Professional Documents
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WARNING
Failure to follow these safety
precautions may increase your
risk of injury:
Wear a helmet, eye protec-
tion, and bright protective
GSX-R1000/Z
clothing. OWNERS MANUAL
GSX-R1000/Z
Dont ride after consuming
alcohol or other drugs. This owners manual contains
Slow down on slippery sur- important safety information.
Please read it carefully.
faces, unfamiliar terrain, or
when visibility is reduced.
Read owners manual care-
fully.
99011-47H54-03A
L3
Part No. 99011-47H54-03A July, 2012 EN TK Printed in Japan
WARNING
Engine exhaust, some of its constituents, and certain product com-
ponents contain or emit chemicals known to the State of California
to cause cancer and birth defects or other reproductive harm.
GSX-R1000/Z (99011-47H54-03A) 6 mm
4/1 Black
IMPORTANT FOREWORD
WARNING/ CAUTION/ Motorcycling is one of the most
NOTICE/NOTE exhilarating sports and to ensure
Please read this manual and fol- your riding enjoyment, you should
low its instructions carefully. To become thoroughly familiar with
emphasize special information, the information presented in this
the symbol and the words Owners Manual before riding the
WARNING, CAUTION, NOTICE motorcycle.
and NOTE have special mean-
ings. Pay particular attention to The proper care and maintenance
messages highlighted by these that your motorcycle requires is
signal words: outlined in this manual. By follow-
ing these instructions explicitly,
you will ensure a long trouble-free
WARNING operating life for your motorcycle.
Indicates a potential hazard This motorcycle also conforms to
that could result in death or the U.S. Environmental Protection
Agency emission regulations
serious injury. which apply to new motorcycles.
The proper adjustment of engine
CAUTION components is necessary for this
motorcycle to comply with the
Indicates a potential hazard EPA regulations. Therefore,
that could result in minor or please follow the maintenance
moderate injury. instructions closely to ensure
emission compliance. Your Suzuki
dealer has experienced techni-
NOTICE cians that are trained to provide
Indicates a potential hazard your machine with the best possi-
that could result in vehicle or ble service with the right tools and
equipment.
equipment damage.
RIDING TIPS 5
TROUBLESHOOTING 8
CONSUMER INFORMATION 10
SPECIFICATIONS
INDEX
1
THE SPORT OF MOTORCYCLING
1-1
THE SPORT OF MOST ACCIDENTS CAN BE
MOTORCYCLING AVOIDED
The most common type of motor-
Your motorcycle and this owners cycle accident in the U.S. occurs
manual have been designed by when a car traveling towards a
people like you who enjoy motor- motorcycle turns left in front of the
cycling. People become motorcy- motorcycle. Is that because other
clists for many reasons. For drivers are out to get motorcy-
starters, street riding is fun and clists? No. Other drivers simply
invigorating. But no matter why dont always notice motorcyclists.
you became a motorcyclist, or
how experienced you are, you will Ride defensively. Wise motorcy-
eventually face some challenging clists use a strategy of assuming
situations. they are invisible to other drivers,
even in broad daylight. Pay care-
In preparing for these challenges, ful attention to other motorists,
you will be fine-tuning your coordi- especially at intersections,
nation, concentration, and atti- because they may not be paying
tude. Learning the skills and attention to you. Select a lane
strategies associated with motor- position that gives you the best
cycling is the basis for safely par- view of others, and other motor-
ticipating in this sport. Many ists the best view of you. Wear
motorcyclists find that as they bright, reflective clothing. Put
become better riders, they also reflective strips on your helmet.
get more enjoyment from the free-
dom unique to motorcycling.
IF YOU DONT HAVE A HELMET,
Please remember: BUY A HELMET AND WEAR IT
EVERY TIME YOU RIDE
Most accidents occur within a few
miles of home, and almost half
occur at speeds of less than 30
mph. So even if youre just going
on a quick errand, be prepared
strap on your helmet before you
take off.
1-2
Helmets do not reduce essential Experienced motorcyclists learn
vision or hearing. Generally, hel- to cover the front brake lever by
mets do not cause or intensify lightly resting a couple of fingers
injury if you crash. Helmets simply over the lever when riding in traffic
help your skull protect your intelli- and near intersections to give
gence, your memory, your per- their reaction time a head start.
sonality, and your life.
Emergency stopping and swerv-
Your eyesight is equally valuable. ing are techniques that you
Wearing suitable eye protection should practice and master before
can help keep your vision you find yourself in an emergency
unblurred by the wind and save situation. The best place to prac-
your eyes from airborne hazards tice such techniques is in a con-
like bugs, dirt, or pebbles kicked trolled environment such as the
up by tires. Motorcycle Safety Foundations
(MSF) rider training courses. The
MSFs Motorcycle Rider Courses
IF A COLLISION IS IMMINENT, (fundamental techniques) and
DO SOMETHING Experienced Rider Courses
Many riders fear locking up their (advanced strategies) present
brakes or havent learned to hands-on instruction of the basic
swerve to avoid an accident. principles of motorcycling and a
Many inexperienced riders (and variety of accident-avoidance
too many seasoned riders) use maneuvers. Even a seasoned
only their rear brake in an emer- motorcyclist can improved his or
gency, resulting in unnecessary her riding skills, and pick up a few
impacts in some cases and new skills, through these courses.
unnecessarily high impact speeds Some insurance companies even
in other cases. Your rear brake offer discounts to course gradu-
can only provide about 30% of ates.
your motorcycles potential stop-
ping power. The front and rear
brakes can and should be used
together to maximize braking
effectiveness.
1-3
SPECIAL SITUATIONS REQUIRE KNOW YOUR LIMITS
SPECIAL CARE Always ride within the boundaries
Of course, there are some times of your own skills. Knowing these
when full-force braking is not the limits and staying within them will
correct technique. When the road help you avoid accidents.
surface is wet, loose, or rough,
you should brake with care. When A major cause of accidents involv-
youre leaned over in a corner, ing only a motorcycle (and no
avoid braking. Straighten up cars) is going too fast through a
before braking. Better yet, slow turn. Before entering a turn, select
down before entering the corner. an appropriately low cornering
speed.
In these situations, the traction
available between your tires and Even on straight roads, ride at a
the road surface is limited. Over- speed that is appropriate for the
braking when traction is limited traffic, visibility and road condi-
will cause your tires to skid, possi- tions, your motorcycle, and your
bly resulting in loss of directional experience.
control or causing you and your
motorcycle to fall over. Riding a motorcycle safely
requires that your mental and
physical skills are fully part of the
experience. You should not
attempt to operate a motor vehi-
cle, especially one with two
wheels, if you are tired or under
the influence of alcohol or other
drugs. Alcohol, illegal drugs, and
even some prescription and over-
the-counter drugs can cause
drowsiness, loss of coordination,
loss of balance, and especially
the loss of good judgment. If you
are tired or under the influence of
alcohol or other drugs, PLEASE
DO NOT RIDE your motorcycle.
1-4
BE EXTRA SAFETY-CONSCIOUS INSPECTION BEFORE RIDING
ON BAD WEATHER DAYS Review the instructions in the
Riding on bad weather days, INSPECTION BEFORE RIDING
especially wet ones, requires section of this manual. Perform an
extra caution. Braking distances entire pre-ride inspection before
increase on a rainy day. Stay off you head out on the road. Spend-
the painted surface marks, man- ing a few minutes preparing your
hole covers, and greasy-appear- machine for a ride can help pre-
ing areas, as they can be vent accidents due to mechanical
especially slippery. Use extra cau- failure or costly, inconvenient
tion at railway crossings and on breakdowns far from home.
metal gratings and bridges. When
it starts to rain, any oil or grease
on the road rises to the surface of ACCESSORIES AND LOADING
the water. Pull over and wait a few The accessories you use with
minutes until this oil film is your motorcycle and the manner
washed away before riding. in which you load your gear onto
Whenever in doubt about road the bike might create hazards.
conditions, slow down! Aerodynamics, handling, balance,
and cornering clearance can suf-
fer, and the suspension and tires
PRACTICE AWAY FROM can be overloaded. Read the
TRAFFIC ACCESSORY USE AND
Your riding skill and your mechan- MOTORCYCLE LOADING sec-
ical knowledge form the founda- tion.
tion for safe riding practices. We
suggest that you practice riding
your motorcycle in a non-traffic
situation until you are thoroughly
familiar with your machine and its
controls. Again, consider taking
one of the MSFs Rider Courses.
Even experts will be pleased with
the caliber of the information pre-
sented in these courses. As the
MSF says: The more you know,
the better it gets!
1-5
CARRYING A PASSENGER BE STREET SMART
Carrying a passenger, when done Always heed speed limits, local
correctly, is a great way to share laws, and the basic rules of the
the joy of motorcycling. You will road. Set a good example for oth-
have to alter your riding style ers by demonstrating a courteous
somewhat since the extra weight attitude and a responsible riding
of a passenger will affect handling style.
and braking. You may also need
to adjust tire pressures and sus-
pension; please refer to the Tire CONCLUSION
Pressure and Loading section Traffic, road and weather condi-
and the Suspension section for tions vary. Other motorists
more details. actions are unpredictable. Your
motorcycles condition can
A passenger needs the same pro- change. These factors can best
tection that you do, including a be dealt with by giving every ride
helmet and proper clothing. The your full attention.
passenger should not wear long
shoe laces or loose pants that Circumstances beyond your con-
could get caught in the wheel or trol could lead to an accident. You
the chain. Passengers must be need to prepare for the unex-
tall enough that their feet reach pected by wearing a helmet and
the footrests. other protective gear, and learn-
ing emergency braking and
swerving techniques to minimize
MOTORCYCLE SAFETY the damage to you and your
FOUNDATIONS machine.
RIDING TIPS AND PRACTICE
The best way to learn basic riding
GUIDE HANDBOOK skills and evasive maneuvers or
(FOR OWNERS IN USA) refresh your own riding skills is to
This special handbook, supplied take one of the courses offered by
with your owners manual, con- the Motorcycle Safety Foundation.
tains a variety of safety tips, help- Your Suzuki dealer can help you
ful hints, and practice exercises. locate the fundamental or
This manual can increase your advanced riding skills course
riding enjoyment and safety. You nearest you, or owners in the USA
should read it thoroughly. can call toll-free 1-800-446-9227.
1-6
FUEL, ENGINE OIL AND COOLANT
RECOMMENDATIONS
2
2-1
FUEL, ENGINE OIL AND Gasoline Containing MTBE
Unleaded gasoline containing
COOLANT MTBE (Methyl Tertiary Butyl
RECOMMENDATIONS Ether) may be used in your motor-
cycle if the MTBE content is not
FUEL greater than 15%. This oxygen-
Your motorcycle requires pre- ated fuel does not contain alco-
mium unleaded gasoline with a hol.
minimum pump octane rating of
90 ((R+M)/2 method). In some Gasoline/Ethanol Blends
areas, the only fuels that are Blends of unleaded gasoline and
available are oxygenated fuels. ethanol (grain alcohol), also
known as GASOHOL, may be
NOTE: The GSX-R1000/Z engine used in your motorcycle if the eth-
is designed to use premium anol content is not greater than
unleaded gasoline only. Use pre- 10%.
mium unleaded gasoline under all
riding conditions. Gasoline/Methanol Blends
Fuels containing 5% or less meth-
Oxygenated fuels which meet the anol (wood alcohol) may be suit-
minimum octane requirement and able for use in your motorcycle if
the requirements described below they contain co-solvents and cor-
may be used in your motorcycle rosion inhibitors.
without jeopardizing the New
Vehicle Limited Warranty or the DO NOT USE fuels containing
Emission Control System War- more than 5% methanol under
ranty. any circumstances. Fuel system
damage or motorcycle perfor-
NOTE: Oxygenated fuels are mance problems resulting from
fuels which contain oxygen-carry- the use of such fuels are not the
ing additives such as MTBE or responsibility of Suzuki and may
alcohol. not be covered under the New
Vehicle Limited Warranty or the
Emission Control System War-
ranty.
2-2
Fuel Pump Labeling
In some states, pumps that dis- NOTICE
pense oxygenated fuels are
required to be labeled for the type Spilled gasoline containing
and percentage of oxygenate, and alcohol can damage the
whether important additives are painted surfaces of your
present. Such labels may provide motorcycle.
enough information for you to
determine if a particular blend of Be careful not to spill any fuel
fuel meets the requirements listed when filling the fuel tank. Wipe
above. In other states, pumps spilled gasoline up immedi-
may not be clearly labeled as to ately.
the content or type of oxygenate
and additives. If you are not sure
that the fuel you intend to use
meets these requirements, check
with the service station operator
or the fuel supplier.
NOTE:
To help minimize air pollution,
Suzuki recommends that you
use oxygenated fuels.
Be sure that any oxygenated
fuel you use has octane rat-
ings of at least 90 pump
octane ((R+M)/2 method).
If you are not satisfied with the
drivability of your motorcycle
when you are using an oxy-
genated fuel, or if engine ping-
ing is experienced, substitute
another brand as there are dif-
ferences between brands.
2-3
ENGINE OIL SAE Engine Oil Viscosity
Suzuki recommends the use of Suzuki recommends the use of
SUZUKI PERFORMANCE 4 SAE 10W-40 engine oil. If SAE
MOTOR OIL or equivalent engine 10W-40 engine oil is not available,
oil. If SUZUKI PERFORMANCE 4 select an alternative according to
MOTOR OIL is not available, the following chart.
select a proper engine oil accord-
ing to the following guideline.
Oil quality is a major contributor to
your engines performance and
life. Always select good quality
engine oil. Use oil with an API
(American Petroleum Institute)
classification of SG or higher with
a JASO classification of MA.
2-4
JASO T903 Energy Conserving
The JASO T903 standard is an Suzuki does not recommend the
index to select engine oils for 4- use of ENERGY CONSERVING
stroke motorcycle and ATV or RESOURCE CONSERVING
engines. Motorcycle and ATV oils. Some engine oils which have
engines lubricate clutch and an API classification of SH or
transmission gears with engine higher have an ENERGY CON-
oil. JASO T903 specifies perfor- SERVING or RESOURCE CON-
mance requirements for motorcy- SERVING indication in the API
cle and ATV clutches and classification donut mark. These
transmissions. oils can affect engine life and
clutch performance.
There are two classes, MA and
MB. The oil container shows the API SG or higher
classification as follows.
SERVICE
PI
SJ
A
SAE
10W-40
Recommended
SN
SJ
A
SAE SAE
RES
10W-40 10W-40 IN G
ENE
NG
RV
VI
UR
O
GY
R
R CE C O NSE
CONSE
Not recommended
2-5
ENGINE COOLANT SOLUTION Anti-freeze
Use SUZUKI SUPER LONG The coolant performs as rust
LIFE COOLANT or SUZUKI inhibitor and water pump lubricant
LONG LIFE COOLANT. as well as anti-freeze. Therefore
the coolant should be used at all
WARNING times even though the atmo-
spheric temperature in your area
Engine coolant is harmful or does not go down to freezing
fatal if swallowed or inhaled. point.
Solution can be poisonous to
animals.
NOTICE
Spilled engine coolant can
damage the painted surfaces of
your motorcycle.
2-6
SUZUKI SUPER LONG LIFE SUZUKI LONG LIFE COOLANT
COOLANT (Blue) (Green)
SUZUKI SUPER LONG LIFE
COOLANT is pre-mixed to the Water for Mixing
proper ratio. Add only SUZUKI Use distilled water only. Water
SUPER LONG LIFE COOLANT other than distilled water can cor-
if coolant level drops. It is not nec- rode and clog the aluminum radia-
essary to dilute SUZUKI SUPER tor.
LONG LIFE COOLANT when
replacing coolant. Required amount of engine cool-
ant/water solution capacity (total):
2800 ml (3.0 US qt)
1400 ml
Engine coolant
(1.5 US qt)
1400 ml
Water
(1.5 US qt)
2-7
CONTROLS, EQUIPMENT AND
ADJUSTMENTS
3-1
CONTROLS, EQUIPMENT AND ADJUSTMENTS
LOCATION OF PARTS
1 Clutch lever
2 Left handlebar switches
3 Ignition switch
4 Instrument panel
5 Front brake fluid reservoir
6 Right handlebar switches
7 Throttle grip
8 Front brake lever
9 Fuel tank cap
3-2
0 Tools
A Seat lock
B Helmet holders
C Gearshift lever
D Side stand
3-3
E Rear brake pedal
3-4
KEY IGNITION SWITCH
Two keys come with this motorcy- The ignition switch has 4 posi-
cle. Keep the spare key in a safe tions:
place. An identifying number is
stamped on the plate. Use this OFF position
number when making a replace- All electrical circuits are cut off.
ment key. The engine will not start. The key
can be removed.
Please write down your key num-
ber in the box provided for your ON position
future reference. The ignition circuit is completed
and the engine can run. The
Key number: headlight and taillight will auto-
matically turn on. The key cannot
be removed in this position.
WARNING NOTE: Start the engine promptly
Due to the location of the steer- after turning the key to the ON
ing damper, some key chains position, or the battery will lose
could get caught between the power due to consumption by the
steering damper and the steer- headlight and taillight.
ing stem nut. This could inter-
fere with steering and cause
loss of control.
3-5
WARNING
Turning the ignition switch to
the P (PARKING) or LOCK
position while the motorcycle
is moving can be hazardous.
Moving the motorcycle while
the steering is locked can be
hazardous. You could lose your
LOCK position balance and fall, or you could
All electrical circuits are off. The drop the motorcycle.
key can be removed and the
steering will be locked. Turn the Stop the motorcycle and place
steering all the way to the left and
push down the key and turn it to
it on the side stand before lock-
the LOCK position. ing the steering. Never attempt
to move the motorcycle when
P (PARKING) position the steering is locked.
Taillight will come on to increase
visibility for temporary roadside
parking at night. The key can be
removed and the steering will be
locked.
3-6
The key hole can be covered by
turning the lid.
3-7
INSTRUMENT PANEL If the tachometer needle does not
point to zero, follow the procedure
below to reset the tachometer.
3-8
Tachometer 3 Speedometer 6
The tachometer indicates the The speedometer indicates the
engine speed in revolutions per road speed in miles per hour and
minute (r/min). kilometers per hour.
3-9
B. The display A indicates FI or
Sd continuously and the red
indicator light 7 blinks. The
engine will not run in this
mode.
3-10
NOTE: Fuel Indicator Light 8
If the display indicates FI or This indicator light comes on for 3
Sd and the displayed mode seconds when the ignition switch
alternately, and the red indica- is turned to the ON position.
tor light comes on and remains Then the indicator light should go
lit, keep the engine running out if there is enough fuel in the
and bring your motorcycle to tank. When the fuel in the fuel
an authorized Suzuki dealer. If tank drops below approximately
the engine stalls, try restarting 4.0 L (1.1 US gal), this indicator
the engine after turning the blinks. When the fuel in the fuel
ignition switch off and on. tank drops below approximately
If the display indicates FI or 1.5 L (0.4 US gal), this indicator
Sd continuously and the red light comes on and remains on.
indicator light blinks, the
engine will not start. NOTE: When the fuel indicator
light comes on, you should add
fuel to the fuel tank at the first
opportunity to avoid running out of
fuel.
When the display indicates
CHEC in the odometer display Neutral Indicator Light N 9
area check following items; The green indicator light will come
Make sure that the engine stop on when the transmission is in
switch is in the position. neutral. The light will go out when
Make sure that the transmis- you shift into any gear other than
sion is in neutral or the side neutral.
stand is fully up.
High Beam Indicator Light
If the display still indicates 0
CHEC after checking the above This blue indicator light will be lit
items, inspect the ignition fuse when the headlight high beam is
and the connection of the lead turned on.
wire couplers.
3-11
Odometer
METER METER
Trip meter 1
Odometer/Trip Meter/
Reserve Trip Meter/Clock/
Instrument Panel Light
Brightness/
Lap Time Counter A Trip meter 2
The display has 7 functions;
odometer, 2 trip meters, reserve
trip meter, clock, instrument panel
light brightness and lap time
counter. When the ignition switch
is turned to the ON position, the Reserve trip meter
test pattern is displayed. The dis-
play is memorized when the igni-
tion switch is turned off and the
memorized display appears when
the ignition switch is turned on
again. Clock
3-12
Odometer
The odometer registers the total WARNING
distance that the motorcycle has
been ridden. Changing the display while
riding can be hazardous.
Trip meter Removing a hand from the han-
The 2 trip meters are resettable dlebars can reduce your ability
odometers. They can register 2 to control the motorcycle.
kinds of distances at the same
time. For instance, trip meter 1 Never change the display while
can register the trip distance and riding. Keep both hands on the
trip meter 2 can register the dis- handlebars.
tance between fuel stops.
3-13
Lap time counter
The lap time counter can counts
99 lap times and total time. The
lap time counter indicates from
00:0000 to 99:5999.
3-14
2. To measure lap time
1 METER
METER
3-15
METER METER
3-16
4. To clear lap time memory data Coolant Temperature Indicator
When the ignition switch is turned
to the ON position, the display
shows the test pattern for 3 sec-
onds. Then the display changes
to the coolant temperature indica-
tor. While the coolant temperature
is below 67F, the display does
not indicate a number but indi-
cates .
3
When the coolant temperature is
higher than 248F, the display
temperature, symbol blinks
1.Press and hold ADJ button 1 and the indicator light D comes
for more than 3 seconds to on. Further, if the temperature
clear the lap time memory exceeds 283F, the display shows
data. HI, symbol blinks and the
2.The lap time counter shows indicator light D remains on.
00:0000. When the coolant temperature
indicator light comes on, stop the
Suzuki Drive Mode Indicator C engine and check the coolant
The Suzuki drive mode indicator level after engine cools.
displays drive mode, A, B and C,
when the Suzuki drive mode
selector is activated. Refer to the NOTICE
LEFT HANDLEBAR section for Riding the motorcycle with the
detail.
coolant temperature indicator
Coolant Temperature Indicator/ lit can cause serious engine
Oil Pressure Indicator D damage due to overheating.
The display G and the indicator
light D have 2 functions, coolant If the engine coolant tempera-
temperature indicator and oil ture indicator light comes on,
pressure indicator. The display G stop the engine to let it cool.
normally indicates coolant tem- Do not run the engine until the
perature. The oil pressure symbol coolant temperature indicator
activates when the oil pres- light goes off.
sure is low.
3-17
NOTICE
Riding the motorcycle with the
oil pressure indicator light lit
can damage the engine and
transmission.
3-18
Engine Rpm Indicator E, F
The engine rpm indicator LEDs will light or blink when the engine
speed reaches a preset engine rpm.
When the white LED is set at 10000 r/min and orange LED range is set
at 500 r/min.
Orange LED E
Engine rpm and preset rpm (r/min) White LED F
LED1 LED2 LED3
Engine rpm < 8500
8500 Engine rpm < 9000
9000 Engine rpm < 9500
9500 Engine rpm < 10000
10000 Engine rpm
Blink
3-19
Orange LED White LED
1.Press and hold the SEL button B and turn on the ignition switch.
Keep the SEL button B pressed for more than 2 seconds.
2.Push the ADJ button 1 to change the lighting mode. The mode
changes as follows: LIGHT BLINK NO LIGHT LIGHT. The
white LED comes on in the LIGHT mode and blinks in the BLINK
mode. The engine rpm indicator mark comes on when the
mode is in LIGHT or BLINK mode is selected. When the SEL but-
ton B is pushed in the NO LIGHT mode, the selection mode will be
canceled and it will return the normal display mode.
3-20
2. White LED Brightness
1.Push the SEL button B from white LED lighting mode to change
white LED brightness mode.
2.Push the ADJ button 1 to change brightness in 5 steps. The
brightness indicator changes from (min) to
(max).
The engine rpm indicator system holds the selected setting when the
ignition switch is turned off. The system settings will remain when the
ignition switch is turned on again.
3-21
LEFT HANDLEBAR Headlight flasher switch
Press the dimmer switch of
position to flash the headlight high
beam.
NOTICE
Sticking tape or placing
objects in front of the headlight
can obstruct headlight heat
radiation. This can result in
headlight damage.
position
The headlight high beam, head-
light low beam and taillight turn
on. The high beam indicator light
also turns on.
3-22
Suzuki Drive Mode Selector 4 NOTE:
Engine power characteristics can Operating the Suzuki drive
be changed in 3 modes by operat- mode selector while riding with
ing the Suzuki drive mode selec- the throttle opened will change
tor to meet various riding the engine speed because of
conditions and riders preference. engine power characteristics
change.
The Suzuki drive mode indica-
A tor blinks when drive mode
change operation is failed.
MODE UP Turning off the ignition switch
B or the engine stop switch will
return the drive mode to A-
C mode. Start the engine and
reset the drive mode.
MODE DOWN
Drive mode
Suzuki drive mode selector
Engine power
operation
Drive mode is preset at A-mode A, B
A B
when the ignition switch and the C
engine stop switch are turned on.
At this time, the Suzuki drive
mode indicator shows nothing.
Follow the procedure below to Throttle opening
operate the Suzuki drive mode
selector. A-mode
1. Turn on the ignition switch and A-mode provides sharp throttle
the engine stop switch. response at all throttle opening
2. Push the Suzuki drive mode range to obtain maximum engine
selector UP or DOWN power.
for 1 second until the Suzuki
drive mode indicator shows A. B-mode
3. Push the Suzuki drive mode B-mode provides softer throttle
selector to change drive mode. response than A-mode up to mid-
Pushing the UP switch dle throttle opening range.
can change from A to C to B to
A. Pushing the DOWN C-mode
switch can change from A to B C-mode provides soft throttle
to C to A. The Suzuki drive response at all throttle opening
mode indicator indicates range by reducing engine power.
actual drive mode.
3-23
Turn Signal Light Switch
6
Moving the switch to the
position will flash the left turn sig-
nals. Moving the switch to the
position will flash the right turn
signals. The indicator light will
also flash intermittently. To cancel
turn signal operation, push the
switch in.
WARNING
Failure to use the turn signals,
and failure to turn off the turn
signals can be hazardous.
Other drivers may misjudge
your course and this may
Horn Switch 5 result in an accident.
Press the switch to sound the
horn. Always use the turn signals
when you intend to change
lanes or make a turn. Be sure
to turn off the turn signals after
completing the turn or lane
change.
3-24
RIGHT HANDLEBAR Front Brake Lever Adjustment
METER
WARNING
Adjusting the front brake lever
position while riding can be
hazardous. Removing a hand
from the handlebars can
reduce your ability to control
the motorcycle.
3-25
NOTICE
Engaging the starter motor for
more than five seconds at a
METER
time can damage the starter
motor and wiring harness from
overheating.
3-26
FUEL TANK CAP
WARNING
If you overfill the fuel tank, fuel
may overflow when it expands
due to engine heat or heating
by the sun. Fuel that overflows
can catch fire.
WARNING
Failure to follow safety precau-
tions when refueling could
result in a fire or cause you to
breathe toxic fumes.
To open the fuel tank cap, insert Refuel in a well ventilated area.
the ignition key into the lock and Make sure the engine is off and
turn it clockwise. With the key avoid spilling fuel on a hot
inserted, lift up with the key and engine. Do not smoke, and
open the fuel tank cap. To close make sure there are no open
the fuel tank cap, push the cap
down firmly with the key in the cap
flames or sparks in the area.
lock. Avoid breathing gasoline
vapors. Keep children and pets
away when you refuel the
motorcycle.
1 Fuel level
2 Filler neck
3-27
GEARSHIFT LEVER REAR BRAKE PEDAL
3-28
SEAT LOCK AND
HELMET HOLDERS
Front Seat
To remove the front seat.
WARNING
Failure to install the seat prop-
erly could allow the seat to
move and cause loss of rider
1. Remove the bolts and fasten- control.
ers. Unhook the hooks.
Remove the right and left side Fasten the seat securely in its
frame cover 1. proper position.
3-29
Rear Seat
WARNING
Failure to install the seat prop-
erly could allow the seat to
move and cause loss of rider
control.
3-30
Helmet Holders SIDE STAND
3-31
SUSPENSION ADJUSTMENT
WARNING The standard settings for both the
Riding with the side stand front and rear suspensions are
selected to meet various riding
incompletely retracted can conditions such as low to high
result in an accident when you motorcycle speed and light to
turn left. heavy load on the motorcycle.
The suspension settings can be
Check operation of the side adjusted to fine-tune then accord-
stand/ignition interlock sys- ing your preference.
tem before riding. Always
retract the side stand com- FRONT SUSPENSION
pletely before starting off. Spring Pre-load Adjustment
NOTICE
If you do not take proper pre-
cautions when parking, the
motorcycle can fall over.
3-32
Damping Force Adjustment To set the compression damping
force adjuster to the standard
position, turn the adjuster clock-
wise until it stops and then turn it
counterclockwise 5-1/4 turns.
3-33
REAR SUSPENSION
Spring Pre-load Adjustment
3-34
Low stroke speed damping
force adjuster 3
To adjust the damping force, turn
the adjuster in fully and then turn
it out. The fully turned-in position
provides the stiffest damping
force and turning the adjuster out
will soften the damping force.
Count the number of turns from
the fully turned-in position. To set
the low stroke speed damping
force to the standard position, turn
the adjuster clockwise until it
stops and then turn it counter-
clockwise 2 and 1/4 turns until the
two punch marks align. If the two
punch marks do not align by turn-
ing out 2 and 1/4 turns, turn in or
out the adjuster until two punch
marks align.
High stroke speed damping
force adjuster 2 Turn the adjuster clockwise from
To adjust the damping force, turn the standard position to stiffen the
the adjuster in fully and then turn damping force. Turn the adjuster
it out. The fully turned-in position counterclockwise to soften the
provides the stiffest damping damping force. The damping
force and turning the adjuster out force should be adjusted gradu-
will soften the damping force. ally, 1/8 turn at a time, to fine-tune
Count the number of turns from the suspension.
the fully turned-in position. To set
the high stroke speed damping
force to the standard position, turn
the adjuster clockwise until it
stops and then turn it counter-
clockwise 3 turns until the two
punch marks align. If the two
punch marks do not align by turn-
ing out 3 turns, turn in or out the
adjuster until two punch marks
align.
3-35
FOOTRESTS AND GEARSHIFT Footrest bracket
LEVER POSITION CHANGE tightening torque:
Right and left footrest position and 23 Nm (2.3 kgf-m, 16.5 lbf-ft)
gearshift lever position can be
changed in three positions to sit in NOTE: Apply a drop of SUZUKI
a comfortable position. THREAD LOCK 1342 to the
footrest mounting bolts 1.
Right Footrest and Rear Brake
Pedal WARNING
Change the right footrest position
and adjust brake lever position as Failure to torque bolts and nuts
follows: properly could lead to an acci-
dent.
3-36
Left Footrest and Gearshift
Lever WARNING
Change the left footrest position
and gearshift lever position as fol- Failure to torque bolts and nuts
lows: properly could lead to an acci-
dent.
Footrest bracket
tightening torque:
23 Nm (2.3 kgf-m, 16.5 lbf-ft)
3-37
65 75 mm
5. Loosen the gearshift lever (2.6 3.0 in)
pivot.
7. Loosen the lock nuts 3. Turn
the rod 4 and adjust the gear-
shift lever position.
8. Rotate the rod 4 to locate the
gearshift lever 65 75 mm
(2.6 3.0 in) below the top
face of the footrest.
9. Tighten the lock nuts to secure
the rod in the proper position.
3-38
BREAK-IN AND INSPECTION
BEFORE RIDING
4-1
BREAK-IN AND Breaking in the New Tires
New tires need proper break-in to
INSPECTION BEFORE assure maximum performance,
RIDING just as the engine does. Wear- in
the tread surface by gradually
BREAK-IN increasing your cornering lean
The first 800 km (500 miles) is the angles over the first 160 km (100
most important in the life of your miles) before attempting maxi-
motorcycle. Proper operation dur- mum performance. Avoid hard
ing this break-in period will help acceleration, hard cornering, and
assure maximum life and perfor- hard braking for the first 160 km
mance from your new motorcycle. (100 miles).
The following guidelines explain .
4-2
Observe Your Initial and Most INSPECTION BEFORE RIDING
Critical Service
The initial service (break-in main- WARNING
tenance) is the most important
service your motorcycle will Failure to inspect your motor-
receive. During break-in opera- cycle before riding and to prop-
tion, all of the engine components erly maintain your motorcycle
will have mated together and increases the chances of an
seated. Maintenance required as accident or equipment dam-
part of the initial service includes age.
correction of all adjustments,
tightening of all fasteners and Always inspect your motorcy-
replacement of dirty oil. Timely
performance of this service will
cle each time you use it to
help make sure you get the best make sure it is in safe operat-
service life and performance from ing condition. Refer to the
the engine. INSPECTION AND MAINTE-
NANCE section in this owners
manual.
WARNING
If you operate this motorcycle
with improper tires or improper
or uneven tire pressure, you
may lose control of the motor-
cycle. This will increase your
risk of an accident.
4-3
Check the condition of the motor-
WHAT TO
cycle to help make sure that you CHECK
CHECK FOR:
do not have mechanical problems Steering Smoothness
or get stranded somewhere when No restriction of movement
you ride. Before riding the motor- No play or looseness
cycle, be sure to check the follow- Throttle Correct play in the throttle
ing items. Be sure your cable
Smooth operation and
motorcycle is in good condition for positive return of the
the personal safety of the rider, throttle grip to the closed
position
passenger and protection of the
motorcycle. Clutch Correct lever play
Smooth and progressive
action
WARNING Brakes Proper pedal and lever
operation
Checking maintenance items Fluid level in the reservoir
to be above LOWER line
when the engine is running can Correct pedal and lever
be hazardous. You could be play
No sponginess
severely injured if your hands No fluid leakage
or clothing get caught in mov- Brake pads not to be worn
down to the limit line
ing engine parts.
Suspension Smooth movement
Shut the engine off when per- Fuel Enough fuel for the planned
distance of operation
forming maintenance checks,
Drive chain Correct tension or slack
except when checking the Adequate lubrication
lights, engine stop switch, and No excessive wear or
damage
throttle.
Tires Correct pressure
Adequate tread depth
No cracks or cuts
Engine oil Correct level
Cooling Proper coolant level
system No coolant leakage
Lighting Operation of all lights and
indicators
Horn Correct function
Engine stop Correct function
switch
Side stand/ Proper operation
Ignition
interlock
switch
4-4
RIDING TIPS
5-1
RIDING TIPS When the Engine is Warm:
Close the throttle completely and
STARTING THE ENGINE push the electric starter button.
Before attempting to start the
engine, make sure: When a Warm Engine is Hard to
Start:
1. The transmission is in neutral.
Open the throttle approximately
2. The engine stop switch is in
1/8 turn and push the electric
the position.
starter button.
NOTE: This motorcycle has a
starter interlock system for the WARNING
ignition and starter circuit. The
engine can only be started if:
Exhaust gas contains carbon
The transmission is in neutral monoxide, a dangerous gas
and the clutch is disengaged, that is difficult to defect
or because it is colorless and
The transmission is in gear, odorless. Breathing carbon
the side stand is fully up and monoxide can cause death or
the clutch is disengaged. severe injury.
NOTE: Fuel supply system stops Never start the engine or let it
engine when the motorcycle is run indoors or where there is
overturned. Turn off the ignition little or no ventilation.
switch before restarting the
engine.
NOTICE
When the Engine is Cold:
1. Close the throttle completely Running the engine too long
and push the electric starter without riding may cause the
button. engine to overheat. Overheat-
2. After the engine starts, let the ing can result in damage to
engine run until the engine suf- internal engine components
ficiently warms up. and discoloration of exhaust
pipes.
When a Cold Engine is Hard to
Start:
Shut the engine off if you can-
1. Open the throttle approxi-
mately 1/8 turn and push the not begin your ride promptly.
electric starter button.
2. After the engine starts, let the
engine run until the engine suf-
ficiently warms up.
5-2
STARTING OFF
WARNING
WARNING Sudden side winds, which can
Riding at excessive speeds occur when being passed by
increases your chances of los- larger vehicles, at tunnel exits
ing control of the motorcycle, or in hilly areas, can cause you
which can result in an acci- to lose control of the motorcy-
dent. cle.
5-3
USING THE TRANSMISSION
The transmission is provided to WARNING
keep the engine operating Downshifting when engine
smoothly in its normal operating
speed range. The gear ratios
speed is too high can:
have been carefully chosen to cause the rear wheel to skid
meet the characteristics of the and lose traction due to
engine. The rider should always increased engine braking,
select the most suitable gear for resulting in an accident; or
the prevailing conditions. Never force the engine to overrev in
slip the clutch to control road the lower gear, resulting in
speed, but rather downshift to engine damage.
allow the engine to run within its
normal operational range. The Reduce speed before down-
table below shows the approxi- shifting.
mate speed range for each gear.
5-4
RIDING ON HILLS STOPPING AND PARKING
When climbing steep hills, the 1. Twist the throttle grip away
motorcycle may begin to slow from yourself to close the
down and show lack of power. throttle completely.
At this point you should shift to 2. Apply the front and rear brakes
a lower gear so that the engine evenly and at the same time.
will again be operating in its 3. Downshift through the gears
normal power range. Shift rap- as road speed decreases.
idly to prevent the motorcycle 4. Select neutral with the clutch
from losing momentum. lever squeezed toward the grip
When descending a long, (disengaged position) just
steep slope, use engine com- before the motorcycle stops.
pression to assist the brakes Neutral position can be con-
by shifting to a lower gear. firmed by observing the neu-
Continuous brake application tral indicator light.
can overheat the brakes and
WARNING
Hard braking while turning may
cause wheel skid and loss of
control.
5-5
NOTE: If the motorcycle is to be
WARNING parked on the side stand on a
slight slope, the front end of the
Hard braking on wet, loose, motorcycle should face up the
rough, or other slippery sur- incline to avoid rolling forward off
faces can cause wheel skid the side stand. You may leave the
and loss of control. motorcycle in 1st gear to help pre-
vent it from rolling off the side
Brake lightly and with care on stand. Shift to neutral before start-
slippery or irregular surfaces. ing engine.
CAUTION
A hot muffler can cause severe
burns. The muffler will be hot
enough to cause burns for
some time after stopping the
engine.
5-6
CARRYING A PASSENGER
Before you invite someone to be a
passenger on your motorcycle,
you need to be thoroughly familiar
with motorcycle operation. Adjust
tire pressures and suspension
according to the Tire Pressure
and Loading section and the Sus-
pension section of this manual.
5-7
ACCESSORY USE AND
MOTORCYCLE LOADING
6-1
ACCESSORY USE AND Accessory installation
guideline
MOTORCYCLE LOADING Install aerodynamic affecting
accessories, such as a fairing,
ACCESSORY USE windshield, backrests, saddle-
The addition of unsuitable acces- bags, and travel trunks, as low
sories can lead to unsafe operat- as possible, as close to the
ing conditions. It is not possible motorcycle and as near the
for Suzuki to test each accessory center of gravity as is feasible.
on the market or combinations of Check that the mounting
all the available accessories; how- brackets and other attach-
ever, your dealer can assist you in ment hardware are rigidly
selecting quality accessories and mounted.
installing them correctly. Use Inspect for proper ground
extreme caution when selecting clearance and bank angle.
and installing the accessories on Inspect that the accessory
your motorcycle and consult your does not interfere with the
Suzuki dealer if you have any operation of the suspension,
questions. steering or other control oper-
ations.
WARNING Accessories fitted to the han-
dlebars or the front fork area
Improper installation of acces- can create serious stability
sories or modification of the problems. This extra weight
motorcycle may cause will cause the motorcycle to be
changes in handling which less responsive to your steer-
could lead to an accident. ing control. The weight may
also cause oscillations in the
Never use improper accesso- front end and lead to instability
ries, and make sure that any problems. Accessories added
accessories that are used are to the handlebars or front fork
of the machine should be as
properly installed. All parts and light as possible and kept to a
accessories added to the minimum.
motorcycle should be genuine
Suzuki parts or their equivalent
designed for use on this motor-
cycle. Install and use them
according to their instructions.
If you have any questions, con-
tact your Suzuki dealer.
6-2
Select an accessory which Loading Limit
does not limit the freedom of
rider movement.
Select an electric accessory
WARNING
which does not exceed motor- Overloading or improper load-
cycles electrical system ing can cause loss of motorcy-
capacity. Severe overloads cle control and an accident.
may damage the wiring har-
ness or create hazardous situ- Follow loading limits and load-
ations. ing guidelines in this manual.
Do not pull a trailer or sidecar.
This motorcycle is not
designed to pull a trailer or Never exceed the G.V.W.
sidecar. (Gross Vehicle Weight) of this
motorcycle. The G.V.W. is the
combined weight of the
machine, accessories, pay-
load, rider and passenger.
When selecting your accesso-
ries, keep in mind the weight of
the rider as well as the weight
of the accessories. The addi-
tional weight of the accesso-
ries may not only create an
unsafe riding condition but
may also affect the riding sta-
bility.
6-3
Loading Guidelines MODIFICATION
This motorcycle is primarily Modification of the vehicle or
intended to carry small items removal of original equipment
when you are not riding with a may render the vehicle unsafe or
passenger. Follow the guidelines illegal. Obey all applicable regula-
below to carry a passenger or tions in your area including federal
cargo: and state regulations regarding
Balance the load between the environmental protection.
left and right side of the motor- Suzukis limited warranties may
cycle and fasten it securely. not cover damage caused by
Place cargo weight as close to modifications that would change
the center of the motorcycle as the original vehicle specifications
possible. including, without limitation, modi-
Do not attach large or heavy fications of any emission-related
items to the handlebars, front parts such as the carburetor(s),
forks or rear fender. fuel injection system components,
Check that both tires are prop- the engine control module, air
erly inflated to the specified suction system components, the
tire pressure for your loading catalytic converter (if equipped),
conditions. Refer to page 7-35. evaporative emission control sys-
Improperly loading your motor- tem components (such as the car-
cycle can reduce your ability to bon canister, fuel tank, fuel hoses
balance and steer the motor- and vapor hoses), etc.
cycle. You should ride at It is strictly prohibited to mod-
reduced speeds, less than 130 ify a vehicle by installing parts
km/h (80 mph), when the that can affect emissions con-
cargo is loaded or accessory trol, except in accordance with
is fitted. very specific U.S. Environmen-
Adjust suspension setting as tal Protection Agency and Cali-
necessary. fornia Air Resources Board
regulations.
WARNING
Placing objects in the space
behind the fairing can interfere
with steering and can lose con-
trol.
6-4
The frame of this motorcycle is
made of an aluminum alloy.
Therefore, never make any modi-
fications such as drilling or weld-
ing to the frame as it weakens the
frame significantly. This could
result in an unsafe vehicle operat-
ing condition and subsequent
accident. Suzuki will not be
responsible in any way for per-
sonal injury or damage to the
motorcycle caused by frame mod-
ifications.
WARNING
Modification to an aluminum
alloy frame, such as drilling or
welding, weakens the frame.
This could result in an unsafe
operating condition and may
lead to an accident.
6-5
INSPECTION AND MAINTENANCE
7-1
INSPECTION AND MAINTENANCE SCHEDULE
MAINTENANCE It is very important to inspect and
maintain your motorcycle regu-
larly. Follow the guidelines in the
MAINTENANCE, REPLACE- chart. The intervals between peri-
MENT OR REPAIR OF THE odic services in kilometers, miles
EMISSION CONTROL DEVICES and months are shown. At the
AND SYSTEMS MAY BE PER- end of each interval, be sure to
FORMED BY ANY MOTORCY- perform the maintenance listed.
CLE REPAIR ESTABLISHMENT
OR INDIVIDUAL USING ANY WARNING
MOTORCYCLE PART WHICH Improper maintenance or fail-
HAS BEEN CERTIFIED UNDER ure to perform recommended
THE PROVISIONS IN THE maintenance can lead to an
CLEAN AIR ACT Sec. 207 (a)(2). accident.
7-2
WARNING
Exhaust gas contains carbon
monoxide, a dangerous gas
that is difficult to defect
because it is colorless and
odorless. Breathing carbon
monoxide can cause death or
severe injury.
NOTICE
Poorly-made replacement parts
can cause your motorcycle to
wear more quickly and may
shorten its useful life.
7-3
MAINTENANCE CHART
Interval: This interval should be judged by odometer reading or number
of months, whichever comes first.
Interval km 1000 6000 12000 18000 24000
miles 600 4000 7500 11000 14500
Element months 2 12 24 36 48
Air cleaner element I I R I
* Exhaust pipe bolts and muffler bolts T T T
* Exhaust control valve I I I
* Valve clearance I
Spark plugs I R I R
Fuel line I I I I
* Evaporative emission control system
I I
(California model only)
Engine oil R R R R R
Engine oil filter R R
Throttle cable play I I I I I
* PAIR (air supply) system I I
I
* Throttle valve synchronization I I
(CA. only)
SUZUKI SUPER
LONG LIFE Replace every 4 years or 48000 km (29000 miles)
COOLANT (Blue)
SUZUKI LONG
* Engine coolant LIFE COOLANT
(Green) or an
engine coolant other R R
than SUZUKI
SUPER LONG LIFE
COOLANT (Blue)
Radiator hose I I I I
Clutch cable play I I I I
I I I I I
Drive chain
Clean and lubricate every 1000 km (600 miles)
7-4
Interval km 1000 6000 12000 18000 24000
miles 600 4000 7500 11000 14500
Element months 2 12 24 36 48
* Brakes I I I I I
I I I I
Brake fluid
*Replace every 2 years
I I I I
Brake hose
*Replace every 4 years
Tires I I I I
* Steering I I I
* Front forks I I
* Rear suspension I I
* Chassis bolts and nuts T T T T T
NOTE: (California model only) and (CA. only) means that the items or
the maintenance interval is to be applied only for the California model.
7-5
TOOLS STEERING DAMPER
MAINTENANCE
1. Keep the steering damper
shaft 1 clean at all times.
2. Wipe off any oil residue with a
cloth.
7-6
LUBRICATION POINTS
Proper lubrication is important for
smooth operation and long life of
each working part of your motor-
cycle and also for safe riding. It is
a good practice to lubricate the
motorcycle after a long rough ride
and after getting it wet it in the
rain or after washing it. Major
lubrication points are indicated
below.
NOTICE
Lubricating electrical switches
can damage the switches.
7-7
BATTERY
This battery is a sealed type bat- WARNING
tery and requires no mainte- Batteries produce flammable
nance. Have your dealer check
the batterys state of charge peri-
hydrogen gas which can
odically. explode if exposed to flames or
sparks.
The standard charging rate is
1.2A 5 to 10 hours and the max- Keep flames and sparks away
imum rate is 5.0A 1 hour. Never from the battery. Never smoke
exceed maximum charging rate. when working near the battery.
WARNING NOTICE
Battery posts, terminals, and Exceeding the maximum
related accessories contain charging rate for the battery
lead and lead compounds. can shorten its life.
Lead is harmful to your health
if it gets into your blood Never exceed the maximum
stream. charging rate for the battery.
Wash hands after handling any
parts containing lead. Diluted WARNING
sulfuric acid from battery can Wiping the battery with dry
cause blindness or severe cloth can catch fire caused by
burns. Use proper eye protec- static electricity spark.
tion and gloves. Flush eyes or
body with ample water and get Wipe the battery with lightly
medical care immediately if wet cloth avoid static electricity
suffered. Keep batteries out of build up.
reach of children.
7-8
Battery Removal
To remove the battery, follow pro- NOTICE
cedure below:
1. Place the motorcycle on the Reversing the battery lead
side stand. wires can damage the charging
2. Remove the front seat by refer- system and the battery.
ring to the SEAT LOCK AND
HELMET HOLDERS section. Always attach the red lead to
the (+) positive terminal and the
black (or black with white
tracer) lead to the () negative
terminal.
WARNING
Batteries contain toxic sub-
stances including sulfuric acid
and lead. They could cause
3. Disconnect the negative () injury to humans or could dam-
terminal 1.
4. Remove the cap. Disconnect
age the environment.
the positive (+) terminal 2.
5. Remove the battery 3. A used battery must be dis-
posed of or recycled according
To install the battery: to local law and must not be
1. Install the battery in the discarded with ordinary house-
reverse order of removal. hold waste. Make sure not to
2. Connect the battery terminals tip over the battery when you
securely. remove it from the vehicle. Oth-
erwise, sulfuric acid could run
NOTE: Be sure to reset the out and you might be injured.
engine rpm indicator in the instru-
ment panel when the battery ter-
minals are reconnected. NOTE:
Select the same type MF bat-
tery when replacing the bat-
tery.
Recharge the battery once a
month if the motorcycle is not
used for long term.
7-9
AIR CLEANER
The air cleaner element must be
kept clean to provide good engine
power and gas mileage. If you use
your motorcycle under normal
low-stress conditions, you should
service the air cleaner at the inter-
Pb vals specified. If you ride in dusty,
wet, or muddy conditions, you will
need to inspect the air cleaner
The crossed-out wheeled bin element much more frequently.
symbol A located on the battery Use the following procedure to
label indicates that used battery remove the element and inspect
should be collected separately it.
from ordinary household waste.
The chemical symbol of Pb B
indicates the battery contains WARNING
more than 0.004% lead. Operating the engine without
the air cleaner element in place
By ensuring the used battery is can be hazardous. A flame can
disposed or recycled correctly, spit back from the engine to
you will help prevent potential the air intake box without the
negative consequences for the
environment and human health,
air cleaner element to stop it.
which could otherwise be caused Severe engine damage can
by inappropriate waste handling also occur if dirt enters the
of the battery. The recycling of engine due to running the
materials will help to conserve engine without the air cleaner
natural resources. For more element.
detailed information about dispos-
ing or recycling of the used bat- Never run the engine without
tery, consult your Suzuki dealer. the air cleaner element in
place.
7-10
Air Cleaner Element Removal
NOTICE 1. Place the motorcycle on the
side stand.
Failure to inspect the air 2. Remove the front seat by refer-
cleaner element frequently if ring to the SEAT LOCK AND
the vehicle is used in dusty, HELMET HOLDERS section.
wet, or muddy conditions can
damage your motorcycle. The
air cleaner element can
become clogged under these
conditions, and engine damage
may result.
7-11
5. Lift the front end of the fuel 6. Remove the 11 screws 3.
tank and prop it up as shown 7. Remove the cover 4.
above. Insert the crank end of
the prop stay into the hole of
the steering shaft.
WARNING
If you lift up the fuel tank when
it is full, fuel can seep out from
the fuel tank cap, creating a fire
hazard.
8. Remove the air cleaner ele-
Reduce the fuel level to less ment 5.
than 1/4 full before lifting up
the fuel tank. The fuel indicator
on the instrument panel will
blink or remain lit when the fuel
level is less than 1/4 full.
7-12
Installation
Reinstall the air cleaner element
in reverse order of removal.
NOTICE
A torn air cleaner element will
allow dirt to enter the engine
and can damage the engine.
9. Inspect the air cleaner element Replace the air cleaner element
condition. Replace the air with a new one if it is torn.
cleaner element periodically. Carefully examine the air
cleaner element for tears dur-
ing cleaning.
NOTICE
Failure to position the air
cleaner element properly can
allow dirt to bypass the air
cleaner element. This will
10.Remove the plug and drain cause engine damage.
water and oil at the periodic
maintenance interval. The air Be sure to properly install the
cleaner drain plug is located air cleaner element.
beneath the air cleaner box.
NOTE: Be careful not to spray
water on the air cleaner box when
cleaning the motorcycle.
7-13
SPARK PLUGS Plug Replacement Guide
Your motorcycle comes equipped
NGK DENSO REMARKS
with NGK CR9EIA-9 or DENSO
IU27D spark plugs. To determine If the standard
plug is apt to get
if the standard spark plug is right CR8EIA-9 IU24D
wet, replace with
for your usage, check the color of this plug.
the plugs porcelain center elec- CR9EIA-9 IU27D Standard
trode insulator after motorcycle If the standard
operation. A light brown color indi- plug is apt to
CR10EIA-9 IU31D
cates that the plug is correct. A overheat, replace
with this plug.
white or dark insulator indicates
that the engine may need adjust-
ment, or another plug type may NOTE: If the above-named plugs
be needed. Consult your Suzuki are not available, consult your
dealer or a qualified mechanic if Suzuki dealer.
your plug insulator is not a light
brown color. NOTE: This motorcycle uses
resistor-type spark plug to avoid
jamming electronic parts.
NOTICE Improper spark plug selection
An improper spark plug may may cause electronic interfer-
have an incorrect fit or inappro- ence with your motorcycles igni-
tion system, resulting in
priate heat range for your motorcycle performance prob-
engine. This may cause severe lems. Use only the recommended
engine damage which may not spark plugs.
be covered under warranty.
7-14
Spark Plug Removal
1. Lift the fuel tank and remove
the air cleaner cover by refer-
ring to the AIR CLEANER sec-
tion.
7-15
NOTICE
Dirt can damage the moving
engine parts of your motorcy-
cle if it enters an open spark
plug hole.
7-16
Installation Reinstall the air cleaner box and
To install a spark plug, turn it in as fuel tank in the reverse order of
far as possible with your fingers, removal.
then tighten it with a wrench.
NOTE: Check that the fuel tank
drain hose and breather hose
NOTICE have no bent before reinstalling
Improper installation of the the fuel tank.
spark plug can damage your
motorcycle. An overly-tight or
cross-threaded spark plug will
damage the aluminum threads
of the cylinder head.
NOTICE
Dirt can damage the moving
engine parts of your motorcy-
cle if it enters an open spark
plug hole.
7-17
ENGINE OIL
Engine life depends on oil amount NOTICE
and quality. Daily oil level checks Operating the motorcycle with
and periodic changes are two of
the most important maintenance
too little or too much oil can
items to be performed. damage the engine.
F
L
7-18
Engine Oil and Filter Change
Change the engine oil and oil filter WARNING
at the scheduled times. The
engine should always be warm Children and pets may be
when the oil is changed so the oil harmed by swallowing new or
will drain easily. The procedure is used oil. Repeated, prolonged
as follows: contact with used engine oil
1. Place the motorcycle on the may cause skin cancer. Brief
side stand. contact with oil may irritate
skin.
CAUTION
Hot engine oil and exhaust
pipes can burn you.
7-19
4. Remove the fastener. Available from Suzuki dealer
Oil filter wrench (Part No. 09915-40620)
7-20
Mark top dead center
In the position at
which the filter
9. Smear a little engine oil gasket first contacts
around the rubber gasket 7 of the mounting
the new oil filter. surface.
10.Screw the new filter by hand
until the filter gasket contacts
the mounting surface (small
resistance will be felt).
NOTICE
Tighten the filter 2 turns or
Failure to use an oil filter with to specified torque.
the correct design and thread
specifications can damage 11.Mark the top dead center posi-
your motorcycles engine. tion on the cap type filter
wrench or on the oil filter. Use
Be sure to use a genuine an oil filter wrench to tighten
Suzuki oil filter or an equiva- the filter 2 turns or to specified
lent one designed for your torque.
motorcycle.
Oil filter tightening torque:
NOTE: To tighten the oil filter 20 Nm (2.0 kgf-m, 14.5 lbf-ft)
properly, it is important to accu-
rately identify the position at
which the filter gasket first con-
tacts the mounting surface.
7-21
12.Replace the gasket with a new 13.Start the engine (while the
one. Reinstall the drain plug motorcycle is outside on level
and gasket. Tighten the plug ground) and allow it to idle for
securely with a wrench. Pour three minutes.
3300 ml (3.5 US qt) of new 14.Turn the engine off and wait
engine oil through the filler approximately three minutes.
hole and install the filler cap. Recheck the oil level on the
Be sure to always use the engine oil inspection window
specified engine oil described while holding the motorcycle
in the FUEL, ENGINE OIL vertically. If it is lower than the
AND COOLANT RECOM- L mark, add oil until it
MENDATIONS section. reaches the F mark. Inspect
the area around the drain plug
NOTE: About 2800 ml (3.0 US qt) and oil filter for leaks.
of oil will be required when chang-
ing oil only. NOTE: If you do not have a proper
oil filter wrench, have your Suzuki
dealer perform this service.
NOTICE
Engine damage may occur if
you use oil that does not meet
Suzukis specifications.
7-22
ENGINE IDLE SPEED THROTTLE CABLE PLAY
INSPECTION
Inspect the engine idle speed.
The engine idle speed should be
1050 1250 r/min when the
engine is warm.
2.0 4.0 mm
(0.08 0.16 in)
WARNING
Inadequate throttle cable play
can cause engine speed to rise
suddenly when you turn the
handlebars. This can lead to
loss of control and an accident.
7-23
FUEL HOSE CLUTCH ADJUSTMENT
Clutch cable play should be 10
15 mm (0.4 0.6 in) measured at
the clutch lever end. Adjust clutch
cable play according to the follow-
ing procedure:
Minor Adjustment
10 15 mm
(0.4 0.6 in)
Inspect the fuel hose for damage
and fuel leakage. If any defects
are found, the fuel hose must be
replaced.
Major Adjustment
7-24
ENGINE COOLANT To add specified engine coolant:
Coolant level 1. Place the motorcycle on the
side stand.
2. Remove the right fairing by
referring to the ENGINE OIL
section.
NOTE:
Check the coolant level when
the engine is cold.
If the engine coolant reservoir
is empty, check the radiator
coolant level.
7-25
DRIVE CHAIN
WARNING This motorcycle has an endless
Engine coolant is harmful or fatal drive chain constructed from spe-
cial materials. It does not use a
if swallowed or inhaled. Solution master link. We recommend that
can be poisonous to animals. you take your motorcycle to an
authorized Suzuki dealer if the
Do not drink antifreeze or cool- drive chain needs to be replaced.
ant solution. If swallowed, do
not induce vomiting. Immedi- The condition and adjustment of
ately contact a poison control the drive chain should be checked
center or a physician. Avoid each day before you ride. Always
inhaling mist or hot vapors; if follow the guidelines for inspect-
inhaled, remove to fresh air. If ing and servicing the chain.
coolant gets in eyes, flush eyes
with water and seek medical WARNING
attention. Wash thoroughly Riding with the chain in poor
after handling. Keep out of the condition or improperly
reach of children and animals. adjusted can lead to an acci-
dent.
NOTE: Adding only water will
dilute the engine coolant and Inspect, adjust, and maintain
reduce its effectiveness. Add the chain properly before each
specified engine coolant.
ride, according to the instruc-
tions in this section.
7-26
Inspecting the Drive Chain
When inspecting the chain, look WARNING
for the following:
Loose pins Improperly installing a replace-
Damaged rollers ment chain, or using a joint-clip
Dry or rusted links type chain, can be hazardous.
Kinked or binding links An incompletely riveted master
Excessive wear link, or a joint-clip type master
Improper chain adjustment link, may come apart and
cause an accident or severe
If you find anything wrong with the engine damage.
drive chain condition or adjust-
ment, correct the problem if you Do not use a joint-clip type
know how. If necessary, consult
your authorized Suzuki dealer.
chain. Chain replacement
requires a special riveting tool
Damage to the drive chain means and a high-quality, non-joint-
that the sprockets may also be clip type chain. Ask an autho-
damaged. Inspect the sprockets rized Suzuki dealer or a quali-
for the following: fied mechanic to perform this
work.
Good Worn
7-27
Drive Chain Cleaning and
Oiling NOTICE
1. Remove dirt and dust from the
drive chain. Be careful not to Some drive chain lubricant
damage the seal ring. contains solvents and addi-
2. Clean the drive chain with a tives which could damage the
sealed drive chain cleaner, or seal rings in the drive chain.
water and neutral detergent.
Use sealed drive chain lubri-
NOTICE cant which is specifically
intended for use with sealed
Cleaning the drive chain drive chains.
improperly can damage seal
rings and ruin the drive chain. 6. Lubricate both front and back
plates of the drive chain.
Do not use a volatile solvent 7. Wipe off excess lubricant after
such as paint thinner, kero- lubricating all around of the
sene and gasoline. drive chain.
Do not use high pressure
cleaner to clean the drive Drive Chain Adjustment
chain.
Do not use wire brush to
clean the drive chain.
7-28
3. Loosen the right and left lock
WARNING nuts 2.
4. Turn the right and left adjuster
Too much chain slack can bolts 3 until the chain has 20
cause the chain to come off the 30 mm (0.8 1.2 in) of slack
sprockets, resulting in an acci- halfway between the engine
dent or serious damage to the sprocket and rear sprocket.
motorcycle. 5. At the same time that the
chain is being adjusted, the
Inspect and adjust the drive rear sprocket must be kept in
chain slack before each use. perfect alignment with the front
sprocket. To assist you in per-
forming this procedure, there
To adjust the drive chain, follow are reference marks 4 on the
the procedure below: swingarm and each chain
adjuster which are to be
CAUTION aligned with each other and to
be used as a reference from
A hot muffler can burn you. The one side to the other.
muffler will be hot enough to 6. Tighten the right and left lock
burn you for some time after nuts 2.
stopping the engine. 7. Tighten the axle nut 1
securely.
Wait until the muffler cools 8. Recheck the chain slack after
before adjusting the drive tightening and readjust if nec-
chain. essary.
7-29
BRAKES Brake Fluid
This motorcycle has front and
rear disk brakes.
WARNING
Failure to properly inspect and
maintain your motorcycles
brake systems can increase
your chance of having an acci-
dent. FRONT
7-30
WARNING NOTICE
The use of any fluid except Spilled brake fluid can damage
DOT4 brake fluid from a sealed painted surfaces and plastic
container can damage the parts.
brake system and lead to an
accident. Be careful not to spill any fluid
when filling the brake fluid res-
Clean filler cap before remov- ervoir. Wipe spilled fluid up
ing. Use only DOT4 brake fluid immediately.
from a sealed container. Never
use or mix with different types
of brake fluid.
WARNING
Brake fluid is harmful or fatal if
swallowed, and harmful if it
comes in contact with skin or
eyes. Solution can be poison-
ous to animals.
7-31
Brake Pads Inspect the front and rear brake
pads to see if they are worn down
to the grooved wear limit line 1. If
a front or rear pad is worn to the
grooved wear limit line, both front
or both rear pads must be
replaced with new ones. After
replacing either the front or rear
brake pads, the brake lever or
pedal must be pumped several
times. This will extend the pads to
FRONT their proper position.
WARNING
Failure to inspect and maintain
the brake pads and replace
them when recommended can
increase your chance of having
an accident.
REAR
If you need to replace brake
pads, have your Suzuki dealer
do this work. Inspect and main-
tain the brake pads as recom-
mended.
FRONT REAR
7-32
Rear Brake Pedal Adjustment
WARNING The rear brake pedal position
must be properly adjusted at all
If you ride this motorcycle after times or the disk brake pads will
brake system repair or brake rub against the disk causing dam-
pad replacement without age to the pads and to the disk
pumping the brake lever/pedal, surface. Adjust the brake pedal
you may get poor braking per- position in the following manner:
formance which could result in
an accident.
7-33
Rear Brake Light Switch TIRES
WARNING
The tires on your motorcycle
form the crucial link between
your motorcycle and the road.
Failure to take the precautions
below may result in an accident
due to tire failure.
7-34
Tire Pressure and Loading
WARNING Proper tire pressure and proper
tire loading are important factors.
Failure to perform break-in of Overloading your tires can lead to
the tires could cause tire slip tire failure and loss of vehicle con-
and loss of control, which trol.
could result in an accident.
Check tire pressure each day
Use extra care when riding on before you ride, and be sure the
new tires. Perform proper pressure is correct for the vehicle
break-in of the tires referring to load according to the table below.
the BREAK-IN section of this Tire pressure should only be
manual and avoid hard acceler- checked and adjusted before
riding, since riding will heat up the
ation, hard cornering, and hard tires and lead to higher inflation
braking for the first 100 miles pressure readings.
(160 km).
Under-inflated tires make smooth
cornering difficult, and can result
in rapid tire wear. Over-inflated
tires cause a smaller amount of
tire to be in contact with the road,
which can contribute to skidding
and loss of control.
LOAD
SOLO RIDING DUAL RIDING
TIRE
250 kPa 250 kPa
FRONT 2.50 kgf/cm2 2.50 kgf/cm2
36 psi 36 psi
290 kPa 290 kPa
REAR 2.90 kgf/cm2 2.90 kgf/cm2
42 psi 42 psi
7-35
Tire Condition and Type
Tire condition and tire type affect
motorcycle performance. Cuts or
cracks in the tires can lead to tire
failure and loss of motorcycle con-
trol. Worn tires are susceptible to
puncture failures and subsequent
loss of motorcycle control. Tire Triangle mark
wear also affects the tire profile,
changing motorcycle handling
characteristics. NOTE: The Triangle mark mark
indicates the place where the
wear bars are molded into the tire.
When the wear bars contact the
road, it indicates that the tire wear
limit has been reached.
7-36
WARNING WARNING
An improperly repaired, Failure to follow the instruc-
installed, or balanced tire can tions below for tubeless tires
cause loss of control and an may result in an accident due to
accident, or can wear out tire failure. Tubeless tires
sooner. require different service proce-
dures than tube tires.
Ask your Suzuki dealer or a
qualified mechanic to per- Tubeless tires require an air-
form tire repair, replacement, tight seal between the tire bead
and balancing because and wheel rim. Special tire irons
proper tools and experience and rim protectors or a special-
are required. ized tire mounting machine
Install tires according to the must be used for removing and
rotation direction shown by installing tires to prevent tire or
arrows on the sidewall of rim damage which could result
each tire. in an air leak.
Repair punctures in tubeless
tires by removing the tire and
applying an internal patch.
Do not use an external repair
plug to repair a puncture since
the plug may work loose as a
result of the cornering forces
experienced by a motorcycle
tire.
After repairing a tire, do not
exceed 80 km/h (50 mph) for
the first 24 hours, and do not
exceed 130 km/h (80 mph)
thereafter. This is to avoid
excessive heat build-up which
could result in a tire repair fail-
ure and tire deflation.
Replace the tire if it is punc-
tured in the sidewall area, or if
a puncture in the tread area is
larger than 6 mm (3/16 in).
These punctures cannot be
repaired adequately.
7-37
SIDE STAND/IGNITION
INTERLOCK SWITCH WARNING
If the side stand/ignition inter-
lock system is not working
properly, it is possible to ride
the motorcycle with the side
stand in the down position.
This may interfere with rider
control during a left turn and
could cause an accident.
7-38
FRONT WHEEL REMOVAL
1. Place the motorcycle on the
side stand.
7-39
8. Draw out the axle shaft. 12.Hold the shaft and tighten the
bolt 5 to the specified torque.
13.Tighten the axle holder bolts
6 to the specified torque.
14.Move the steering up and
down several times to seat the
axle shaft.
7-40
WARNING WARNING
Failure to extend brake pads If the bolts and nuts are not
after installing the wheel can properly tightened, the wheel
cause poor braking perfor- can come off, causing an acci-
mance and may result in an dent.
accident.
Be sure to tighten the bolts and
Before riding, pump the nuts to the specified torque. If
brake lever repeatedly until you do not have a torque
brake pads are pressed against wrench or do not know how to
the brake disks and proper use one, ask your authorized
lever stroke and firm feel are Suzuki dealer to check the
restored. Also check that the bolts and nuts.
wheel rotates freely.
Front axle tightening torque:
WARNING 100 Nm (10.0 kgf-m, 72.5 lbf-ft)
7-41
REAR WHEEL REMOVAL
CAUTION
A hot muffler can burn you.
7-42
5. Draw out the axle shaft. 8. Pull the rear wheel assembly
rearward.
7-43
LIGHT BULB REPLACEMENT
WARNING The wattage rating of each bulb is
Failure to adjust the drive chain shown in the following chart.
When replacing a burned-out
and failure to torque bolts and bulb, always use the same watt-
nuts properly could lead to an age rating according to the follow-
accident. ing chart.
7-44
HEADLIGHT
To replace the headlight bulbs,
perform the following steps:
NOTICE
The headlight bulbs life may
be shortened by oil from your
fingers if you touch it.
7-45
High Beam Bulb
NOTICE
The headlight bulbs life may
be shortened by oil from your
fingers if you touch it.
7-46
Headlight Beam Adjustment POSITION LIGHT
The headlight beam can be
adjusted both up and down or
right and left if necessary.
7-47
FRONT TURN SIGNAL LIGHT
To replace the front turn signal
light bulb, follow these directions.
7-48
REAR TURN SIGNAL LIGHT LICENSE PLATE LIGHT
To replace the rear turn signal To replace the license plate light
light bulb, follow these directions. bulb, follow the procedure steps:
NOTICE
Overtightening the screws
when reinstalling the lens may
cause the lens to crack.
3. Push in on the bulb, twisting it
Tighten the lens screws only to the left, and pull it out.
until they are snug. 4. To fit the replacement bulb,
push it in and twist it to the
right while pushing.
7-49
FUSES
7-50
Fuse List CATALYTIC CONVERTER
30A MAIN fuse protects all The purpose of the catalytic con-
electrical circuits. verter is to minimize the amount
10A HEAD-HI fuse protects of harmful pollutants in your
the headlight high beam and motorcycle's exhaust. Use of
speedometer. leaded fuel in motorcycles
10A HEAD-LO fuse protects equipped with catalytic converters
the headlight low beam. is prohibited because lead deacti-
10A IGNITION fuse protects vates the pollutant-reducing com-
the cooling fan relay, ignition ponents of the catalyst system.
coils, starter relay, fuel pump
relay, solenoid, ECM, oxygen The converter is designed to last
sensor, side stand relay and the life of the motorcycle under
*canister purge solenoid. normal usage and when unleaded
10A SIGNAL fuse protects the fuel is used. Not special mainte-
turn signal lights, position nance is required on the con-
lights, taillight, stop lamp, verter. However, it is very
license light and speedometer. important to keep the engine
10A FUEL fuse protects the properly tuned. Engine misfiring,
speedometer, fuel injectors, which can result from an improp-
fuel pump and ECM. erly tuned engine, may cause
15A FAN fuse protects the overheating of the catalyst. This
cooling fan motor. may result in permanent heat
damage to the catalyst and other
* For California motorcycle components.
7-51
NOTICE WARNING
Improper motorcycle opera- If you park or operate the
tion can cause catalyst or other motorcycle in areas where
motorcycle damage. there are combustible materi-
als such as dry grass or leaves,
To avoid damage to the catalyst these materials may come in
or other related components, contact with the catalytic con-
you should take the following verter or other hot exhaust
precautions: components. This can cause a
Maintain the engine in the fire.
proper operating condition.
In the event of an engine mal- Avoid parking or operating
function, particularly one your vehicle in areas with any
involving engine misfire or combustible materials.
other apparent performance
loss, stop riding the motorcy-
cle and turn off the engine
and have the motorcycle ser-
viced promptly.
Do not shut off the engine or
interrupt the ignition when
the transmission is in gear
and the motorcycle is in
motion.
Do not try to start the engine
by pushing the motorcycle or
by coasting down a hill.
Do not idle the engine with
any spark plug wires discon-
nected or removed, such as
during diagnostic testing.
Do not idle the vehicle for
prolonged periods if idling
seems rough or there are
other malfunctions.
Do not allow the fuel tank to
get near the empty level.
7-52
TROUBLESHOOTING
8-1
TROUBLESHOOTING FUEL SUPPLY CHECK
If the electronic control system
This troubleshooting guide is pro- indicator displays FI, showing
vided to help you find the cause of signs of trouble in the fuel injec-
some common complaints. tion system, take your machine to
an authorized Suzuki dealer.
Refer to the INSTRUMENT
NOTICE PANEL section for an explanation
Improper repairs or adjust- of electronic control system indi-
ments may damage the motor- cator.
cycle instead of fixing it. Such
damage may not be covered
under warranty.
8-2
IGNITION SYSTEM CHECK
1. Remove the spark plug and WARNING
reattach it to the ignition coil. Performing the spark test
improperly can be hazardous.
You could get a high voltage
electrical shock if you are not
familiar with this procedure.
8-3
STORAGE PROCEDURE AND
MOTORCYCLE CLEANING
9-1
STORAGE PROCEDURE ENGINE
1. Pour one tablespoon of motor
AND MOTORCYCLE oil into each spark plug hole.
CLEANING Reinstall the spark plugs and
crank the engine a few times.
STORAGE PROCEDURE 2. Drain the engine oil thoroughly
If your motorcycle is to be left and refill the crankcase with
unused for an extended period of fresh engine oil all the way up
time, it needs special servicing to the filler hole.
requiring appropriate materials, 3. Cover the air cleaner intake
equipment and skill. For this rea- and the muffler outlet with oily
son, Suzuki recommends that you rags to prevent humidity from
trust this maintenance work to entering.
your Suzuki dealer. If you wish to
service the machine for storage BATTERY
yourself, follow the general guide- 1. Remove the battery from the
lines below: motorcycle by referring to the
BATTERY section.
MOTORCYCLE 2. Clean the outside of the bat-
Clean the entire motorcycle. tery with a mild soap and
Place the motorcycle on the side remove corrosion from the ter-
stand on a firm, flat surface where minals and wiring harness.
it will not fall over. 3. Store the battery in a room
above freezing.
FUEL
1. Fill the fuel tank to the top with TIRES
fuel mixed with the amount of Inflate tires to the normal pres-
gasoline stabilizer recom- sure.
mended by the stabilizer man-
ufacturer. EXTERNAL
2. Run the engine for a few min- Spray all vinyl and rubber
utes until the stabilized gaso- parts with rubber protectant.
line fills the fuel injection Spray unpainted surfaces with
system. rust preventative.
Coat painted surfaces with car
wax.
MAINTENANCE DURING
STORAGE
Once a month, recharge the bat-
tery. The standard charging rate is
1.2A 5 to 10 hours.
9-2
PROCEDURE FOR CORROSION PREVENTION
RETURNING TO SERVICE It is important to take good care of
1. Clean the entire motorcycle. your motorcycle to protect it from
2. Remove the oily rags from the corrosion and keep it looking new
air cleaner intake and muffler for years to come.
outlet.
3. Drain all the engine oil. Install Important Information About
a new oil filter and fill the Corrosion
engine with fresh oil as out- Common causes of corrosion
lined in this manual. Accumulation of road salt, dirt,
4. Remove the spark plugs. Turn moisture, or chemicals in hard-
the engine a few times. Rein- to-reach areas.
stall the spark plugs. Chipping, scratches, and any
5. Reinstall the battery by refer- damage to treated or painted
ring to the BATTERY section. metal surfaces resulting from
6. Make sure that the motorcycle minor accidents or impacts
is properly lubricated. from stones and gravel.
7. Perform the INSPECTION
BEFORE RIDING as listed in Road salt, sea air, industrial pollu-
this manual. tion, and high humidity will all con-
8. Start the motorcycle as out- tribute to corrosion.
lined in this manual.
How to Help Prevent Corrosion
Wash your motorcycle fre-
quently, at least once a month.
Keep your motorcycle as clean
and dry as possible.
Remove foreign material
deposits. Foreign material
such as road salt, chemicals,
road oil or tar, tree sap, bird
droppings and industrial fall-
out may damage your motor-
cycles finish. Remove these
types of deposits as quickly as
possible. If these deposits are
difficult to wash off, an addi-
tional cleaner may be required.
Follow the manufacturers
directions when using these
special cleaners.
9-3
Repair finish damage as soon MOTORCYCLE CLEANING
as possible. Carefully exam- Washing the Motorcycle
ine your motorcycle for dam- When washing the motorcycle,
age to the painted surfaces. follow the instructions below:
Should you find any chips or 1. Remove dirt and mud from the
scratches in the paint, touch motorcycle with cool running
them up immediately to pre- water. You may use a soft
vent corrosion from starting. If sponge or brush. Do not use
the chips or scratches have hard materials which can
gone through to the bare scratch the paint.
metal, have a Suzuki dealer 2. Wash the entire motorcycle
make the repair. with a mild detergent or car
Store your motorcycle in a dry, wash soap using a sponge or
well-ventilated area. If you soft cloth. The sponge or cloth
often wash your motorcycle in should be frequently soaked in
the garage or if you frequently the soap solution.
park it inside when wet, your
garage may be damp. The NOTE: Clean the motorcycle
high humidity may cause or immediately after riding on road
accelerate corrosion. A wet salt or riding along coast with cool
motorcycle may corrode even water. Be sure to use cool water
in a heated garage if the venti- because warm water can hasten
lation is poor. corrosion.
Cover your motorcycle. Expo-
sure to mid-day sun can cause NOTE: Avoid spraying or allowing
the colors in paint, plastic water to flow over the following
parts, and instrument faces to places:
fade. Covering your motorcy- Ignition switch
cle with a high-quality, breath- Spark plugs
able motorcycle cover can Fuel tank cap
help protect the finish from the Fuel injection system
harmful UV rays in sunlight, Brake master cylinders
and can reduce the amount of
dust and air pollution reaching
the surface. Your Suzuki
dealer can help you select the
right cover for your motorcycle.
9-4
NOTE: Headlight lens can be
NOTICE fogged after washing the motorcy-
cle or riding in a rain. Headlight
High pressure washers such as fogging will be cleared gradually
those found at coin-operated when the headlight is turned on.
car washes have enough pres- To clear the headlight lens fog-
sure to damage the parts of ging, run the engine to avoid bat-
your motorcycle. It may cause tery discharge.
rust, corrosion and increase
wear. Parts cleaner can also NOTICE
damage motorcycle parts.
Cleaning your motorcycle with
Do not use high pressure any alkaline or strong acid
washers to clean your motorcy- cleaner, gasoline, brake fluid,
cle. Do not use parts cleaner or any other solvent will dam-
on throttle body and fuel injec- age the motorcycle parts.
tion sensors.
Clean only with soft cloth and
3. Once the dirt has been com-
warm water with mild deter-
pletely removed, rinse off the gent.
detergent with running water.
4. After rinsing, wipe off the Windshield Cleaning
motorcycle with a wet chamois Clean the windshield with a soft
or cloth and allow it to dry in cloth and warm water with a mild
the shade. detergent. If scratched, polish
5. Check carefully for damage to with a commercially available
painted surfaces. If there is plastic polish. Replace the wind-
any damage, obtain touch-up shield if it becomes scratched or
paint and touch-up the dam- discolored so as to obstruct view.
age following the procedure When replacing the windshield,
below: use a Suzuki replacement wind-
a. Clean all damaged spots shield.
and allow them to dry.
b. Stir the paint and touch-
up the damaged spots
lightly with a small brush.
c. Allow the paint to dry com-
pletely.
9-5
Waxing the Motorcycle INSPECTION AFTER CLEANING
After washing the motorcycle, For extended life of your motorcy-
waxing and polishing are recom- cle, lubricate according to
mended to further protect and LUBRICATION POINTS section.
beautify the paint.
Only use waxes and polishes
of good quality. WARNING
When using waxes and pol- Operating the motorcycle with
ishes, observe the precautions wet brakes can be hazardous.
specified by the manufactur- Wet brakes may not provide as
ers. much stopping power as dry
Special Care for Matte Finish
brakes. This could lead to an
Paint accident.
Do not use polishing compounds
or waxes that contain polishing Test your brakes after washing
compounds on surfaces which the motorcycle, while riding at
have a matte finish. The use of slow speed. If necessary, apply
polishing compounds will change the brakes several times to let
the appearance of the matte fin- friction dry out the linings.
ish.
Follow the procedures in the
Solid type waxes may be difficult
INSPECTION BEFORE RIDING
to remove from surfaces with a
section to check your motorcycle
matte finish.
for any problems that may have
arisen during your last ride.
Excessive rubbing or polishing of
a surface with a matte finish will
change its appearance.
9-6
CONSUMER INFORMATION
10
10-1
CONSUMER Suzuki limited warranties and
Federal and California Emission
INFORMATION Control System Limited Warranty
may not cover damage caused by
WARRANTIES modifications that would change
The warranties for your motorcy- the original vehicle specifications
cle are explained in a separate including, without limitation, modi-
warranty policy booklet given to fications of any emission-related
you at the time of sale. Please parts such as the carburetor(s),
read this booklet carefully so you fuel injection system components,
can understand your rights and the engine control module, air
responsibilities. The following suction system components, the
warranties are provided with your catalytic converter (if equipped),
motorcycle: evaporative emission control sys-
On-Road Motorcycle Limited tem components, etc.
Warranty
Motorcycle Federal Emission
Control System Limited War-
ranty
California Emission Control
System Limited Warranty
(Applies ONLY to Suzuki
street-legal emission-con-
trolled motorcycles certified for
sale and registered in Califor-
nia.)
10-2
EMISSION CONTROL SYSTEMS Servicing Requirements
Your vehicle is subject to U.S. It is essential to have your vehicle
Environmental Protection Agency serviced according to the mainte-
(EPA) and California Air nance schedule in this manual to
Resources Board (CARB) emis- maintain good emission perfor-
sion regulations. These regula- mance and to preserve your emis-
tions set specific standards for sion warranty coverage. If parts
exhaust emission output levels replacement is necessary, replace
and fuel permeation emissions, the parts with Genuine Suzuki
as well as particular servicing parts or their equivalent. Installing
requirements. improper replacement parts or
performing improper adjustments
Exhaust Emission Control can cause your vehicle to exceed
System emission level limits. Tampering
The exhaust emission control sys- with emission-related compo-
tem of your vehicle includes a nents in a manner which defeats
number of parts. While the emis- or reduces the effectiveness of
sion-related parts may vary from these components is prohibited
model to model, they generally by federal and California law.
include components of the air
induction system, fuel system,
ignition system, and exhaust gas
recirculation system, as well as
devices such as catalytic convert-
ers, emission-related sensors,
and electronic control units.
10-3
REPORTING SAFETY DEFECTS To contact American Suzuki, own-
If you believe that your vehicle ers in the continental United
has a defect which could cause a States can call toll-free 1-800-
crash or could cause injury or 444-5077, or write to: American
death, you should immediately Suzuki Motor Corporation Motor-
inform the National Highway Traf- cycle Customer Service P.O. Box
fic Safety Administration (NHTSA) 1100, Brea, CA 92822-1100.
in addition to notifying American
Suzuki Motor Corp. For owners outside the continen-
tal United States, please refer to
If NHTSA receives similar com- the distributors address listed on
plaints, it may open an investiga- your Warranty Information bro-
tion, and if it finds that a safety chure.
defect exists in a group of vehi-
cles, it may order a recall and
remedy campaign. However,
NHTSA cannot become involved
in individual problems between
you, your dealer, or American
Suzuki Motor Corp.
10-4
TAMPERING WITH NOISE Replacing the exhaust system
CONTROL SYSTEM or muffler with a system or
muffler not marked with the
PROHIBITED same model specific code as
Federal law prohibits the following
the code listed on the Motorcy-
acts or the causing thereof;
cle Noise Emission Control
1. The removal or rendering inop-
Information label, and certified
erative by any person other
to appropriate EPA noise stan-
than for purposes of mainte-
dards
nance, repair, or replacement,
Removing or puncturing the air
of any device or element of
cleaner case, air cleaner
design incorporated into any
cover, baffles, or any other
new vehicle for the purpose of
component which conducts
noise control prior to its sale or
intake air.
delivery to the ultimate pur-
chaser or while it is in use, or
Whenever replacing parts on your
2. The use of the vehicle after
motorcycle, Suzuki recommends
such device or element of
that you use genuine Suzuki
design has been removed or
replacement parts or their equiva-
rendered inoperative by any
lent.
person.
10-5
ON-BOARD MOTORCYCLE Some information may be stored
COMPUTER DATA by the on-board computer when
malfunctions occur. This stored
INFORMATION information can assist techni-
Your motorcycle is equipped with
cians in repairing the motorcycle.
on-board computer systems
To read the stored information,
which monitor and control several
special equipment is needed and
aspects of motorcycle perfor-
access to the motorcycle or stor-
mance, including the following:
age device is required. In addi-
Emission-related components
tion, once Suzuki collects or
and engine parameters such
receives data, Suzuki may use
as engine speed and throttle
the data for research conducted
position are monitored to pro-
by Suzuki, make the data avail-
vide emission control and to
able for outside research if need
provide optimum fuel econ-
is shown and confidentiality is
omy. Your motorcycle also has
assured, or make summary data
an on-board diagnostic system
which does not identify specific
which monitors and records
motorcycles available for outside
information about emission-
research.
related malfunctions.
Others, such as law enforcement
personnel, may have access to
the special equipment that can
read the information if they have
access to the motorcycle or stor-
age device.
10-6
SERIAL NUMBER LOCATION Write down the serial numbers
You need to know the frame and here for your future reference.
engine serial numbers to get title
documents for your motorcycle. Frame No.:
You also need these numbers to
help your dealer when you order
parts. Engine No.:
10-7
LOCATION OF LABELS 1
Read and follow all of the warn-
ings labeled on your motorcycle. WARNING
Make sure you understand all of
Do not carry any objects in the space
the labels. Keep the labels on behind the fairing or on the fairing
your motorcycle. Do not remove support bars.
them for any reason. Objects placed in these area can interfere
with steering and can cause loss of control.
WARNING
Failure to follow these safety
precautions may increase your risk
of injury:
Wear a helmet, eye protection, and
bright protective clothing.
Dont ride after consuming alcohol
or other drugs.
Slow down on slippery surfaces,
unfamiliar terrain, or when visibility
is reduced.
Read owners manual carefully.
10-8
3
5 California
10-9
6
WARNING
Keep windshield clean at all times.
Clean only with a soft cloth and warm
water with a mild detergent.
Minor scratches may be removed by
polishing with a commercially available
plastic polish. Make sure the plastic polish
does not contain an abrasive compound,
as it may cause permanent scratches.
Replace windshield if it becomes
scratched or discolored so as to interfere
with view.
Avoid using any alkaline or strong acid
cleaner, gasoline, brake fluid, or any
other solvent.
When replacing windshield, use Suzuki
replacement windshield.
10-10
SPECIFICATIONS
DIMENSIONS AND CURB MASS
Overall length ..................................................2045 mm (80.5 in)
Overall width.................................................... 705 mm (27.8 in)
Overall height ..................................................1130 mm (44.5 in)
Wheelbase ......................................................1405 mm (55.3 in)
Ground clearance............................................ 130 mm (5.1 in)
Seat height ...................................................... 810 mm (31.9 in)
Curb mass ....................................................... 203 kg (448 lbs)
ENGINE
Type.................................................................Four-stroke, liquid-cooled, DOHC
Number of cylinders ........................................4
Bore.................................................................74.5 mm (2.933 in)
Stroke ..............................................................57.3 mm (2.256 in)
Displacement...................................................999 cm3 (61.0 cu. in)
Compression ratio ...........................................12.9 : 1
Fuel system .....................................................Fuel injection
Air cleaner .......................................................Paper element
Starter system .................................................Electric
Lubrication system ..........................................Wet sump
DRIVE TRAIN
Clutch ..............................................................Wet multi-plate type
Transmission ...................................................6-speed constant mesh
Gearshift pattern .............................................1-down, 5-up
Primary reduction ratio ....................................1.617 (76/47)
Gear ratios, Low .............................................2.562 (41/16)
2nd ..............................................2.052 (39/19)
3rd...............................................1.714 (36/21)
4th ...............................................1.500 (36/24)
5th ...............................................1.360 (34/25)
Top ..............................................1.269 (33/26)
Final reduction ratio.........................................2.470 (42/17)
Drive chain ......................................................DID50VAZ, 114 links
CHASSIS
Front suspension .............................................Inverted telescopic, coil spring, oil damped
Rear suspension .............................................Link type, coil spring, oil damped
Front fork stroke ..............................................120 mm (4.7 in)
Rear wheel travel.............................................130 mm (5.1 in)
Steering angle .................................................27 (right and left)
Caster..............................................................23 50
Trail..................................................................98 mm (3.86 in)
Turning radius..................................................3.4 m (11.2 ft)
Front brake ......................................................Disk brake, twin
Rear brake.......................................................Disk brake
Front tire size...................................................120/70ZR17M/C (58W), tubeless
Rear tire size ...................................................190/50ZR17M/C (73W), tubeless
ELECTRICAL
Ignition type .....................................................Electronic ignition (Transistorized)
Spark plug .......................................................NGK CR9EIA-9 or DENSO IU27D
Battery.............................................................12V 36.0 kC(10 Ah)/10 HR
Generator ........................................................Three-phase A.C. generator
Fuse ................................................................30/10/10/10/10/10/15A
Headlight .........................................................12V 55W (H11) + 12V 65W (H9)
Turn signal light ...............................................12V 21W
License plate light............................................12V 5W
Brake light/Taillight...........................................LED
Position light ....................................................12V 5W
Speedometer light ...........................................LED
Tachometer light ..............................................LED
Neutral indicator light.......................................LED
High beam indicator light.................................LED
Turn signal indicator light.................................LED
Fuel level indicator light ...................................LED
Oil pressure/
Coolant temperature indicator light .................LED
Electronic control system indicator light ..........LED
Engine RPM indicator light ..............................LED
CAPACITIES
Fuel tank.......................................................... 17.5 L (4.6 US gal)
16.5 L (4.4 US gal) ... California model
Engine oil, oil change ......................................2800 ml (3.0 US qt)
With filter change ...........................3300 ml (3.5 US qt)
Coolant ............................................................ 2.8 L (3.0 US qt)
INDEX
A E
ACCESSORIES AND EMISSION CONTROL
LOADING ............................... 1-5 SYSTEMS ............................10-3
ACCESSORY USE ................ 6-2 ENGINE COOLANT .............7-25
AIR CLEANER ..................... 7-10 ENGINE COOLANT
SOLUTION .............................2-6
B ENGINE IDLE SPEED
BATTERY............................... 7-8 INSPECTION........................7-23
BE EXTRA SAFETY- ENGINE OIL .................. 2-4,7-18
CONSCIOUS ON BAD
WEATHER DAYS................... 1-5 F
BE STREET SMART.............. 1-6 FOOTRESTS AND
BRAKES............................... 7-30 GEARSHIFT LEVER
BREAK-IN .............................. 4-2 POSITION CHANGE ............3-36
FRONT WHEEL
C REMOVAL ............................7-39
CARRYING A FUEL ......................................2-2
PASSENGER ...................1-6,5-7 FUEL HOSE .........................7-24
CATALYTIC FUEL SUPPLY CHECK..........8-2
CONVERTER....................... 7-51 FUEL TANK CAP .................3-27
CLUTCH FUSES..................................7-50
ADJUSTMENT ..................... 7-24
CONCLUSION ....................... 1-6 G
CORROSION GEARSHIFT LEVER ............3-28
PREVENTION ........................ 9-3
D
DRIVE CHAIN ...................... 7-26
I M
IF A COLLISION IS IMMINENT, MAINTENANCE
DO SOMETHING ................... 1-3 SCHEDULE ............................7-2
IF YOU DONT HAVE A HELMET, MODIFICATION .....................6-4
BUY A HELMET AND WEAR IT MOST ACCIDENTS CAN BE
EVERY TIME YOU RIDE ....... 1-2 AVOIDED ...............................1-2
IGNITION SWITCH ................ 3-5 MOTORCYCLE
IGNITION SYSTEM CLEANING .............................9-4
CHECK................................... 8-3 MOTORCYCLE SAFETY
INSPECTION AFTER FOUNDATIONS
CLEANING ............................. 9-6 RIDING TIPS AND PRACTICE
INSPECTION BEFORE GUIDE HANDBOOK
RIDING.............................1-5,4-3 (FOR OWNERS IN USA) .......1-6
INSTRUMENT PANEL ........... 3-8
O
K ON-BOARD MOTORCYCLE
KEY ........................................ 3-5 COMPUTER DATA
KNOW YOUR LIMITS ............ 1-4 INFORMATION ....................10-6
L P
LEFT HANDLEBAR.............. 3-22 PRACTICE AWAY FROM
LIGHT BULB TRAFFIC ................................1-5
REPLACEMENT .................. 7-44 PROCEDURE FOR RETURNING
LOCATION OF LABELS ...... 10-8 TO SERVICE ..........................9-3
LOCATION OF PARTS .......... 3-2
LUBRICATION POINTS......... 7-7
R T
REAR BRAKE PEDAL ......... 3-28 TAMPERING WITH NOISE
REAR WHEEL CONTROL SYSTEM
REMOVAL............................ 7-42 PROHIBITED........................10-5
REPORTING SAFETY THROTTLE CABLE
DEFECTS............................. 10-4 PLAY ....................................7-23
RIDING ON HILLS ................. 5-5 TIRES ...................................7-34
RIGHT HANDLEBAR ........... 3-25 TOOLS ...................................7-6
S U
SEAT LOCK AND HELMET USING THE
HOLDERS ............................ 3-29 TRANSMISSION ....................5-4
SERIAL NUMBER
LOCATION ........................... 10-7 W
SIDE STAND........................ 3-31 WARRANTIES......................10-2
SIDE STAND/IGNITION
INTERLOCK SWITCH.......... 7-38
SPARK PLUGS .................... 7-14
SPECIAL SITUATIONS
REQUIRE SPECIAL
CARE ..................................... 1-4
STARTING OFF ..................... 5-3
STARTING THE ENGINE ...... 5-2
STEERING DAMPER
MAINTENANCE ..................... 7-6
STOPPING AND
PARKING ............................... 5-5
STORAGE
PROCEDURE ........................ 9-2
SUSPENSION
ADJUSTMENT ..................... 3-32
WARNING
Failure to follow these safety
precautions may increase your
risk of injury:
Wear a helmet, eye protec-
tion, and bright protective
GSX-R1000/Z
clothing. OWNERS MANUAL
GSX-R1000/Z
Dont ride after consuming
alcohol or other drugs. This owners manual contains
Slow down on slippery sur- important safety information.
Please read it carefully.
faces, unfamiliar terrain, or
when visibility is reduced.
Read owners manual care-
fully.
99011-47H54-03A
L3
Part No. 99011-47H54-03A July, 2012 EN TK Printed in Japan