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TGRL-LEP-001
LIMITED Rev. 02
LIFTING EQUIPMENT INSPECTION/EXAMINATION
PROCEDURE- CONTAINERS, BASKETS & CCUs
Sign:
APPROVAL
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THOROUGH EXAMINATION AND TEST OF LIFTING APPLIANCES AND
ACCESSORIES IN COMPLIANCE WITH S.I. 2306 (PUWER) S.I. 2307 1998 (LOLER)
TRACESPEC GLOBAL RESOURCES Doc. No.
TGRL-LEP-001
LIMITED Rev. 02
LIFTING EQUIPMENT INSPECTION/EXAMINATION
PROCEDURE- CONTAINERS, BASKETS & CCUs
TABLE OF CONTENTS
1.0
PURPOSE
.3
2.0
SCOPE
...3
3.0
DEFINITIONS
....3
4.0
EQUIPMENT
4
5.0 PROCEDURE
.
.4 19
5.1 BS 7072 INSPECTION
5.1.1PRIMARY LOAD BEARING STRUCTURE
5.1.2SECONDARY LOAD BEARING STRUCTURE
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TRACESPEC GLOBAL RESOURCES Doc. No.
TGRL-LEP-001
LIMITED Rev. 02
LIFTING EQUIPMENT INSPECTION/EXAMINATION
PROCEDURE- CONTAINERS, BASKETS & CCUs
5.1.3DOORS
5.1.4MARKINGS
5.1.5PAD EYES
5.1.6SLINGS/SHACKLES
5.1.7DATA PLATE
5.2 BS 7072 CERTIFICATION
5.3 BS 7072 NDT
5.4 BS 7072 TESTING
5.5 BS EN 12079 INSPECTION
5.5.1BS EN 12079 PRIMARY LOAD BEARING STRUCTURE
5.5.2BS EN 12079 SECONDARY STRUCTURE
5.5.3BS EN 12079 FORKLIFT POCKET
5.5.4BS EN 12079 DOORS
5.5.5BS EN 12079 MARKINGS
5.5.6BS EN 12079 PAD EYES
5.5.7BS EN 12079 SLING AND SHACKLES
5.5.8BS EN 12079 DATA PLATES
5.6 BS EN 12079 CERTIFICATION
5.7 BS EN 12079 TESTING
6.0
SAFETY
21
7.0 REPORT AND TEST
CERTIFICATE..22
8.0
DOCUMENTATION
.22
9.0
QUALIFICATION
..22
10.0
REFERENCES
.....................22
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ACCESSORIES IN COMPLIANCE WITH S.I. 2306 (PUWER) S.I. 2307 1998 (LOLER)
TRACESPEC GLOBAL RESOURCES Doc. No.
TGRL-LEP-001
LIMITED Rev. 02
LIFTING EQUIPMENT INSPECTION/EXAMINATION
PROCEDURE- CONTAINERS, BASKETS & CCUs
1.0 PURPOSE
To define the procedural requirements for Examination of Cargo Carrying Units (CCUs)
2.0 SCOPE
This procedure shall apply to all Cargo Carrying Units (CCUs) Examination conducted by
TGRL personnel on behalf of the Client.
CCUs are mainly containers lifted by slings which are used for transporting goods, materials
or equipment which can be permanently installed in containers to, from and between
offshore locations.
3.0 DEFINITIONS
PROOF OR TEST LOAD Load applied by the competent person for the purpose
of the test.
COMPETENT PERSON Person who has the practical and theoretical knowledge
OR INSPECTOR and such experience of the crane and the equipment
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TRACESPEC GLOBAL RESOURCES Doc. No.
TGRL-LEP-001
LIMITED Rev. 02
LIFTING EQUIPMENT INSPECTION/EXAMINATION
PROCEDURE- CONTAINERS, BASKETS & CCUs
4.0 EQUIPMENT
All necessary inspection tools and equipment to be approved before use by the client
5.0 PROCEDURE
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ACCESSORIES IN COMPLIANCE WITH S.I. 2306 (PUWER) S.I. 2307 1998 (LOLER)
TRACESPEC GLOBAL RESOURCES Doc. No.
TGRL-LEP-001
LIMITED Rev. 02
LIFTING EQUIPMENT INSPECTION/EXAMINATION
PROCEDURE- CONTAINERS, BASKETS & CCUs
6
THOROUGH EXAMINATION AND TEST OF LIFTING APPLIANCES AND
ACCESSORIES IN COMPLIANCE WITH S.I. 2306 (PUWER) S.I. 2307 1998 (LOLER)
TRACESPEC GLOBAL RESOURCES Doc. No.
TGRL-LEP-001
LIMITED Rev. 02
LIFTING EQUIPMENT INSPECTION/EXAMINATION
PROCEDURE- CONTAINERS, BASKETS & CCUs
7
THOROUGH EXAMINATION AND TEST OF LIFTING APPLIANCES AND
ACCESSORIES IN COMPLIANCE WITH S.I. 2306 (PUWER) S.I. 2307 1998 (LOLER)
TRACESPEC GLOBAL RESOURCES Doc. No.
TGRL-LEP-001
LIMITED Rev. 02
LIFTING EQUIPMENT INSPECTION/EXAMINATION
PROCEDURE- CONTAINERS, BASKETS & CCUs
8
THOROUGH EXAMINATION AND TEST OF LIFTING APPLIANCES AND
ACCESSORIES IN COMPLIANCE WITH S.I. 2306 (PUWER) S.I. 2307 1998 (LOLER)
TRACESPEC GLOBAL RESOURCES Doc. No.
TGRL-LEP-001
LIMITED Rev. 02
LIFTING EQUIPMENT INSPECTION/EXAMINATION
PROCEDURE- CONTAINERS, BASKETS & CCUs
9
THOROUGH EXAMINATION AND TEST OF LIFTING APPLIANCES AND
ACCESSORIES IN COMPLIANCE WITH S.I. 2306 (PUWER) S.I. 2307 1998 (LOLER)
TRACESPEC GLOBAL RESOURCES Doc. No.
TGRL-LEP-001
LIMITED Rev. 02
LIFTING EQUIPMENT INSPECTION/EXAMINATION
PROCEDURE- CONTAINERS, BASKETS & CCUs
Shackle inspection:
Remove shackle pin and examine for wear, deformation
and cracking
Ensure it is the correct pin for the shackle. (i.e. NOT a
higher tensile pin in an alloy shackle).
Check pin threads for wear / deformation.
Examine shackle body and check for wear in the crown
and pin holes, deformation and cracking.
In the case of safety pin shackles, ensure split pins are
fitted
Multi-leg slings shall be attached to the CCU pad eyes
without twisting of the legs at the master link.
All slings and shackles should be certified in accordance
with relevant standards. The unique identification of the
sling, and of each shackle shall be noted on the certificate.
The owner shall maintain certificate records for each set of
slings and shackles in accordance with SI 1998 No 2307
Lifting Operations and Lifting Equipment Regulations.
Each lifting set shall be marked on a prominent location
with the following information:
Unique identification (batch numbering shall not be used)
SWL and the maximum permitted included angle of lift
The date of the last test / inspection
Shackles shall be marked with a unique identification
(batch numbering should not be used)
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ACCESSORIES IN COMPLIANCE WITH S.I. 2306 (PUWER) S.I. 2307 1998 (LOLER)
TRACESPEC GLOBAL RESOURCES Doc. No.
TGRL-LEP-001
LIMITED Rev. 02
LIFTING EQUIPMENT INSPECTION/EXAMINATION
PROCEDURE- CONTAINERS, BASKETS & CCUs
15
THOROUGH EXAMINATION AND TEST OF LIFTING APPLIANCES AND
ACCESSORIES IN COMPLIANCE WITH S.I. 2306 (PUWER) S.I. 2307 1998 (LOLER)
TRACESPEC GLOBAL RESOURCES Doc. No.
TGRL-LEP-001
LIMITED Rev. 02
LIFTING EQUIPMENT INSPECTION/EXAMINATION
PROCEDURE- CONTAINERS, BASKETS & CCUs
16
THOROUGH EXAMINATION AND TEST OF LIFTING APPLIANCES AND
ACCESSORIES IN COMPLIANCE WITH S.I. 2306 (PUWER) S.I. 2307 1998 (LOLER)
TRACESPEC GLOBAL RESOURCES Doc. No.
TGRL-LEP-001
LIMITED Rev. 02
LIFTING EQUIPMENT INSPECTION/EXAMINATION
PROCEDURE- CONTAINERS, BASKETS & CCUs
18
THOROUGH EXAMINATION AND TEST OF LIFTING APPLIANCES AND
ACCESSORIES IN COMPLIANCE WITH S.I. 2306 (PUWER) S.I. 2307 1998 (LOLER)
TRACESPEC GLOBAL RESOURCES Doc. No.
TGRL-LEP-001
LIMITED Rev. 02
LIFTING EQUIPMENT INSPECTION/EXAMINATION
PROCEDURE- CONTAINERS, BASKETS & CCUs
Chain slings:
Sight the original test certificate and obtain the date the
sling went into service, chain diameter and length from
bearing to bearing (measure chain length to check for
stretch)
Lay out chain sling on floor or suspend, remove all twists
from legs
Match up legs to check for signs of stretch / deformation in
individual legs
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THOROUGH EXAMINATION AND TEST OF LIFTING APPLIANCES AND
ACCESSORIES IN COMPLIANCE WITH S.I. 2306 (PUWER) S.I. 2307 1998 (LOLER)
TRACESPEC GLOBAL RESOURCES Doc. No.
TGRL-LEP-001
LIMITED Rev. 02
LIFTING EQUIPMENT INSPECTION/EXAMINATION
PROCEDURE- CONTAINERS, BASKETS & CCUs
Visually examine the chain sling along its entire length and
check for:
Distortion in chain links (nicks, bends, twists, elongated
links)
Wear between chain links
Wear between chain links and componants
Heat damage
Chemical damage
Wear, stretch, twisting on end terminations
Correct identification number and SWL
Chain slings shall be tested with a load equal to 2.5 x WLL of a
single leg rated in accordance with EN 818-4:1996 +/- 2 %,
applied to each leg without shock. The load shall be applied for
a minimum of 5 minutes before measurements are taken.
Hinge type coupling components i.e. connectors shall NOT be
used.
Shackles
Shackles shall be of a bolt type pin fitted with a split /
cotter pin.
Shackles fitted to a sling, without being assembly
(mechanically) secured, i.e. captive, shall be marked with
a unique identification. This marking should be applied
using low stress stamps, the height of which should be a
minimum of 5 mm, and positioned away from areas of
highest tensile stress i.e. applied to the straight section of
the body.
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THOROUGH EXAMINATION AND TEST OF LIFTING APPLIANCES AND
ACCESSORIES IN COMPLIANCE WITH S.I. 2306 (PUWER) S.I. 2307 1998 (LOLER)
TRACESPEC GLOBAL RESOURCES Doc. No.
TGRL-LEP-001
LIMITED Rev. 02
LIFTING EQUIPMENT INSPECTION/EXAMINATION
PROCEDURE- CONTAINERS, BASKETS & CCUs
- Tare weight in kg
- Details of tests carried out
- Details of NDT carried out
- Statement that the CCU described was inspected and that
the particulars are correct
- Reference, where appropriate, to any report issued to the
owner arising from the process
- Confirmation that the inspection plate was marked
- Name of company and name of the person carrying out
the inspection
- Signature of the person who carried out the inspection
- Comments on any limits to the scope of inspection.
- Details of the examination of the lifting set may also be
given on the inspection report for the CCU.
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THOROUGH EXAMINATION AND TEST OF LIFTING APPLIANCES AND
ACCESSORIES IN COMPLIANCE WITH S.I. 2306 (PUWER) S.I. 2307 1998 (LOLER)
TRACESPEC GLOBAL RESOURCES Doc. No.
TGRL-LEP-001
LIMITED Rev. 02
LIFTING EQUIPMENT INSPECTION/EXAMINATION
PROCEDURE- CONTAINERS, BASKETS & CCUs
If the lifting set, normally fitted to the CCU, is be used for the
lifting test, care should be taken to ensure that no overloading,
deformation or distortion is induced and shall be visually
inspected after the load test by a competent person.
Test 2
CCUs fitted with four pad eyes shall also be lifted from two pad
eyes, situated diagonally opposite to each other, with a total
weight of 1.5 x the maximum gross weight.
The CCU shall show no permanent deformation or other
damage after testing.
Test 3
The CCU, with its test weight corresponding to the SWL /
payload, shall be either dropped or lowered on to a workshop
floor of concrete or other rigid structure.
The test load MUST be safely secured to ensure the load
remains within the CCU during the drop test.
The floor may be covered with a sheathing of wooden planks
with a thickness not exceeding 50 mm.
The CCU shall be inclined that each of the bottom side and end
rails connected to the lowest corner forms an angle of not less
than 5 degrees with the floor. However, the greatest height
difference between the highest and lowest point of the
underside of the CCU corners need not be more than 400 mm.
The CCU shall be suspended from a quick release hook. When
released, the CCU shall drop freely for at least 50 mm to give it
a speed at initial impact of at least 1 m/s.
Alternatively
The CCU shall be lowered to the floor at a constant speed of not
less than 1.5 m/s.
If the CCU is lowered from a crane, the suspending wire and
hook may dampen the impact compared to a free-fall drop test.
Therefore the impact speed should be greater if a lowering test
is used.
The impacting corner shall be the one expected to have the
lowest rigidity. On closed dry cargo CCUs this will normally be
at the door end.
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THOROUGH EXAMINATION AND TEST OF LIFTING APPLIANCES AND
ACCESSORIES IN COMPLIANCE WITH S.I. 2306 (PUWER) S.I. 2307 1998 (LOLER)
TRACESPEC GLOBAL RESOURCES Doc. No.
TGRL-LEP-001
LIMITED Rev. 02
LIFTING EQUIPMENT INSPECTION/EXAMINATION
PROCEDURE- CONTAINERS, BASKETS & CCUs
6.0 SAFETY
Competent person shall ensure environmental conditions are
suitable for the use of the inspection, measuring and test
equipment. Actions shall be taken to safeguard the
inspection testing equipment against, damage or
accidental adjustments that would invalidate calibration or
prevent operating systems from functioning correctly.
Appropriate Personal Protective Equipment for the task being
carried out shall be worn. Consideration shall be given to the
working environment for example
- Construction site activities,
- Fabrication shop activities,
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THOROUGH EXAMINATION AND TEST OF LIFTING APPLIANCES AND
ACCESSORIES IN COMPLIANCE WITH S.I. 2306 (PUWER) S.I. 2307 1998 (LOLER)
TRACESPEC GLOBAL RESOURCES Doc. No.
TGRL-LEP-001
LIMITED Rev. 02
LIFTING EQUIPMENT INSPECTION/EXAMINATION
PROCEDURE- CONTAINERS, BASKETS & CCUs
8.0 DOCUMENTATION
Certificate of Test / Proof Load
Examination / Inspection Report
9.0 QUALIFICATION
Only inspector / competent person approved by the client shall
implement this procedure. Inspector / competent person
approval must be given in writing to the company from the
client prior to commencement of work.
10.0 REFERENCES
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THOROUGH EXAMINATION AND TEST OF LIFTING APPLIANCES AND
ACCESSORIES IN COMPLIANCE WITH S.I. 2306 (PUWER) S.I. 2307 1998 (LOLER)