BA 030D/06/e/01.

97
Nr. 50083821 Flowjack ZX 6000
valid from software version
V 1.07.00 Flow simulation
system
Operating manual

Endress Hauser
Nothing beats know-how
 Flowjack ZX 6000

2 Endress+Hauser
Flowjack ZX 6000 Contents

Contents

1 Safety Instructions . . . . . . . . 5
1.1 Correct usage . . . . . . . . . . . . 5
1.2 Dangers and notes . . . . . . . . . . 5
1.3 Personnel for installation, commissioning
and operation . . . . . . . . . . . . 5
1.4 Technical improvements . . . . . . . . 6

2 System Description . . . . . . . . 7
2.1 Application . . . . . . . . . . . . . . 7
2.2 Function principle . . . . . . . . . . . 7
2.3 Flowjack ZX 6000 simulator system . . . . 8
2.4 Terminal heads . . . . . . . . . . . . 9

3 Connections and Commissioning . . 11

3.1 Connection to the Promag 30/33/35 S . . 11
3.2 Connection to the Dosimag . . . . . . 12
3.3 Connection to the Promass 60/63 A, M, F . 12
3.4 Connection to the Prowirl 70 . . . . . . 13
3.5 Connection to the Variomag
(Picomag, Picomag II, Discomag, Pulsmag V) 13
3.6 Connection to the Tecmag
(Picomag II T, Discomag T, Pulsmag T) . . 15
3.7 Connection to the Speedmag
(Picomag, Picomag II, Discomag) . . . . 15
3.8 Connection to the Autozero 3000 . . . . 16
3.9 Connection to the Autozero 2000 . . . . 16
3.10 Connection to the Pulsmag . . . . . . 17
3.11 Connection to the m-point . . . . . . . 17
3.12 Anschlu des Swingwirl II . . . . . . . 18
3.13 Commissioning of the Flowjack simulator . 18

4 Operation . . . . . . . . . . . . 19
4.1 Operating and display elements . . . . 19
4.2 Input of important parameters . . . . . 20
4.3 Parameter input (flow charts) . . . . . 21
4.4 Programming example Promag 30/33 . . 32

5 Troubleshooting, Maintainance . . 35
5.1 Response of the Flowjack to faults . . . 35
5.2 Battery replacement . . . . . . . . . 36
5.3 Operating the power supply unit . . . . 36
5.4 Fuse replacement . . . . . . . . . . 37
5.5 Operating language selection
German/English . . . . . . . . . . . 38

6 Technical Data . . . . . . . . . . 39

Endress+Hauser 3
 Flowjack ZX 6000

4 Endress+Hauser
Flowjack ZX 6000 1 Safety Instructions

1 Safety Instructions

1.1 Correct usage

The Flowjack ZX 6000 is only to be used for simulation of sensor signals and may be
connected to E+H transmitters only. The device is used mainly by service personel,
who have understood the function and use of the device.
The manufacturer assumes no liability for damage caused by incorrect use of the
instrument.

Warning!
The Flowjack ZX 6000 may not be used in explosion hazardous area.

1.2 Dangers and notes

All instruments are designed to meet state-of-the-art safety requirements, have been
tested, and have left the works in an operationally perfectly safe condition. The de-
vices were developed according to EN 61010 Protection Measures for Electronic
Equipment for Measurement, Control, Regulation and Laboratory Procedures. A haz-
ardous situation may occur if the instrument is not used for the purposes it was de-
signed for or is used incorrectly. Please carefully note the information provided in the
operating manual indicated by the pictograms:

Warning!
A warning indicates actions or procedures which, if not performed correctly, may
lead to personal injury or a safety hazard.
Please strictly observe the instructions supplied and proceed carefully.

Caution!
A caution indicated actions or procedures which, if not performed correctly, may
lead to faulty operations or the destruction of the instrument.
Please strictly observe the respective instructions. Caution!

Note!
A note indicates actions or procedures which, if not performed correctly, may
indirectly affect operations or lead to an unexpected instrument response.
Note!

1.3 Personnel for installation, commissioning and operation

Mounting, electrical installation, start-up, operation and maintainance of the instru-
ment may only be carried out by trained personnel authorized by the operator of the
facility. Personnel must absolutely and without fail read and understood this opera-
ting manual before carrying out its instructions.
The service technician has to make sure that the instrument is correctly wired up
acording to its wiring diagrams.
Please observe all provisions valid for your country and pertaining to the opening
and repairing of electrical devices.

Endress+Hauser 5
1 Safety Instructions Flowjack ZX 6000

1.4 Technical improvements

The manufacturer reserves the right to modify technical data without prior notice. Your
local E+H sales office will supply you with all current information and any updates to
this operating manual.

6 Endress+Hauser
Flowjack ZX 6000 2 System Description

2 System Description

2.1 Application
The Flowjack ZX 6000 is a flow signal simulator, which simulates the electrical signals
of the E+H sensors.
Its usage is mainly for checking the functions of the E+H sensors and transmitters
and in this way is used by service technicians.
The simulation system has been designed to be compatible with all E+H flow measur-
ing systems. A specific terminal head exists for each type of flowmeter.

2.2 Function principle

A flow measuring system is comprised of a sensor and the transmitter electronics.
The sensor has the function of generating a proportional electrical signal (e.g. a
voltage). This signal is subsequently amplified by the transmitter electronics and
converted into a measuring value that can be utilized by the end-user. The signals
generated by the sensor are dependent on the applied technology of the device itself
and on the characteristics of each individual flowmeter, for example, the calibration
factor and the zero point of the sensor. If all necessarey parameters are known and
programmed into the Flowjack, the sensor signal can be calculated in accordance
with the selected flow. This is exactly what is achieved by the Flowjack, thus making it
possible to check the function of the sensor, transmitter and following devices.

When the Flowjack is connected to the flowmeter the signal line (connection) between
the sensor and the transmitter electronics is separated (normally by plugs). After this
the appropriate terminal head is connected at their place. The sensor coil system
remains in operation during this time. By means of the coding of the terminal head,
the Flowjack is able to recognize the correct type of sensor itself. Now the program-
ming of the Flowjack can be carried out.
Figure 1 shows the connection of an electromagnetic measuring system.

Transmitter electronics
Flowjack

Coil current cable

Open connection signal line

Fig. 1
ba030y01

Sensor Function principle by the

example of an electromagnetic
measuring system

Endress+Hauser 7
2 System Description Flowjack ZX 6000

2.3 Flowjack ZX 6000 simulator system

A complete simulation system consists of the simulator Flowjack ZX 6000 and a
number of terminal heads for the different sensors. It is by means of these terminal
heads that the Flowjack is connected to different types of sensors.
The simulator system is suitable for all of the flow measurement principles that are
presently offered by E+H, namely, electromagnetic, vortex and mass flow-meter sys-
tems.
All components are delivered in a convenient synthetic case:

Flowjack ZX 6000
Power supply (optional)
Operating manual
Short operating table
Terminal heads for Promag 30/33, Promag 35S, Promass 60/63 A/M/F, Prowirl 70

ba030y02
Fig. 2
Case, flow simulator, power sup-
ply (optional) and accessories

The Flowjack simulator generates the signals necessary for flow simulation. The de-
vice is microprocessor-controlled and is simple to operate via a user-friendly keypad
(5-keys). The entry of the parameters is in dialogue form. The parameters appear on a
2-line (each of 16 characters) LCD. The operating language can be either german or
English, and is changed by means of a switch.
When a terminal head is connected the Flowjack automatically switches on and inde-
pendently recognizes the type of device to which it has been connected. The simula-
tor remains switched on for as long as the terminal head is connected..
The voltage supply for the Flowjack is provided by either a 9 V battery, or an an appro-
priate power supply unit (not included in delivery).

8 Endress+Hauser
Flowjack ZX 6000 2 System Description

2.4 Terminal heads

Signals generated by the Flowjack are fed into the amplifier input of the converting
electronics by way of terminal heads. This is done by first disconnecting the plug-in
connections of the actual flowmeter and then connecting the cables of the terminal
head (counter connector) in their place.

The following terminal heads are available:

Promag 30/33 (Dosimag)
Promag 35 S
Prowirl 70
Swingwirl II
Promass A/M/F
m-point
Tecmag
Autozero 3000
Autozero 2000
Variomag (2 versions: with and without including the preamplifier)
Speedmag
Pulsmag

The terminal heads are labled with the name of the corresponding sensor. They are
located in the core part of the case.

Endress+Hauser 9
2 System Description Flowjack ZX 6000

10 Endress+Hauser
Flowjack ZX 6000 3 Connections and Commissioning

3 Connections and Commissioning

Warning!
The Flowjack may not be used in explosion hazardous area. Devices which are
connected to power supply may not be opened in explosion hazardous area.
If it is necessary to check a device by means of the Flowjack, this has to be done
outside the explosion hazardous area.

Depending on the sensor, the appropriate terminal head is first selected and then
connected to the transmitter electronics. The terminal heads are labeld with a name
plate.
The signal line between sensor and transmitter electronics will be separated, normally
by means of plugs, and the appropriate terminal head will be connected in their
place. The transmitter electronics and the sensor coil system remain in operation.
Now the terminal head is connected to the Flowjack and switches on automatically.
The simulator can now be programmed (see Chap. 4).

The following chapters describe the connection of the terminal heads to the different
transmitter electronics.

3.1 Connection to the Promag 30/33/35 S

Open the transmitter housing
remove female connector from male connector V5 and V6 on the amplifier board
connect terminal head to the male connector
attach crocodile clip to ground
There are two different terminal heads, one for Promag 30/33 and another for Promag
35 S.

V6

V5

Terminal head

TP2 TPFeld TPIref

ba030y03

Fig. 3
Connection to the
Promag 30/33/35 S

Endress+Hauser 11
3 Connections and Commissioning Flowjack ZX 6000

3.2 Connection to the Dosimag

Open the electronics housing
remove electrode signal cable from the male connector
connect terminal head (Promag 30/33) to the two male connectors of the amplifier board
attach crocodile clip to ground

TP2
TPFeld
TPIref

terminal head

ba030y07
Fig. 4
Connection to the Dosimag

3.3 Connection to the Promass 60/63 A, M, F

Open the electronics housing
remove female connector from male connector V1 and V8 of the amplifier board
connect terminal head to the male connector
attach crocodile clip to ground

V8

V1

Terminal head
ba030y04

Fig. 5
Connection to the Promass 60/63

12 Endress+Hauser
Flowjack ZX 6000 3 Connections and Commissioning

3.4 Connection to the Prowirl 70

Unscrew transmitter housing from the sensor stand
connect terminal head to the connection board from below
Make sure of the correct orientation of the coding pin.

Coding pin

Terminal head

ba030y05
Fig. 6
Connection to the Prowirl 70

3.5 Connection to the Variomag

(Picomag, Picomag II, Discomag, Pulsmag V)
Compact and S version
Open electronics housing
remove electrode signal cable from the male connector
connect terminal head to the amplifier board according to the figure below

Terminal head
ba030y08

Fig. 7
Connection to the Variomag,
Compact and S version

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3 Connections and Commissioning Flowjack ZX 6000

Connection to the LS and Ex versions (not including the preamplifier of the

sensor)
Open electronics and terminal housing
remove electrode signal cable from the male connector
connect terminal head according to the figure below
in terminal compartement connect: terminal 2 = signal and terminal 5 = ground

2 = signal
5 = ground

Terminal head

Fig. 8

ba030y09
Connection to the Variomag (LS
and Ex) without including the pre-
amplifier of the sensor

Connection to the LS and Ex version (including the preamplifier of the sensor)

For simulation both the preamplifier of the sensor as well as the transmitter electronics
are included. Therefore both devices have to be placed together according to the ca-
ble length of the terminal head.
Open electronics and preamplifier housing
remove electrode signal cable from the male connector of the preamplifier board
connect terminal heads according to the figure below

2 = signal
5 = ground

Terminal head

Fig. 9
ba030y10

Connection to the Variomag with

including the preamplifier of the
sensor

14 Endress+Hauser
Flowjack ZX 6000 3 Connections and Commissioning

3.6 Connection to the Tecmag

(Picomag II T, Discomag T, Pulsmag T)
Open wiring compartment and inner DAT housing
remove plug of the electrode signal cable
connect terminal head to the male connector according to the figure

terminal head

ba030y11
Fig. 10
Connection to the Tecmag

3.7 Connection to the Speedmag

(Picomag, Picomag II, Discomag)
Open electronics housing
remove electrode signal cable from the male connector
connect terminal head to the male connector on the amplifier board according to
the figure

Terminal head
ba030y12

Fig. 11
Connection to the Speedmag

Endress+Hauser 15
3 Connections and Commissioning Flowjack ZX 6000

3.8 Connection to the Autozero 3000

Open electronics housing
remove electrode signal cable from the male connector
connect terminal head to the male connector on the amplifier board according to
the figure

Terminal head

ba030y13
Fig. 12
Connection to the Autozero 3000

3.9 Connection to the Autozero 2000

Open electronics housing
remove electrode signal cable from the male connector
connect terminal head to the two male connectors on the amplifier board according
to the figure

Terminal head
ba030y14

Fig. 13
Connection to the Autozero 2000

16 Endress+Hauser
Flowjack ZX 6000 3 Connections and Commissioning

ba030y01
3.10 Connection to the Pulsmag
Open electronics housing of the Pulsmag
remove the electrode signal cable from the male connector
connect terminal head to the two male connectors on the amplifier board according
to the figure

Terminal head

ba030y16
Fig. 14
Connection to the Pulsmag

3.11 Connection to the m-point

Remove cover of the electronics housing
remove plug without coloured point and plug with red and green point from the
amplifier board
connect the 3 adapters of the terminal head to the male connectors of the amplifier
board according to the figure
attach crocodile clip to ground

Terminal head
ba030y06

Fig. 15
Connection to the m-point

Endress+Hauser 17
3 Connections and Commissioning Flowjack ZX 6000

3.12 Connection to the Swingwirl II

Open electronics housing of the Swingwirl II
remove the sensor signal cable from the male connector
connect terminal head to the male connector on the electronics board according to
the figure

Terminal head

ba030y15
Fig. 16
Connection to the Swingwirl II

3.13 Commissioning of the Flowjack simulator

The voltage supply for the Flowjack is provided by either a 9 V battery or an appropri-
ate power supply (not included in delivery) see Chap. 5.2.
The Flowjack switches automatically on when the terminal head is connected.
By means of the coding of the terminal heads the device type is recognized
automatically. Afterwards the programming of the Flowjack has to be carried out
(see Chap. 4) for calculating a correct flow signal.
ba030y17

Fig. 17
Switching on the Flowjack by
connecting the terminal head

18 Endress+Hauser
Flowjack ZX 6000 4 Operation

4 Operation

4.1 Operating and display elements

Note!
The Flowjack case contains a short programming manual with all necessary data and
Note!
notes.

The LCD comprises two lines each with 16 characters. Messages in plain languge ap-
pear on it, as well as error messages. In operation the simulated signal is shown.
When entering parameters or numbers a cursor appears on the bottom of a character
which can be moved by the arrow keys.

The flowjack is operated by a 5 keys keypad. By means of the keys parameters are
selected, numbers are entered, changed and stored.

Moving the cursor to the right position

E + H F L OW T E C
S E N S O R S I MU L A T O R Scrolling between parameters,
changing numbers, selecting units

Storing and terminating a data input

(only possible when the cursor
is not in position)

Fig. 18
Front view of the Flowjack

Endress+Hauser 19
4 Operation Flowjack ZX 6000

4.2 Input of important parameters

The parameters that are necessary for the simulation of the sensor signal differ ac-
cording to the type of sensor being used. The parameters are written on the name
plate of the flowmeter device in question or preferably can be called up on the trans-
mitter display. Following the aforementioned procedure ensures that parameters se-
lected are correct for simulating the desired flow conditions.
Important parameters for input are:

Device type Parameter

Electromagnetic measuring systemes

Promag 30/33 Nominal diameter (DN)

Promag 35 S Full scale output or measuring range
Variomag Sensor zero point (PIPO)
Tecmag Calibration factor (CALF)
Speedmag Sensor zero point for reverse flow
Autozero 3000 direction (PIPN), only Variomag, Tecmag
Autozero 2000 Analog-ranging, only AZ 2000
Pulsmag Reference resistor, only Pulsmag

Mass flowmeter

Promass 60/63 Nominal diameter (DN)

m-point Full scale output or measuring range
Sensor zero point (PIPO)
Calibration factor (CALF)

Vortes flowmeter

Prowirl 70 Full scale output or measuring range

Swingwirl II Sensor constant

20 Endress+Hauser
Flowjack ZX 6000 4 Operation

4.3 Parameter input (flow charts)

Promag 30/33 A, F, D

Connect terminal
Flowjack switches on
head to Flowjack

E+H FLOWTEC
SENSORSIMULATOR

VERSION Status messages after switching on

1.07.00

Selection of sensor
SENSORTYPE ? (if not indicated automatically)
PROMAG 30/33 A

Input of flow direction

FLOW DIRECTION
POSITIVE

Input of the nominal diameter

NOMINAL DIAMETER
1000 mm

Input of a full scale value (output)

FULL SCALE OUTP. units: dm3/h, dm3/min, dm3/s, bbl/day,
1000. dm3/s bbl/h, bbl/min, GAL/day,...

MAX FLOW SPEED Monitoring of the maximum flow velocity

for the selected full scale value
1.2732 m/s

PIPO Input of the sensor zero point

+000

CALF Input of the calibration factor

1.0000

Input of the desired flowrate in % of the

FLOWRATE
selected full scale value
100 %

Monitoring of the output voltage for

OUTPUT VOLTAGE
simulating the measuring signal
381.97 Vpp

MAIN MENUE ? Branching to change other parameters

NO

NO

YES

Endress+Hauser 21
4 Operation Flowjack ZX 6000

Promag 35 S

Connect terminal Flowjack switches on

head to Flowjack

E+H FLOWTEC
SENSORSIMULATOR

Status messages after switching on

VERSION
1.07.00

Selection of sensor
SENSORTYPE ?
(if not indicated automatically)
PROMAG 35 S

FLOW DIRECTION Input of flow direction

POSITIVE

NOMINAL DIAMETER Input of the nominal diameter

1000 mm

FULL SCALE OUTP. Input of a full scale value (output)

1000. dm3/s units: dm3/h, dm3/min, dm3/s, bbl/day,
bbl/h, bbl/min, GAL/day,...

MAX FLOW SPEED Monitoring of the maximum flow velocity

1.2732 m/s for the selected full scale value

PIPO Input of the sensor zero point

+000

CALF Input of the calibration factor

1.0000

Input of the desired flowrate in % of the

FLOW RATE
selected full scale value
100 %

OUTPUT VOLTAGE Monitoring of the output voltage for

simulating the measuring signal
2546.4 Vpp

MAIN MENUE ? Branching to change other parameters

NO

NO

YES

22 Endress+Hauser
Flowjack ZX 6000 4 Operation

Promass 60/63 A, M, F

Connect terminal Flowjack switches on

head to Flowjack

E+H FLOWTEC
SENSORSIMULATOR

Status messages after switching on

VERSION
1.07.00

Selection of sensor
SENSORTYPE ? (if not indicated automatically)
PROMASS 60/63

Input of flow direction

FLOW DIRECTION
POSITIVE

Input of the nominal diameter

NOMINAL DIAMETER
1000 mm

FULL SCALE OUTP. Input of a full scale value (output)

1000. kg/s units: dm3/h, dm3/min, dm3/s, bbl/day,
bbl/h, bbl/min, GAL/day,...

MAX FLOW SPEED Monitoring of the maximum flow velocity

1.2732 m/s for the selected full scale value

Input of the sensor zero point

PIPO
+000

CALF Input of the calibration factor

1.0000

Input of the desired flowrate in % of the

FLOW RATE selected full scale value
100 %

Monitoring of the output signal for

TIME DIFFERENCE
simulating the measuring signal
1118.4 ns

MAIN MENUE ? Branching to change other parameters

NO

NO

YES

Endress+Hauser 23
4 Operation Flowjack ZX 6000

Prowirl 70

Connect terminal Flowjack switches on

head to Flowjack

E+H FLOWTEC
SENSORSIMULATOR

Status messages after switching on

VERSION
1.07.00

Selection of sensor
SENSORTYPE ? (if not indicated automatically)
PROWIRL

Input of a full scale value (output)

FULL SCALE OUTP. units: dm3/h, dm3/min, dm3/s, bbl/day,
1000. dm3/s bbl/h, bbl/min, GAL/day,...

SENSOR CONSTANT Input of the sensor constant

3
1.0000 Imp/dm

FLOW RATE Input of desired flowrate in % of the

100 % selected full scale value

Monitoring of the output frequency for

OUTPUT FREQUENCY
simulation the measuring signal
1000.0 Hz

Branching to change other parameters

MAIN MENUE ?
NO

NO

YES

24 Endress+Hauser
Flowjack ZX 6000 4 Operation

m-point

Connect terminal Flowjack switches on

head to Flowjack

E+H FLOWTEC
SENSORSIMULATOR

Status messages after switching on

VERSION
1.07.00

Selection of sensor
SENSORTYPE ? (if not indicated automatically)
PROMASS 60/63

Input of the flow direction

FLOW DIRECTION
POSITIVE

Input of the nominal diameter

NOMINAL DIAMETER
1000 mm

Input of full scale value (output)

MEASURING RANGE units: dm3/h, dm3/min, dm3/s, bbl/day,
1000. kg/s bbl/h, bbl/min, GAL/day,...

Monitoring of the maximum flow velocity

MAX FLOW SPEED for the selected full scale value
1.2732 m/s

Input of the sensor zero point

PIPO
+000

Input of the calibration factor

CALF
1.0000

Input of the desired flowrate in % of the

FLOW RATE
selected full scale value
100 %

TIME DIFFERENCE Monitoring of the output voltage for

1118.4 ns simulating the measuring signal

MAIN MENUE ? Branching to change other parameters

NO

NO

YES

Endress+Hauser 25
4 Operation Flowjack ZX 6000

Variomag/Tecmag (Picomag, Discomag, Pulsmag)

Connnect terminal
head to Flowjack Flowjack switches on

E+H FLOWTEC
SENSORSIMULATOR

VERSION Status messages after switching on

1.07.00

SENSORTYPE ? Selection of sensor

PROMAG 30/33 A (if not indicated automatically)

Input of the flow direction

FLOW DIRECTION
POSITIVE

NOMINAL DISAMETER Input of the nominal diameter

1000 mm

Input of measuring range

MEASURING RANGE units: dm3/h, dm3/min, dm3/s, bbl/day,
1000. dm3/s bbl/h, bbl/min, GAL/day,...

Monitoring of the maximum flow velocity

MAX FLOW SPEED
for the selected full scale value
1.2732 m/s

Input of the sensor zero point

PIPO
+000

PIPN Input of the reverse sensor zero point

+000

Input of the calibration factor

CALF
1.0000

FLOW RATE Input of the desired flowrate in % of the

100 % measuring range

OUTPUT VOLTAGE Monitoring of the output voltage for

381.97 Vpp simulating the measuring signal

Branching to change other parameters

MAIN MENUE ?
NO

NO

YES

26 Endress+Hauser
Flowjack ZX 6000 4 Operation

Speedmag

Connect terminal Flowjack switches on

head to Flowjack

E+H FLOWTEC
SENSORSIMULATOR

Status messages after switching on

VERSION
1.07.00

Selection of sensor
SENSORTYPE ?
(if not indicated automatically)
SPEEDMAG

FLOW DIRECTION Input of the flow direction

POSITIVE

NOMINAL DIAMETER Input of the nominal diameter

1000 mm

MEASURING RANGE Input of measuring range

1000. dm3/s units: dm3/h, dm3/min, dm3/s, bbl/day,
bbl/h, bbl/min, GAL/day,...

MAX FLOW SPEED Monitoring of the maximum flow velocity

1.2732 m/s

PIPO Input of the sensor zero point

+000

CALF Input of the calibration factor

1.0000

FLOW RATE Input of the desired flowrate in % of the

100 % measuring range

OUTPUT VOLTAGE Monitoring of the output voltage for

381.97 Vpp simulating the measuring signal

MAIN MENUE ? Branching to change other parameters

NO

NO

YES

Endress+Hauser 27
4 Operation Flowjack ZX 6000

Autozero 3000

Connect terminal Flowjack switches on

head to Flowjack

E+H FLOWTEC
SENSORSIMULATOR

Status messages after switching on

VERSION
1.07.00

Selection of sensor
SENSORTYPE ?
(if not indicated automatically)
PROMAG 35S

Input of the flow direction

FLOW DIRECTION
POSITIVE

Input of the nominal diameter

NOMINAL DIAMETER
1000 mm

MEASURING RANGE Input of measuring range

units: dm3/h, dm3/min, dm3/s, bbl/day,
1000. dm3/s
bbl/h, bbl/min, GAL/day,...

MAX FLOW SPEED Monitoring of the maximum flow velocity

1.2732 m/s

Input of the sensor zero point

PIPO
+000

CALF Input of the calibration factor

1.0000

Input of the desired flowrate in % of the

FLOW RATE
measuring range
100 %

OUTPUT VOLTAGE Monitoring of the output voltage for

simulating the measuring signal
2546.4 Vpp

Branching to change other parameters

MAIN MENUE ?
NO

NO

YES

28 Endress+Hauser
Flowjack ZX 6000 4 Operation

Autozero 2000

Connect terminal
Flowjack switches on
head to Flowjack

E+H FLOWTEC
SENSORSIMULATOR

VERSION Status messages after switching on

1.07.00

SENSORTYPE ? Selection of sensor

AUTOZERO 2000 (if not indicated automatically)

FLOW DIRECTION Input of the flow direction

POSITIVE

NOMINAL DIAMETER Input of the nominal diameter

1000 mm

Input of measuring range

MEASURING RANGE
units: dm3/h, dm3/min, dm3/s, bbl/day,
1000. dm3/s bbl/h, bbl/min, GAL/day,...

MAX FLOW SPEED Monitoring of the maximum flow velocity

1.2732 m/s

ANALOG-RANGING Input of the analog-ranging

10000

Input of the desired flowrate in % of the

FLOW RATE
measuring range
100 %

OUTPUT VOLTAGE Monitoring of the output voltage for

simulating the measuring signal
1999.9 Vpp

MAIN MENUE ? Branching to change other parameters

NO

NO

YES

Endress+Hauser 29
4 Operation Flowjack ZX 6000

Pulsmag

Connect terminal
head to Flowjack Flowjack switches on

E+H FLOWTEC
SENSORSIMULATOR

Status messages after switching on

VERSION
1.07.00

Selection of sensor
SENSORTYPE ?
(if not indicated automatically)
PULSMAG

Input of flow direction

FLOW DIRECTION
POSITIVE

Input of the nominal diameter

NOMINAL DIAMETER
1000 mm

Input of measuring range

MEASURING RANGE units: dm3/h, dm3/min, dm3/s, bbl/day,
1000. kg/s bbl/h, bbl/min, GAL/day,...

Monitoring of the maximum flow velocity

MAX FLOW SPEED
1.2732 m/s

Input of the reference resistor

REF. RESISTOR
8.900 kOhm

Input of the desired flowrate of the

FLOW RATE measuring range
100 %

Monitoring of the output voltage for

OUTPUT VOLTAGE
simulating the measuring signal
1.0000 Vpp

Branching to change other parameters

MAIN MENUE ?
NO

NO

YES

30 Endress+Hauser
Flowjack ZX 6000 4 Operation

Swingwirl II

Connect terminal
Flowjack switches on
head to Flowjack

E+H FLOWTEC
SENSORSIMULATOR

Status messages after switching on

VERSION
1.07.00

SENSORTYPE ? Selection of sensor

PROWIRL (if not indicated automatically)

Input of measuring range

MEASURING RANGE units: dm3/h, dm3/min, dm3/s, bbl/day,
1000. dm3/s bbl/h, bbl/min, GAL/day,...

Input of the sensor constant

SENSOR CONSTANT
3
1.0000 Imp/dm

FLOW RATE Input of the desired flowrate in % of the

100 % full scale value

OUTPUT FREQUENCY Monitoring of the output frequency for

1000.0 Hz simulating the measuring signal

Branching to change other parameters

MAIN MENUE ?
NO

NO

YES

Endress+Hauser 31
4 Operation Flowjack ZX 6000

4.4 Programming example Promag 30/33

A flowmeter Promag 33 F, DN 350 with a full scale value of 800 m3/h is to be checked
on its function.

Procedure:

1. The necessary data for simulation is gathered from the transmitter display:
Function group SENSOR DATA:
K-Factor: 1.8940
Zero point: +023
Nominal diameter: 350 mm
Function group CURRENT OUTPUT:
Full scale value: 800.00 m3/h

2. The plug connections V5 und V6 are removed and the terminal head will be
connected to the male connectors.

Note!
During this part of the procedure it is possible for an error status to develop in the flow
measuring system. However, the error will disappear as soon as the Flowjack is con-
Note!
nected.

V6

V5

TP2 TPFeld TPIref

Ba030y03

Fig. 19
Connection to the Promag 30/33

3. Now the terminal head is connected to the Flowjack. The device switches on and
will be programmed according to the following chart:

32 Endress+Hauser
Flowjack ZX 6000 4 Operation

Programming example
Keys Description Display message
E+H FLOWTEC
Status message SENSORSIMULATOR
VERSION
Status message 1.07.00
Select type of sensor SENSORTYPE ?
Selection Promag 30/33 F PROMAG 30/33 A
E With negative flows can be FLOW DIRECTION
simulated POSITIVE
E NOMINAL DIAMETER
1000 mm
NOMINAL DIAMETER
Move cursor to 1st position
1000 mm

NOMINAL DIAMETER
Alter 1st digit to 0"
0000 mm

NOMINAL DIAMETER
Move cursor to 2. position
0000 mm

NOMINAL DIAMETER
Alter 2nd digit to 3"
0300 mm

NOMINAL DIAMETER
Move cursor to 3rd position
0300 mm

NOMINAL DIAMETER
Alter 3rd digit to 5"
0350 mm
Store selection, FULL SCALE OUTP.
E
Menue changes to next parameter 1000. dm3/s
FULL SCALE OUTP.

Move cursor to 1st position FULL SCALE OUTP.

1000. dm3/s

Alter 1st digit to 8" FULL SCALE OUTP.

8000. dm3/s

Move cursor to decimal point FULL SCALE OUTP.

8000. dm3/s

Pick up decimal point FULL SCALE OUTP.

8000 dm3/s

Move decimal point FULL SCALE OUTP.

8000 dm3/s

Discard decimal point FULL SCALE OUTP.

800.0 dm3/s

Move cursor to units FULL SCALE OUTP.

800.0 dm3/s

Select unit FULL SCALE OUTP.

800.0 m3/h

Endress+Hauser 33
4 Operation Flowjack ZX 6000

Keys Description Display message

E Store full scale value
Monitoring of the maximum flow MAX FLOW SPEED
velocity for the selected full scale 2.3097 m/s
value.
PIPO
Shift to the next parameter +000
(Sensor zero point PIPO)
PIPO
Input of zero point +023

E Store zero point
CALF
Menue shifts to the next parameter
1.0000
CALF (calibration factor)

CALF
Input of the calibration factor
1.8940

E Store calibration factor FLOW RATE
Menue shifts to the next 100 %
parameter "FLOW RATE"

Input of the desired flow rate in % FLOW RATE
of the full scale value e.g. 75 % 075 %
E Store flow rate OUTPUT VOLTAGE
Monitoring of output voltage 275.09 mVpp
(simulated value)
Shifting to the branching menue
Branching to other program points
is possible

Branching to parameter
MAIN MENUE ?
FLOW RATE
NO
NO E Branching to parameter
FLOW RATE

YES E Branching to input SENSORTYPE

34 Endress+Hauser
Flowjack ZX 6000
5 Troubleshooting, Maintainance
5.1 Response of the Flowjack to faults
Error messages which occur while simulation is in progress are displayed. The moni-
toring of the simulated signal is interrupted. The following error messages can be dis-
played:
Error message Causes
MAX FLOW SPEED The maximun flow rate of
8314.8 > MAX! 10 m/s is exceeded with
the entered values.
MIN FLOW SPEED The minimun flow rate of
1.2311 < MIN! 0.5 m/s falls short with the
entered values.
CHANGE BATTERY This message appears as
soon as the supply
voltage drops below 7.2
V. A reserve of about
30 minutes is available,
depending on the
operating conditions.
BATTERY EMPTY This message appears
when the minimum
supply voltage drops
below the minimum
voltage level that is
necessary for device
operation. The message
SYSTEM FAULT will
subsequently appear.
SYSTEM FAULT This message is initiated
if for any reason the
system malfunctions.
Endress+Hauser
5 Troubleshooting, Maintainance
Remedy
The arrow keys right
and left revert back to
the parameter FLOW
DIRECTION. Check
parameters and correct if
necessary.
The arrow keys right
and left revert back to
the parameter FLOW
DIRECTION. Check
parameters and correct if
necessary.
The error message must
be acknowledged by the
operator by pressing any
key. The character
appears at the second
position on the second
line of the diplay.
Have battery in store or
connect power supply
unit.
Replace battery.
The device must first be
switched off before it can
be put in operation again.
35
5 Troubleshooting, Maintainance Flowjack ZX 6000

5.2 Battery replacement

The battery (Type 6LF22, 9V) is housed in a separate compartment at the rear of the
Flowjack. Replace the battery by opening the compartment with a screwdriver and in-
sert a new battery in the correct polarity position.

Note!
Note!
There is space in the case for replacment batteries.

ba030y30
Fig. 20
Battery replacement

5.3 Operating the power supply unit

The Flowjack can be operated by a 9 V DC power supply unit. The power supply unit
can be housed in the case. The Flowjack housing is equipped with a jack to fit a
3.5 mm jack plug. In cases where another power supply unit than the one available at
E+H is used by the operator, care must be taken to observe the correct polarity of the
jack plug.

Caution!
Caution! Incorrect polarity or a too high supply voltage will blow the fuse.
ba030y31

_ +
Fig. 21
Polarity of the jack plug

36 Endress+Hauser
Flowjack ZX 6000 5 Troubleshooting, Maintainance

5.4 Fuse replacement

Caution!
Before ever opening the Flowjack, first always remove the battery and/or disconnect
the device from the power supply unit. Caution!
Several potentiometers that are used for Flowjack adjustment are accessible when the
housing has been opened. Under no circumstances should these be rejusted as the
functioning and accuracy of the Flowjack will be impaired.

The fuse is located inside the housing on the electronics board. If the fuse has to be
replaced or checked, proceed as follows:
1. Loosen the crosshead screw in front plate.
2. Lift front plate upwards and at the same time pull it slightly away from the cover.
3. Replace fuse: type 200 mA, slow-blow.
4. Reassemble the Flowjack.

ba030y32

Fig. 22
Fuse replacement

Endress+Hauser 37
5 Troubleshooting, Maintainance Flowjack ZX 6000

5.5 Operating language selection German/English

English or German are available as operating languages. The language can be
changed by a simple actuation of a DIP switch located on the electronics board
inside the housing:

1. Remove battery and disconnect the power supply unit.

2. Loosen the crosshead screw and lift the front panel from the housing.
3. Reset DIP switch 1 (on: German; off: English)
4. Reassamble the Flowjack.

Note!
If you selected English, the standard values will be shown in US-units (e.g. GAL/s).
Note!
But it is also possible to select the metric units in the English mode (see Chap. 4.).

ba030y33

Fig. 23
Select operating language

38 Endress+Hauser
Flowjack ZX 6000 6 Technical Data

6 Technical Data

Flowjack ZX 6000
Dimensions (L x W x H) 200 x 125 x 50 mm
Weight 530 g
Power supply Battery Type 6LF22 9V or
power supply unit 9 VDC
Mean power consumption approx. 250 mW, dependent on the
signal generated
Fuse 200 mA, slow-blow
Display LCD, 2-line, 16 characters each
Keyboard 5-key keypad
Temperature range 0...+60 C

Error limits
Reference temperature +20 C
Temperature drift < 100 ppm/K

Electromagnetic flowmeters Output voltage: 0,125% f.s. plus error

of the sensor
(Full scale: 150 Vpp...20 mVpp)

Mass flowmeter Time difference: 0,5%o.r. 0,1% f.s.

plus error of the sensor
(Full scale: 439...8784 ns)

Vortex flowmeter Output frequency: 0,1% f.s.

(Full scale: 10...3000 Hz)

Terminal heads
Weight approx. 150 g
Cable length 1,5 m
Construction according to type of sensor (see Chap. 3)

Case
Dimensions (L x W x H) 410 x 360 x 120 mm
Weight empty 1,6 kg
Weight complete approx. 4 kg
Components see Chap. 2

Endress+Hauser 39
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