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Welding deformations injure the beauty of appearance of a structure and decrease its
buckling strength. In addition, welding deformations cause errors during the assembly of the
structure and prevent increase of productivity. Welding deformations of real structures are
complicated and the accurate prediction of welding deformations has been a difficult
problem. This study presents a method to predict welding deformations of large structures
accurately and practically based on the accumulated research results. The presented method
uses the finite element method combining the inherent strain theory and the experimental
results for accurate and efficient analysis. The weld joint is assumed to be divided into 3
regions : inherent strain region, material softening region and base metal region. The
simplified elasto-plastic analysis method is introduced and representative material values
during the thermal elasto-plastic process are used in this method. It is revealed from the
analysis results for the simple welded model that the inherent strains are changed by joint
restraint as well as heat input and elastic modulus of the inherent strain region, and the
material softening region must be different from that of the base metal region. These results
have been supported by the experimental data. The method proposed in this study can be
combined with the commercial finite element analysis software to predict reasonably an
efficiently the welding deformations of large structures.
i Principal Researcher, Technical Research Institute, Hanjin Heavy Industries Co. Ltd., Seoul, Korea.
z Professor, Department of Naval Architecture & Ocean Engineering, Seoul National University, Seoul, Korea.
Manuscript received by JSP Committee January 29, 1998.
7r
cp 4 bd(T"'~- T ) = f Q (9) As most welding deformations are formed while the
inherent strain region is in high temperature and elastic
modulus is low, the elastic modulus Eix of the inherent
The area of the inherent strain region can be strain region can be taken as follows considering
obtained by eqn (9) as follows. experimental results.
E
-rc- b d - fQ (lO)
Eix - 25 (13)
4 (T,,~, -To)
As yield stress as well as elastic modulus of material
A M E T H O D TO CALCULATE EQUIVALENT becomes low at high temperature state, the ratio of yield
NODAL F O R C E S stress and elastic modulus o-rx/Ei, of eqn (11) can be
considered constant. The spring constant k, of at the
The inherent strain region along the weld line is boundary between the inherent strain region and the other
shown in Fig. 3. In order to calculate the deformation regions can be obtained by applying unit loads to the
induced by shrinkage of the inherent strain region using boundary of the base metal region and calculating
the finite element method, it is convenient to calculate the influence coefficients of the structure. The spring constant
equivalent nodal forces corresponding to shrinkage due to can be varied according to plate thickness and position
inherent strain. Equivalent forces induced by the inherent along the thickness. The typical spring constant can be
strain can be divided into the forces and moments acting taken as the value at the surface of the plate. The detailed
in the direction normal to the weld line and those acting in expression of the spring constant is as follows.
the direction parallel to the weld line. Normal forces of
the inherent strain region per unit length can be calculated 1
by using the equation to calculate plastic strain of the kx - h2 (14)
simplified model as follows. e I + ~- e2
h/2 /b(X dz = Ei= [aTc(=) + Yr~ + ~Vxh]~r d Shrinkage moment per unit length mx of the inherent
f~ = E,~ f!w2 strain region can be calculated as follows.
Eix kxb ~ 4 (11)
1 ~rx Crrxh :r h
m x = Ei, f.h/~2bZ(xdz = E,x [aT~.(x) + - - + - - ] - - d ~
Forces normal to the weld line and moments parallel to Eix kxb 4
the the weld line are affected by temperature gradient in (15)
the plate thickness direction because shrinkage normal to
the weld line is dependent on the temperature distribution where, the center of the inherent strain region is taken as
I
that the magnitude of inherent strain is affected by the
external restraint and as most of the bending deformation
of plate occurs at the high temperature region, the elastic
modulus of the inherent strain region and the material
softening region is much lower than that of the base metal
region. The proposed method of this study is revealed to
have good applicability to reflect the phenomena shown in
the experiments.
q ----i~Calculated results /
30 ..... '
S 25
E "~20
Fig. 5 Deformation of bead-on-welded plate
~'15
As the second example, a plate restrained around the a~5
boundaries shown in Fig. 9 is chosen to reveal the effect g~
c
of external restraint. The calculated results are shown in < 5
Fig. 9. Restraining factor C of Fig. 9 which represents the
0 1 I I
restraining effect of members around the plate is defined
0.0 0.5 1.0 1,5 2.0
as follows [21.
Heat Input Parameter ( Q / h * * 2 * 1 0 * * ( - 3 ) ,
cal/cm**3)
1 re4 II s (l-v)
- - ~ r - (~)]
~ l1
(20) Fig. 7 Angular deformation of bead-on-welded plates
~Od2 . 5 4 "''ll*"~l~'ECx;;Vil~::trb:Us::heta' F
0
2
O9
1:3)
1.5
,n,~ ,tBI
C
XL 1 ,,,u' "
O9
m
0~ 0.5
./
C
b'-
0 i n
0.0 1.0 2.0 3.0
Heat Input Parameter (Q/h**2*10**(-3), Fig. 8 Plate with restraining beams
cal/cm**3)
1.2 -g 2
E
o 1
.... -a- ....
rm
0 i i i i
go.8 0.0 0.5 1.0 1.5 2.0 2.5
Heat Input (Q-10-*(-3) cal/cm)
~0.6 Fig. 11 Longitudinal deformation parameters of the
~ 0 . 4
edge welded beams
-0.2 ........ -I . . . . . . .
t
CONCLUSIONS
Fig. 10 Longitudinal bending deformation of the long Welding deformations of real structures are complex
welded beam because various basic modes are combined and factors
governing the modes are complicated. The accurate
As the final example, a typical stiffened plate of a prediction of welding deformation has been a difficult
ship block is selected. The welding deformations of the problem. In spite of many research results, the theory
plate shown in Fig. 12 are the superposed results of which is capable of including various factors concerned
several deformation modes. The deformed shape obtained with welding deformations and predicting accurately the
by following the proposed procedure of Fig. 4 is shown in welding deformations of large structures has not been
Fig. 13. It is revealed that the proposed method can developed. This study presented a method to predict
analyze the complicated deformations of the real welded welding deformations of large structures accurately and
structures. practically based on the accumulated research results. The
In Fig. 13, one element covers the breadth of the presented method uses the finite element method
inherent strain region. The structure is modeled by shell combining the inherent strain theory and experimental
elements with 3-dimensional translational and rotational results for accurate and efficient analysis. A simplified
degrees-of-freedom. Calculated nodal forces and moments elasto-plastic analysis was introduced and representative
are applied to the nodal points of individual elements and values during the thermal elasto-plastic process were used
summed. in this method. It was revealed from the analysis results
for the simple welded model that the inherent strains are finite element analysis method", ,Journal o/" the
changed by joint restraint as well as heat input and elastic Japanese Welding Society, Vol. 42, No. 6, 1973.
modulus of the inherent strain region, and material 5. Masubuchi, K., Analysis of welded structures,
softening region must be different from that of the base Pergamon Press, 1980, pp. 148-188.
metal region. These results have been supported by the 6. Moshaiov, A. and Vorus, W. S., "The mechanics of the
experimental data. frame bending process : Theory and applications",
The method proposed in this study can be combined Journal of Ship Research, Vol. 31, No. 4, 1987.
with the commercial finite element analysis software to 7. ABAQUS User's manual, Hibbit, Karlsson &
predict reasonably and efficiently the welding Sorensen Inc., Farmington Hills, Michigan, 1993.
deformations of large structures. 8. ANSYS User's manual, Swanson Analysis System Inc.,
Houston, Pennsylvania, 1992.
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conditions on the shrinkage distortion in welded 11. Tsuji, I. And Yamaguchi, K., "Distortion and
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3. Fujimoto, T., "Residual stresses in rectangular plates of the Western Society of Naval Architects of Japan,
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