BODY, LOCK & SECURITY SYSTEM
I BODY
BODY, LOCK & SECURITY SYSTEM
CONTENTS
PRECAUTIONS .......................................................... 3
Precautions .............................................................. 3
POWER DOOR LOCK SYSTEM ................................ 4
Operation Description .............................................. 4
ComponentParts and Harness Connector Location..... 4
Schematic ................................................................ 5
Wiring Diagram D/LOCK .................................... 6
RHD MODELS ...................................................... 6
LHD MODELS ....................................................... 9
Terminals and Reference Value for Combination
Meter (Unified Meter Control Unit) ......................... 12
Trouble diagnosis chart by symptom ...................... 12
Door Lock/Unlock Switch Check ............................ 12
Door Lock Relay Check ......................................... 13
Door Lock Actuator Check (Passenger door, Back
door) ....................................................................... 14
Door Lock Actuator Check (Sliding door) ............... 15
Driver Door Unlock Sensor Check ......................... 15
DOOR ....................................................................... 17
Fitting Adjustment for Front Door ........................... 17
LONGITUDINAL CLEARANCE AND SURFACE
HEIGHT ADJUSTMENT AT FRONT END .......... 17
STRIKER ADJUSTMENT ................................... 17
Removal and Installation of Front Door .................. 17
REMOVAL ........................................................... 17
INSTALLATION ................................................... 18
Front Door Weatherstrip ......................................... 18
FRONT DOOR LOCK ............................................... 19
Component Parts ................................................... 19
Removal and Installation ........................................ 19
REMOVAL ........................................................... 19
INSTALLATION ................................................... 21
Inspection and Adjustment ..................................... 21
OUT SIDE HANDLE ROD ADJUSTMENT ......... 21
Disassembly and Assembly ................................... 21
DISASSEMBLY ................................................... 21
ASSEMBLY ......................................................... 21
SLIDING DOOR ........................................................ 22
Fitting Adjustment for Sliding Door ......................... 22
LONGITUDINAL CLEARANCE ADJUSTMENT... 22
BL-1
B
SECTION
C
E
STRIKER ADJUSTMENT .................................... 22 F
DOVETAIL ADJUSTMENT .................................. 22
Removal and Installation of Sliding Door ................ 23
REMOVAL ........................................................... 24 G
INSTALLATION ................................................... 24
INSPECTION ...................................................... 24
Sliding Door Weatherstrip ....................................... 24
H
Sliding Door Rear Guide Rail ................................. 25
REMOVAL AND INSTALLATION ........................ 25
DISASSEMBLY AND ASSEMBLY ....................... 25
SLIDING DOOR LOCK ............................................. 26 BL
Removal and Installation ........................................ 26
DOOR LOCK ....................................................... 26
REMOVAL ........................................................... 26 J
Disassembly and Assembly .................................... 27
DISASSEMBLY ................................................... 27
ASSEMBLY ......................................................... 27
K
BACK DOOR ............................................................ 28
Fitting Adjustment for Back Door ............................ 28
VERTICAL/LATERAL CLEARANCE (SURFACE
DIFFERENCE) ADJUSTMENT ........................... 28 L
Removal and Installation of Back Door .................. 29
REMOVAL ........................................................... 29
INSTALLATION ................................................... 29 M
INSPECTION ...................................................... 30
Back Door Weatherstrip ......................................... 30
BACK DOOR LOCK ................................................. 31
Removal and Installation ........................................ 31
REMOVAL OF DOOR LOCK CONTROL
ASSEMBLY ......................................................... 31
INSTALLATION OF DOOR LOCK CONTROL
ASSEMBLY ......................................................... 31
BACK DOOR HANDLE AND KEY CYLINDER ... 31
REMOVAL OF BACK DOOR LOCK .................... 32
Disassembly and Assembly .................................... 32
DISASSEMBLY ................................................... 32
ASSEMBLY ......................................................... 33
FUEL FILLER LID OPENER ..................................... 34
Component Part Location ....................................... 34
Wiring Diagram F/LID / RHD models ................. 35 BODY REPAIR ..........................................................37
Wiring Diagram F/LID / LHD models ................. 36 Body Alignment .......................................................37
DESCRIPTION ....................................................37
UNDERBODY ......................................................38

BL-2
 PRECAUTIONS

PRECAUTIONS PFP:00001
A
Precautions EIS0016E

After removing and installing the opening/closing parts, be sure to perform fitting adjustments to check
operational ease. B
Check lubrication level, damage, and wear of each part. If necessary, grease or replace it.

BL

BL-3
 POWER DOOR LOCK SYSTEM

POWER DOOR LOCK SYSTEM PFP:24814

Operation Description EIS001LA

Operation Driver door Other than driver door

Key cylinder Unlock or lock
Driver-side
Door lock knob Unlock or lock
Unlock or lock the pas-
Passenger-side Key cylinder Unlock or lock Not linked
senger door only.
Passenger door and Unlock or lock own
Door lock knob Unlock or lock Not linked
rear doors door only.
Unlock Unlock Unlock
Power door lock switch
Lock Not linked Lock

Component Parts and Harness Connector Location EIS001LB

PIIA0529E

BL-4
 POWER DOOR LOCK SYSTEM

Schematic EIS001LC

BL

TIWH0006E

BL-5
 POWER DOOR LOCK SYSTEM

Wiring Diagram D/LOCK EIS001LD

RHD MODELS

TIWH0007E

BL-6
POWER DOOR LOCK SYSTEM

BL

TIWH0008E

BL-7
POWER DOOR LOCK SYSTEM

TIWH0009E

BL-8
 POWER DOOR LOCK SYSTEM

LHD MODELS
A

BL

TIWH0015E

BL-9
POWER DOOR LOCK SYSTEM

TIWH0016E

BL-10
POWER DOOR LOCK SYSTEM

BL

TIWH0017E

BL-11
 POWER DOOR LOCK SYSTEM

Terminals and Reference Value for Combination Meter (Unified Meter Control
Unit) EIS001LE

Voltage
Terminal Wire color Item Condition
(Approximate values)
12 (23) G/Y BAT power supply Battery voltage
14 (11) B Ground 0V
Door lock/unlock switch
21 (51) L/Y Door lock actuator unlock signal Battery voltage 0V
(Neutral Unlock)
Door lock/unlock switch
22 (50) L/B Door lock actuator lock signal Battery voltage 0V
(Neutral Lock)
Door lock/unlock switch
29 (25) GY Power door lock switch (Lock) 5V 0V
(Neutral Lock)
Door lock/unlock switch
42 (28) PU Power door lock switch (Unlock) 5V 0V
(Neutral Unlock)
Driver door lock switch
44 (29) Y/L Lock (OFF) Unlock (ON) 5V 0V
(Unlock sensor)

Trouble diagnosis chart by symptom EIS001LF

Symptom Diagnostic procedure

Door lock/unlock switch check.
Refer to BL-12 .
Door lock relay check.
Power door lock does not operate with door lock/unlock switch.
Refer to BL-13 .
If the above systems are "OK", replace combination
meter (Unified meter control unit).
Door lock actuator check (Passenger door, back door).
Power door lock switch operation will not lock/unlock passenger door, Refer to BL-14 .
sliding door, or back door. Door lock actuator check (Sliding door).
Refer to BL-15 .
Driver door lock knob will not lock/unlock passenger door, sliding door,
Driver door unlock sensor check.
and back door. (The doors lock/unlock with the power door lock
Refer to BL-15 .
switch.)

Door Lock/Unlock Switch Check EIS001LG

1. DOOR LOCK/UNLOCK SWITCH CIRCUIT CHECK

1. Disconnect Door lock/unlock switch and combination meter.
2. Check continuity between door lock/unlock switch harness connector D6 (M31) terminals 8(1):PU,
9(2):GY and combination meter harness connector M21, M22 (M24, M25) terminals 42(28):PU,
29(25):GY.
8 (1) - 42 (28) : Continuity should exist.
9 (2) - 29 (25) : Continuity should exist.
M31 : without power window system
M21, M22: without tachometer
OK or NG?
OK >> GO TO 2
NG >> Check harness for open or short between power door lock switch and combination meter (unified
meter control unit).

BL-12
 POWER DOOR LOCK SYSTEM

2. DOOR LOCK/UNLOCK SWITCH GROUND CIRCUIT CHECK A

Check continuity between power door lock switch harness connector D6(M31) terminal 7(3):B and body
ground.
7 (3) - body ground : Continuity should exist. B

( ): without power window system

OK or NG?
C
OK >> GO TO 3.
NG >> Repair or replace ground circuit harness.

3. DOOR LOCK/UNLOCK SWITCH CHECK D

Check continuity between door lock/unlock switch harness connector D6(M31) terminal 8(1):PU, 9(2):GY and
7(3):B. E
Terminals
Condition Continuity
(+) () F
8(1) 7(3) Door lock operated Yes
9(2) 7(3) Door unlock operated No
G
( ): without power window main switch.
OK or NG?
OK >> Door lock/unlock switch is OK. H
NG >> Replace door lock/unlock switch.
Door Lock Relay Check EIS001LH

BL
1. DOOR LOCK RELAY CIRCUIT CHECK
1. Disconnect door lock relay and combination meter connector.
2. Check continuity between door lock relay harness connector M7 terminals 5:L/B, 6:L/Y and combination J
meter harness connector M24(M21,M23) terminals 21(51):L/Y, 22 (50):L/B.
6 - 21 (51) : Continuity should exist.
K
5 - 22 (50) : Continuity should exist.
( ): without tachometer.
OK or NG? L
OK >> GO TO 2.
NG >> Check harness for open or short between door lock relay and combination meter (unified meter
control unit). M
2. DOOR LOCK RELAY POWER CIRCUIT CHECK
Check voltage between door lock relay harness connector M7 terminal 3(GY/L) and body ground.
: Battery voltage should exist.
OK or NG?
OK >> GO TO 3.
NG >> Check power supply circuit harness for open or short circuit.

BL-13
 POWER DOOR LOCK SYSTEM

3. DOOR LOCK RELAY GROUND CIRCUIT CHECK

Check continuity between door lock relay harness connector M7 terminal 2(B) and body ground.
: Continuity should exist.
OK or NG?
OK >> GO TO 4.
NG >> Check ground circuit harness for open or short circuit.

4. DOOR LOCK ACTUATOR CIRCUIT CHECK

1. Disconnect passenger door lock actuator connector.
2. Check continuity between door lock relay harness connector M7 terminals 1:BR/Y, 4:W/R and passenger
door lock actuator harness connector D25 terminals 3:BR/Y, 1:W/R.
1:BR/Y - 3:BR/Y : Continuity should exist.
4:W/R - 1:W/R : Continuity should exist.
OK or NG?
OK >> GO TO 5.
NG >> Check harness for open or short between door lock relay and door lock actuator.

5. COMBINATION METER (METER CONTROL UNIT) INPUT/OUTPUT SIGNAL CHECK

1. Connect door lock relay connector and combination meter connector.
2. Check voltage between door lock relay harness connector M7 terminal 5:LB, 6:L/Y and body ground.

Terminals Door lock/

Voltage
(+) () unlock switch
6:L/Y Body Unlock operated Battery voltage 0V
5:LB ground Lock operated Battery voltage 0V
OK or NG?
OK >> Replace door lock relay
NG >> Replace combination meter (unified meter control unit)
Door Lock Actuator Check (Passenger door, Back door) EIS001LI

1. DOOR LOCK ACTUATOR POWER CIRCUIT CHECK

1. Disconnect door lock actuator connector.
2. Check voltage between door lock actuator harness connector D25(D55) terminals 1(3), 3(1) and body
ground.

Terminal Door lock/unlock

Voltage
(+) () switch
1(3) Body Unlock operated
ground 0V Battery voltage
3(1) Lock operated
( ): Back door.
OK or NG?
OK >> Replace door lock actuator.
NG >> Check harness for open or short between door lock actuator and door lock relay.

BL-14
 POWER DOOR LOCK SYSTEM

Door Lock Actuator Check (Sliding door) EIS001LJ

1. DOOR LOCK ACTUATOR CIRCUIT CHECK A

1. Disconnect sliding door contact switch (pillor side) connector.

2. Check voltage between sliding door contact switch harness connector M113(M138) terminal 2(1):BR/Y, B
6(3):W/R and body ground.

Terminal Door lock/unlock C

Voltage
(+) () switch
6(3) Body Unlock operated
ground 0V Battery voltage D
2(1) Lock operated
( ): Sliding door RH.
OK or NG? E
OK >> GO TO 2.
NG >> Check harness for open or short between door lock relay and sliding door contact switch (pillor
side). F

2. SLIDING DOOR SIGNAL CHECK

G
1. Close the sliding door.
2. Disconnect sliding door lock acutuator connector.
3. Check voltage between door lock actuator harness connector D31(D41) terminal 1, 3 and body ground. H
Terminal Door lock/unlock
Voltage
(+) () switch
BL
1 Body Unlock operated
ground 0V Battery voltage
3 Lock operated
J
( ): Sliding door RH.
OK or NG?
OK >> Replace sliding door lock actuator. K
NG >> Check harness for open or short between sliding door contact switch (door side) and sliding door
lock actuator.
Driver Door Unlock Sensor Check EIS001LK L
1. UNLOCK SENSOR CIRCUIT CHECK
1. Disconnect driver door unlock sensor connector and combination meter (unified meter control unit) con- M
nector.
2. Check continuity between driver door unlock sensor harness connector D7 terminal 2:Y/L and combina-
tion meter (unified meter control unit) harness connector M22(M25) terminal 44(29):Y/L.
2 - 44 (29) : Continuity should exist.
( ): With out tachometer.
OK or NG?
OK >> GO TO 2.
NG >> Check harness for open or short between driver door unlock sensor and combination meter (uni-
fied meter control unit).

BL-15
 POWER DOOR LOCK SYSTEM

2. UNLOCK SENSOR GROUND CIRCUIT CHECK

Check continuity between driver door unlock sensor harness connector D7 terminal 1:B and body ground.
: Continuity should exist.
OK or NG?
OK >> GO TO 3.
NG >> Check ground circuit harness for open or short circuit.

3. DRIVER DOOR UNLOCK SENSOR CHECK

Check continuity continuity between driver door unlock sensor terminals 1:B and 2:Y/L.

Terminal Driver door lock Continuity

Locked Yes
13
Unlocked No
OK or NG?
OK >> Replace combination meter (unified meter control unit).
NG >> Replace driver door unlock sensor.

BL-16
 DOOR

DOOR PFP:80100
A
Fitting Adjustment for Front Door EIS00172

BL

PIIA0443E

LONGITUDINAL CLEARANCE AND SURFACE HEIGHT ADJUSTMENT AT FRONT END J

Loosen the hinge mounting bolts on body, then lift the rear end of the front door to adjust the clearance and
surface difference properly.
K
STRIKER ADJUSTMENT
Adjust striker until it is parallel to the lock engagement direction.
L

PIIA0525E

Removal and Installation of Front Door EIS00173

REMOVAL
1. Remove door finisher. Refer to EI-19, "DOOR FINISHER" .
2. Remove sealing screen.
NOTE:
If sealing screen is reused, cut butyl tape in a way that leaves it on the sealing screen.
3. Remove door harness.

BL-17
 DOOR

4. Remove check link mount bolts on the body.

SIIA0339E

5. Remove hinge mounting bolts on body to remove door assem-

bly.

PIIA0444E

NOTE:
During removal of the door assembly, use a jack to support the door. Place shop cloth or the like on the
jack plate to protect the door and body from damage.
INSTALLATION
Install in the reverse order of removal.
NOTE:
After installing the door assembly, perform fitting adjustment.
Check hinge rotating part for poor lubrication. If necessary, apply body grease.
Front Door Weatherstrip EIS00174

PIIA0445E

BL-18
 FRONT DOOR LOCK

FRONT DOOR LOCK PFP:80502

A
Component Parts EIS00175

BL

PIIA0448E

Removal and Installation EIS00176 J

REMOVAL
1. Remove front door finisher. Refer to EI-19, "DOOR FINISHER" .
2. Remove sealing screen. K
NOTE:
If sealing screen is reused, cut butyl tape in a way that leaves it on the sealing screen.
3. Close the door glass fully. L
4. Remove lower sash mounting bolts.

PIIA0419E

BL-19
 FRONT DOOR LOCK

5. Pull the lower sash out of the front door sash.

PIIA0420E

6. Remove inside handle mount screws.

PIIA0449E

7. Disconnect bell crank lock knob rod at the joints.

8. Disconnect inside handle rod (on the door lock assembly).
9. Slide inside handle rearward and remove it through the hole in the door panel.
10. Remove lock knob rod from inside handle.
11. Separate the key cylinder rod on outside handle and outside handle rod at the joint.
12. Remove door lock actuator mounting bolts to disconnect the
connector.

PIIA0450E

13. Remove mounting screws to remove door lock assembly.

SIIA1076E

BL-20
 FRONT DOOR LOCK

14. Remove outside handle mounting bolts to remove outside han-

dle assembly and door key cylinder. A

PIIA0452E
D
INSTALLATION
Install in the reverse order of removal.
NOTE: E
Install each rod by rotating the rod holder until it engages with a tactile feel.
Inspection and Adjustment EIS00177

1. Remove front door finisher. Refer to EI-19, "DOOR FINISHER" . F

2. Remove sealing screen.
NOTE:
If sealing screen is reused, cut butyl tape in a way that leaves it on the sealing screen. G

OUT SIDE HANDLE ROD ADJUSTMENT

Rotate bushing to obtain the gap between bushing and rod (as H
shown in the figure).
NOTE:
Be careful not to make the clearance 0 mm (0 in) or have the rod
BL
continuously under pressure.

SBT978 K
Disassembly and Assembly EIS00178

DISASSEMBLY
NOTE: L
Be sure to remove or install the actuator with the door lock assembly removed.
1. Remove mounting screw and actuator from door lock assembly.
2. Pull the actuator straight down to separate it from door lock M
assembly.

PIIA0453E

ASSEMBLY
1. Align actuator pivot with the door lock assembly knob lever cutout.
2. Move the knob lever and the actuator pivot toward the lock-on direction, and check that it engages
securely.

BL-21
 SLIDING DOOR

SLIDING DOOR PFP:82001

Fitting Adjustment for Sliding Door EIS00179

PIIA0454E

LONGITUDINAL CLEARANCE ADJUSTMENT

Loosen rear roller mounting bolts to adjust by moving sliding door back and forth.
STRIKER ADJUSTMENT
Adjust striker until it is parallel to the lock engagement direction.

PIIA0455E

DOVETAIL ADJUSTMENT
Install male dovetail on door.
Temporarily position the female dovetail on body. Gently close the door to confirm correct positioning and
tighten mounting bolts.

BL-22
 SLIDING DOOR

Upper and Lower

A

PIIA0456E
D
Dovetail Hook

G
PIIA0457E

H
Removal and Installation of Sliding Door EIS0017A

BL

PIIA0458E

BL-23
 SLIDING DOOR

REMOVAL
1. Remove sliding door finisher. Refer to EI-19, "DOOR FINISHER" .
2. Remove sealing screen.
NOTE:
If sealing screen is reused, cut butyl tape in a way that leaves it on the sealing screen.
3. Remove sliding door mounting bolts on lower roller assembly. A
4. Remove sliding door mounting bolts on rear roller assembly. Then, pull out rear roller assembly toward
rear of the vehicle. B
5. Move sliding door back and forth so that upper roller assembly comes into the cutout on sliding door upper
rail. Then, pull upper roller downward out of the cutout to disengage sliding door. C
6. Remove upper roller assembly mounting bolts to remove upper roller assembly from sliding door.
NOTE:
During removal of the sliding door assembly, use a jack to support the door. Place shop cloth or the like on the
jack plate to protect the door and body from damage.
INSTALLATION
Install in the reverse order of removal.
After installing the door assembly, perform fitting adjustment.
INSPECTION
Check the following. If required, replace or grease.
Check rollers and bearings for wear and damage.
Check inside of guide rails for proper greasing. If grease condition is poor, apply body grease.
Sliding Door Weatherstrip EIS0017B

PIIA0446E

BL-24
 SLIDING DOOR

Sliding Door Rear Guide Rail EIS0017C

REMOVAL AND INSTALLATION A

PIIA0459E
G
Removal
Remove rear side finisher (rear). Refer to EI-22, "BODY SIDE TRIM" .
Remove rear guide rail mounting nuts and screws to remove rear guide rail assembly. H

Installation
Install in the reverse order of removal. BL
After installing rear guide rail assembly, check if rear roller assembly moves smoothly.
DISASSEMBLY AND ASSEMBLY
Disassembly J
Remove rear rail finisher mounting screws to remove rear rail
finisher from rear rail assembly.
Slide rear roller assembly to remove it from rear rail. K

M
PIIA0460E

Assembly
Install in the reverse order of removal.

BL-25
 SLIDING DOOR LOCK

SLIDING DOOR LOCK PFP:82504

Removal and Installation EIS0017D

PIIA0461E

DOOR LOCK

PIIA0462E

REMOVAL
1. Remove sliding door finisher. Refer to EI-19, "DOOR FINISHER" .
2. Remove sealing screen.
NOTE:
If sealing screen is reused, cut butyl tape in a way that leaves it on the sealing screen.
3. Remove handle rod (on outside handle side) and key cylinder rod (on key cylinder side).
4. Remove screw on adjusting section of remote control wire to
remove wire (on control assembly side).

PIIA0466E

BL-26
 SLIDING DOOR LOCK

5. Remove sliding door lock control assembly mounting bolts to

remove door lock control assembly. A
6. Remove bolts mounting door outside handle to remove door out-
side handle and key cylinder.
B

PIIA0463E
D
7. Remove door lock mounting bolts to remove door lock assem-
bly.
E

G
PIIA0465E

Disassembly and Assembly EIS0017F

DISASSEMBLY H
NOTE:
Be sure to remove or install the actuator with the door lock assembly removed.
1. Remove mounting screw and actuator from door lock assembly. BL
2. Pull the actuator straight down to separate it from door lock
assembly.
J

PIIA0482E
L

ASSEMBLY
1. Align actuator pivot with the door lock assembly knob lever cutout. M
2. Move the knob lever and the actuator pivot toward the lock-on direction, and check that it engages
securely.

BL-27
 BACK DOOR

BACK DOOR PFP:90100

Fitting Adjustment for Back Door EIS0017S

PIIA0468E

VERTICAL/LATERAL CLEARANCE (SURFACE DIFFERENCE) ADJUSTMENT

1. With striker removed, loosen hinge mounting nuts on the back door and close it.
2. Make lateral clearance and clearance to rear window glass equal. Open back door to tighten mounting
bolts to specified torque.
3. After installing striker, check lateral clearance and clearance to rear bumper again.
4. If taking the steps above does not result in fine adjustment,
remove headliner and loosen the hinge mounting nuts on the
vehicle for further adjustment.

PIIA0485E

BL-28
 BACK DOOR

Removal and Installation of Back Door EIS0017T

BL

J
PIIA0469E

REMOVAL
1. Remove back door trim. Refer to EI-21, "BACK DOOR TRIM" . K
2. Remove sealing screen.
NOTE:
If sealing screen is reused, cut butyl tape in a way that leaves it on the sealing screen. L
3. Disconnect connectors in the back door and unclamp the harness. Pull the harness out of the back door.
4. Support the back door lock with a proper material to prevent it from falling, and remove back door stay
M
(gas stay) upper.
5. Remove back door stay lower.
6. Remove hinge mount nuts on the back door and remove back door assembly.
INSTALLATION
Install in the reverse order of removal.

BL-29
 BACK DOOR

INSPECTION
1. Check hinges for the following items:
Unusual noise or door closing and opening effort
Component wear or damage
2. Apply body grease to the rotating part of the hinge.

SIIA0086E

Back Door Weatherstrip EIS0017U

PIIA0447E

1. Align the seam of the weatherstrip with the center of the striker.
2. After installing, pull the weatherstrip lightly to check for looseness.
NOTE:
Make sure the weatherstrip is fit tightly at each corner and back door rear plate.

BL-30
 BACK DOOR LOCK

BACK DOOR LOCK PFP:90504

A
Removal and Installation EIS0017V

PIIA0476E G

REMOVAL OF DOOR LOCK CONTROL ASSEMBLY

1. Remove back door trim. Refer to EI-21, "BACK DOOR TRIM" . H
2. Remove sealing screen.
NOTE:
If sealing screen is reused, cut butyl tape in a way that leaves it on the sealing screen. BL
3. Remove back door lock rod (on door lock control section).
4. Disconnect door lock actuator connector.
5. Remove mounting bolts to remove door lock control assembly. J

PIIA0470E M

INSTALLATION OF DOOR LOCK CONTROL ASSEMBLY

Install in the reverse order of removal.
Install back door lock rod by turning the rod holder until the rod snaps in the holder with a clicking sound.
If greasing condition in each sliding section on door lock control assembly is poor, apply body grease.
After the installation, check for proper operation.
BACK DOOR HANDLE AND KEY CYLINDER
For installation and removal of back door handle and back door key cylinder, refer to EI-18, "BACK DOOR
OUTER FINISHER" .

BL-31
 BACK DOOR LOCK

REMOVAL OF BACK DOOR LOCK

1. Remove mounting screws to remove back door inner lower
cover.
2. Remove back door lock rod (on door lock side).

PIIA0472E

3. Remove mounting bolt to remove back door lock cover.

PIIA0474E

4. Remove mounting bolts to remove back door lock.

PIIA0475E

Install in the reverse order of removal.

Install back door lock rod by turning the rod holder until the rod snaps in the holder with a clicking sound.
If greasing condition in each sliding section on door lock control assembly is poor, apply body grease.
After the installation, check for proper operation.
Disassembly and Assembly EIS0017W

DISASSEMBLY
NOTE:
After removing door lock control assembly from vehicle, remove or
install actuator.
1. Remove door lock actuator mounting screws.
2. By pulling actuator down and to the right, separate it from door
lock.

PIIA0483E

BL-32
 BACK DOOR LOCK

ASSEMBLY
1. Assemble by aligning the actuator pivot with cutout on knob lever of door lock assembly. A
2. Move knob lever and actuator pivot in LOCK direction to ensure they are securely engaged.

BL

BL-33
 FUEL FILLER LID OPENER

FUEL FILLER LID OPENER PFP:78820

Component Part Location EIS00188

PIIA0484E

BL-34
 FUEL FILLER LID OPENER

Wiring Diagram F/LID / RHD models EIS00189

BL

TIWH0005E

BL-35
 FUEL FILLER LID OPENER

Wiring Diagram F/LID / LHD models EIS001ZW

TIWH0013E

BL-36
 BODY REPAIR

BODY REPAIR PFP:60100

A
Body Alignment EIS001LV

DESCRIPTION
All dimensions indicated in the figures are actual. B
When using a tracking gauge, adjust both pointers to equal length. Then check the pointers and gauge
itself to make sure there is no free play.
When a measuring tape is used, check to be sure there is no elongation, twisting or bending. C
Measurements should be taken at the center of the mounting holes.
An asterisk (*) following the value at the measuring point indicates that the measuring point on the other
side is symmetrically the same value. D
The coordinates of the measurement points are the distances measured from the standard line of "X", "Y"
and "Z".
E

BL

PIIA0104E J

BL-37
 BODY REPAIR

UNDERBODY
Measurment

PIIA0478E

BL-38
 BODY REPAIR

Measurement Points
A

BL

PIIA0479E

BL-39
BODY REPAIR

BL-40