Manual Scu m520s v1 1 PDF

M520S Monitoring Module
User Manual
Version V1.1
Revision date July 14, 2010
BOM 31012224
Emerson Network Power provides customers with technical support. Users may contact the nearest
Emerson local sales office or service center.
Copyright 2009 by Emerson Network Power Co., Ltd.

All rights reserved. The contents in this document are subject to change without notice.
Emerson Network Power Co., Ltd.

Address: No.1 Kefa Rd., Science & Industry Park, Nanshan District 518057, Shenzhen China
Homepage: www.emersonnetworkpower.com.cn
E-mail: support@emersonnetwork.com.cn
Contents
Chapter 1 Overview ............................................................................................................................................................ 1
1.1 Appearance .......................................................................................................................................................... 1

1.2 Main Functions...................................................................................................................................................... 1
1.2.1 Background Communication...................................................................................................................... 1
1.2.2 Multiple Monitoring Functions .................................................................................................................... 1
1.2.3 Setting Dry Contact Alarm Types .............................................................................................................. 2
1.2.4 Different Authorities Protected By Different Password Levels ................................................................... 2
Chapter 2 Connection ......................................................................................................................................................... 3
2.1 Connecting Signal Terminals ................................................................................................................................ 3

2.2 Connecting Dry Contacts ...................................................................................................................................... 3
Chapter 3 Use Of Monitoring Module .................................................................................................................................. 5
3.1 Front Panel ........................................................................................................................................................... 5

3.2 Main LCD Pages ................................................................................................................................................... 5
3.2.1 System Information Page .......................................................................................................................... 5
3.2.2 Enter Password Page ................................................................................................................................ 6
3.2.3 MAINMENU Page ...................................................................................................................................... 6
3.2.4 STATUS Page ........................................................................................................................................... 7
3.2.5 Settings Page ............................................................................................................................................ 7
3.2.6 Maintenance Page ..................................................................................................................................... 7
3.2.7 Energy Saving Page .................................................................................................................................. 8
3.2.8 Fast Settings Page .................................................................................................................................... 8
3.3 Querying System Main Information ....................................................................................................................... 8
3.4 Querying Rectifier Status .................................................................................................................................... 10
3.5 Querying Alarms ................................................................................................................................................. 10
3.5.1 Querying Active Alarm ............................................................................................................................. 10
3.5.2 Querying History Alarm............................................................................................................................ 12
3.6 Maintenance ....................................................................................................................................................... 12
3.7 Setting System Parameters ................................................................................................................................ 13
3.7.1 Alarm Settings ......................................................................................................................................... 13
3.7.2 Battery Settings ....................................................................................................................................... 16
3.7.3 AC Settings .............................................................................................................................................. 20
3.7.4 DC Settings ............................................................................................................................................. 20
3.7.5 Rectifier Settings ..................................................................................................................................... 21
3.7.6 System Settings ....................................................................................................................................... 22
3.7.7 Communication Settings .......................................................................................................................... 23
3.8 Setting Energy Saving ........................................................................................................................................ 23
3.9 Fast Settings ....................................................................................................................................................... 24
3.10 WEB Interface Operation .................................................................................................................................. 24
3.10.1 Setting Up The Internet Explorer Web Browser ................................................................................... 25
3.10.2 Logging Into The Controller ................................................................................................................... 25
3.10.3 Homepage Introduction ......................................................................................................................... 26
3.11 WEB bootloader Interface Operation ................................................................................................................ 30
3.12 Serial bootloader Interface Operation ............................................................................................................... 31
Chapter 4 Troubleshooting ................................................................................................................................................ 35
4.1 Fault Estimation .................................................................................................................................................. 35

4.2 Replacement ....................................................................................................................................................... 36
Appendix 1 Parameter Setting Of The Monitoring Module ................................................................................................ 37
Appendix 2 Menu Structure Of The Monitoring Module .................................................................................................... 41

Chapter 1 Overview 1
Chapter 1 Overview
This chapter introduces the appearance and main functions of the M520S monitoring module (monitoring module for
short).
1.1 Appearance
The appearance of the monitoring module is shown in Figure 1-1.
Figure 1-1 Appearance of the monitoring module
1.2 Main Functions
1.2.1 Background Communication
The monitoring module provides an RS232/MODEM/Ethernet and eight groups of alarm dry contact outputs used to
communicate with the monitoring computer. Purchase a network port plate if you need to use Ethernet
communication.
RS232 communication mode

The RS232 mode is mainly used for short distance end-to-end communication, with an electric distance of not more
than 15 meters. During communication, just connect the RS232 port of the monitoring module to the RS232 port of
your computer.
MODEM communication mode

The MODEM communication mode can realize remote monitoring through the public service telephone network
(PSTN). The MODEM, relevant power cables and communication cables need to be equipped for this mode.
Dry contact output mode

The monitoring module provides eight groups of alarm dry contact outputs. The contacts include normally open and
normally closed contacts. Before the occurrence of the alarm event, each dry contact shall be configured in advance.
Each group of dry contact corresponds to a certain type of alarms or a certain alarm type group, which is realized by
certain logic relation. In this way, once the alarm event or a group of alarm events satisfying the logic relation
occurs/occur, the dry contacts will act and generate an alarm.
If you have other intelligent monitoring, the alarm dry contact can be connected to the interface of other intelligent
monitoring equipment, so as to conveniently realize the dry contact networking and complete the level isolation
transmission of the fault signal.
Dry contact capacity: 2A@30Vdc; 0.5A@125Vac. Maximal power consumption: 60W.
1.2.2 Multiple Monitoring Functions
The monitoring computer can realize the following monitoring functions on the power supply system through the
monitoring module in the RS232 and MODEM communication modes.
M520S Monitoring Module User Manual

2 Chapter 1 Overview
Remote acquiring analog signals: The monitoring computer can obtain the analog signal of the system in real time
through the monitoring module.
Remote acquiring digital signals: The monitoring computer can obtain the digital signal of the system in real time
through the monitoring module.
Remote control function: The monitoring computer can realize the rectifier on/off, system boost charge/float charge,
system control mode changeover, alarm silence and start/stop battery test.
1.2.3 Setting Dry Contact Alarm Types
1. A certain type of alarms can be output by a certain dry contact by setting the associated relay parameters in the
alarm parameters of the alarm type. Once the alarm event occurs, the corresponding dry contact will act and
generate an alarm. Five groups of alarm dry contacts have been configured to output the default alarm types before
delivery.
2. The monitoring module has programmable logic controller (PLC) function. Through the computer, the types of the
alarms output by the eight dry contacts can be set flexibly. The PLC setting for each dry contact includes three input
alarms and two relation flags. That is, the serial numbers and the logic relations of the three alarm types need to be
set. The logic relation includes and, or and not.
The PLC function can be set to disabled. If the PLC function and the association relay setting are both enabled,
when any type of alarm under either setting mode occurs, the corresponding dry contact will act and generate an
alarm.
1.2.4 Different Authorities Protected By Different Password Levels
You have the authority to conduct control output and parameter setting on the monitoring module before you input
the correct password. The monitoring module has three passwords with different operation authorities: user level
password, engineer level password and administrator level password. The three passwords have the same
authorities for control output. But during the setting of system parameters under parameter setting, the parameters
for the setting and the operation functions are different. The engineer level password will have more operation
authorities than the user level password, including reset system, reset password and change system type. The
administrator level password has more operation authorities than the engineer level password, including change
password, referring to rectifier serial numbers, software version and setting digital value parameters. The password
levels and the operation authorities are listed in Table 1-1.
Table 1-1 Password levels and operation authorities
Password level Operation authority Default password
All maintenance operation, without resetting system, resetting password and
User level 1
changing system type, modifying password and controling alarm volume pages
All the users authorities, resetting system, resetting password and changing system
Engineer level 2
type pages, without modifying password and controling alarm volume pages
All the engineers authorities, resetting system, resetting password and changing
Administrator
system type and modifying password pages, browsing serial No., version and DI 640275
level
status of the monitoring module

Chapter 2 Connection 3
Chapter 2 Connection
This chapter introduces the connection description of the monitoring module.
2.1 Connecting Signal Terminals

All the signal cables are connected to the PCB board of the monitoring module. Remove the cover of the monitoring
module before connection. The layout of terminals on the PCB board is shown in Figure 2-1.
B
J411 J412
J424 J408 J409 J407 J416
J427
J426
D2 D1
J419 J422
J433 J404 J403 J402 J420

J417 J418 J430 J421
31
J3 1
1
6 9
5
32 2
Figure 2-1 Terminals of the PCB board in the monitoring module
The definitions of the terminals and connection descriptions are given in Table 2-1. Connect signal cables according
to Table 2-1.
Table 2-1 Definitions of terminals and connection description
Terminal Definition Connection description
J402 ~ J404 Eight dry contact outputs Connected to signal cables
J417 Battery temperature sensor terminal Connected to battery temperature sensor
J418 Ambient temperature sensor terminal Connected to ambient temperature sensor
J420 RS232 port Connected to a modem or an upstream host
The port has been connected before delivery.
J426 LLVD normally-closed contact Switching on this port gets the LLVD contactor controlled by the monitoring
module. For control condition, refer to 3.7.2 Battery Settings
The port has been connected before delivery.
J427 BLVD normally-closed contact Switching on this port gets the BLVD contactor controlled by the monitoring
module. For control condition, refer to 3.7.2 Battery Settings
J430 Providing 12V power to modem Connected to the power cable of the modem
2.2 Connecting Dry Contacts

The monitoring module provides eight dry contacts, which are J402 ~ J404 terminals, as shown in Figure 2-2.
DO8 DO6 DO4 DO2
DO7 DO5 DO3 DO1

Figure 2-2 Dry contact terminals

4 Chapter 2 Connection
Connection method:
Peel the signal cables and insert it into the specialized connectors, fasten the screws on the terminals and insert the
connectors into J402 ~ J404 terminals.
The functions of dry contacts are given in Table 2-2.
Table 2-2 Dry contact functions
Terminal Function Terminal Function
J402_1 (DO1) Mains failure J403_1/ J404_1 (DO5) LLVD
J402_2 (DO2) DC over/ under-voltage J403_2/ J404_2 (DO6) Reserved
J402_1/ J403_1 (DO3) Rectifier failure J404_1 (DO7) Reserved
J402_2/ J403_2 (DO4) BLVD J404_2 (DO8) Reserved
Note:
The above functions are default settings. You can change them through the monitoring module

Chapter 3 Use Of Monitoring Module 5
Chapter 3 Use Of Monitoring Module
This chapter introduces the front panel and functional keys briefly, and expounds screen contents, access method,
system controlling, information querying and parameter setting.
After the monitoring module is powered on, the language selection screen will pop up, and the monitoring module is
initialized. The default language is Chinese. After the initialization, the first system information page will appear.
3.1 Front Panel

The front panel of the monitoring module provides backlit LCD display, functional keypad, indicators and positioning
pin, as shown in Figure 3-1.
LCD
Run indicator ESC Functional keys

Alarm indicator
Critical alarm indicator ENT
Figure 3-1 Front panel of the monitoring module
Description of the indicators on the front panel is given in Table 3-1.

Table 3-1 Monitoring module indicator description
Indicator Color Normal state Fault state Fault cause
Run indicator Green On Off No operation power supply
Alarm indicator Yellow Off On There are observation alarms
Critical alarm indicator Red Off On There are major or critical alarms
The monitoring module uses a 128 64 LCD, and a keypad with six keys (listed in Table 3-2). The interface language
is Chinese/English optional.
Table 3-2 Description of monitoring module keypad
Key Function
ESC Return to the upper level menu. When the audible alarm tone is generated, press ESC to cancel the alert
Enter the main menu or confirm the menu operation. When changing or inputting parameters, press ENT to get
ENT
into editing state. After any change is made, press ENT to validate the change
and Shift among parallel menus. For a character string, these two keys can be used to shift among different options
and Change values at a value setting interface. For a character string, these two keys can move the cursor left or right
3.2 Main LCD Pages

The following LCD pages will be referred to in this chapter for many times. This section is a centralized introduction to
the contents and accessing methods of these LCD pages.
3.2.1 System Information Page
When the monitoring module is powered on, the language selection page will appear and the monitoring module will
be initialized. The default language is English. After initialization, the first page of system information will appear.
The system information page shows the main information which is displayed on five pages. You can press or
repeatedly to select different system information pages. The first system information page is shown in Figure 3-2. At
this page, you may press and to adjust the LCD contrast (7-level).

6 Chapter 3 Use Of Monitoring Module
2009-3-23
Float
53.5V 125A
Auto Normal

Figure 3-2 First system information page
1. After initialization, the first system information page appears.

2. At the Main Menu page, press ESC to return to the first system information page.
3. If no operation is conducted on the monitoring module keypad for 8 minutes, the LCD will return to the first system
information page. The time of that return will be recorded automatically, and can be queried through the host.
4. At any system information page, press ESC to display the serial No. of the monitoring module, the software version
and runtime.
5. At the system information page, press and hold the ESC and ENT at the same time for several seconds, the
monitoring module will be reset and restart.
3.2.2 Enter Password Page
During the operation, the system will prompt you to enter password, as shown in Figure 3-3. Only the correct
password will allow you to enter the page you need.
Login:
Password:
Figure 3-3 Confirming password page
1. To input the password, use or to modify numbers, and use or to move the cursor. After the input, press
ENT to confirm.
2. If the password is incorrect, the system will prompt Password incorrect.
3. Press ESC to return to MAINMENU page.
4. The system has three different password levels: user level (default: 1), engineer level (default: 2) and administrator
level (default: 640275).
Once you enter the correct password, you never need to enter the password again during the operation. While the
interval time for adjacent operation is more than four minutes, the system will prompt you to input the password again.
If you want to enter senior setting pages, you need to wait four minutes and cannot do any operation during waiting,
and then the system will enter the senior setting pages after you input the higher level password. If the two level
passwords are the same, the system will display the senior menus after you enter the password.
3.2.3 MAINMENU Page
MAINMENU page is the highest-level menu. At the sub-menus of this page, you can query the settings, controls,
rectifier information and alarm information of the system, as shown in Figure 3-4.
MAINMENU Energy Saving

Status Fast settings
Settings
Maintenance

Figure 3-4 MAINMENU page
1. At any system information page, press ENT to enter the MAINMENU page.
2. At any sub-menu of the MAINMENU page, press ESC repeatedly to return to the higher-level menu, and ultimately
to the MAINMENU page.

3.2.4 STATUS Page
The STATUS page is a sub-menu of the Main Menu. It contains three sub-menus, including Rectifiers, Active Alarm
and History Alarm, as shown in Figure 3-5.
STATUS
Rectifiers
Active Alarm
History Alarm
Figure 3-5 STATUS page

1. At the MAINMENU page, press or to select the STATUS menu, and press ENT to confirm.
2. At any sub-menu of the STATUS page, press ESC repeatedly to return to the higher-level menu, and ultimately to
STATUS page.
3.2.5 Settings Page
Displayed in two pages, the Settings page is a sub-menu of the MAINMENU. It is used to set system parameters.
Input the correct password to enter the Settings page, as shown in Figure 3-6.
Settings DC Settings
Alarm Setting Rect Settings
Bat. Settings Sys Settings
AC Settings Comm Settings

Figure 3-6 Settings page
1. At the MAINMENU page, press or to select the Settings menu, and press ENT to confirm. System will then
prompt you to input the password.
2. Input the correct password and press ENT to enter the Settings page. Press or to scroll to the operation page
you need.
Users with different password level have different authorities. See Table 3-3.
Table 3-3 Different password levels and relevant different authorities
Level Authority Default password
User Configuration of general parameters 1
Engineer Users authority, plus resetting system, resetting password and modifying system type 2
Engineers authority, plus modifying password of all levels, controling alarm volume,
Administrator 640275
browsing system parameters configured by host
Once you enter the correct password, you never need to enter the password again during the operation. While the
interval time for adjacent operation is more than four minutes, the system will prompt you to input the password again.
If you want to enter senior setting pages, you need to wait four minutes and cannot do any operation during waiting,
and then the system will enter the senior setting pages after you input the higher level password. If the two level
passwords are the same, the system will display the senior menus after you enter the password.
3.2.6 Maintenance Page
Displayed in two pages, the Maintenance page is a sub-menu of the MAINMENU. It is used to control the system in
real time. You can enter the Maintenance page after you input the correct password. For this menu, the user,
engineer and administrator password, all users have the same authorities. The Maintenance page is shown in Figure
3-7.
Maintenance
RectTrim: 53.5V
Start: FC
RectLimit: 121%
Batt: ReConnect
Load: DisConn

Figure 3-7 Maintenance page

1. At the MAINMENU page, press or to select the Maintenance menu, and press ENT to confirm. The system
will prompt you to input the password when the battery management mode is set to Manual (see 3.7.2 Battery
Settings).
2. Input the correct password and press ENT to enter the Maintenance page. Press or to scroll to the operation
page you need.
3.2.7 Energy Saving Page
The Energy Saving page is a sub-menu of the MAINMENU, as shown in Figure 3-8. It is used to energy relevant
parameters.
Save Enable: N
Cyc Period: 168h
Rect Work: 80%
Rect Limit: 1
Figure 3-8 Energy Saving page
1. At the MAINMENU page, press or to select Energy Saving, and press ENT to confirm. The system will
prompt you to input the password.
2. Input the correct password and press ENT to enter the Energy Saving page. Press or to select the
parameters you need.
3.2.8 Fast Settings Page
The Fast Settings page is a sub-menu of the MAINMENU, as shown in Figure 3-9. It is used to set system type and
battery capacity.
System Type:
48V/SET
Capacity: 600Ah
Figure 3-9 Fast Settings page
1. At the MAINMENU page, press or to select Fast Settings, and press ENT to confirm. The system will prompt
you to input the password.
2. Input the correct password and press ENT to enter the Fast Settings page. Press or to select the parameters
you need.
3.3 Querying System Main Information

DC, system operation state, battery state and energy management mode information.
At any system information page, press or repeatedly to select the first system information page. At other pages,
press ESC repeatedly to return to the first system information page. DC voltage and current, system operation state,
battery state and battery management mode are displayed in the first system information page, as shown in Figure
3-10.
2009-3-23
Float
53.5V 125A
Auto Normal

Figure 3-10 First system information page
The date and time are displayed at the interval of 2s. System operation state contains No Alarm and Alarm. Battery
management mode includes Auto and Manual. Battery state includes Float charge, Temp Comp, Boost charge, Cyclic
Boost, Batt. Test, ShortTest and TimeTest.

Save state, rectifier output power and Cyc BC After information

At the AC information page, press to enter the following page. The system will display the Save Stat, Sys Used and
Cyc BC After information, as shown in Figure 3-11.
Save Stat: Y
Sys Used: 80.0%
Cyc BC After:
2400h

Figure 3-11 Sys Used and Cyc BC After information page
The first line displays the save state. The second line displays the percentage between the output power and rated
power of the rectifier. The lower line displays the BC prompt information, they will be different for different states of
the system, including:
1. Prompt the time of the next Cyclic BC according to the battery state.
2. If BC is going on or prohibited, --- will be prompted.
Battery information
At the first system information page, press to query the battery information, as shown in Figure 3-12.
Batt1: 0A
Remain: 100%
Batt2: 0A
Remain: 100%

Figure 3-12 Battery information page
As shown in the preceding page, they represent respectively the current of the battery that battery shunt 1 and shunt
2 is connected to. Because the Shunt Coeff of battery group is set to No, the battery information page is not
connected and no actual capacity will be displayed.
The remaining battery capacity can be displayed in the mode of percentage, remaining Ah or remaining time. The
default is the percentage.
AC information
At the battery information page, press to display AC information page, as shown in the following page. The system
will display AC voltage of the A, B and C phases, as shown in Figure 3-13.
AC 1 Volt AC 2 Volt
Phase A: 0V Phase A: 0V
Phase B: 0V Phase B: 0V
Phase C: 0V Phase C: 0V

Figure 3-13 AC information page
System temperature information

At the Sys Used page, press to enter the system temperature information page. If a temperature sensor is
configured, the system will display a page on Bat. Temp and Amb. Temp, as shown in Figure 3-14.
Bat.Temp:
25
Amb.Temp:
50

Figure 3-14 Bat. Temp and Amb. Temp page
If the temperature sensor is not connected or is faulty, the system will prompt ---. Meanwhile, alarm information page
will display Temperature sensor not connected or Temperature sensor failures. If the monitoring module bans BC and
no temperature sensor is configured, this page will not be displayed.

3.4 Querying Rectifier Status
Note
If the monitoring module has not detected rectifiers, you cannot query the rectifier information.
The rectifier information includes the rectifier serial No., voltage, current, current limit, AC input voltage, mains
situation, rectifier power limit and temperature power limit.
At the STATUS page (see Figure 3-5), press or to select the Rectifiers sub-menu, as shown in Figure 3-15.
Press ENT to confirm.
Rect 1: Curr Limit: 110% AC Derated: N

ID: 01060700584 In Volt: 220V Temp Derated: Y
Out Volt: 53.5V AC State: On
Out Curr: 38.5A DC State: On

Figure 3-15 Rectifier information page
The information of every rectifier is displayed in three pages. Press to scroll to the next page, or to return to the
last.
At most 24 pieces of rectifier information can be displayed. When selecting one rectifier, the green indicator of the
corresponding rectifier will blink. If the rectifier communication is interrupted, the information will be displayed in high
light.
3.5 Querying Alarms

You can query historical alarms and active alarms through the LCD of the monitoring module.
3.5.1 Querying Active Alarm
When a new alarm is raised, and there is no operation on monitoring module keypad within two minutes, the LCD of
the monitoring module will prompt the active alarm automatically.
If there are multiple alarms in the current system, you can query alarms through the following steps.
At the STATUS page (see Figure 3-5), press or to select Active Alarm menu. Press ENT to confirm.
1. If there is no active alarm, Active alarm: None will be displayed.
2. If there is any alarm, the display will be like the page shown in Figure 3-16.
Alarm 1/5
Manual Mode
Observation
071213 14:27:50
Figure 3-16 Active alarm page
The preceding page includes alarm serial No., alarm name, alarm level and time. The alarm raising time determines
the sequence it is displayed, with the latest alarm displayed first. Use or to view all active alarms.
While querying rectifier alarms, press to view rectifier ID, and the Run indicator of the corresponding rectifier will
blink.
In the case of battery test alarm or maintenance time alarm, press to display the prompt information, then press
ENT to confirm that the alarm is cleared. The active alarms in the monitoring module are given in Table 3-4.

Table 3-4 Active alarm

No. Alarm type Alarm Description
1 Rect AC Fail
2 Rect Over temp
3 Rect Fault
4 Rect Protect Press to browse the fault rectifier serial No.
5 Rect Fan Fails
Rectifier
6 Rect Derated
7 Rect Not Respond
8 Rectifier Lost -
Press to confirm the alarms. If yes, the interfered rectifiers are reduced, you
9 Multi-Rect Alarm
can clear this alarm manually
1 AC SPD Fault AC SPD fault is the alarm of Digital 1
2 Digital Alarm -
3 AC High -
AC
4 AC LOW -
5 AC PH Fail -
6 Mains Failure -
DC Volt High+ , DC
1 -
Volt High
2 DC Volt Low -
3 DC Volt Low- -
4 Batt Over temp -
Batt Temp High
5 -
Alarm
Batt Temp Low
6 -
Alarm
Ambient Temp
7 -
High Alarm
Ambient Temp Low
8 -
Alarm
9 T1 No Probe -
10 T2 No Probe -
11 Sensor 1 Fault -
12 Sensor 2 Fault -
DC
13 LVD -
14 BLVD -
15 Load Fuse Alarm 1 -
24 Aux Load Fails -
25 Batt Fuse Alarm 1 -
29 Batt 1 Curr High -
1 Non Float Status -
2 Batt Discharge -
3 Load share Alarm -
Battery
4 Batt Test Fail
management Press to prompt you to clear this alarm
5 Short Test Fail
6 Save Power -
7 Save Power Fault -

No. Alarm type Alarm Description

1 SelfDetect Fail -
2 Manual Mode -
Monitoring
3 Volt Discrepancy -
self-detect
4 Maintain Alarm -
5 Alarm Block -
3.5.2 Querying History Alarm
1. At the STATUS page (see Figure 3-5), press or to select History Alarm menu. Press ENT to confirm.
1) If there is no history alarm, the system cannot enter the lower level menu.
2) If there is history alarm, the display will be like the page shown in Figure 3-17.
199 ID2067000584
Rect1 Fault
071213 14:27:50
071213 17:30:05
Figure 3-17 History alarm page
If the alarm is a rectifier related alarm, the first line in Figure 3-17 will display the latter 10 number of the rectifier ID.
The history alarms of the monitoring module are stored in cyclic order. Up to 200 alarms will be recorded. Above that,
the earliest alarm will be cleared automatically.
2. Use or to view other history alarms.
3. At any History Alarm page, press ESC repeatedly to return to the first system information page.
3.6 Maintenance
Note
Be careful! BLVD operations may result in power interruption.
1. At the battery basic parameter setting page (see Figure 3-24), change the battery management mode from Auto to
Manual. Press ENT to confirm. For the detailed procedures, see Basic parameters in 3.7.2 Battery Settings.
2. At the MAINMENU page, press or to select the Maintenance menu. Press ENT and the system will prompt
you to enter the password.
3. Input the password and press ENT to enter the Maintenance page, as shown in Figure 3-18.
Maintenance
RectTrim: 53.5V Rect 1: Reset
Start: FC
RectLimit: 121%
Batt: ReConnect Rect 1: DC On
Load: DisConn Rect 1: AC On

Figure 3-18 Maintenance page
4. Use or to select the needed action. After the input, press ENT to confirm or ESC to cancel.
1) Start: The options include FC, BC and Test. Press or to select the needed action. If there is AC power off
alarm, or the busbar voltage is too low, the BC and battery test control will not be executed by the system. No battery
test control can be conducted when the rectifier communication is interrupted. Finally, after the battery test, the
battery management mode will be changed from Manual to Auto automatically.
2) Battery: The options include Reconnect and Disconnect. If there is a battery alarm, the battery operations will be
invalid.
3) Load: The options include Reconnect and Disconnect.
4) RectTrim: Range: 42V ~ 58V. If the value of this parameter cannot exceed the over-voltage alarm point, otherwise,
the parameter will be invalid.

5) RectLimit: Range: 10% ~ 121%.

6) Rect N: The maintenance operations over a single rectifier include: DC ON/OFF, AC ON/OFF and Reset.
The Operation method:
1) Use or to select the rectifier parameter, and or to change the rectifier serial No. Then press ENT to
confirm. The bottom line of the page displays the rectifier ID.
2) Use or to move the cursor to the maintenance operation area (that is DC On in Figure 3-18), and or to
select the value.
If the rectifier voltage is too high, you can select Reset to restore the output voltage of that rectifier to normal.
5. Press ESC to return to the MAINMENU page and change the battery management mode from Manual to Auto. And
then press ESC to return to the system information page.
3.7 Setting System Parameters

The system parameters are divided into seven kinds: alarm, battery, AC, DC, rectifier, system and communication
parameters. Without any special needs, you only need to reset the battery group and battery capacity according to
system configuration and battery actual instance, and accept the defaults for other parameters.
3.7.1 Alarm Settings
At the Settings page, press or to select Alarm Settings menu. Then press ENT to enter the Alarm Settings page,
as shown in Figure 3-19.
Alarm Settings
Alarm Level
Alarm Control
DI Settings
Figure 3-19 Alarm Settings page
There are three sub-menus as follows.
Setting alarm level

At the Alarm Settings page, press or to select Alarm Level menu. Then press ENT to enter the Alarm Level page,
Alarm Type:
Load Fuse Alarm
Level: OB
Out Relay: NO
Figure 3-20 Alarm Level page
Press or to move the cursor to the needed option. Press or to select the corresponding content and press
ENT to confirm.
The monitoring module alarms are classified into four types: critical alarm, major alarm, observation and no alarm.
Critical alarm, major alarm: These two types of alarms have strong impacts on the system performance. Whenever
these alarms are generated, you are supposed to handle them immediately. The alarm indicators will be on and
audible indication will be given.
Observation: When this type of alarm is raised, the system maintains normal output for a while. If the alarm occurs
during watch time, it should be handled immediately. If the alarm occurs during non- watch- time, handle it during
watch time. The alarm indicators will be on when observation alarm occurs.
No alarm: The system will not generate a visible or audible indication.

The alarm default value of the monitoring module is listed in Table 3-5.
Table 3-5 Alarm setting parameter description
Related
No. Alarm Description Alarm level Related relay
parameter
1 SPD Fault SPD failure Major None -
Defined the alarm name by user, at most 10 letters. In None
this system, eight DIs can be defined. Among which, the
2 DI No alarm -
first DI is defined as SPD Fault, the remained seven DI
can be defined freely
AC input voltage higher than the setting of AC input over- None Over- voltage
3 AC Voltage High Major
voltage alarm point alarm
AC input voltage lower than the setting of AC input None Low- voltage
4 AC Voltage Low Major
under- voltage alarm point alarm
All the AC input voltages from the rectifier are less than 1
5 Mains Failure Critical -
80V
DC output voltage higher than the setting of DC output 2 Over- voltage
6 DC Volt High Major
over- voltage alarm point alarm
DC output voltage lower than the setting of DC output 2 Low- voltage
7 DC Volt Low Major
low- voltage alarm point alarm
DC output voltage lower than the setting of DC output None Under- voltage
8 DC Volt Under No alarm
under- voltage alarm point alarm
None Over Temp
9 Batt Over Temp Battery temperature higher than the setting of Temp Critical
alarm point
Batt Temp High None High Temp
10 Battery temperature higher than the setting of Temp Observation
Alarm alarm point
Batt Temp Low None Low Temp
11 Battery temperature lower than the setting of Temp Observation
Alarm alarm point
Ambient Temp None High Temp
12 Ambient temperature higher than the setting of Temp Observation
High Alarm alarm point
Ambient Temp None Low Temp
13 Ambient temperature lower than the setting of Temp Observation
Low Alarm alarm point
14 T1 No Probe Configured with temperature sensor 1 but not connected Major None -
15 T2 No Probe Configured with temperature sensor 2 but not connected Major None -
Temperature sensor 1 measures unreasonable None
16 Sensor 1 Fault Major -
temperature
Temperature sensor 2 measures unreasonable None
17 Sensor 2 Fault Major
temperature
18 LVD 1 Load low voltage disconnects Major 5 LLVD enabled
19 LVD 2 Battery low voltage disconnects Major 4 BLVD enabled
Load Fuse Alarm Load failure caused by overload, short circuit, manual None
20 Major -
1~9 disconnect, and alarm circuit failure
21 Aux Load Fails The last load fuse failure Major None -
Batt Fuse Alarm Battery failure caused by overload, short circuit, manual
22 Major None -
1~4 disconnect, and alarm circuit failure
Charging current of battery string 1 higher than the Over (over
23 Batt 1 Curr High Observation None
setting of Over (Charging over current limit) current point)
Charging current of battery string 2 higher than the Over (over
24 Batt 2 Curr High Observation None
setting of Over (Charging over current limit) current point)
AC input voltage of this rectifier lower than low- voltage 3
25 Rect AC Fail Critical -
alarm point
26 Rect Over Temp The internal temperature of the rectifier is higher than 90 Observation 3 -
27 Rect Failure The rectifier voltage is higher than upper limit voltage Major 3 -
28 Rect Protect Rectifier performs self- protection and has no output Observation 3 -
29 Rect Fan Fails Rectifier fan fails Critical 3 -
30 Rect Derated Rectifier limits its output power Observation 3 -
Rectifier does not communicate with the monitoring 3
31 Rect Not Respond Critical -
module
32 HVSD Rectifier shut down under high voltage 3 -
33 Multi-Rect Alarm More than two rectifiers alarm Major None -
34 Self-detect Err Hardware Self-detect Error No alarm None -
35 Manual Mode Battery management is in manual control mode No alarm None -
36 Non Float Status Battery is not under float status No alarm None -
37 Batt Discharge Battery is discharging No alarm None -

Related
No. Alarm Description Alarm level Related relay
parameter
In the system with load current shunt, the sampled load 3
38 Load share Alarm current plus battery current differs greatly from rectifier No alarm -
current
39 Batt Test Fail Battery discharging time shorter than expected Observation None -
In short test, battery discharging capacity is bigger than None
40 Short Test Fail Observation -
setting value
Actual output voltage is different from both the measured None
DC bus voltage and different from the voltage reported by
41 Volt Discrepancy Observation -
the rectifier to monitoring module. The error is bigger than
1V
42 Maintain Alarm Time to maintain system Observation None -
The monitoring module has detected a reduction in the None
43 Rectifier Lost Major -
number of running rectifiers
44 Save Power The system is running under energy saving status No alarm None -
Setting alarm control

At the Alarm Settings page, press or to select Alarm Control menu. Then press ENT to enter the Alarm Control
page, as shown in Figure 3-21.
Alarm Control
Voice Sign: Open
Clear: Hist Alarm
Figure 3-21 Alarm Control page
Voice Sign option: open/ off/ 3min/ 10min/ 1h/ 4h. You can set according to you requirement.
Clear: His Alarm option: His Alarm, Rect Lost, TestFail, ShortTest, ESaveFail and Maintain. Press ENT to clear the
saved alarm information in the monitoring module.
DI settings
At the Alarm Settings page, press or to select DI Settings menu. Then press ENT to enter the DI Settings page,
DI Settings
DI NO: 1
SPD Alarm
Active: High
Figure 3-22 DI Settings page
Press or to select the needed option. Press or to select the parameter value and press ENT to confirm.
Press or to modify the number and letter of DI name on the third line after pressing the ENT to confirm, press
or to move the cursor left or right and input # to end. Finally, press ENT to confirm.
Use or to change the number, and or to move the cursor left or right. Press ENT to confirm.
The value description of the parameter is listed in Table 3-6.
Table 3-6 Alarm setting parameter description
Parameter Range Factory setting Value description
The eighth corresponding connecting terminals, queued up in the
DI No. 1~8 8
order that the hardware switches are put
Figures or letters, When there are DI alarms, this parameter shows the alarm name you
DI Name SPD
10 at most have actually defined.
Alarm Mode High, Low High High: alarm upon high level; Low: alarm upon low level

3.7.2 Battery Settings
Battery parameters are very important, for they are related to the life of battery.
At the Settings page, press or to select Bat. Settings menu. Then press ENT to enter the BAT Settings page, as
shown in Figure 3-23.
BAT Settings Battery Test

Basic Setting Temp. Comp
LVD Settings
Charge

Figure 3-23 BAT Settings page
The battery parameters are divided into 5 kinds: basic, LVD, charging management, battery test and temperature
coefficient parameters.
Basic parameters
1. At the BAT Settings page, press or to select Basic Setting menu. Then press ENT to enter the battery basic
parameter setting page, as shown in Figure 3-24.
Sys Mode: Auto Bat. Shunt 2: N

Bat. Fuse: 0 Shunt Coeff:
Capacity: 600Ah -Current: 500A
Bat. Shunt 1: Y -Volt: 75mV

Figure 3-24 Battery basic parameter setting page
2. Press or to select one page or one of the parameters, and or to select the parameter value. Then press
ENT to confirm and save.
The value description of the basic battery parameters is listed in Table 3-7.
Table 3-7 Basic battery parameters descriptions
In the Auto mode, you can manage the system through the monitoring
module.
In the Manual mode, you can manage the system manually, as well as
Sys Mode Auto, Manual Auto
calculate battery BC time protection and capacity automatically. Upon the
system DC under-voltage alarm, system can automatically switch to the
Auto mode
You should set this parameter according to the actual battery
Bat. Fuse 0~4 2
configuration
The capacity of the total battery strings. You should set this parameter
Capacity 50Ah ~ 5000Ah 600Ah
according to the actual battery configuration
Bat. Shunt1 Y
Y, N
Bat. Shunt2 N
Shunt Coeff You can set shunt parameters when System Type is SET
1A ~ 5000A 500A
Current
Shunt Coeff Volt 1mV ~ 500mV 75mV
LVD parameters
At the BAT Settings page, press or to select LVD Setting menu. Then press ENT to enter LVD settings page, as
LVD1 Enable: Y
LVD2 Enable: Y
LVD1 Volt: 44.0V
LVD2 Volt: 43.2V

Figure 3-25 LVD settings page

Press or to select the parameter, and or to select the parameter value. Then press ENT to confirm.
LVD1 means the monitoring module opens the LLVD contactor, so that the non-priority load will be powered off. In
this way, the battery remaining capacity can sustain the priority load longer.
LVD2 means the monitoring module opens the BLVD contactor. In this way, the battery will stop powering the load,
preventing over-discharge.
The value description of the LVD parameters is listed in Table 3-8.
Table 3-8 LVD parameters description
LVD1 Enable Y Select Y to enable LVD1/ LVD2 function
Y, N
LVD2 Enable Y Select N to disable the LVD1/ LVD2 function
LVD1 Volt 44.0V Select Voltage, when the monitoring module detects that the battery
voltage is lower than the preset LVD1 Volt, the load will be disconnected,
40V ~ 60V
LVD2 Volt 43.2V and so is the battery when the battery voltage is lower than the preset
LVD2 Volt
Charge management parameters

At the BAT Settings page, press or to select Charge menu. Then press ENT to confirm.
There are five pages, as shown in Figure 3-26.
Float: 53.5V Auto Boost: Const Boost:

Boost: 56.4V -Enable: Yes -Current: 0.010C
Limit: 0.100C10 -Current: 0.060C -Time: 180min
Over: 0.300C10 -Cap: 80.0%

Cyc Boost:
Boost Limit Time:
-Enable: Yes
-Period: 2400h 1080min
-Time: 720min

Figure 3-26 Charge management settings page
The charging management parameter value description is listed in Table 3-9.
Table 3-9 Charging management parameter value description
In the FC state, all rectifiers output voltage
Float 53.5V
according to the set Float The Boost must be
42V ~ 58V
In the BC state, all rectifiers output voltage higher than the Float
Boost 56.4V
according to the set Boost
When the monitoring module detects that the battery charging current is
higher than the Limit, it will control the current of the rectifiers, through
Limit (current limit
0.1C10 ~ 0.25C10 0.1C10 which it can limit the battery charging current.
point)
C10 is the battery rated capacity, generally set to 10% ~ 20% of the rated
capacity of one battery string
Over (over current When the monitoring module detects that the battery charging current is
0.3C10 ~ 1.0C10 0.3C10
point) higher than the Over, it will raise the battery charge over-current alarm
Automatic Boost Select Y to enable this function
Y, N Y
Enable Select N to disable this function
Automatic Boost 0.050C10 ~ The monitoring module will control the system enter the BC state when
0.06C10
Current 0.080C10 the battery capacity decreases to the value of To Boost Capacity, or
Automatic Boost when the charge current reaches the To Boost Current. The charge
10% ~ 99% 80%
Cap voltage will be the Boost
Const Boost 0.002C10 ~ The system in the BC state will enter the FC state when the charge
0.01C10
Current 0.02C10 current decreases to the Constant BC Curr and after the Duration. The
Const Boost Time 30min ~ 1440min 180min battery charge voltage then will be the Float


Select Y to enable this function
Cyclic Boost Enable Y, N Y
Select N to disable this function
Cyclic Boost Period 48h ~ 8760h 2400h Select Y, and the monitoring module will control the system to enter the
Cyclic Boost when the FC time reaches the Cyclic Boost Interval. The
Cyclic Boost Time 30min ~ 2880min 720min battery charging voltage is the preset Boost, and the time is the preset
Cyclic Boost Time
To ensure safety, the monitoring module will forcefully control the
system to enter the FC state if during the BC state, the BC time reaches
Boost Limit Time 60min ~ 2880min 1080min
the Boost Limit, or abnormalities occur (such as AC failure, battery route
faulty, and rectifier communication failure)
The BC/FC switchover diagram is shown in Figure 3-27.

FC time longer than 'Scheduled BC Interval'
Battery charge current

bigger than 'To BC Current'
Battery capacity smaller

than 'To BC Capacity'
FC BC
Charge current
Constant BC smaller than
time-up 'Constant BC
Constant
BC Curr'
BC time longer than

'BC LVD Time'
Abnormal situation (such as AC failure,
battery route faulty, and rectifier
communication failureOver
Temp in battery compartment).
BC time longer than 'Cyclic BC time'
Figure 3-27 BC/FC switchover diagram
Battery test parameters

1. At the BAT Settings page, press or to select Battery Test menu. Then press ENT to confirm.
There are five pages, as shown in Figure 3-28.
End Test: Cyc Test En: N

-Volt: 45.2V Cyc Test Time:
-Time: 300min 01-01-00:00
-Cap: 0.70C 04-01-00:00

Short Test: -Time: 5min

07-01-00:00 -Enable: No Stable Test
10-01-00:00 -Alarm: 10A -Enable: No
-Period: 720h -Current: 9999A

Figure 3-28 Battery test settings page
2. Press or to select one page or one of the parameters, and or to select the parameter value. Then press
ENT to confirm and save.

The monitoring module can do battery test, and record 10 sets of test data (accessible only through the host). The
battery test has to be started manually, then the monitoring module will control the rectifier output voltage, make it
lower than the battery voltage, and the battery discharge will begin. The monitoring module will stop the test if the
battery voltage reaches the Battery Test Voltage, or the discharge time reaches Battery Test Time, or the battery
capacity reaches Test End Cap. Afterwards, it will restore the rectifier output voltage to the normal FC voltage, begin
the battery charge and switch the system to battery auto-management.
Meanwhile the test start time/voltage and end time/voltage and battery remaining capacity will be recorded. The
records can be queried through the host. During the battery test, if abnormalities occur, the monitoring module will
stop the battery test automatically.
The value description of the parameters is listed in Table 3-10.
Table 3-10 Battery test parameters description
End Test Volt 43.1V ~ 57.9V 45.2V
The monitoring module will stop the test and change to FC if the battery
End Test Time 5min ~ 1440min 300min
voltage reaches the Battery Test Voltage, or the discharge time reaches
0.01C10 ~
End Test Cap 0.7C10 Battery Test Time, or the battery capacity reaches Test End Cap
0.95C10
Cyc Test En Y, N Y
01-01-00:00
Month, day, 04-01-00:00 When the parameter Cyc Test En is set to Y, the monitoring module will
Cyc Test Time
time 07-01-00:00 test the battery according to the 4 sets of test time
10-01-00:00
Short Test Enable Y, N Y Whether using Short Test function
Short Test Alarm 1A ~ 100A 10A If the battery is not discharged within the ShortTest Cycle, the monitoring
Short Test Period 24h ~ 8760h 720h module will start a short test, whose operation time is set by the
parameter ShortTest Duration. By the end of the test, if the difference in
the discharge currents of batteries is bigger than the Alarm Current, the
Short Test Time 1min ~ 60min 5min
battery discharge imbalance alarm will be raised. This alarm will
automatically end after 5min of delay. Also you can end it by confirming it
Stable Test Enable Y, N Y The stable test is conducted with constant battery current, whose value is
set through the parameter StableTest Current. If the parameter
Stable Test Current 0 ~ 9999A 9999A StableTest Enable is set to Y, and the test will be started once the battery
satisfies the test condition
3. The schematic diagram of the test function is shown Figure 3-29.

'Battery Test Voltage'
is reached
Rectifier output
Battery
voltage lower than 'Test End Cap' is
Manually/ discharges Battery
battery voltage reached
Scheduled start Rectifier hot Auto-management
battery test 'Battery Test Time' is
standby reached
Figure 3-29 Schematic diagram of the test function
Temperature coefficient
1. At the BAT Settings page, press or to select Temp. Comp menu. Then press ENT to confirm.
There are two pages, as shown in Figure 3-30.
Center Temp: 25C

Batt T H2: 50 C
C Batt T H1: 50 C
Coeff: 72mV/
Temp1: No Batt T L1: 0C
Temp2: No
Figure 3-30 Temp. Comp settings page
2. Press or to select the parameter, and or to select the parameter value. Then press ENT to confirm and
save.


Table 3-11 Temperature compensation coefficient parameters description
Center <FC = BattTemp Center Temp) * Temp Coeff
10C ~ 40C 25C
Temp Upon alarms such as Rect Not Respond, DC Volt High, DC Volt Low
72mV/C/str (48V system) and Batt Fuse Alarm, the monitoring module will not do temperature
Coeff 0 ~ 500mV/C
36mV/C/str (24V system) compensation to the battery FC voltage
Temp1 Ambient Temp refer to the measurement of the ambient temperature
Ambient sensor at the local power system.
Temp, None, None Battery Temp refer to the measurement of the battery temperature
Temp2
Battery Temp sensor at the local power system.
None means there is no measurement input
When the detected battery temperature is
Batt T H2 -40C ~ 100C 50C higher than Batt T H2, the monitoring
The Batt T H1 must not
module will raise an alarm
be higher than the Batt
When the detected battery temperature is
T H2
Batt T H1 -40C ~ 100C 50C higher than Batt T H1, the monitoring
module will raise an alarm
The monitoring module will raise an alarm when the detected battery
Batt T L1 -40C ~ 100C 0C
temperature is lower than Batt T L1
3.7.3 AC Settings
At the Settings page, press or to select AC Settings menu. Then press ENT to enter the AC Settings page, as
Over Volt: 280V

Low Volt: 180V AC PH: 3-PH
Under Volt: 80V
AC In: Auto

Figure 3-31 AC Settings page
Table 3-12 AC setting parameter description
The monitoring module will raise an alarm when the AC input voltage is
Over Volt 50V ~ 300V 280V
higher than the Over Volt
The monitoring module will raise an alarm when the AC input voltage is
Low Volt 50V ~ 300V 170V lower than the Low Volt. The value of the Low Volt must lower than that of
the Over Volt
Under Volt 50V ~ 300V 80V Setting according to actual requirement
Auto, No, Setting according to the AC input mode of AC sampling board. Choose No
AC In No
Manual if the AC sampling board is not configured
Setting according to the actual configuration. Choose 1-PH and 3-PH if
AC PH 1-PH, 3-PH 3-PH
the AC sampling board is configured
3.7.4 DC Settings
At the Settings page, press or to select DC Settings menu. Then press ENT to enter the DC Settings page, as

Over Volt 2: 58.5V L-Shunt En: N

Low Volt 1: 58.0V Shunt Coeff:
Low Volt 1: 45.0V -Current: 500A
Low Volt 2: 45.0V -Volt: 75mV

Figure 3-32 DC Settings page
Table 3-13 DC setting parameter description
The DC Over Voltage alarm will be raised when the system The values of
Over Volt 58.5V
DC output voltage is higher than the value of Over Volt these three
The DC low voltage alarm will be raised when the system parameters
Low Volt 1 45.0V
40V ~ 60V DC output voltage is lower than the value of Low Volt 1 should be:
Over Volt >
The DC under voltage alarm will be raised when the system
Low Volt 2 45.0V Low Volt 1 >
DC output voltage is lower than the value of Low Volt 2
Low Volt 2
L-Shunt Y, N N Setting according to the actual instance
Shunt Coeff
1A ~ 5000A 500A
Current They can be reset when the shunt options are SET in the system with load
Shunt Coeff shunt-
1mV ~ 500mV 75mV
Volt
3.7.5 Rectifier Settings
At the Settings page, press or to select Rect Settings menu. Then press ENT to confirm.
There are three pages, as shown in Figure 3-33.
Position En: Y Walk-in On: N

ACCurrLim: 30A
R-Posi: 1-1 Walk-in: 8s
HVSD: 59.0V Interval T: 0s
Default V: 53.5V AC OverV On: N

Figure 3-33 Rect Settings page
Table 3-14 Rectifier parameter description
Y: The monitoring module will prompt you to set rectifier position before the
Position En Y, N Y rectifier and monitoring module are powered on.
N: You need not to set rectifier position
R-Posi: represented in two figures, the first figure represents the rectifier
number, the next figure reprents position number. Press ENT to select the
R-Posi 1 ~ 30 - rectifier, press or to change position number. When the monitoring
module communicates with the rectifier, the green indicator on the
corresponding rectifier will blink
The rectifier over voltage alarm will be raised when the rectifier output voltage
HVSD 56V ~ 59V 59V
is higher than the HVSD voltage
Default output voltage when communication interrupted. Must be lower than
Default V 48V ~ 58V 53.5V
the HVSD voltage
Walk-in On Y, N N The output soft start function means the rectifier voltage will rise from 0V to
Walk-in 8s ~ 128s 8s the Default Volt after the Walk-in time
The monitoring module can set the DCDC Interval Start of the modules.
Interval T 0s ~ 10s 0s
Start time = module address * interval time


The monitoring module can set the rectifier to OverVolt Enable, meanwhile,
the rectifier can start forcibly. The monitoring module will set automatically the
AC OverV On Y, N N
rectifier with least address to have this function. If the rectifier always exceeds
the normal voltage for 60s, the function will be canceled automatically
The monitoring module limits the input current of the rectifier in the AC current
ACCurrLim 1A ~ 50A 30A
limiting.
3.7.6 System Settings
At the Settings page, press or to select Sys Settings menu, then press ENT to confirm.
After inputting the user level password (by default: 1), three pages as shown in Figure 3-34 are displayed.
Lang: Chinese System Type: Reset Para: N

Tzone GMT+08: 00 48V/set Op1 PWD: ******
Date: 2000-01-15 ComDownLoad: N Op2 PWD: ******
Reset PWD: N Adm PWD: ******

Figure 3-34 Settings page upon user level
If the Rest Para is set to Y, press ENT and prompt a page shown in Figure 3-35.
Notice:
ENT Continue
ESC Quit
Figure 3-35 Prompt page about resetting system
Press ESC to cancel the resetting, or ENT to confirm. All the parameters will resume the default value. It is
recommended to power off or reset to perform system resetting when the monitoring module cannot work normally.
Table 3-15 System setting parameter description
Lang Chinese, English Chinese Set according to your need
Tzone - - Set according to actual instance
Set the time according to the current actual time, regardless of
Date 2000 ~ 2099 -
whether it is a leap year or not
24V/100
The system type of the monitoring module has been set
24V/300
according to the actual instance before the monitoring module is
24V/500
delivered with power supply system. You need not to change the
24V/1000
value except that the monitoring module is replaced with a new
24V/SET
System Type 48V/500 one.
48V/100
After changing the type, the monitoring module will restart and
48V/300
the other parameters will resume the default. You need to reset
48V/500
and change some parameters according to the battery and
48V/1000
equipment configured with system
48V/SET
ComDownLoad Y, N N -
Reset PWD Y, N N Whether resetting the password to the default
Reset Para - - Whether resetting the parameters to the defaults
Op1 PWD - - The password can be 6 digits long at most. If it is shorter than 6
Op2 PWD - - digits, end it with a #. Use or to change the number, and
or to move the cursor left or right. Press ENT to confirm. You
Adm PWD - -
should input the same number twice to complete the setting

3.7.7 Communication Settings
At the Settings page, press or to select Comm Settings menu. Then press ENT to enter the Communication
Settings page, as shown in Figure 3-36.
Address: 1 192.168.1.2 Phone Number:

Comm Mode: RS232 255.255.255.0 ......
BaudRate: 9600 192.168.1.1 ......
IP/Subnet/Gate: CallbackTime: 3 ......

Figure 3-36 Communication Settings page
When the Comm Mode is MODEM, the CallbackTime and Phone Number should be set. Use or to change the
Phone Number or move the cursor left or right. And then press ENT to confirm. The communication parameter
settings list is given in Table 3-16.
Table 3-16 Communication parameter settings list
The addresses of power systems that are at the same monitored
Address 1 ~ 254 1
office should be different
Comm Mode MODEM RS232 The system only supports RS232 mode communication
Make sure the baud rates of both the sending and receiving
BaudRate 1200bps ~ 9600bps 9600bps
parties are the same
IP/Subnet/Gate - -
CallbackTime - - Set according to actual instance
Phone Number - -
3.8 Setting Energy Saving

The Energy Saving is a sub-menu of the MAINMENU. At the MAINMENU, press or to select Energy Saving,
then press ENT to confirm. After you input the correct password, the page shown in Figure 3-37 is displayed.
Save Enable: N
Cyc Period: 168h
Rect Work: 80%
Rect Limit: 1
Figure 3-37 Energy Saving page
If you want the system operating under energy saving mode, set Save Enable to Y, otherwise, set it to N. Set Cyc
Period according to actual instance. The saving operating theory of the system is described as follows:
1. Operating theory
Under energy saving mode, the monitoring module will switch off some rectifiers, the power-on rectifiers will be
charged with all loads. Each power-on rectifier works on the best efficiency to improve utilization ratio of the rectifier
and save energy consumption. After certain time (that is Cyc Period in Figure 3-37), the power-off rectifiers will work,
meanwhile the power-on rectifiers will stop work. Two states circulate, so as to make sure that the working hours of
the rectifiers in the system approach. If the battery current and load current change, the monitoring module will switch
off some power-on rectifiers or switch on some power-off rectifiers. In any case, the system guarantees at least one
rectifier to work.
2. Prerequisite
If the battery is configured and load current without instantly shocks, the system will operate under energy saving
mode, that is, Save Enable is set to Y.
3. Advantage
Working on the best efficiency to save energy.
Balancing working hours of the rectifiers to prolong the lifetime of the rectifier.
In shutdown state, preventing rectifiers from damaged about AC inrush to reduce lightning fault.

4. Abnormal situation treatment

Switch off all the rectifiers when busbar voltage fails (DC over- voltage or low- voltage).
Switch on all the rectifiers when a rectifier alarm (Rect Not Respond) is generated.
Switch on all the rectifiers when an AC alarm (Mains Failure) is generated.
Switch on all the rectifiers automatically when the system has no monitoring module or the communication is
interrupted between the rectifier and monitoring module.
Delay implementation when the rectifier receives shutdown command, immediately execute when the rectifier
receives startup order.
The parameters of the energy saving are listed in Table 3-17.
Table 3-17 Energy saving parameters
Save It can be set to Y when the battery is configured and load current without
Y, N N
Enable instantly shocks
Cyc Time of rectifier under power-on state and power-off state, it can be set
1h ~ 8760h 48h
Period* according to actual requirement
Output capacity percentage. More rectifiers will startup to work when larger than
Rect Work 30% ~ 90% 80%
this setting percentage
Rect Limit 1 ~ 30 1 Minimum number of the rectifier
Note*: Cyc Period, Rect Work and Rect Limit are available when Save Enable is set to Y
3.9 Fast Settings

The Fast Settings is a sub-menu of the MAINMENU. At the MAINMENU page, press or to select Fast Settings,
then press ENT to confirm. After you input the correct password, the page shown in Figure 3-38 is displayed.
System Type:
48V/SET
Capacity: 600Ah
Figure 3-38 Fast Settings page
At the Fast Settings page, you can set the system type and battery capacity, as listed in Table 3-18.
Table 3-18 List of fast settings
24V/100
24V/300
The system type of the monitoring module has been set according to the
24V/500
actual instance before the monitoring module is delivered with power supply
24V/1000
system. You need not to change the value except that the monitoring module
System 24V/SET
48V/500 is replaced with a new one.
Type 48V/100
After changing the type, the monitoring module will restart and the other
48V/300
parameters will resume the default. You need to reset and change some
48V/500
parameters according to the battery and equipment configured with system
48V/1000
48V/SET
The capacity of the total battery strings. You should set this parameter
according to the actual battery configuration
3.10 WEB Interface Operation

Through the WEB Interface, a remote user can:
View real-time operating information.
Send control commands.

Set programmable parameters.

Set which new alarms are displayed in a pop-up WEB window.
Download and upload configuration files.
3.10.1 Setting Up The Internet Explorer Web Browser
Procedure
Note
This procedure needs to be performed only when the Controller is connected to an Intranet and the User has set that the access to
the intranet needs to be made through proxy. If the Controller is connected Internet and the user computer is connected to the
intranet, the user cannot disable the proxy, and otherwise he will have no access to the Controller.
1. Launch Internet Explorer.

2. Select Internet Options from the Tools menu. The Internet Options window opens. In the Internet Options
window, select the Connections tab.
Figure 3-39 Internet Options window
3. Click on the LAN Settings... button. The following window opens. In the LAN Settings window, uncheck the proxy
box and click OK.
Figure 3-40 LAN Settings window
3.10.2 Logging Into The Controller
Procedure
In Internet Explorer, enter the IP address programmed into the controller and press ENTER. The following WEB
Interface window opens. Enter a valid User Name and Password, and then click OK. By default, there are two User
Name and Password combinations, one is admin and 640275, and the other is operator and1. The username of
admin has the highest authority and the username operator has no authority for uploading and downloading
configuration files.

Figure 3-41 Access to Controller
3.10.3 Homepage Introduction
After entering a valid User Name and Password, and clicking OK; the homepage window opens.
The homepage window is divided into three areas: System Information, Parameter Settings and Control Functions,
and Upload/Download Files.
Figure 3-42 Homepage Window
System information
At the top of homepage, System Information is displayed, such as system voltage, system load, number of major
alarms and critical alarms, number of observation alarms, battery charging mode, site name, hardware version, and
software version.
Parameter and control function

You can set the following parameters and control functions:

Battery Temp Comp: To disable or enable the battery temperature compensation function.
Battery Test: To disable or enable the periodical battery test function. This setting has no effect on the short
test.
Current Limitation: To disable or enable the battery charging current limitation function.
Boost Charge: To disable or enable the periodical battery boost charging function. This setting has no effect on
auto boost charging.
LVD1 Level, LVD2 Level: To set the low voltage disconnection point.
Under Voltage Level 1, Under Voltage Level 2: To set the under voltage point.
System Volt: To set the system voltage.
Boost Volt: To set the battery boost charging voltage.
NMS1 IP, NMS2 IP: To set the IP address of SNMP
Remote1 IP, Remote2 IP: To set the IP address of EEM protocol.
TCP IP address: To set the IP address of TCP IP protocol.
Upload/download files
1. Procedure
1) To upload a configuration file, click the Upload button. The following window opens. Click the Save button.
Figure 3-43 Uploading the configuration file
2) The following window opens. Navigate to where you want the file to be saved. Click the Save button.
Figure 3-44 Save As window

After the upload is completed, the system will pop up a window to prompt the user that the upload is successful:
Figure 3-45 Upload successful
3) Users can also upload up to 80 active alarms or history alarms.

4) To download a file, click the Browse button. Navigate to and select the configuration file to be downloaded:
Figure 3-46 Selecting the configuration file
Then click Open:

Figure 3-47 Access to the homepage
Then click Download button, the system will pop up a window requiring you to confirm:
Figure 3-48 Confirmation window
Click OK, the system will prompt you that the download is successful:

Figure 3-49 Download Successful
In the above screen, you can click Back to the Homepage to return to the Homepage.
Administrator can click Go to Firmware Download Mode to enter Bootloader download interface.
3.11 WEB bootloader Interface Operation

Below is the web download webpage. In this webpage administrator can update the firmware. Please ensure that the
file name of the firmware is M520S.bin.
Figure 3-50 WEB webpage

3.12 Serial bootloader Interface Operation

Serial COM PORT can be used to download and upload files through the following procedure:
1) Connect Serial line to the computer and M520S. Connect the DB9 terminal to computer, while connect the DB9
terminal to the port assigned with RS232 on M520S.
2) Open the software of HyperTerminal on the computer, set the parameters according to the following method, here
we use COM1, however, other COM PORT is optional dependent on your computer.
Figure 3-51 Choose the COM PORT
Figure 3-52 Set the parameters of COM PORT

Figure 3-53 Main menu of Download/Upload
Here we can see there are 5 options, choose 1 to updata the application program, choose 2 to updata the
bootloader program ,choose 3 to updata the configuration, choose 4 to upload the data configuration file, choose 5
to execute the application program.
1. Method of updataing the application program:
a. Press 1 on the keyboard, enter the surface of download;
b. Choose Transfer->Send File, select the .bin file you want to download;
Figure 3-54 Choose the file
Pay attention that the protocol is Ymodem

Figure 3-55 Choose Ymodem as protocol
c. Press Send, .bin file is transmited from computer to M520S;
Figure 3-56 The process of downloading file
d. After the file downloading is completed successfully, the following interface pops up:
Figure 3-57 Downloading file successfully
2. Method of updating the bootloader program and the configuration File: Similar to the update of application program,
will not be introduced here;
3. Method of uploading the data configuration file:
a. Press 4 on the keyboard, enter the interface of uploading files:
Figure 3-58 The interface of uploading the file

b. Choose Transfer->Receive File to select the position in which you save the file
Figure 3-59 Select the position in which you save the file
Pay attention that the protocol is Ymodem.
Figure 3-60 Choose Ymodem as protocol
c. Press Receive, the file is transmitted from M520S to computer.
Figure 3-61 The process of uploading file
d. After the file downloading is completed successfully, the following interface pops up.
Figure 3-62 Uploading file successfully

Chapter 4 Troubleshooting 35
Chapter 4 Troubleshooting
This chapter introduces the fault estimation and troubleshooting of the monitoring module.
4.1 Fault Estimation

The fault phenomena of the monitoring module are LCD failure or displayed contents incorrect. You should take the
following procedures to estimate fault causes:
1. Loosen the three fixing screws on the monitoring module to remove the cover plate, as shown in Figure 4-1.
Cover plate
Fixing screw
PCB board
Front panel
Figure 4-1 Removing cover plate
2. Estimate fault causes according to the indicator status of the PCB board, as listed in Table 4-1.
Table 4-1 Fault causes and handling methods of the monitoring module
Phenomenon Fault cause Handling method
Check if J421 terminal is connected reliably. If the connection is
Watchdog indicator and power PCB board has no reliable and the terminal voltage is normal (approximately the
indicator off auxiliary power supply busbar voltage of the system), the PCB board is faulty and needs
replacement
Power indicator on, watchdog
Software not running Replace the PCB board
indicator on or off
Signal cable incorrect
Watchdog indicator flashing, Check if the signal cable connection is correct and reliable. If not,
connection or PCB
LCD display incorrect reconnect it. If yes, the PCB board is faulty and needs replacement
board faulty
Replace the LCD according to 4.2 Replacement. check if the
Watchdog indicator flashing, PCB board faulty or LCD
LCD displays normally. If yes, the fault handling is over. If not, the
LCD no display faulty
PCB board is faulty and needs replacement
The monitoring module will switch back to main program
Power indicator on, watchdog
Software is updating automatically after five minutes. If not, the application has not been
indicator on or off, LCD display
about firmware written successfully or been destroyed. You need to write the
Bootloader is Running
application again. If still not, the CPU is damaged

36 Chapter 4 Troubleshooting
The indicators and terminals of the PCB board are shown in Figure 4-2.
B
J411 J412
J424 J408 J409 J407 J416
J427
J426, J427 terminals
J426
D2 D1
J419 J422
J433 J404 J403 J402 J420

J417 J418 J430 J421
J3 1
6 9
5
J421 terminal
31 1
32 2
Power indicator Watchdog indicator

Figure 4-2 Indicators and terminals of the PCB board
4.2 Replacement
Note
Care should be taken when replacing components of the monitoring module. Unplugging terminals optionally may result in
system shut down. Carry out the replacement sequentially according to the following procedures.
1. Replace the PCB board

The procedures of replacing PCB board are described as follows:
1) Unplug J426 and J427 terminals to prevent shutting down of the system.
2) Unplug the J421 power supply terminal to power off the PCB board.
3) Unplug other terminals and DI/DO cables.
4) Wrap the DI/DO cable terminals with insulating tape. (Keep the unconnected terminals and cables should be
insulated from components of the system and the PCB board to prevent short circuit.)
5) Remove the fixing screws of the PCB board and replace the PCB board. (Note that the screwdriver should be
prevented from touching the bare parts of the signal cables to prevent short circuit.)
6) Connect the signal cables in reverse sequence, that is, reconnect signal cables other than J421, J426, J427
terminal cables and DI/DO cables.
7) Check the cable connections. If the connections are correct, reconnect J421 terminal. If the watchdog indicator
flashes and power indicator is on, the PCB board works normally.
8) Check the voltages of J426 and J427 terminals with a multimeter. Make sure that they output low voltage. Connect
J426 and J427 terminals.
9) Set the parameters of the monitoring module according to 3.7 Setting System Parameters.
2. Replace of the LCD
The procedures of replacing LCD are described as follows:
1) Unplug J426, J427 and J421 terminals of the PCB board.
2) Unplug the J3 terminal tape cable connected to the LCD.
3) Replace the LCD. Restore the J3 terminal tape cable. Pay attention not to short the LCD with the system or the
LCD with the PCB board.
4) Connect J421 terminal.
5) Check the voltages of J426 and J427 terminals with a multimeter. Make sure that they output low voltage.
6) Connect J426 and J427 terminals. The replacement is completed.

Appendix 1 Parameter Setting Of The Monitoring Module 37
Appendix 1 Parameter Setting Of The Monitoring Module
This chapter gives the description of the monitoring module parameter setting. The detailed information of parameter
setting and operating method are given in Chapter 3 Use Of Monitoring Module.
Table 1 Parameter setting of the monitoring module
Factory
Item Parameter Range Value description
setting
The 8 corresponding connecting terminals, queued up in
DI No. 1~8 1
the order that the hardware switches are put
Alarm
DI Name - SPD Figures or letters, 10 at most
Alarm Mode High, Low High Alarm upon high level or upon low level
Managing the system through the monitoring module or
Sys Mode Auto, Manual Auto
manually
You should set this parameter according to the actual
Bat. Fuse 0~4 2
battery configuration
The capacity of the each battery strings. You should set
Basic this parameter according to the actual battery configuration
Bat. Shunt1 Y
Y, N
Bat. Shunt2 N
Shunt Coeff You can set shunt parameters when System Type is SET
1A ~ 5000A 500A
Current
LVD1 Enable Y Select Y to enable LVD1/ LVD2 function
Y, N
LVD2 Enable Y Select N to disable the LVD1/ LVD2 function
Select Voltage, when the monitoring module detects that
LVD LVD1 Volt 44.0V
the battery voltage is lower than the preset LVD1 Volt, the
40V ~ 60V
load will be disconnected, and so is the battery when the
LVD2 Volt 43.2V
battery voltage is lower than the preset LVD2 Volt
Float 53.5V Battery float charging voltage
42V ~ 58V Battery boost charging voltage, and the Boost must be
Boost 56.4V
higher than the Float
Limit (current 0.1C10 ~
0.1C10 Maximum battery charging current
limit point) 0.25C10
Over (over
Battery 0.3C10 ~ 1.0C10 0.300C10 Battery charge over- current alarm point
current point)
Automatic Boost Y, N Y
Automatic Boost 0.050C10 ~ The monitoring module will control the system enter the
0.06C10
Current 0.080C10 BC state when the battery capacity decreases to the value
Automatic Boost of To Boost Capacity, or when the charge current reaches
10% ~ 99% 80%
Cap the To Boost Current. The charge voltage will be the Boost
Const Boost 0.002C10 ~ The system in the BC state will enter the FC state when
Charge 0.01C10
Current 0.02C10 the charge current decreases to the Constant BC Curr and
management
Const Boost 30min ~ after the Duration. The battery charge voltage then will be
180min
Time 1440min the Float
Cyclic Boost Y, N Y
Cyclic Boost Select Y, and the monitoring module will control the
48h ~ 8760h 2400h
Period system to enter the Cyclic Boost when the FC time
reaches the Cyclic Boost Interval. The battery charging
Cyclic Boost 30min ~
720min voltage is the preset Boost, and the time is the preset
Time 2880min
Cyclic Boost Time
To ensure safety, the monitoring module will forcefully
control the system to enter the FC state if during the BC
Boost Limit 60min ~
1080min state, the BC time reaches the Boost Limit, or
Time 2880min
abnormalities occur (such as AC failure, battery route
faulty, and rectifier communication failure)

38 Appendix 1 Parameter Setting Of The Monitoring Module
Factory
setting
End Test Volt 43.1V ~ 57.9V 45.2V
5min ~ The monitoring module will stop the test and change to FC
End Test Time 300min if the battery voltage reaches the Battery Test Voltage, or
1440min
the discharge time reaches Battery Test Time, or the
0.01C10 ~
End Test Cap 0.7C10 battery capacity reaches Test End Cap
0.95C10
Cyc Test En Y, N Y
Cyc Test Time 1 01-01-00:00
When the parameter Cyc Test En is set to Y, the
Cyc Test Time 2 Month, day, 04-01-00:00
monitoring module will test the battery according to the 4
Cyc Test Time 3 time 07-01-00:00
sets of test time
Cyc Test Time 4 10-01-00:00
Battery test Short Test
Y, N N Whether using Short Test function
Enable
Short Test If the battery is not discharged within the Short Test
1A ~ 100A 10A
Alarm Period, the monitoring module will start a short test, whose
Short Test operation time is set by the parameter Short Test Time. By
24h ~ 8760h 720h
Period the end of the test, if the difference in the discharge
Battery currents of batteries is bigger than the Short Test Alarm,
Short Test Time 1min ~ 60min 5min
the battery discharge imbalance alarm will be raised
Stable Test
Y, N N Whether using Stable Test function
Enable
Stable Test Battery dischaging current under stable test
0 ~ 9999A 9999A
Current
Center Temp 10C ~ 40C 25C <FC = BattTemp Center Temp) * Temp Coeff
72mV/C/str Upon alarms such as Rect Not Respond, DC Volt High,
(48V system) DC Volt Low and Batt Fuse Alarm, the monitoring module
Coeff 0 ~ 500mV/C
36mV/C/str will not do temperature compensation to the battery FC
(24V system) voltage
Temperature Temp1 Ambient Temp, Measurement of ambient temperature, battery
None, Battery None
coefficient Temp2 temperature, non measurement
Temp
Batt T H2 -40C ~ 100C 50C When the detected battery temperature is higher than the
set value, the monitoring module will raise an alarm. The
Batt T H1 -40C ~ 100C 50C
Batt T H1 must not be higher than the Batt T H2
When the detected battery temperature is lower than the
Batt T L1 -40C ~ 100C 0C
set value, the monitoring module will raise an alarm
The monitoring module will raise an alarm when the AC
Over Volt 50V ~ 300V 280V
input voltage is higher than the Over Volt
The monitoring module will raise an alarm when the AC
Low Volt 50V ~ 300V 170V input voltage is lower than the Low Volt. The value of the
Low Volt must lower than that of the Over Volt
AC Under Volt 50V ~ 300V 80V Setting according to actual requirement
Setting according to the AC input mode of AC sampling
AC In Auto, No, None board. Choose No if the AC sampling board is not
Manual
configured
Setting according to the actual configuration. Choose
AC PH 1-PH, 3-PH 3-PH
1-PH and 3-PH if the AC sampling board is configured
Over Volt 58.5V DC over-voltage alarm point
DC low-voltage alarm point, must be lower than DC
Low Volt 1 45.0V
40V ~ 60V over-voltage alarm point
DC under-voltage alarm point, must be lower than DC
Low Volt 2 45.0V
DC low-voltage alarm point
L-Shunt Y, N N Setting according to the actual instance
Shunt Coeff
1A ~ 5000A 500A They can be reset when the shunt options are SET in
Current
the system with load shunt

Appendix 1 Parameter Setting Of The Monitoring Module 39
Factory
setting
Y: The monitoring module will prompt you to set rectifier
position before the rectifier and monitoring module are
Position En Y, N Y
powered on.
N: You need not to set rectifier position
R-Posi: represented in two figures, the first figure
represents the rectifier number, the next figure reprents
position number. Press ENT to select the rectifier, press
R-Posi 1 ~ 30 -
or to change position number. When the monitoring
module communicates with the rectifier, the green indicator
on the corresponding rectifier will blink
HVSD 56V ~ 59V 59V Rectifier Over voltage alarm point
Default output voltage when communication interrupted.
Default V 48V ~ 58V 53.5V
Must be lower than the HVSD voltage
Rectifier
Walk-in On Y, N N The output soft start function means the rectifier voltage
Walk-in 8s ~ 128s 8s will rise from 0V to the Default Volt after the Walk-in time
The monitoring module can set the DCDC Interval Start of
Interval T 0 ~ 10s 0s the modules.
Start time = module address * interval time
The monitoring module can set the rectifier to OverVolt
Enable, meanwhile, the rectifier can start forcibly. The
monitoring module will set automatically the rectifier with
AC OverV On Y, N N
least address to have this function. If the rectifier always
exceeds the normal voltage for 60s, the function will be
canceled automatically
The monitoring module limits the input current of the
ACCurrLim 1A ~ 50A 30A
rectifier in the AC current limiting.
Chinese,
Lang Chinese Set according to your need
English
Tzone - - Set according to actual instance
Set the time according to the current actual time,
Date 2000 ~ 2099 -
regardless of whether it is a leap year or not
24V/100 The system type of the monitoring module has been set
24V/300 according to the actual instance before the monitoring
24V/500
module is delivered with power supply system. You need
24V/1000
not to change the value except that the monitoring module
24V/SET
System Type 48V/500 is replaced with a new one.
System 48V/100
After changing the type, the monitoring module will restart
48V/300
and the other parameters will resume the default. You
48V/500
need to reset and change some parameters according to
48V/1000
the battery and equipment configured with system
48V/SET
ComDownLoad Y, N N
Whether resetting the password to the default
Reset PWD Y, N N
Reset Para Y, N N Whether resetting the parameter to the default
Op1 PWD - -
The password can be 6 digits long at most. If it is shorter
Op2 PWD - -
than 6 digits, end it with a #
Adm PWD - -
The addresses of power systems that are at the same
Address 1 ~ 254 1
monitored office should be different
Comm Mode MODEM RS232 The system only supports RS232 mode communication
1200bps ~ Make sure the baud rates of both the sending and
Communication BaudRate 9600bps
9600bps receiving parties are the same
IP/Subnet/Gate - -
CallbackTime - - Set according to actual instance
Phone Number - -

40 Appendix 1 Parameter Setting Of The Monitoring Module
Factory
setting
It can be set to Y when the battery is configured and load
Save Enable Y, N N
current without instantly shocks
Time of rectifier under power-on state and power-off state,
Cyc Period* 1h ~ 8760h 48h
Energy saving it can be set according to actual requirement
Output capacity percentage. More rectifiers will startup to
Rect Work 30% ~ 90% 80%
work when larger than this setting percentage
Rect Limit 1 ~ 30 1 Minimum number of the rectifier
24V/100
The system type of the monitoring module has been set
24V/300
according to the actual instance before the monitoring
24V/500
module is delivered with power supply system. You need
24V/1000
not to change the value except that the monitoring module
24V/SET
System Type 48V/500 is replaced with a new one.
48V/100
Fast settings After changing the type, the monitoring module will restart
48V/300
and the other parameters will resume the default. You
48V/500
need to reset and change some parameters according to
48V/1000
the battery and equipment configured with system
48V/SET
The capacity of the total battery strings. You should set
this parameter according to the actual battery configuration
Note*: Cyc Period, Rect Work and Rect Limit are available when Save Enable is set to Y

Appendix 2 Menu Structure Of The Monitoring Module 41
Appendix 2 Menu Structure Of The Monitoring Module
Main Menu
Status Maintenance Settings
DC Voltage FC Alarm Type

Alarm
DC Current Start BC Level
Type
Curr Limit Test Relate Relay
AC Voltage
Rectifiers Reconnect
AC on/off Battery Alarm Voice Sign
Disconnect Alarm
DC on/off Settings Control
AC Derated Reconnect Clear Hist Alarm
Load
Temp Derated Disconnect
DI No.
Alarm
Alarm serial No. Rect Trim Mode Mode
Alarm level Set DI Name
Active
Rect Limit Battery
Alarm Alarm name --See Figure 2
Settings
Alarm time DC ON
OverVolt 280V
DC OFF
LowVolt 180V
Alarm serial No. Rectifier AC ON AC
Settings UnderVolt 80V
Alarm Alarm name AC OFF
AC Input No
History Reset
Start time AC PH 3-PH
End time
Over Volt 58.5V
Low Volt 45.0V
DC Under Volt 45.0V
Settings Load Shunt N
Shunt Coeff Current 500A
Shunt Coeff Volt 75mV
Note: Position En Y
R-Posi
1. 'Status' information can be queried only. Refer to
Figure 2 for system information. HVSD 59V
Operator level authority is compatible with user level Rectifier Default V 53.5V
2.
authority. Administrator level authority is compatible Settings Walk-in On N
with operator level authority. Walk-in 8s
3. Parameters on the right side are default values set Interval T 0s
before delivery. AC OverV On N
ACCurrLim 30A
Lang Chinese
Tzone
Date
System System Type 48V/500
Settings ComDownLoad N
Reset PWD N
Reset Para N
Change Password
Address 1
Comm Mode RS232
Communication BaudRate 9600bps
Settings IP/Subnet/Gate
CallbackTime
Phone Number
Save Enable N
Cyc Period 48h
Energy Saving
Rect Work 80%
Rect Limit 1
System Type 48V/500

Fast Settings
Capacity 600Ah
Figure 1 Menu structure of the monitoring module (1)

42 Appendix 2 Menu Structure Of The Monitoring Module
Battery Settings System information
Sys Mode Auto DC voltage

Bat. Fuse 2 DC current
Capacity 600Ah Normal
Basic System
Bat. Shunt1 Y operation Alarm
Bat. Shunt2 N state Battery Auto
Shunt Coeff Current 500A management Manual
mode
Shunt Coeff Volt 75mV Power
FC
management
LVD1 Enable Y mode BC
LVD2 Enable Y Temperature compensation
LVD Battery
LVD1 Volt 44.0V Cyclic Boost
state
LVD2 Volt 43.2V Test
Short Test
Float 53.5V
Cyc Test
Boost 56.4V
Battery1 current
limit 0.1C 10
Battery1 remaining capacity
Over 0.3C 10
Battery2 current
Automatic Boost Enable Y
Battery2 remaining capacity
Automatic Boost Current 0.06C 10
AC voltage
Charge Automatic Boost Cap 80%
System Power
Const Boost Current 0.01C 10
Cyc BC After
Cyclic Boost Enable Y Bat. Temp
Cyclic Boost Period 180min Amb. Temp
Cyclic Boost Time 2400h Energy Saving
Boost Limit Time 720min
Boost Limit 1080min Note:
1. System information is queried in system
End Test Volt 45.2V information page.
End Test Time 300min Press ESC at system information page, you can
2.
End Test Cap 0.7C 10 query the serial number and software version of
Cyc Test En N the monitoring module.
st
Cyc Test Time1 00:00, Jan.1 3. Basic parameters should be reset according to
Cyc Test Time2 00:00, April1 st actual configuration.
st
Cyc Test Time3 00:00, July1 4. Parameters on the right side are default values
Bat. Test st
Cyc Test Time4 00:00, Oct.1 set before delivery.
Short Test Enable N
Short Test Alarm 10A
Short Test Period 720h
Short Test Time 5min
Stable Test Enable N
Stable Test Current 9999A
Center Temp 25
Coeff 72mv/
Temp1 None
Temp
Temp2 None
Comp
Batt T H2 50
Batt T H1 50
Batt T L1 0
Figure 2 Menu structure of the monitoring module (2)

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M520S Monitoring Module

Copyright 2009 by Emerson Network Power Co., Ltd.

Emerson Network Power Co., Ltd.

Chapter 1 Overview ............................................................................................................................................................ 1

1.1 Appearance .......................................................................................................................................................... 1

Chapter 2 Connection ......................................................................................................................................................... 3

2.1 Connecting Signal Terminals ................................................................................................................................ 3

Chapter 3 Use Of Monitoring Module .................................................................................................................................. 5

3.1 Front Panel ........................................................................................................................................................... 5

Chapter 4 Troubleshooting ................................................................................................................................................ 35

4.1 Fault Estimation .................................................................................................................................................. 35

Appendix 1 Parameter Setting Of The Monitoring Module ................................................................................................ 37

Appendix 2 Menu Structure Of The Monitoring Module .................................................................................................... 41

Figure 1-1 Appearance of the monitoring module

1.2 Main Functions

1.2.1 Background Communication

RS232 communication mode

MODEM communication mode

Dry contact output mode

1.2.2 Multiple Monitoring Functions

M520S Monitoring Module User Manual

1.2.3 Setting Dry Contact Alarm Types

1.2.4 Different Authorities Protected By Different Password Levels

M520S Monitoring Module User Manual

This chapter introduces the connection description of the monitoring module.

2.1 Connecting Signal Terminals

J433 J404 J403 J402 J420

Figure 2-1 Terminals of the PCB board in the monitoring module

2.2 Connecting Dry Contacts

DO7 DO5 DO3 DO1

M520S Monitoring Module User Manual

M520S Monitoring Module User Manual

Chapter 3 Use Of Monitoring Module

3.1 Front Panel

Run indicator ESC Functional keys

Figure 3-1 Front panel of the monitoring module

Description of the indicators on the front panel is given in Table 3-1.

3.2 Main LCD Pages

3.2.1 System Information Page

M520S Monitoring Module User Manual

1. After initialization, the first system information page appears.

3.2.2 Enter Password Page

Figure 3-3 Confirming password page

3.2.3 MAINMENU Page

MAINMENU Energy Saving

M520S Monitoring Module User Manual

3.2.4 STATUS Page

Figure 3-5 STATUS page

3.2.5 Settings Page

3.2.6 Maintenance Page

M520S Monitoring Module User Manual

3.2.7 Energy Saving Page

Figure 3-8 Energy Saving page

3.2.8 Fast Settings Page

Figure 3-9 Fast Settings page

3.3 Querying System Main Information

M520S Monitoring Module User Manual

Save state, rectifier output power and Cyc BC After information

System temperature information

M520S Monitoring Module User Manual

3.4 Querying Rectifier Status

Rect 1: Curr Limit: 110% AC Derated: N

3.5 Querying Alarms