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Therefore, the diameter is negative for a tensile Taking the natural log of both sides,
(positive) value of (}l. For the radial strain, the
generalized Hooke's law gives
(T;,h) +
Therefore, the radial strain is also negative and
the wall becomes thinner for a positive value of In In (12T;, ) + In (1T;, 3
) = 0
(}l
The initial volume and the final volume are con Referring to Fig. 2.35d on p. 67 we note that,
stant, so that for tills case, (}3 = 0 and (}2 = (}I!2, as can
be seen from Eq. (2.44) on p. 68. According to
the distortion-energy criterion and referring to
Eq. (2.52) on p. 69 for effective stress, we find
17
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2.80 A specimen in the shape of a cube 20 mm on (a) For a perfectly-elastic material as shown in
each side is being compressed without friction Fig 2.7a on p. 40, this expression becomes
in a die cavity, as shown in Fig. 2.35d, where the
width of the groove is 15 mm. Assume that the
U =
{"
lo Et dt = E
( ~2)<10 Eti
linearly strain-hardening material has the true 2
stress-true-strain curve given by (7 = 70 + 30t
MPa. Calculate the compressive force required (b) For a rigid, perfectly-plastic material as
when the height of the specimen is at 3 mm, shown in Fig. 2.7b, this is
according to both yield criteria.
20
2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
This material is protected by Copyright and written permission should be obtained from the publisher prior to any prohibited
reproduction, storage in a retrieval system, or transmission in any form or by any means, electronic, mechanical, photocopying, recording, or
Rights and Permissions Department, Pearson Education, Inc., Upper Saddle River, NJ 07458.
Substituting Y = 70 MPa and CTl, CT2 = 0 and 2.84 A 50-mm-wide, 1-mm-thick strip is rolled to a
CT3 = -CTl!2, we have final thickness of 0.5 mm. It .is noted that the
strip has increased in width to 52 mm. What
is the strain in the rolling direction?
thus,
The thickness strain is
CTI = 52.9 MPa
From Table 2.1 on p. 32, it is noted that for (j = CTI - CT3 = 25 - (-26) = 51 MPa
steel we can use E = 200 GPa and /.I = 0.30. However, according to the distortion-energy cri
For a stress state of CTI = CT2 and CT3 = 0, the terion, the effective stress is given by Eq. (2.52)
von Mises criterion predicts that at yielding, on p. 69 as:
2
(CTI - CT2)2 + ( CT2 - CT3)2 + ( CT3 - CTd = 2y 2
or
or
= 2y2
(CTI - CTl)2 + (CTI - 0)2 + (0 - CTl)2
1 - 2/.1
~ (CT x + CT y + CT z )
or (j = 46.8 MPa. Therefore, the effective stress
is higher than the yield stress for the maximum
1 - 2bO~3) [(350 MPa) + (350 MPa] shear-stress criterion, and lower than the yield
200 a stress for the distortion-energy criterion. It is
= 0.0014 impossible to state whether or not the mate
Since the original volume is (100)(100)(5) = rial will yield at this stress state. An accurate
50,000 mm 3, the stressed volume is 50,070 statement would be that yielding is imminent,
mm3, or the volume change is 70 mm 3. if it is not already occurring.
For c pper, *e have E 7'12tfGa and /.I - 0.34. 2.86 A cylindrical specimen I-in. in diameter and
Fol wing he same r ivat' n, the d' tati n I-in. high is being compressed by dropping a
fo copp r is 0.0006 44; tl) stressed olu is weight of 200 lb on it from a certain height.
5 ,031 m 3 and t s thl change' vol e is After deformation, it is found that the temper
1 mm 3 . ature rise in the specimen is 300 OF. Assuming
21
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This material is protected by Copyright and written permission should be obtained from the publisher prior to any prohibited
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Rights and Permissions Department, Pearson Education, Inc., Upper Saddle River, NJ 07458.
2.89 Det.ermine the specific energy and actual energy 2.91 The area of each face of a metal cube is 400 m 2,
expended for the entire process described in the and the metal has a shear yield stress, k, of 140
preceding two problems. MPa. Compressive loads of 40 kN and 80 kN
are applied at different faces (say in the x- and
From Eq. (2.60) on p. 71 and using ftotal v-directions). What must be the compressive
0.916, K = 180 MPa and n = 0.20, we have load applied to the z-direction to cause yield
K fn+! (180)(0.916)1.2 ing according to the Tresca criterion? Assume
U = -- = = 135 MPa a frictionless condition.
n -r 1 1.2
Since the area of each face is 400 mm 2, the
2.90 A metal has a strain hardening exponent of
stresses in the x- and 11- directions are
0.22. At a true strain of 0.2, the true stress
is 20,000 psi. (a) Determine the stress-strain
(J = - 40,000 = -100 MPa
relationship for this material. (b) Determine x 400
the ultimate tensile strength for this material.
(Jy = - 80, 000 = -200 MPa
This solution follows the same approach as in . 400
Example 2.1. From Eq. (2.11) on p. 35, and where the negative sign indicates that the
recognizing that n = 0.22 and (J = 20,000 psi stresses are compressive. If the Tresca criterion
for f = 0.20, is used, then Eq. (2.36) on p. 64 gives
(J = K fn -> 20,000 = K(0.20)022 (Jmax - (Jmin = Y = 2k = 280 MPa
or K = 28, 500 psi. Therefore, the stress-strain
It is stated that (J3 is compressive, and is there
relationship for this material is
fore negative. Note that if 0'3 is zero, then the
(J = 28, 500fO. 22 psi material does not yield because 0' max - (J min =
o- (-200) = 200 MPa < 280 MPa. There
To determine the ultimate tensile strength for fore, (J3 must be lower than (J2, and is calculated
the material, realize that the strain at necking from:
is equal to the strain hardening exponent, or
f = n. Therefore, .
The cross-sectional area at the onset of necking (J3 = (Jj - 280 = -100 - 280 = -380 MPa
is Obtained from
o
2.92 A tensile force of 9 kN is applied to the ends of
In (AA )=n=0.22 a solid bar of 6.35 mm diameter. Under load,
neck
the diameter reduces to 5.00 mm. Assuming
Consequently, uniform deformation and volume constancy, (a)
determine the engineering stress and strain, (b)
determine the true stress and strain, (c) if the
and the maximum load is original bar had been subjected to a true stress
of 345 MPa and the resulting diameter was 5.60
P = (JA = (JultAneck mm, what are the engineering stress and engi
neering strain for this condition?
Hence,
First note that, in this case, do = 6.35 mm, df
P = (20, 400)(A o )e-O. 22 = 16, 370A o = 5.00 mm, P=9000 N, and from volume con
Since UTS= PjA o , we have stancy,
16,370A o if d~ 6.35 2
UTS = A = 16,370 psi T; = d} = 5.002 = 1.613
o
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reproduction, storage in a retrieval system, or transmission in any form or by any means, electronic, mechanical, photocopying, recording, or
Rights and Permissions Department, Pearson Education, Inc., Upper Saddle River, NJ 07458.
(a) The engineering stress is calculated from This problem uses a similar approach as for Ex
Eq. (2.3) on p. 30 as: ample 2.1. First, we note from Table 2.3 on
p. 37 that for cold-rolled 1112 steel, K = 760
P 9000 MPa and n = 0.08. Also, the initial cross
a = A = i(6.35)2 = 284 MPa
o sectional area is A o = ~(10)2 = 78.5 mm 2.
For annealed 1112 steel, K = 760 MPa and
and the engineering strain is calculated n = 0.19. At necking, E = n, so that the strain
from Eq. (2.1) on p. 30 as: will be ( = 0.08 for the cold-rolled steel and
E = 0.19 for the annealed steel. For the cold
I-I I
e = __ 0 = - J - 1 = 1.613 - 1 = 0.613 rolled steel, the final length is given by Eq. (2.9)
10 10
on p. 35 as
(b) The true stress is calculated from Eq. (2.8)
on p. 34 as: E = n = In (~)
P 9000 Solving for I,
a = -A = 1r ( ) 2 = 458 MPa
4 5.00
1= enl o = eO 08(25) = 27.08 mm
and the true strain is calculated from
Eq. (2.9) on p. 35 as: The elongation is, from Eq. (2.6),
I - 10 27.08 - 25
Elongation = -J 1 - x 100 =
E = In (~~) = In 1.613 = 0.478 '0
2
5
x 100
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2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
This material is protected by Copyright and written permission should be obtained from the publisher prior to any prohibited
reproduction, storage in a retrieval system, or transmission in any form or by any means, electronic, mechanical, photocopying, recording, or
Rights and Permissions Department, Pearson Education, Inc., Upper Saddle River, NJ 07458.
T
Because the radius is 5 mm and one-half the
penetration diameter is 1.5 mm, we can obtain
0: as
CT
0: = sin- 1 (\5) = 17.50
CT,
The depth of penetration, t, can be obtained
from
t = 5 - 5 coso: = 5 - 5 cos 17.5 = 0.23 mm
::::l
~ o0 0.2 0.4
True strain, E
25
2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
This material is protected by Copyright and written permission should be obtained from the publisher prior to any prohibited
reproduction, storage in a retrieval system, or transmission in any form or by any means, electronic, mechanical, photocopying, recording, or
Rights and Permissions Department, Pearson Education, Inc., Upper Saddle River, NJ 07458.
2.97 A metal is yielding plastically under the stress 2.98 It has been proposed to modify the von Mises
state shown in the accompanying figure. yield criterion as:
MPa.
IJrnax - IJrnin = Y
So that
Y = 50 MPa- (-40 MPa) = 90 MPa
(c) If the von Mises criterion is used, then Note that the solution for a = 2 (von Mises)
Eq. (2.37) on p. 64 gives and a = 4 are so close that they cannot be
(1J1 - 0'2)2 + (1J2 -1J3)2 + (1J3 - 1J1)2 = 2y 2 distinguished in the plot. When zoomed into
a portion of the curve, one would see that the
or a = 4 curve lies between the von Mises curve
and the a = 12 curve.
2y2 = (50 - 20)2 + (20 + 40)2 + (50 + 40)2
2.99 Assume that you are asked to give a quiz to stu
or dents on the contents of this chapter. Prepare
2y2 = 12,600 three quantitative problems and three qualita
which is solved as Y = 79.4 MPa. tive questions, and supply the answers.
(d) If tli~ m eforming p:zastially, " By the student. This is a challenging, open
h h fro, on p. 9,
l
ended question that requires considerable focus
~ ~ (2 + ( = 0.4 0.2 +0 = 0 and understanding on the part of the student,
and has been found to be a very valuable home
or 03 - 0.6. work problem.
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