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FOREWORD
This Guide on fuel saving devices is part of a series of Guides prepared for the Department for Transport
under the TransportEnergy Best Practice programme. We wish to thank the following organisations for
their contribution:
Prepared by
AEA Technology Plc, Harwell, Didcot, Oxfordshire, OX11 0QJ and
Aztec Press Services, Highview, High Street, Borden, Hampshire, GU35 0AX
FUEL SAVING DEVICES
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FUEL SAVING DEVICES
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FUEL SAVING DEVICES
Water/diesel emulsifiers
Adding water to diesel is normally taboo, but it is
claimed that if an emulsifying agent is added, the
resultant blend has the potential to reduce emissions
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fuel consumption. and improve fuel consumption. But remember that
water has no calorific value, i.e. no energy content.
All the technical details are included in the Using a diesel/water emulsion will therefore de-rate
full version of the guide. If you need more an engine because the water displaces fuel and
information, you can download the relevant reduces the fuel energy available.
section from the website at
www.transportenergy.org.uk/bestpractice Producing an acceptable water/diesel emulsion is
not simple, and it is crucial that the final product
Aftermarket fuel additives is stable and does not allow separation of the water
These usually claim to reduce foaming in diesel, and diesel components during bulk storage or in
reduce wear in the fuel injection system, minimise a vehicle fuel system. If separation does occur,
deposits, or improve fuel consumption and reduce corrosion in engines, fuel systems and storage
emissions. They are also advertised as being able tanks is inevitable.
to improve efficiency of the combustion process
by controlling combustion deposits and preventing A well-designed emulsion has the potential to reduce
bacterial growth (especially in diesel). certain emissions and slightly improve efficiency.
But a poorly designed emulsion will produce no
Deposit removal additives benefits and can cause serious engine damage.
Some products claim to help restore an engine
to original condition by removing deposits that Caution!
build up on injectors, cylinder walls and valves. Before using an additive or fuel treatment be aware
The combustion process creates deposits that have of the possibility of accelerated wear or undesirable
the potential to affect fuel consumption. But it is side effects. It may be difficult to establish whether
difficult to establish the precise fuel-saving benefit reliable long-term tests for these effects have been
of removing them because results vary with age of carried out on equipment similar to yours.
engine and extent of deposits. The potential benefit Some additives can produce long-term negative
from such products must be small, especially on effects such as the creation of deposits or ash.
well-maintained vehicles. These products need to
Some additives may cause the fuel to become
be evaluated widely over a large number of vehicles
more abrasive or corrosive, resulting in fuel-line
of varying age and operation to determine any
corrosion, lubrication problems or blocked filters.
potential savings. See Section 4 for details of
how to perform these tests. Some additive ingredients, such as phosphorus,
sulphur and some metals, may affect exhaust
Bacterial growth prevention additives catalysts.
Bacteria can multiply rapidly in diesel, clogging Additive tests carried out abroad on non-UK fuels
fuel filters and affecting combustion. Bacteria (which can contain less stable and lower quality
can develop in water-contaminated petrol too. blending components than in the UK) may show
Some additives claim to prevent bacterial growth improvements that cannot be repeated when
caused by water contamination. But beware, no applied to modern UK specification fuels.
additive is suitable for both diesel and petrol.
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FUEL SAVING DEVICES
3 PRODUCT TYPES
Catalysts and magnets the science bit! These products claim to work in both spark-ignition
In correctly maintained engines working under and diesel engines and also modify the chemical
normal operating conditions, combustion and/or molecular structure of the fuel in some way.
efficiency is close to 100% (in terms of the mass The effects of these benefits are quoted as:
of fuel burned). Manufacturers take great care to
faster burning of the fuel/air mixture
optimise the ignition timing of petrol engines to
a reduced propensity to auto-ignite
suit the burning speed of pump fuel. So, faster-
(reduced knock tendency)
burning fuel mixtures would lead to a deterioration
fewer combustion/fuel-derived deposits in
in engine performance unless the ignition timing
the engine
was changed. Under normal engine operating
conditions with optimised ignition, a change
Commercially available catalyst devices are
in burn time gives little or no improvement in
normally placed in the fuel tank or in the fuel
power/efficiency.
line close to the engine and typically claim:
Without retarded ignition timing, faster burning
to use tin as the principal active ingredient
can result in a higher combustion temperature
to alter the molecular structure of the fuel
(with increased NOx emissions) and a higher
and/or help bonding between fuel and oxygen
unburned gas temperature ahead of the flame.
not to deteriorate or reduce in weight with use
This will increase the tendency to auto-ignite
(knocking). This is exactly opposite to advertised If the products do work in the way their suppliers
claims that these products simultaneously increase claim, evidence of changes to the chemical
burning speed and reduce knock tendency. composition of fuel should be available. However,
Diesel engine manufacturers also go to great suppliers usually dont have any such experimental
lengths to optimise fuel injection and airflow evidence and their product information also usually
characteristics to achieve optimum ignition delay lacks satisfactory scientific explanation.
and main burn characteristics for fuel of standard
cetane rating. So any changes in the evaporation, The US governments Environmental Protection
mixing and ignition delay properties of fuel by Agency has tested several magnetic and catalytic
fuel-saving products are more likely to result in fuel-saving devices. NONE was found to save fuel.
a move away from optimum performance, unless
the engine is recalibrated. For more details:
There is no evidence that even quite strong See US Federal Trade Commission website at
magnetic fields can cause ionisation in gases www.ftc.gov/bcp/online/pubs/autos/gasave.htm
or significantly influence combustion. Suppliers
have produced little or no evidence that these
types of fuel-saving device actually work.
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FUEL SAVING DEVICES
Remember
No supplier of catalyst or magnet-type fuel
saving device has presented convincing
arguments supporting how these devices work.
PRODUCT TYPES
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FUEL SAVING DEVICES
3 PRODUCT TYPES
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FUEL SAVING DEVICES
4 TESTING, TESTING
Pitfalls to Avoid
Poorly-organised trials
A haulage company with six vehicles endorsed a
new product, quoting savings of between 20-33%.
Do Your Homework
The Fuel Consumption Evaluation Guide (FCE),
is aimed primarily at transport engineers and fleet
managers who want to test the claims made by
But a spokesman admitted that the company did not suppliers of fuel additives and other products.
keep accurate fuel records and that the savings had The Guide describes methods recommended by the
been derived from driver feedback. The spokesman Institute of Road Transport Engineers (which now
also mentioned that the company had a variety of forms part of The Society of Operations Engineers)
vehicles doing mixed work, that refuelling took place for measuring the fuel consumption of commercial
at a nearby filling station, and that the product had vehicles. If youre serious about testing devices the
been tested for only a few weeks. Guide will be an invaluable tool. Order your free
copy via the helpline on 0845 602 1425.
The dangers of ignoring seasonality
A major transport company that had run numerous Why use laboratory tests?
trials over many years tested a fuel-saving product The main advantage of laboratory testing is that
for 28 weeks. Two vehicles were fitted with the many variables are eliminated e.g. driver behaviour,
device, and the trials were run blind. Fuel weather or road conditions.
savings were calculated to be 11.4%. The trial was
performed between the end of April and the end of The only way in which a product affecting only fuel
October and was compared with base data obtained or engine systems can produce a change in vehicle
over the 38 weeks before the trial began (mainly fuel consumption is by changing the efficiency of
during winter months). This seasonal factor alone the engine as a converter of fuel into energy. Using
could produce a variation in fuel consumption an engine dynamometer is the most accurate and
of 5-10% and may account for virtually all the repeatable method of testing this efficiency. If there
perceived savings. is no significant benefit shown in a dynamometer
test there is no point in proceeding to testing on
The dangers of poor-quality data vehicles. If a dynamometer test gives favourable
A company with a fleet of 150 vehicles initiated a results, it may still be necessary to carry out in-
10-week trial of a fuel-saving device using two sets service testing on vehicles to estimate how much
of six vehicles. One group of six vehicles was based of this gain can be realised. Engine dynamometer
at one depot and the second group at another. The testing is designed to filter out ineffective products
company then sent figures to the supplier for analysis. before time-consuming in-service testing is started.
These values were found to be unsound. Missing
fill-ups were not accounted for, consumption figures Test laboratories can advise on the most suitable
were not robust, and averages of averages had been testing method for particular products and
used instead of true values of fuel used and distance operations. Some laboratories have developed
travelled. Also the drivers at the trial depots were their own test profiles for specific operations,
fully aware of the trial, so the saving of 11.8% including London buses!
attributed to the fuel-saving device could have been
influenced by driver behaviour. When the data was
cleaned up the results actually showed an increase
in fuel consumption of 3.1%.
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FUEL SAVING DEVICES
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FUEL SAVING DEVICES
4 TESTING, TESTING
Vehicle tests
Advantages of test procedures on private, purpose-
built tracks away from public roads include:
freedom from interference by other road users
In-service testing
Your drivers should all be trained in fuel efficient
techniques before embarking upon any sort of
other testing.
drivers hours and tachograph rules, national speed If the results of the tests are to be collected in
limits and other regulatory restrictions do not apply the same way as normal fuel consumption data,
availability of special facilities such as a circuit ensure that the procedures in place are sound
with banked corners allowing constant speed and rigorous.
running for extended periods Ensure that a proper assessment of the device
administrative and technical back-up to be tested has been made. This should include
known track lengths an estimated payback period, a thorough
drivers can stay in contact with test control assessment of all possible side-effects,
using cheap short-range radios including mechanical damage or increased
the influence of individual driving styles can wear, and warranty implications.
be minimised Ensure if possible that the device has been
local weather information such as wind speed laboratory, track or road tested to confirm that
and direction, air temperature and relative there is a worthwhile potential for savings in
humidity, is readily available fleet use.
Carefully design the test procedure.
One of the best-known standard track tests is the Once the details of the test have been finalised,
Type 1 test, as described in the Fuel Consumption ensure that they are communicated in writing
Evaluation Guide. This procedure is used at the to everyone involved.
British Transport Advisory Committee (BTAC) Run the test for the set period, monitoring the
technical trials held annually at the MIRA (formerly data and calculating the results as they come in.
Motor Industry Research Association) proving Any anomalies should be identified and corrected
ground near Nuneaton, Warwickshire since 1979. early on rather than waiting until the complete
set of results has been collected.
Road testing
Magazines often include road tests in their reports More information on monitoring and interpreting
on new vehicles. Fuel consumption results from such fuel consumption data can be found in Section 8
tests should be considered only as rough guide when of Fuel Management Guide (GPG307).
comparing one vehicle type with another as these
road tests are subject to many variables. The only Why not order your copy from the Helpline?
reliable way of comparing two vehicles is to run
them simultaneously, preferably in a track test.
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FUEL SAVING DEVICES
CONTACT POINTS
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FUEL SAVING DEVICES
NOTES
FUEL SAVING DEVICES
NOTES
FUEL SAVING DEVICES
NOTES
TransportEnergy Best Practice programme provides authoritative, independent information and advice to help implement sustainable transport
initiatives. This information is disseminated through publications, videos and software, together with seminars, workshops and other events.
For further information visit our website at www.transportenergy.org.uk/bestpractice or contact the Helpline 0845 602 1425
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