now (This can be adjusted later).
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Reference (Calibration) Block Velocity, in meters per second. This parameter is used
internally. It will take the same range of values as the Velocity parameter.
NOTE: This parameter MUST be entered. The Wavelength, which is calculated from this
velocity and the Probe frequency, is critical to the DGS/AVG calculations.
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When using reference reflectors of type SDH, it is essential to select the correct calibration
block velocity (TBVEL). This is because the calculations for the equivalent DSR use the
wavelength of sound that is calculated from the Calibration Block velocity and the probe
frequency.
REFSIZ Reference Reflector Size, diameter in mm
Allows the user to enter the diameter of the reference reflector. The reflector type is set
using the REF TYPE parameter above.
The set will automatically compensate for the varying reflectivity of different reflector
types as specified by the REF TYPE parameter. Thus a 3 mm side drilled hole should be
entered as REF TYPE: SDH and REFSIZ: 3.0
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The instrument will adjust gain as necessary to get a good echo reference and then
perform the necessary sensitivity calculations; the curve will then be drawn and DGS/AVG
will automatically be switched on.
Once DGS/AVG has been switched on it is possible to adjust the curve ERS level (the
instrument will redraw the curve, but a new calibration is not required) and select either
the Curve or Gate as the measurement reference. It is also possible to make adjustments
to the transfer loss parameter (T-LOSS).
5.7.6 Adjustment
When the DGS/AVG has been calibrated it is possible to leave the DGS/AVG menus and
adjust other settings of the instrument, for example range and gate settings.
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Gain may be adjusted with understanding Changing the Gain setting will remove the
correlation with the DGS/AVG curve, so should only be done in accordance with a
specification , for example to compensate for varying material conditions (better done
with the T-LOSS function).
If it is desired to change the gain to give a larger signal (for example at long range) the
REF gain should be adjusted. This will change the curve by an equivalent amount and
preserve the measurement accuracy.
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D Angle
Thickness
B1
B2
These measurements are displayed below the A-Trace on the Sitescan D-10+ & D-20+ as
follows:
Beam path distance B from the central exit point on the transducer to the
discontinuity, the sum of B1 and B2 in double skip mode.
Surface distance S from the central exit point on the transducer to a point
directly above the discontinuity on the test piece. By entering the distance from
the Front of the Probe to the emission point in the PROBE menu, this distance
may be displayed relative to the front of the probe, which is usually more
convenient.
Depth distance D from the surface on which the transducer rests to the
discontinuity.
Depending on the measurement technique being used there is an additional value
displayed on the right of the measurement bar as shown below:
The example shows above the normal height value as a percentage of full screen; in this
case 85%. If DAC is being used then the user has the choice of displaying either dB,
%FHS or %DAC. If DGS/AVG is being used then ERS is displayed in the right hand side.
It is important to note that discontinuities in welds can be discontinuous and can extend
over a distance. The measurements made will, therefore, be close approximations to the
discontinuity if the user properly calibrates the Sitescan D-10+ & D-20+ and uses care to
locate the desired peak amplitude signal to which a measurement is made.
To calibrate and use the trigonometry mode, follow the following instructions:
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Using a suitable IIW or other calibration block, measure and establish the central
sound beam exit point and actual refracted angle for the transducer being used.
Establish the zero and velocity (span) for the transducer and material under test
using the A-CAL procedure described in Auto-Cal on page 90. Use a suitable
calibration block that has two drilled holes representing the thin to thick range of
thickness expected in the test piece. In the MEAS menu set the TRIGGER
parameter to PEAK. As in any ultrasonic thickness measuring method, it is important
that the calibration be performed using a calibration block of the same material as
that being inspected. Alternately, if you know the velocity of sound in the test piece,
you may calibrate using the A-CAL method on a different material and then set the
velocity parameter.
Set the START and WIDTH of Gate1 to encompass the desired testing region.
From the Main menu, select MEAS and place the MODE to TRIG.
Set the TRIGGER parameter to PEAK.
From the PROBE menu select the ANGLE parameter and using the and keys,
set the refracted angle of the transducer measured in step 1 above.
From the TRIG menu select the THICK parameter and using the and keys
dial in the thickness of the test piece. You may have to readjust this parameter if the
test piece had varying thickness and you are using a multiple skip mode of angle
beam testing.
When measuring a discontinuity, position the transducer so as to obtain the
maximum amplitude signal before recording the readings. A typical TRIG mode
display is shown below.
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The speed parameter refers to the update rate (sample rate) of the B-Scan, measured in
Samples per Second.
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The N.O.S parameter refers to the Number of Samples stored in the B-Scan; 250 is the
maximum, with one pixel line per sample.
Once the above parameters have been chosen, B-Scan mode can be switched on. It is
possible to adjust the SPEED and N.O.S with B-Scan mode switched on, however due to
the B-Scans dependence on the values the B-Scan is cleared. The LOS MODE can be
changed without clearing the B-Scan.
5.9.3 Using B-Scan Mode
Switching B-Scan mode on causes the screen to be resized, creating a half-size A-Scan
and showing the B-Scan panel at the bottom. The B-Scan panel depth represents the
range of the A-Scan, with the time-based aspect displayed across the width.
The minimum thickness (depth) in the currently shown B-Scan is displayed in the bottom
left corner.
Shown below is an example B-Scan. The user is expected to select an appropriate
scanning speed related to the SPEED parameter.
Setting the LOS MODE to STOP, when the user wants to stop or pause scanning, one
should simply remove the transducer from the scanning surface.
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Shown below is a scan of a similar surface with the range reduced to 50mm (compared to
100mm on the previous example). This shows a slightly more detailed B-Scan,
highlighting the importance of a correct calibration and setup.
It is possible to use the FREEZE mode functionality to FREEZE the B-Scan as well as the
A-Scan and measurements, as shown below:
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Both temperature parameters and the coefficient parameter are converted when changing
to imperial units (where temperature is assumed to be in Fahrenheit). Popup lists
containing values to quickly select temperature values are available.
Once this feature has been set up measurements are automatically corrected and shown
in both the measurement line and the HUD.
It is imperative that the Sitescan is correctly calibrated before temperature compensation
is switched on. Temperature compensation should be switched off during calibration.
5.10.4 Using Temperature Compensation
Once the calibration procedure has been carried out, temperature compensation can be
switched on. When temperature compensation mode is switched on it should be noted
that a flag is placed in the information line to indicate to the user that Temperature
Compensation is active.
.
Also, as the beam path is corrected, instead of the (:), TC: is shown. This is again to
highlight to the user that they are viewing temperature corrected values.
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height of Gate 2) will be taken from the peak within that gate (which might not be the
same echo).
Some user experience with NDT products is assumed when using this measurement
mode.
5.11.3 Using Flank - Flank Mode
The screenshots below shows a measurements being taken between gates in Flank to
Flank Mode on a piece of steel of different thicknesses.
The screenshots above show two distinctly different measurements, however the user has
not had to adjust Gate 2 between the left and the right examples. It has been
automatically moved into position it can be noted here the difference in gate height. As
described earlier the level of the Gate 2 is dependant on ratio the level of Gate 1 to the
amplitude of the echo passing through the Gate 1 this same ratio is used on the
amplitude of the echo passing through Gate 2 to determine the level of gate 2.
It is possible to use this measurement mode
in TLOG mode.
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Be careful not to store over a valid location unless you want to erase what is there
and replace it with the current A-Scan and settings; if you do want to overwrite the
memory the following dialogue is displayed:
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Pressing the RECALL key here will cause the A-Log to be recalled as normal otherwise
scrolling up and down or pressing the MENU key will remove the thumbnail view.
To return to normal testing mode with the recalled settings, press the FREEZE
PEAK button.
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To remove the reference waveform, select ACTION REF OFF and press the OK
button.
NOTE: When the reference is recalled, no setting parameters are changed. Therefore, if
the RANGE VELOCITY or DELAY are changed, the reference signal will not match the
real time waveform. This means that the RANGE, VELOCITY and DELAY used for
storing the reference waveform in A-LOG must match that used for the comparison of real
time signals to the reference waveform.
6.1.7 Peak Echo & Hold Dynamics
During flaw testing it is sometimes difficult to determine the exact peak of a discontinuity
echo due to its geometry, coupling and surface anomalies and part geometry. The
Sitescan D-10+ & D-20+ incorporates a Peak feature that, while activated, stores all of
the signal excursions on the display.
In addition to providing an effective method of capturing peak echo information, the Peak
mode is useful for crack tip diffraction methods in angle beam weld inspection. In the
case of crack tip diffraction, the extent of a crack type discontinuity can be inferred by the
positional excursions of the signal as it reflects from both tips of a crack. Thus, as the
transducer is moved past the indication, the signals will be filled-in on the display and
the resultant width of the envelope or echo dynamic pattern will infer the crack length.
To use the echo dynamic pattern feature, position the transducer just off one side of the
indication. Press the FREEZE PEAK button twice to activate the Peak mode which is
indicated by a box-displaying PEAK below the graticule. Move the transducer past the
indication to display the envelope pattern. In the case of angle beam testing, it is
advisable to rotate the transducer slightly and move it from side to side while moving
forward past the indication. This will assure the capturing of all amplitude and distance
information. An example of peak echo mode capture is shown below:
The envelope can be changed between outline as shown above and filled-in by selecting
the SMOOTH parameter and switching between SMOOTH and FILL.
To return the display to normal mode, press and hold the FREEZE PEAK button. This
will erase the envelope pattern and return the instrument to the instantaneous mode of
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display. While the display is showing the dynamic echo pattern, it is possible to record
the A-Scan as indicated in A-LOG, A-Scan Storage on page 80. Hold mode is similar to
freeze mode except that it stores the currently displayed waveform as a reference trace
and leaves the live waveform active. This is a quick and useful to way to make
comparisons between echoes.
Hold mode can be activated by pressing the FREEZE PEAK button three times. Pressing
the FREEZE PEAK button again will return the Sitescan D-10+ & D-20+ to its normal
mode of operation.
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It is also possible to review the stored B-Scan on the Sitescan in the same way that an A-
Scan can be reviewed. It is not possible to load a B-Scan as a reference trace though and
like the A-Scan review the B-Scan is lost once freeze mode is released.
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8 Thickness Gauging
8.1 Basic Thickness Gauging
Accurate and reliable thickness gauging requires three important considerations:
a) Proper transducer selection
b) An accurate reference block of the same material as that being tested, and
c) Proper calibration of the instrument.
There are three types of transducers used in ultrasonic thickness gauging, all employing
the straight or longitudinal beam method. The single element contact transducer is used
for general purpose thickness gauging where material thickness is generally expected to
be above 2.5mm. The delay line contact transducer is used for measuring thin material
down to 0.5mm where the surfaces are clean and parallel. The dual element contact
transducer is used for moderately thin materials down to about 1.0mm where the surfaces
may be irregular and not necessarily parallel. The dual transducer is most commonly
used for corrosion thickness inspection where its ability to obtain echoes from a pitted
surface is superior. Nevertheless, dual transducer inspection on corroded materials is
nowhere near as accurate as single element and delay line inspection, due to the nature
of the material under test. In addition, the dual element transducer usually incorporates a
slight included angle on both the transmit and receive side, resulting in a small non-
linearity of the measurements. For this reason, dual transducer thickness testing is
usually calibrated and performed over a limited thickness range.
Regardless of the type of transducer used, it is important that it be specifically designed
for thickness gauging. This means that it must have broadband or highly damped
characteristics that provide a sharp leading edge. Otherwise, amplitude variations of the
signals can cause half-wavelength errors due to smaller build-up
The next requirement for thickness gauging is a calibration or reference block. This block
should be made of the same material as the components to be inspected. In other words,
it should have the same sound velocity and attenuation characteristics. The calibration
block should have parallel machined surfaces representing the thickness range to be
inspected. Although two thicknesses representing the minimum and maximum values are
sufficient for calibration, it is recommended that the calibration block have four sections
covering the range anticipated. This will allow for verification of the calibration.
It is possible to calibrate the Sitescan D-10+ & D-20+ using a generic test block and only
one known sample thickness of the material under inspection. This is a less desirable
method because there is no way of verifying the calibration. With this method, the
calibration would first be performed on the generic test block, which would have three to
four sections covering the expected thickness range. Essentially, calibrating on the
generic block would set the transducer zero point. Then the Sitescan D-10+ & D-20+
Velocity would be adjusted on the known sample of the test material until the thickness
readout matched the known thickness. This established the sound velocity for the test
material.
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Finally, it is necessary to establish the proper calibration of the Sitescan D-10+ & D-20+
in order to assure accurate and reliable thickness testing. The essence of this calibration
is to set the pulser and amplifier characteristics to provide sharp leading edges on the
echoes. The following are the essential steps for basic thickness gauging:
Select the appropriate broadband transducer and calibration block that matches the
material under test.
In the CAL menu, select the proper RANGE and DELAY so those echoes from the
range of thickness can be viewed.
From the AMP menu, set the FREQ to the nominal value of the transducer (D-20+
only) and set the detection mode to RF.
From the TX menu select SINGLE for delay line and single element transducers and
DOUBLE for dual element transducers.
Couple the transducer to a mid-range thickness section on the calibration block and
obtain an echo.
From the AMP menu, set the DETECT parameter to either VE HW or +VE HW,
depending on which half of the RF provides the best half-cycle as determined above.
Adjust the gain to set the echo at about 80 %FSH and increase the REJECT
parameter to remove any undesirable noise from the baseline.
From the GATE1 menu, set the gate to ON +VE and adjust the START and WIDTH
so that the gate encompasses the thickness range of interest. Place the transducer
between the thin and thick area on the calibration block to verify proper coverage.
Adjust the LEVEL parameter to about 30 %FSH.
From the MEAS menu, set the MODE parameter to DEPTH and the TRIGGER
parameter to FLANK.
If desired, set the T-MIN parameter to ON so that the thinnest reading obtained will
be held in the display.
If desired, set the HUD parameter to ON to display the thickness in a large window at
the top right of the display.
To calibrate the Sitescan D-10+ & D-20+ for thickness readings, follow the steps
outlined in Auto-Cal on page 90. Alternately, you can use an iterative process from
the CAL menu of setting the ZERO on the thinnest calibration block sample and the
VELOCITY on the thickest sample. Using this technique, you must repeat ZERO to
VELOCITY several times until the two values are correct.
When using a delay line transducer, there are two modes of measurement:
a) Interface to first return echo, and
b) Multiple echo mode which usually measures from the first to the second return echoes
after the interface echo.
The Sitescan D-10+ & D-20+ with Advanced Thickness provide two multiple echo
measurement modes:
a) Echo Echo (E-E)
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From the MEAS menu, set the MODE to E-E for echo to echo measurement. You
will notice that a second gate bar appears below gate 1 and that its start point is
slightly to the right of gate 1. This is the blanking gate explained below.
For measuring from interface to first echo, position the start of gate 1 before the
interface echo. Using the BLANK parameter in the MEAS menu, position the start of
the second gate just after the interface echo but before the thinnest expected first
echo.
For measuring multiple echoes after the interface, position the start of gate1 just
after the interface echo. Using the BLANK parameter in the MEAS menu, position
the start of the second gate just after the first echo but before the thinnest expected
second echo.
The BLANK parameter determines the blanking or starting position of the second
gate relative to the starting position of gate1. This prevents noise and spurious
echoes associated with the interface or first echo from terminating the measurement
and producing a false reading.
b) Flank Flank (F-F)
From the MEAS menu, set the MODE to F-F for flank to flank measurement. You
will notice that a second gate appears below and to the right of gate 1. The gate 2
has 3 parameters for controlling this automatic gate (START, WIDTH and
BLANKING).
For a correctly calibrated Sitescan gate 1 can be positioned and with the BLANKING
parameter set to AUTO, gate 2 should position itself correctly over the second echo.
It should be noted that the blanking parameter works differently to the blanking
parameter in echo echo mode. In flank flank mode the blanking is measured in
timebase units as opposed to a percentage of gate 1 as in echo echo mode.
For storage of thickness readings, refer to Thickness Gauging on page 87.
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Sitescan D-10+ & D-20+ Users Guide ~ Thickness Gauging
8.2 Auto-Cal
AUTO-CAL is an automated calibration feature for thickness gauging applications or when
measuring depth to an indication in flaw testing.
In order to achieve proper calibration for measuring time-of-flight in ultrasonic testing,
two factors must be known; the velocity of sound in the material under test, and the
offset of the transducer caused by wear face and phase shifts.
Conventional thickness calibration technique usually requires setting the zero (offset) and
span (velocity) using an iterative technique. This means alternately placing the
transducer on a thin sample to set the zero and a thick sample to set the span. This
process is repeated several times until both readings are correct. The reason for this is
that raising the span will also raise the zero.
The AUTO-CAL feature automates this process so that only two readings are required, one
on the thin sample and one on the thick sample. The Sitescan D-10+ & D-20+ then
calculates the correct offset and span factors and sets the velocity and zero. Any time the
test material is changed (velocity) or the transducer is changed (zero); this procedure
must be repeated. Using this procedure will result in quicker calibration of the instrument
and more accurate measurements.
The AUTO-CAL calibration procedure is as follows:
Select a test block of the same material as that being inspected, with reference
thickness covering the minimum to maximum thickness expected in the test parts.
The difference between the thick sample and the thin sample should be no less than
five to one.
From the main menu, select CAL and adjust the RANGE and DELAY so that the thin
and thick reference echoes show on the display.
From the CAL menu, select GATE1 and place the STATE in ON +VE. Adjust the
START and WIDTH of the gate to encompass the echoes from the thin and thick
samples.
From the main menu, select MEAS and place the MODE to DEPTH.
From the CAL menu, select the AUTO-CAL menu.
Select DIST1 using by pressing the OK button to list common thicknesses then use
the Scroll-Wheel to select the desired value. If the required value is not shown in the
list then select the value closest to it by pressing the OK key then press and hold
down the OK key until the value is highlighted then use the Scroll-Wheel to change
the value using the Scroll-Wheel; once the value is correct press the OK key again to
exit from the DIST1 parameter. Repeat this for the DIST2 parameter.
Place the transducer on the thin reference sample and obtain an echo. Adjust the
gate start if necessary to obtain distance readout of the echo.
Select the ACCEPT DIST1 parameter box and press OK to log the echo; the
ACCEPT parameter box will show DIST2.
Place the transducer on the thick reference sample and obtain an echo. Adjust the
gate width if necessary to obtain distance readout of the echo.
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Sitescan D-10+ & D-20+ Users Guide ~ Thickness Gauging
Press the OK button to log the echo; the ACCEPT parameter box will show CAL
Press the OK button. The transducer zero and velocity will now be adjusted.
The DIST1 and DIST2 values can be stored when the calibration information in PANEL
and A-LOG functions are stored. This overcomes the need to set these values and gate
positions every time a calibration is desired. Once established, all that is required is to
obtain each echo and press OK, and the instrument is calibrated.
If a delay transducer is used set DIST1 to 0.0 and use the interface echo as the thin
reference echo. The instrument will then set the transducer zero to compensate for the
delay line.
Once calibrated, it might be desirable to record the velocity and zero values from the CAL
menu for future reference. Note that this is a convenient method for determining the
velocity of sound in an unknown material. Once the Sitescan D-10+ & D-20+ is calibrated
on a known material, all that needs to be known is one fixed thickness point and the
velocity can be determined.
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Sitescan D-10+ & D-20+ Users Guide ~ Thickness Gauging
Page 92
Sitescan D-10+ & D-20+ Users Guide ~ Thickness Gauging
Selecting the TLOG Menu (Under Memory) and pressing ok on the ACTION parameter
SETUP will activate a popup menu inviting the user to either create a new inspection plan
or load a previously saved one.
Pressing the User Assigned Key labelled 1
will activate the configuration panel
providing the user with all of the available
options:
The panel to the left shows the options
available to the user.
Using the Up and Down keys on the scroll
wheel to select the desired field and then
pressing the OK key to select that field for
adjustment.
To enter a plan name (analogous with a
file name) for the inspection plan press enter on the PLAN NAME field.
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Sitescan D-10+ & D-20+ Users Guide ~ Thickness Gauging
The panel to the right shows a
configuration panel with completed plan
name and description fields. It is possible
to enter up to 32 characters of text into
both fields.
Next to the notes field shows 15 X
characters, each one relates to a specific
field (1 - 15) of the user defined notes. To
edit the user notes press OK when the
NOTES field is highlighted. This will
activate the user notes entry panel which
can be seen below editing note field 1:
Selecting a field using the UP and DOWN
arrows and the pressing the OK key will
again activate the text entry panel, as
shown to the left.
Enter the desired text for the selected note
field pressing MENU when complete to
return to the notes index list as shown
below. Each note field can be 32 characters
long.
The GRID MODE option allows the operator to choose the grid mode 1D grid or 2D grid.
When 2D grid mode is selected the following two parameters (GRID MAX and
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Sitescan D-10+ & D-20+ Users Guide ~ Thickness Gauging
INCREMENT) are automatically updated to reflect the valid options the X and Y bounds
to 2D must be defined (they default to 10x10, with a valid range between 1 and 999).
The increment style can be toggled between X then Y or Y then X.
In 1D grid mode, the GRID MAX option is not valid (and set to N/A) there are not any
bounds to the grid, the increment option is also not valid and set to N/A.
Shown above are the storage options. The four options available are OPTIONAL (default),
TLOG + CAL (Stores a calibration with every TLOG), TLOG + A-SCAN (stores an A-Scan &
calibration with every TLOG), TLOG + B-SCAN (stores a B-Scan & calibration with every
TLOG).
When OPTIONAL is selected it is possible to store an A-Scan, B-Scan or a calibration with
each TLOG, it selectable at the point of storing.
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Sitescan D-10+ & D-20+ Users Guide ~ Thickness Gauging
When TLOG Mode is switched on the alarm
LEDs 1 & 2 and no longer controlled by
gate transitions but by the ALARM (L) and
the ALARM (H) parameters if the
thickness value is lower than the ALARM (L)
value then the LED 1 will be illuminated. If
the thickness value is above ALARM (H)
then the LED 2 will be illuminated.
The alarm values can be set between OFF
and 999.99.
The
final option relates to the action to be taken when a
thickness value is stored. If set to its default value
(LONG PRESS) then the notes panel shown in
section 2.2 will popup during the store process
(only if the user presses and holds the OK button
when storing a thickness reading). If set to ALWAYS
ASK, as shown to the right, then the notes panel will
be activated every time the store operation is
carried out.
Once the options detailed in this section have been
configured it pressing the MENU key will prompt the user to save the inspection plan, as
shown below:
It is possible at this point to cancel the
storing process by pressing the MENU key.
Pressing OK will attempt to store the
inspection plan in the next available store.
Inspection plans are loaded and stored independent of PANELS. This allows the operator
to have various PANELS configured within the Sitescan D-10+ or D-20+ and load them
without having to re-load an inspection plan. It is also possible to view the inspection plan
configuration and make adjustments to some of the options. Pressing OK on the ACTION:
SETUP parameter again will show the EDIT option when a plan is loaded.
The GRID MODE and GRID MAX parameters
are locked once the inspection plan has
been configured it is not possible to edit
these fields.
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Sitescan D-10+ & D-20+ Users Guide ~ Thickness Gauging
Pressing the MENU key will cause the inspection plan to be stored in the selected store #.
Once the plan has been copied it is also possible to then edit the plan using the ACTION:
SETUP popup menu and using the thumb review mode, the differences can be easily
seen, as shown over the page.
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Sitescan D-10+ & D-20+ Users Guide ~ Thickness Gauging
Above shows the state of the list after the paste operation has been completed. It can be
seen that Store #2 is a copy of Store #1 except for the plan name, and the date and time
of store.
The highlighted cell shows the user which location the next reading will be stored in.
With measurements enabled and a signal though the gate it is possible to store a
thickness reading. Simply pressing OK (assuming the NOTES option was set to LONG
PRESS) will store the reading in the current location and increment putting the highlight
to the next cell (in accordance with the INCREMENT option).
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Sitescan D-10+ & D-20+ Users Guide ~ Thickness Gauging
Performing a LONG PRESS (press and hold
for about 2 seconds on ACTION: STORE
will activate the notes popup as shown to
the left.
The notes panel, to the left, shows the four
note fields which can be selected using the
four user assigned keys (1-4). The UP and
DOWN arrows can then be used to select
the desired note value for each field the
note fields numeric identifier is shown
between the UP and DOWN arrows in the
control legend at the bottom.
It is at this point that the operator can choose whether to store an A-Scan or B-Scan with
the thickness reading if the store mode was set to OPTIONAL. If the store mode is not
OPTIONAL, then the middle panel displaying the STORE ASCAN, STORE BSCAN and
STORE CAL options is not shown. Pressing the FREEZE/PEAK key will highlight the STORE
ASCAN option to illustrate that it is selected It will also automatically select the STORE
CAL option this is because a calibration must be stored with every A-Scan and B-Scan.
The B-Scan option can only be enabled if the BSCAN MODE was ON prior to pressing the
OK button on the ACTION: STORE menu item.
Right, shows the grid after the A-Scan was
stored with a reading, a small highlighted
box can be seen in the top right corner of
the cell this denotes that an A-Scan has
been stored with that reading. A highlighted
block in the bottom right corner of the cell
denotes a B-Scan has been stored with the
thickness reading.
It is possible to scroll around the grid using the UP, DOWN, LEFT and RIGHT arrows or by
using the scroll wheel. Simply select the NAVIGATE: CURSOR menu item and the scroll
wheel will behave has a grid control as shown above.
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Sitescan D-10+ & D-20+ Users Guide ~ Thickness Gauging
Hoveri
ng over a view for a couple of seconds will activate
the thumbnail view. If an A or B Scan is stored a
small thumb will be shown along with any notes, see
right.
Page 100
Sitescan D-10+ & D-20+ Users Guide ~ Thickness Gauging
8.6.4 B-Scans
It has been mentioned that it is possible to store a B-Scan with a thickness reading. The
BSCAN menu which can be found under the MEAS menu group is where all the BSCAN
configuration takes place. See the section B-Scan Measurement Technique for information
relating to the setup and operation.
When an inspection plan is configured with B-SCAN storage an extra option is available in
the T-LOG menu: BSCAN: TOGGLE. This action parameter toggles the view between the
BSCAN and the grid; it is possible to add this function to a user assigned key (using the
BSCAN ON function listed in the U-KEYS menu). A single press will pause the B-Scan and
switch to the grid view this allows the operator to view the grid and return to the B-
Scan view without clearing the data; however a long press will clear the B-Scan and then
switch to then grid.
It can be noted that the minimum thickness within the current B-Scan is shown in the
bottom left corner. It is also the value that is stored in the grid as shown above.
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Sitescan D-10+ & D-20+ Users Guide ~ Thickness Gauging
As shown above, the grid is filled with the previous readings which allow a user to see the
difference between the old and the current. When the reading is stored it is easily
distinguishable from the previous readings:
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Sitescan D-10+ & D-20+ Users Guide ~ Thickness Gauging
There are 46 characters (23 per line) of sequence text available for each record.
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Sitescan D-10+ & D-20+ Users Guide ~ Thickness Gauging
Page 104
Sitescan D-10+ & D-20+ Users Guide ~ Thickness Gauging
Page 105
Sitescan D-10+ & D-20+ Users Guide ~ Upgrading to Version 3 Software
10 Battery
The Sitescan D-10+ & D-20+ is powered by a Lithium-Ion battery pack, which is shown
below. The battery pack attaches to the rear of the Sitescan D-10+ & D-20+ by locating
the prong in the recess in the battery compartment and then hinge the battery into
position and secure using the thumb screw. The battery connects to the instrument via
two terminal contact points.
DANGER! Use and charge only the specified Sonatest battery pack with the Sitescan
D-10+ & D-20+. Only the Sonatest battery pack is tested and approved for use with the
Sitescan D-10+ & D-20+. Using third-party or counterfeit battery packs may cause smoke,
fire, or cause the battery to burst.
DANGER! DO NOT hammer or otherwise impact the battery. Do not use the battery
if it has been severely impacted or dropped, or if the battery has been subjected to heavy
pressure. Battery damage may not be visible on the outside of the case. Even if the
surface of the battery does not show cracks or any other damage, the cells inside the
battery may rupture or catch fire.
DANGER! NEVER use or leave battery pack in areas with temperatures above +60C.
High temperature build-up in the battery, such as could occur near fires or stoves, inside
a sun-heated car, or by setting the battery in direct sunlight may cause the battery to
rupture or catch fire. Excessive temperatures may also degrade battery performance or
shorten battery life.
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Sitescan D-10+ & D-20+ Users Guide ~ Battery
DANGER! DO NOT charge or use a wet battery. If the battery gets wet, be sure to
wipe it dry before using.
DANGER! NEVER incinerate a used battery pack since internal battery gas may cause
a rupture or explosion.
DANGER! NEVER solder the battery terminals, or modify the battery pack. This may
cause heat generation, and the battery may rupture, emit smoke or catch fire.
DANGER! Use the battery only with the Sitescan D-10+ & D-20+ for which it is
specified. Never use a battery with any other equipment, or for any purpose that is not
specified in this instruction manual.
DANGER! If fluid from inside the battery gets in your eyes, blindness can result.
Rinse your eyes with clean water, without rubbing them, and see a doctor immediately.
WARNING! Immediately stop using the battery if it emits an abnormal odour, heats
up, or is discoloured or deformed. If any of these conditions occur, contact Sonatest.
WARNING! Immediately wash, using clean water, any part of the body that comes
into contact with fluid from inside the battery.
Page 107
Sitescan D-10+ & D-20+ Users Guide ~ Upgrading to Version 3 Software
DANGER! NEVER charge the battery pack in areas with extremely high temperatures,
such as near fires or stoves, inside a sun-heated car, or in direct sunlight. In such
environments, the safety/protection circuit in the battery will activate, causing the battery
to stop charging.
WARNING! DO NOT charge or leave the battery in the battery charger beyond the
specified time for charging. If the battery is not completely charged by the specified time,
stop charging and remove the battery from the battery charger. Continuing to charge the
battery beyond the specified time limit may cause a fire, overheating, or the battery may
rupture.
WARNING! NEVER insert the battery charger into the Sitescan D-10+ & D-20+ or
battery if it is wet or soiled. This could corrode the battery charger terminals or damage
the charger. The charger is not waterproof.
CAUTION! DO NOT charge the battery outside of the specified temperature range: 0C
to +40C. Sonatest recommends charging the battery at +20C. The battery may heat
up or rupture if charged out of the specified temperature range. Additionally, battery
performance or battery life may be reduced.
When fully charged, the battery pack should enable the unit to be operated for 19 hours
when the brightness is at level 1 in the VIDEO menu under UTIL, for 12 hours with a
brightness of 10 (the default) or for 9 hours with a brightness of 20. The battery pack
can be charged while mounted to the Sitescan D-10+ & D-20+. Alternately, the battery
pack can be charged separate from the Sitescan D-10+ & D-20+ allowing continued
operation of the Sitescan D-10+ & D-20+ with the use of multiple battery packs.
When shipped the battery has only a nominal charge and must be fully charged before
being used for the first time.
The Sonatest CH700-P battery charger shown below is suitable for use with main supply
from 100 to 240 volts AC with a frequency of 50-60Hz. The LED on the charger
illuminates to indicate power on. When the battery level is low the LED will glow red.
When the battery level is almost full the LED will glow yellow. When the battery level is
full the LED glows green. The output voltage from the charger is 16.4 Volts DC. The
output current when charging is a constant 2.0 Amps. The part number for a battery
pack is Y-04.
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Sitescan D-10+ & D-20+ Users Guide ~ Battery
Page 109
Sitescan D-10+ & D-20+ Users Guide ~ Interface Connections
11 Interface Connections
11.1 USB
There is a 6-pin connector under the black cover on the rear of the Sitescan D-10+ & D-
20+ as shown below:
This connector is used to connect the flaw detector to a PC using a modified USB cable;
this allows information to be transferred to the computer using Sonatests program SDMS.
A printer can also be connected allowing information to be printed directly from the
Sitescan D-10+ & D-20+. Please contact Sonatest for a list for a list of supported
printers.
Page 110
Sitescan D-10+ & D-20+ Users Guide ~ Interface Connections
Page 111
Sitescan D-10+ & D-20+ Users Guide ~ Specifications
13 Specifications
Feature Details
Test Range 0 - 5mm (0.2in) up to 0 5,000 mm (200 in.) at steel velocity.
Variable in 1mm &10mm steps
Velocity 1,000 to 9,999m/s continuously variable.
Probe Zero 0 to 999.999 s, continuously variable.
Delay Calibrated delay from 0 - 5,000mm in 0.05 mm steps at steel
velocity (0-400in. in 0.002 in. steps).
Gain 0 to 110dB. Adjustable in 0.5, 1, 2, 6, 10, 14 and 20dB steps.
Direct access to gain control at all times.
Test Modes Pulse echo and transmit/receive.
Pulser -200V square wave pulser. Pulse width from 30 to 250ns duration
linked to filter band. rise/fall times <10ns into 50 ohms
P.R.F Selectable 35 to 1,000 Hz in 5 Hz steps
Update Rate 60Hz (NTSC Mode); 50Hz (PAL Mode).
Rectification Full wave, positive or negative halfwave and unrectified rf.
Frequency Range 3 narrow bands centred at1MHz, 2.25MHz and 5MHz (D-20+
Only) 10MHz. Broad band at 1.5 MHz to 15MHz (-6dB).
System Linearity Vertical = 1% Full Screen Height (FSH). Amplifier Accuracy
0.1dB. Horizontal 0.4% Full Screen Width (FSW).
Reject 50% supressive reject. LED warning light when selected.
Units Metric (mm) or inch (in)
Display Colour Display area 116.16 x 87.12 mm (4.57 x 3.43 in) 640 x 480 pixels.
Transflective TFT A-Scan Area 510 x 400 pixels (610 x 400 expanded), 8 colour
options and variable brightness.
Gate Monitor Two fully independent gates for echo monitoring and thickness
measurement. Start and width adjustable over full range of unit,
amplitude variable from 0 to 100% FSH. Bar presentation.
Positive or negative triggering for each gate with audible and
visual alarms.
Gate Expansion Expands range to width of Gate 1.
Measurement Modes
Mode 1 Signal Monitor
Mode 2 Depth and amplitude of first signal in gate.
Mode 3 Echo-to-Echo distance measurement. (single gate)
Mode 4 Trigonometric display of beam path, surface distance and depth
of indication, curve surface correction and X-OFFSET for probe
index. Half skip indication on screen.
Mode 5 Gate to Gate distance measurement. (Independent gates).
(Option)
Mode 6 T-Min mode for holding minimum thickness reading.
Resolution 0.01mm (0.001in) for distance measurement or 1% FSH for
amplitude measurement. Large display of measurement at top of
A-Scan display. Measurement mode selectable between peak and
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Sitescan D-10+ & D-20+ Users Guide ~ Specifications
Feature Details
flank.
A-Scan Memory 800 waveforms can be printed or transferred to a PC using
optional SDMS software.
Panel Memory 100 stores for retaining calibrations.
Thickness Logging Storage for 8,000 thickness readings configured either by
Block/Location/Number mode or pre-programmable work sheets
in sequential mode. Readings can be exported to MS Excel using
optional software.
AGC Automatic Gain Control automatically sets the signal to a level
between 10-90% FSH with tolerance between 5-20% accuracy.
DAC (Option) DAC defined by up to 10 points and digitally drawn on screen.
DAC curves meet requirements of EN 1714, JIS and ASME
standards, selectable between -2, -6, -10, -12 and -14dB.
Amplitude read out selectable between % DAC or relative dB.
TCG (D-20+ Only) Time Corrected Gain, also known as Swept Gain. 40dB dynamic
range greater than 30dB per microsecond and up to 10 points
may be used, setting all signals initially to 80% FSH.
AWS (Option) Built in software for evaluation of defect indications in accordance
with AWS D1.1 structural weld code.
AVG/DGS (Option) Automatic calculation from probe data.
API (Option) Flaw sizing complying with API 5UE
Auto-Cal Provides automatic calibration from two echoes.
Clock Sets time and date.
Reference This menu displays a waveform from one of the A-log stores as a
Waveform reference or fingerprint display in a colour different from the
active display highlighting differences from the reference.
Notes Alphanumeric labelling for panel and A-log allows the user to
enter Notes for storage with panel settings and A-scans.
Display Freeze For capturing the current A-scan image.
Peak Memory For echo-dynamic pattern determination.
Help Key For instant operator guidance on using the Sitescan Series.
Language Support Supports 6 simultaneous languages, user selectable.
Waveform Gives a smooth signal envelope, simulating analogue equipment.
Smoothing
Outputs USB to transfer parameters, thickness readings and waveform
memories. Composite video, PAL or NTSC compatibility.
Printers Supports any printer with PCL support including HP Deskjet and
Epson.
Power Lithium Ion battery pack 14.4V, 5.0 ampere hours, gives up to 18
hours duration from a fully charged pack. Indication of low
battery status. Recharge time 3-4 hrs.
Page 113
Sitescan D-10+ & D-20+ Users Guide ~ Warranty
14 Warranty
Warranty/Defects after Delivery: Immediately upon receipt of the goods the buyer is
required to check the goods carefully and thoroughly. In order to benefit from the
guarantee, any defect in the product should be immediately reported in writing to
Sonatest. Sonatest will make good by repair or by the supply of a replacement or by
equivalent adjustment of the price at our sole option, any defects which under proper use
appear in the goods within the period of twelve (12) calendar months after the goods
have been delivered and which arise solely from faulty design, material or workmanship,
provided that the goods are carefully packed and promptly returned by you, free of
charge, to the Sonatest works unless otherwise arranged. Said goods should be covered
while in transit to us and must be accompanied by a written statement detailing the
precise nature of the fault and the operating conditions under which the fault occurred.
The repaired goods will be returned by Sonatest free of charge.
Save as in this Clause herein before expressed Sonatest shall not be under any liability in
respect of defects in goods delivered or for any injury damage or loss resulting from such
defects and our liability under this Clause shall be in lieu of any warranty or condition
implied by law as to the quality, fitness or merchantability for any particular purpose of
such goods.
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Sitescan D-10+ & D-20+ Users Guide ~ Warranty
Index
Beam Path Distance 23, 25, 70
Blank 86
A Block 4, 13, 14, 22, 25, 31, 47, 48,
62, 63, 64, 65, 66, 71, 75, 87, 88,
Adjustment 67 99, 113
AGC 19, 23, 26, 69, 113 BNC 11
AGC (Automatic Gain Control) 26 Broad Band 112
A-Log 1, 19, 33, 34, 35, 38, 39,
43, 50, 80, 81, 82, 83, 84, 91,
105 C
A-Scan Storage 1, 34, 50, 80, 84
Memory Menu 34 CAL 8, 13, 14, 19, 20, 22, 25, 30,
American Welding Society 29, 56 48, 49, 56, 59, 69, 71, 75, 88, 90,
Amplifier 20, 27, 48, 88, 112 91, 95, 99
Amplifier Menu 20 Menu 20
angle 9, 23, 24, 47, 50, 62, 63, 65, Calibration 1, 4, 5, 7, 11, 13, 14,
70, 71, 83 15, 19, 20, 22, 25, 30, 31, 33, 38,
Angle 69, 111 41, 43, 47, 48, 49, 51, 53, 60, 63,
API 30, 39, 56, 59, 60, 61, 69, 113 64, 65, 66, 67, 71, 74, 75, 76, 78,
Menu 30 80, 87, 88, 90, 91, 95, 99, 113
A-Scan 1, 9, 10, 15, 23, 33, 34, Calibration Menu 20
38, 50, 73, 74, 80, 81, 82, 84, 85, Calibration of the Sound Velocity 4
86, 92, 95, 98, 99, 112, 113 Centre Frequency 20
Attenuation 28, 31, 47, 51, 53, 57, Certification 3
62, 64, 87, 91 Charge 106, 107, 108, 114
AVG 31, 56, 62, 63, 67, 69, 113 Charger 108, 109
AWS 29, 39, 56, 57, 58, 69, 113 Clearing the Memory 15
AWS Menu 29 Click 38, 39
Clock 19, 39, 113
CLOCK Menu 39
B Composite Video 37, 110, 113
Concave 24
Backwall 48, 65, 78 Connector 11, 110
Basic Flaw Testing 47 Contact 6, 47, 48, 87, 106, 107,
Basic Thickness Gauging 87 110, 111
Battery 1, 15, 37, 106, 107, 108, Contents ii
109, 113 Contour 69
Battery Charging 108 Controls 33, 34, 35, 37
Beam 4, 9, 23, 24, 25, 47, 50, 51, Convex 24
53, 56, 62, 70, 71, 75, 76, 83, 87, Corrosion 87
111, 112 Couplant 5
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Sitescan D-10+ & D-20+ Users Guide ~ Index
Coupling 5, 31, 32, 51, 53, 64, 83 Edit Notes 97
Crack Diffraction 111 Effects of Temperature on
Critical Operating Factors 4 Calibration 5
CSC (Curved Surface Correction) Electromagnetic Compatibility 6
24 Envelope 9, 20, 60, 83, 113
Cursor 8, 27, 28, 29, 32, 43, 46,
51, 53, 56
Curve 27, 28, 31, 32, 51, 52, 53, F
54, 55, 62, 67, 68, 69, 112
Factory Default 7, 15, 16
Far Field 63
D Far Surface 47
Flank 24, 78, 79, 89, 112
DAC 1, 19, 23, 28, 31, 53, 54, 55, Flaw Detection 4, 13, 111
56, 62, 69, 70, 113 Flaw Detection Calibration 4
dB 19, 27, 28, 31, 32, 45, 55, 57, Flaw Detector 3, 4, 110, 111
63, 64, 65, 69, 70, 113 Flaw Testing 1, 13, 20, 47, 48
Default 15, 25, 26, 28, 29, 32, 78, Flaw Testing Calibration 20, 48
95, 96, 108 Focus 62
Delay 8, 20, 31, 63, 87, 88, 91, Freeze 9, 45, 61, 80, 84, 85, 86,
112 113
Delete a panel set: 42 FREEZE/PEAK 10, 85, 99
Delete a Stored A-Scan 82 Frequency 62, 63, 112
Depth Distance 23, 56, 70 Front Panel Controls 7, 17
Depth of Flaw 111 Front Surface 5, 47
Detailed Menu Description 1, 17 full screen 10, 20, 21, 26, 36, 37,
Detect 69 56, 57, 58, 59, 61, 70, 100
DGS 31, 32, 62, 63, 64, 65, 66, Full Screen 28, 45, 55, 112
67, 68, 69, 70, 113 Function 1, 10, 15, 22, 24, 41, 44,
DGS/AVG 31, 32, 62, 63, 64, 65, 45, 51, 53, 57, 62, 68, 101, 111
66, 67, 68, 69, 70 Functional Testing Methods 111
Diffraction 83
Disclaimer of Liability 6
Disclaimers and Notices 1, 3 G
Discontinuity 4, 48, 70, 71, 80, 83
Dual Element 62, 87, 88 Gain 8, 10, 26, 27, 39, 45, 48, 51,
Dual Probe 69 57, 58, 62, 63, 65, 67, 68, 69, 88,
Dynamic 24, 52, 53, 84, 113 112, 113
Gate 8, 21, 22, 23, 24, 26, 28, 30,
39, 45, 48, 49, 50, 53, 55, 57, 59,
E 67, 69, 78, 79, 88, 89, 90, 91, 96,
98, 112
Echo Dynamic 9, 60, 83
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Sitescan D-10+ & D-20+ Users Guide ~ Warranty
Gate 1 13, 14, 19, 21, 48, 49, 50, Measurement 1, 19, 21, 23, 24,
59, 88, 90 25, 26, 28, 29, 30, 32, 37, 38, 49,
Gate 2 21 57, 60, 61, 62, 67, 68, 69, 70, 72,
Gates 21, 23, 79, 112 75, 76, 78, 79, 86, 88, 89, 101,
General Warnings 3 111, 112
Ghosting 21 Measurement Menu 19, 23
Memory 1, 8, 15, 16, 19, 33, 34,
35, 38, 41, 80, 81, 82, 85, 93, 97,
H 105, 113
Menu Tree 17
Hardcopy 80 Metric 14, 15, 16, 25, 112
Help 7, 11, 43, 45, 113 Microseconds 20
HUD 13, 14, 23, 25, 39, 57, 58, MISC 19, 38
61, 76, 88 MISC Menu 38
Mode 3, 8, 9, 10, 11, 13, 14, 20,
21, 23, 24, 25, 26, 27, 28, 29, 30,
I 31, 32, 36, 38, 39, 45, 46, 51, 52,
53, 54, 56, 57, 58, 60, 61, 69, 70,
Immersion 111 71, 72, 73, 74, 75, 76, 78, 79, 81,
Included Angle 87 83, 84, 85, 86, 88, 89, 92, 93, 94,
Interface Connections 1, 110 95, 96, 97, 98, 99, 100, 103, 104,
105, 111,112, 113
Mode Conversion 3
L Multiple Echo 88, 89
LEMO 11
Level 20, 21, 23, 26, 28, 29, 30, N
37, 56, 57, 67, 78, 79, 108, 113
Location 34, 41, 43, 70, 80, 85, Near Field 4, 31, 62, 63
98, 102, 113 Notes 33, 34, 35, 38, 41, 42, 43,
Longitudinal 87 44, 80, 81, 85, 86, 92, 94, 96, 99,
100, 113
Notes Window 43
M NTSC 37, 110, 112, 113
Main Menu 19
Main Menu Selection 19 O
MEAS 8, 13, 14, 19, 23, 24, 26,
27, 28, 30, 48, 49, 51, 53, 54, 55, Operator Training 3
56, 59, 60, 71, 72, 75, 88, 89, 90, Orientation 4, 47
101, 105 Outputs 113
MEAS Menu 23
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Sitescan D-10+ & D-20+ Users Guide ~ Index
Recall a panel set: 42
P Recall an A-Scan 81
Recall an A-Scan as a Reference
PAL 15, 37, 110, 112, 113
Waveform: 82
Panel 1, 2, 7, 10, 15, 17, 19, 25,
Recall Key 15, 41, 42, 80, 81, 82,
33, 34, 35, 39, 41, 42, 43, 44, 45,
85
46, 73, 80, 91, 92, 93, 94, 96, 97,
Receiver 11
98, 99, 111, 113
REF 8, 19, 27, 28, 29, 30, 31, 34,
Parameter 7, 8, 10, 13, 19, 22, 26,
55, 56, 64, 65, 66, 68, 69, 82, 83,
31, 36, 44, 45, 48, 51, 52, 53, 54,
105
55, 56, 59, 60, 63, 64, 66, 67, 71,
REF, Reference Waveform
72, 73, 75, 76, 78, 83, 88, 89, 90,
Comparisons 82
91, 93, 96, 101
REF/GAIN 19, 69
Pipe 30, 59
Reference 1, 4, 22, 27, 28, 29, 30,
Planar 47
31, 32, 33, 34, 47, 48, 51, 53, 54,
Point 11, 23, 24, 27, 28, 51, 53,
55, 56, 57, 58, 59, 62, 63, 64, 65,
70, 71, 78, 87, 89, 91, 95, 96, 99
66, 67, 69, 80, 82, 83, 84, 85, 87,
PRF 13, 14, 21
90, 91, 113
Print 19, 37, 38, 41
Reference Block 4, 47, 51, 53, 55,
PRINT Menu 38
62, 64, 65, 66, 80, 87
Printing 38, 50, 80
Reject 13, 20, 69, 88, 112
Probe 3, 24, 31, 39, 56, 57, 62,
Reset 7, 15, 16, 105
63, 64, 65, 66, 69, 70, 112, 113
Resolution 47, 48, 112
PROBE Menu 24
Probe Zero 31, 39, 65, 69, 112
Pulse 3, 21, 111, 112
Pulse Repetition Frequency 21
S
Pulse-Echo 111
Scroll-Wheel 7, 19, 38, 39, 41, 43,
51, 53, 80, 81, 82, 90
Sensitivity 7, 13, 32, 37, 47, 48,
Q 62, 63, 66, 67, 69
Shear 111
Qualification 3
Shear Wave 111
Quick Start 1, 7
Single Probe 69
Size 4, 8, 10, 30, 31, 32, 47, 51,
53, 62, 63, 66, 69, 73, 92, 98
R Skips 24, 70
Socket 11
Range 4, 5, 13, 14, 20, 21, 26, 48,
Sound Field 31, 63, 65
51, 52, 53, 62, 64, 67, 68, 69, 71,
Sound Velocity 4, 5, 22, 47, 87,
73, 74, 83, 87, 88, 90, 91, 95,
111
107, 108, 112, 113
Specific Warnings 3
Recall 10, 15, 33, 34, 35, 41, 42,
Specifications 3, 112
43, 45, 80, 81, 82, 85, 86, 105
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Sitescan D-10+ & D-20+ Users Guide ~ Warranty
Start 15, 21, 22, 23, 30, 78, 89, Trigger 8, 55, 78
90, 112 Trigonometric 24, 75, 112
State 21, 98 Twin 11, 21
Storage 1, 15, 33, 35, 41, 85, 113 TX 13, 14, 19, 21, 45, 48, 88
Storage & Recall of Calibration Typographical Conventions 2
Setups 15, 33, 41
Store 15, 33, 34, 35, 36, 41, 42,
43, 80, 82, 85, 86, 92, 95, 96, 97, U
98, 99, 101, 105
Store a panel set 41 Ultrasonic 1, 3, 4, 5, 6, 17, 30, 59,
Store An A-Scan 80 62, 71, 87, 90, 91, 111
Surface 4, 23, 24, 26, 31, 32, 47, Ultrasonic Testing 1, 3, 4, 6, 17,
48, 56, 62, 64, 65, 70, 73, 74, 83, 90, 111
85, 87, 106, 111, 112 Unrectified 112
Surface Wave 47, 111 USB 11, 38, 44, 110, 113
Use of Couplant 5
User Keys 10, 19, 37, 39, 45, 101
T Using the Optional Keyboard 44
UTIL 8, 13, 14, 19, 20, 37, 45,
TCG 1, 19, 23, 27, 31, 51, 52, 53, 108, 110
56, 62, 91, 113 Utilities 19
Temperature 5, 25, 75, 76, 106,
107, 108
Temperature Variations 5 V
Test Blocks 4, 5, 56, 87, 90
Testing Limitations 4 Valid 38, 61, 62, 80, 95
T-FN 19 Velocity 3, 4, 13, 14, 20, 31, 49,
Theory 62 62, 63, 64, 65, 66, 71, 75, 87, 90,
Thickness Gauge 3, 104, 111 91, 112
Thickness Gauging 1, 14, 87, 89 Velocity of Sound 3, 20, 49, 71,
Threshold 21, 23, 28, 53, 91 90, 91
Time Corrected Gain 27, 51, 53, Video 15, 19, 37, 108, 110
91, 113 VIDEO Menu 37
Time of Flight 4, 59, 75, 111
Time-of-Flight 90
T-Log 36, 105 W
T-Min 112
Training 3 Warranty 114
Transducer (Probe) Zero Procedure Wave 3, 20, 39, 59, 63, 69, 111,
4 112
Transducer Condition 5 Wavelength 47, 62, 64, 66, 87
Transmit-Receive 111 Wedge 63, 65, 75
Transmitter 11
Page 119
Sitescan D-10+ & D-20+ Users Guide ~ Index
Weld 23, 29, 47, 50, 56, 70, 83, Width 3, 20, 21, 22, 28, 29, 32,
113 63, 73, 78, 83, 90, 112
Weld Inspection 23, 29, 47, 50,
56, 70, 83
Weld Inspection Using the AWS Z
Menu 29, 56
Weld Inspection Using Trigonometry Zero 4, 8, 20, 22, 63, 66, 69, 71,
Mode 47, 50, 56, 70 87, 90, 91
Page 120