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w1 - w2
2
(
4 gE
Feb ua y 2
)
ANALYSIS OF FORCES
Figu e 10 .- f ee body diag am of the mechanism
Ps = 0.0952 as α = Pp Pp Pp = 1.8740 0.0508 Pp =-r cos ωt mprω - mpl
ω 2 cos 2ωt l = 1.9332 N N Ps = 1.9332 (1.8740) = 3.6228 minimum N
Febru ry 2
Ps = Rx = Ry = Pp N 3.6228 1.9332 N = R =
(3.6228) 2 (1.9332) 2
R = 4.1063 N
Minimum torque on the cr nk
TT = XFP so φ
For this to the cr nk, connecting rod nd sliding occupy dmir lty bronze S E =
103MP = 300MP 150Mp Sy = 10% Sn, Zn 2%, 78% Cu
= 0.09525 0.0952 (1.9332) = 0.003450 Nm 0.0508
Figure 11 .- ree-body di gr m
Torque produced by the motor = 0.6605 FOR 3100 rpm Torque Nm on the cr nk
T =
HP 63000 0.2877 (63000) 1.4482 = = 29.2340lb ⋅ in = 3.3029 N ⋅ m 39.37 rpm
620rpm
The sh t critic l speed
Wn =
187.7
st δ
= 786 903 rpm
where
st = δ
0.29 W = 17 575 K = 0.0165 K = l PID π d 4 π (0.0127) 4 I = = = 2.5539 10 -9
m 4 32 32 (207 Ma) (2.5539 10 -9 m 4) = 0.0165 K = 32
Pulley = M T = 0.6605 N ⋅ m
since n = 5: 1 0.6605 N ⋅ m M t crank ulley = 5 M = 0.1321N ⋅ m 5
The cutter can use a mild steel ith lo carbon content because their demand is
not so great. This material is M7002 and has the folloing characteristics: S S
y = 621 MPa = 486 MPa = 0.504 is Sut = 250 MPa
Σ Fy = 0 ↑ +
- F1 + R1 - F2 + R2 = 0 - 7.9461N + R1 - N + 0.7848 R2 = 0 R1 + R2 = 8.7309 N
Ma = 0 Σ
7946 (0.2747) - 0.2643R1 + 0.01035R2 = 0 2.1827 - 0.2643R1 - 0.01035 R2 = 0 - 0.
01035R2 0.2643R1 = -2.1827 + - 2.1827 + 0.01035 R2 - R1 = 8.2584 0.2643 - 0.0391
6 R1 = R2
F1 (0.2748) - R1 (0.2643) + R2 (0.01035) = 0
(8.2584 - 0.03916 R2) + R2 = 8.7309
0.9608 R2 = 0.4725 R2 = 0.4917 N R1 = 8.7309 - 0.4917 = 8.2392 N
Σ Fy = 0 ↑ +
V = 7946 N
- 7946 + V = 0
7946 (x) + Mo = Mo = 0 7946 x Mo (0.01035) = -0.0822
Mo = 0 Σ
- 7946 (x) - 8.2392 (x - 0.01035) + Mo = 0 7946 x - 8.2392 x + 0.0852 + Mo = Mo
= 0 +0.02932 x - 0.0852
Σ Fy = 0 ↑ +
Σ F (0.2643) = -0.0774 Σ Fy = 0 ↑ +
M (0.01035) = -0.08489
- 7,946 + 8.2392 + 0.04917 + 0.7849 + Vo = 0 V = 0 V = -0.7849
7946 (x) - 8.2392 (x - 0.01035) - 0.4917 (x - 0.2747) + Mo = 0 7946 x - 8.2392 x
+ 0.0852-0.4917 x + 0.1350 + Mo = 0 to 0.7849 x + 0.2202 + Mo = 0 Mo = 0.7849 x
- 0.2202 M (0.2643) = -0.0127 M (0.2747) = -0.00458
Mo = 0 Σ
Figure 12 .- Diagram of moments an shear
ANALY
I
OF EFFORT
Effort maximum allowable
= 6.8947 55.1576 KPa MPa
s = 8000 psi 1 psi
Applying the equation of maximum shear stress
16 (KBM) 2 + (Kt Mt) 2 π Ss (0.75) 16 [(1.4571) (0.0882)] 2 + [(1.5) (0.6605)] 2
2.5d 3 = π (55.1576 MPa) (0.75) here Kb Kt = 1.5 = 1.4571 3 = 2.5d
Bending moment M = 0.0882 Nm Torque M t = T = 0.6605 Nm
d 3 = 123 112 10 -9 (0.99905) 2.5d 3 = 0.11299 10 -6 39.37 0.004973m 2.5d
= d = 0.4894in 1m
Bending stress
σx =
M Z
Π 1 π 2 Z d3 = 32 32
()
3
1m 3 -6 3 = 3 0.02484in 3 (39.37) in = 0.4021 10 m
σx =
0.0822 = 204 426 10 3 0.4021 10 -6 Pa
Shear ten ion
XY T =
T Zp
3
πd π 12 = 16 16 = Z
XY T =
()
3
1m 3 -6 0.04908in 3 = (39 373) in = 0.8042 10 m
3
N ⋅ m = 0.6605 10 3 Pa 821 313 -6 3 0.8042 10 m
Figure 13 .- main efforts
Princial stresses
σ1 =
X + σ and σ
2
ΣY σ + X 2 + + Txy 2
2
ima max 204 426 10 3 10 3 204 426 + 821 313 10 3 σ1 = + February
2
2
σ 1 = 102 213 + 1011 = 7.1634 948 584 10 3 Pa
Minimum
σ2 =
X + σ and σ
2
ΣY σ + 2 3 + + Txy X = 744 155 Pa 2 10
2
compre ion
Sen e of the principal action
φσ =
=
2 (821 313 10 3 Pa) tan -1 a (204 426 10 3 Pa) = 41.4529 º 2
Τxy 2 1 tan -1 (σx - σy) 2
en ion maximum hear tre max σ x-σ y = 2 + xy 2
February 2
204 426 × 10 3 2 + (821 313 × 10 3) = 827 648 × 10 3 Pa = 2 - (σ x
- σ y) tan -1 1 2 2 xy
φr = φr =
- (204 426 × 10 3 Pa) tan -1 1 = 3.54 º 2 February 3 (821 313 × 10 Pa)
Normal tre e
σ =
(Σ
x
+ Σ y)
2 204 426 × 10 3 102 213 σ = 2 × 10 3 Pa
Mohr Circle
204 426 3 = 102 213 × 10 × 10 3 Pa 2 2 3 b = x = 821 313 × 10 Pa a =
x
(Σ
-Σ y)
=
R = a2 + b2 =
(102,213) 2 + (821,313) 2
= 827.648Pa
+
204.426x σx = 103 Pa / 2 = a-σ
0 to b
xy = 82
+ Σ
-
Figure 14 .- Mohr Circle
σ 2 = 102 213 × 10 3 Pa - 827 648 × 10 3 Pa = 725 435 × 10 3 Pa σ 2 = 102 213 ×
10 3 Pa + 827 648 × 10 3 Pa = 929 861 × 10 3 Pa
max = R = 827 648 Pa × 10 3 821 313 2φσ b = tan -1 tan -1 = 102 2
13 × 10 3 to 2φσ = 90 º-2φσ = 90 - 82.9 = 3.55 º = 41.45 º
ANALY
I
OF FA IGUE σmax = max = 103 Pa 204.426x 821.313x103Pa U ing the criter
ion o maximum hear tre
N =
(
and M) 2
y π 2 d 3 32 x -
2
N =
(370 × 10) (0.0822)
6
π (0.0254) 3370 × 10 6 32 (0.2747)
- (0.6605) 2
2
N =
9250 × 1014 = 112.2846 × 10 3 Pa 3 (73 367 × 10)
We take the tree and the cu o 1018 teel cutter with the ollowing characteri
tic
w
y = 440 MPa = 370 MPa = 0.504 i
ut = 222 MPa iece ur ace actor co
rrected
utb Ka = a = 1.58 (440) -0085 = 0942 ize actor
Kb = d 7.62
-. 0113
0.2747 = 7.62
-0.1133
= 1.4571
Load Factor = 1 Factor = 1 Ke temerature = 1 Occuying the Von Mi e tre
σ '= σ 12 - σ 1 + σ ⋅ σ 2 February 2
= (948 584 × 10 3) - (948 584 × 10 3) (- × 10 3 744 155) (744 155 × 10 3) σ '= 1
469 MPa
[
(
)
1 / 2
2
]
1
2
Curve
- N
N = C + D log (N) For N = 103 = 106 CYCLE
YN
112.2846 x 103 = (3D - 112.2846 x 103) + 112.2846 x 103 = 6D 9D-9D = 112.2846 x
103 224596.2 D = 24.9521 x 103 C = 3 (24.9521 x 103) - 112.2846 x 103 C = -37428
.2 uration in cycles