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ABSTRACT
Electrocoagulation (EC) method with iron electrode was used to treat the textile wastewater M. Kobya (corresponding author)
A. Akyol
in a batch reactor. Iron electrode material was used as a sacrificial electrode in monopolar Department of Environmental Engineering,
Gebze Institute of Technology,
parallel mode in this study. The removal efficiencies of the wastewater by EC were affected by Gebze 41400,
initial pH of the solution, current density, conductivity and time of electrolysis. Under the optimal Turkey
E-mail: kobya@gyte.edu.tr;
experimental conditions (initial pH 6.9, current density of 10 mA/cm2, conductivity of 3,990 mS/cm, abdakyol@gyte.edu.tr
and electrolysis time of 10 min), the treatment of textile wastewater by the EC process led E. Demirbas
Department of Chemistry,
to a removal capacity of 78% of chemical oxygen demand (COD) and 92% of turbidity. The energy Gebze Institute of Technology,
and electrode consumptions at the optimum conditions were calculated to be 0.7 kWh/kg COD Gebze 41400,
Turkey
(1.7 kWh/m3) and 0.2 kgFe/kg COD (0.5 kgFe/m3), respectively. Moreover, the operating cost E-mail: erhan@gyte.edu.tr
was calculated as 0.2 e/kg removed COD or 0.5 e/m3 treated wastewater. Zeta potential
measurement was used to determine the charge of particle formed during the EC which
revealed that Fe(OH)3 might be responsible for the EC process.
Key words | electrocoagulation, iron electrodes, operating cost, textile wastewater
INTRODUCTION
The textile industry consumes considerable amount of hydroxides within the effluent to be cleaned by electro-
water during dyeing and finishing processes. Textile dissolution of soluble anodes and pollutants are removed by
wastewaters are one of the significant pollutants for the surface complexation or electrostatic attraction (Mollah
environment due to their characteristics such as high et al. 2001; Daneshvar et al. 2006). Iron and aluminum are
chemical oxygen demand (COD) concentration, strong generally used as sacrificial electrodes for the EC process.
color, highly fluctuating pH and temperature, and low EC has the advantage of removing small colloidal particles
biodegradability (ONeill et al. 1999). The textile wastewater
which have a larger probability of being coagulated due to
released into the ecosystem is a dramatic source of esthetic
the electric field that sets them in motion as compared with
pollution and perturbation in the aquatic life (Daneshvar
coagulation. The advantage of EC over chemical coagu-
et al. 2003).
lation is that addition of excessive amount of coagulants can
The electrocoagulation (EC) is considered to be an
be avoided because of their in situ generation by electro-
effective tool for the treatment of textile wastewater with
high decolorization efficiency and with the formation of oxidation of a sacrificial anode. For that reason, cost for
relatively low amount of sludge (Mollah et al. 2004). the treatment by EC is lower than for chemical process. The
Electrocoagulation equipment is simple and easy to operate. mechanism of removal of pollutants by EC process with
The EC is a process consisting of creating a floc of metallic iron electrodes is shown below (Daneshvar et al. 2004).
doi: 10.2166/wst.2009.672
2262 M. Kobya et al. | Electrochemical treatment of textile wastewater Water Science & TechnologyWST | 60.9 | 2009
Cathode
Overall Materials
Fes 2H2 O ! FeOH2s H2g 8 The wastewater was obtained from a textile factory in
Gebze, Turkey. The wastewater was filtered using a screen
filter to remove large suspended solids prior to use for the
In the oxygenated water and at lower pH, Fe2 is easily
3 subsequent studies. The characteristics parameters of the
converted to Fe . The Fe(OH)n(s) remains in the
raw and treated wastewater such as pH, COD and total
aqueous stream as a gelatinous suspension, which can
organic carbon (TOC), total suspended solids (TSS),
remove the pollutants from the wastewater by either
conductivity and turbidity were measured (Table 1).
complexation or electrostatic attraction followed by
coagulation. Ferric ions generated by electrochemical
oxidation of iron electrode may form monomeric species,
Experimental apparatus and procedure
Fe(OH)3 and polymeric hydroxyl complexes namely,
FeOH2 , FeOH 4 2 3
2 , Fe2 OH2 , FeOH4 , FeH2 O2 , A thermostated electrocoagulator having dimensions of
FeH2 O3 2
6 , FeH2 O5 OH , FeH2 O4 OH2 , Fe2 H2 O8 65 mm 65 mm 110 mm was made of polymethylmetha-
OH4
2 and Fe2 H2 O6 OH2
4 etc. depending on the pH of crylate. Two anodes and two cathodes with a dimension of
the aqueous medium. These hydroxides/polyhydroxides/ 46 mm 55 mm 3 mm, made of iron plate (99.5% purity,
polyhydroxyoxide metallic compounds have strong Turkey), were connected to a digital dc power supply
affinity for dispersed particles as well as counter ions to (Topward 6306D; 30 V and 6 A) in monopolar parallel
cause coagulation. mode and equipped with galvanostatic operational options
The electrocoagulation has been used successfully in the (Figure 1). The total effective electrode area was 152 cm2
separation of pollutants from textile wastewater (Shen et al. and the space between electrodes was 11 mm.
2001; Bayramoglu et al. 2004; Can et al. 2006; Zaroual et al. The EC experiment was performed at a constant
2006; Kabdasli et al. 2007; Malpass et al. 2008; Panizza & temperature of 258C and a constant magnetic stirring
Cerisola 2008; Radha et al. 2009; Zongo et al. 2009), tannery speed of 200 rpm. In each run, 250 mL of the wastewater
wastewater (Feng et al. 2007), restaurant wastewater solution was placed into the electrolytic cell. The current
2263 M. Kobya et al. | Electrochemical treatment of textile wastewater Water Science & TechnologyWST | 60.9 | 2009
pH 6.9 8.5 6 10
Conductivity (mS/cm) 1,000 2350
COD (mg/L) 3,635 800 600
TOC (mg/L) 1,650 310
Turbidity (NTU) 5,150 155
TSS (mg/L) 1,215 55 350
p
ISKI (Istanbul Water and Sewage Administration), Official Gazette No. 1278 dated December 5, 2003.
density was adjusted to a desired value, and the experiment samples was measured using a Perkin-Elmer Model Lamda
was started. At the end of each run, the solution was filtered 35 double beam spectrophotometer. The TOC concen-
with 0.45 mm Whatman filter paper (UK) and then the tration was measured by a TOC analyzer (Teledyne Tekmar
filtrate was centrifuged at 2,000 rpm. Organic impurities on Apollo 9000, USA) that utilized the UV-persulfate tech-
electrode surfaces were removed by washing with acetone, nique to convert the organic carbon for the subsequent
while the surface oxide layer was removed by a solution analysis by an infrared carbon dioxide analyzer calibrated
prepared from mixing HCl (35%) and aqueous solution of with the potassium hydrogen phthalate standard. Turbidity
hexamethylenetetraamine (2.80%) (Do & Chen 1994). (Nephelometric Turbidity Unit, NTU) was measured using
Mettler Toledo 8300 model turbitimeter (NEL, Turkey).
The pH was measured using AZ 8601 model pH meter
Analytical method
(Infotek, Turkey), and the conductivity was determined
All chemicals used were analytical grade and used without with Lutron CD-4303 model conductivity meter (Taiwan).
any further treatment. Distilled water was used in all The pH was adjusted to a desirable value using NaOH or
experiments. COD, TOC, TSS and turbidity were deter- H2SO4. Zeta potential measurements were conducted using
mined according to the Standard Methods for Examination zetameter (Malvern Zetasizer Nano ZS, USA). All analyti-
of Water and Wastewater by American Public Health cal measurements (COD, TOC, turbidity, conductivity, pH
Association (APHA 1998). CODs of the untreated and and TSS) were done in triplicate.
treated samples were analyzed using a colorimetric method
(closed reflux) after digestion of the samples in a COD
reactor, model 45600 (HACH Co., USA). The COD of Operating cost
U:I:tEC
C energy 10
v
ItEC M
C electrode 11
zFv
C 0 2 C f
h% 100 12
C0
for the same potential difference applied (Kobya et al. 2006). in the reduction of cell voltages from 10 to 4 V that caused a
The conductivity of the wastewater was adjusted to the decrease in electrical energy consumption (Figure 4b). The
desired levels by adding an appropriate amount of NaCl to decrease in the removal efficiency may be attributed to a
the solutions as electrolyte. The effect of conductivity was change in the ionic strength due to changing conductivity of
investigated between 1,000 4,000 mS/cm by using NaCl as the aqueous medium. Figure 4b showed the effect of
the supporting electrolyte. The removal efficiency and wastewater conductivity on the energy and electrode
cell voltage decreased steadily as conductivity increased consumptions for Fe electrode. The energy consumptions
(Figure 4a). The percentage of removal efficiency for COD were decreased from 4.8 to 1.7 kWh/m3 and from 2.2 to
was found to decrease from 78 to 64% with the addition of 0.7 kWh/kgCOD with increasing conductivity from 1,000 to
more NaCl to the solution and hardly any changes were 4,000 mS/cm. The electrode consumption was hardly varied
observed for turbidity removal (97 99%). Increasing in the same conductivity range.
solution conductivity from 1,000 to 4,000 mS/cm resulted
Figure 5 | Variation of (a) the removal efficiency and (b) the energy and electrode
consumptions for Fe electrode with the electrolysis time (conditions:
current density: 10 mA/cm2, initial pH: 6.9, conductivity: 3,990 mS/cm).
Figure 7 | Effect of electrocoagulation parameters (a) initial pH, (b) conductivity, (c) current density and (d) operating time on operating cost for treatment of textile wastewater.
3,990 mS/cm, and operating time of 10 min, respectively. industry: treatment of degreasing effluents by
The removal efficiencies of COD and turbidity were electrocoagulation and anodic oxidation. Water Sci. Technol.
58(3), 519 527.
achieved as 78% and 97% at the optimum operating
Holt, P. K., Barton, G. W., Wark, M. & Mitchell, C. A. 2002
conditions. Zeta potential measurement determined A quantitative comparison between chemical dosing and
that the probable formed flocs was Fe(OH)3 in the EC electrocoagulation. Colloids Surf. A Physicochem. Eng. Asp.
process. The operating cost mainly involved energy and 211, 233 248.
Holt, P. K., Barton, G. W. & Mitchell, C. A. 2005 The future for
electrode consumptions was calculated as 0.2 e/kg
electrocoagulation as a localised water treatment technology.
3
removed COD or 0.5 e/m treated wastewater. The EC Chemosphere 59, 355 367.
method using iron electrode in this study was found to be Irdemez, S., Demircioglu, N. & Yildiz, Y. S. 2006 The effects of pH
on phosphate removal from wastewater by electrocoagulation
very successful to treat the textile wastewater in the
with iron plate electrodes. J. Hazard. Mater. B137, 1231 1235.
batch reactor. Kabdasli, I., Arslan-Alaton, I., Vardar, B. & Tunay, O. 2007
Comparison of electrocoagulation, coagulation and the fenton
process for the treatment of reactive dye bath effluent. Water
Sci. Technol. 55(10), 125 134.
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