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Description
The Essential Insight.mesh* Wireless System is a wireless data
acquisition platform that is fully integrated with System 1*
classic software version 6.90 or later. The wSIM system requires
the following components:
n A manager gateway
n Wireless sensor interface modules
n Repeaters
1Site obstructions and low placements relative to above ground level, AGL, may dramatically
impair actual operational distances.
2Once-per-minute data collection is limited to only one active channel. Once-per-minute data
collection dramatically shortens the battery life and may not be possible at high or low
temperature extremes.
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The Essential Insight.mesh* Wireless System is sensor reports are consistent and reliable as
compatible with the ISA100.11a protocol and required by a true condition monitoring system.
System 1 integration. The ISA100 protocol is an
open, industrial standard that provides Starter and Expansion Packages
interoperability with other ISA100 wireless devices.
The wSIM I/O and repeater devices have flexible The starter and expansion packages simplify
power options that include the following: ordering and are cost effective. We have bundled
Essential Insight.mesh* Wireless System into two
n A replaceable, integrated Lithium thionyl chloride value-priced packages. The starter package
battery module includes the following:
n An external power module with battery backup
n A standalone gateway
The external power module eliminates the cost of n Four wSIMs
replacement batteries and allows more frequent n System 1 classic software version 6.90 or later
data collection for a variety of applications. The n All accessories needed to get started with wireless
monitoring
power options are flexible so that you can choose
the best suitable deployment for your application. The expansion package includes additional wSIM
devices and System 1 licenses so that you can
Channel Types grow your existing Essential Insight.mesh*
Wireless System installation.
The wireless sensor network supports the four
most essential measurements required for Applications
condition-based monitoring of motor driven
assets: The Essential Insight.mesh* Wireless System is a
l Acceleration comprehensive Condition-Based Maintenance
l Velocity (CBM) monitoring system designed for a variety of
l Enveloped Acceleration assets including motors, pumps, fans and
l Temperature compressors.
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The Essential Insight.mesh* Wireless System is a l Version 2.7.22_vr900_isa or later
scanning platform designed to provide condition l Version 2.7.42_vr900_isa or later - This
monitoring where no monitoring or infrequent version is for large wSIM network
route-based monitoring is available. The implementation.
measurements are not meant for machinery
protection or use as a trip system. The
NOTE
measurements provide information on asset
health and early warnings of mechanical fault Limited tests have been performed with
conditions. Yokogawa and Honeywell gateways. We are still
addressing known compatibility issues with each
Most common bearing malfunctions initially gateway.
cause small changes in machine vibration that Contact GE Bently Nevada Technical Support for
may be insignificant compared to other sources the latest status of ISA100 gateway
of vibration such as gear-mesh, running speed, interoperability.
etc. To detect the early signs of a bearing fault, the
sensor must be properly installed to receive
bearing vibration as accurately as possible. n The BN ISA100 gateway, Part Number 100M5186,
supports up to 50 devices. Each gateway can support
Improper installation can degrade the up to 200 sensors.
transducers performance and generate signals
You may combine four additional gateways to
that do not represent actual machine vibration. increase overall asset visibility through the System 1
We can evaluate the housing measurements for DAQ Enterprise.
the machine and assist you with the installation.
n There are four input ports per wireless sensor
System Features device. You can configure each port for either
vibration or temperature.
The Essential Insight.mesh* Wireless System offers n Supports acceleration, velocity, acceleration
the following features: enveloping, and temperature measurements
n Fully integrated with System 1 classic software n Up to 5 manager gateways per System 1 DAQ
version 6.90 or later
n Static and dynamic measurement and acquisition
n Devices are ISA100.11a compatible and Zone 0 time schedules are configurable per channel.
rated.
n Dynamic data supports asynchronous waveforms
n Required range between devices are up to 200- and spectrums on vibration channels.
meter clear line of site.
n Automatic self-checking and auto rerouting to
n Auto negotiating, self-forming, self-healing Mesh optimize the following:
Network o Network health
ISA100 network supports gateways made by o Battery life indicator
different vendors. We have tested NIVISgateways
extensively to ensure compatibility. o Transducer status
The system is fully compatible with the following o System status
NIVISVR900 firmware:
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n Zone 0 Battery Power Module provides up to 3 years
of power with standard configurations.
Environmental Limits
n External Power Module supports line power and -30 to 65C (-22 to 149F)
energy harvester extended power operations. Operating At extreme temperatures (<-20C and
Temperature >60C), expect reduced battery life, longer
n IEEE 802.15.4 compliant radio used for wireless
scan intervals and reduced performance.
mesh communications
Maximum Storage
n Direct Sequence Spread Spectrum (DSSS) and -40 to 85C (-40 to 185F)
Temperature
frequency hopping operation for interference
Vibration 5 gs pk any axis
rejection
Operating and Storage Humidity
n Time Synchronized Mesh Protocol (TSMP) and AES
95% RH Non-Condensing
128 bit encryption used in conjunction with Manager
dynamically updated multiple encryption key scheme Gateway 100% RH, Condensing when installed in
resulting in highly secure wireless communications weatherproof housing with power applied
wSIM I/O and
100% RH, Condensing when used with
System Configuration Options repeater devices
cable seals
and sensors
Temperature C or F
Transducers Measurement
200125 K-type
Temperature
Thermocouple
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Hazardous Area Approvals
For a detailed listing of country and product
specific approvals, refer to the Approvals Quick
Reference Guide (document 108M1756) at
www.GEmeasurement.com.
Zone certification applies only to wSIM I/O and
repeater devices using the Zone 0 power modules,
Part Number 185547-XX.
North America
Class I, Zone 0, A/Ex ia IIC T4
Rating
@ -30 C <Ta < 65 C
Zone 0 for North America can be used in Class 1, Div1 & Div2
classified areas as specified in section 501.5 Zone Equipment of
NFPA 70 (R), National Electric Code (R), 2008 Edition.
ATEX/IECEx
II 1 G
Rating
Ex ia IIC T4 Ga
-30C < Ta < 65C
EMC Compliance
Europe
Directive 2004/108/EC
EN 61000-6-2 Immunity for Industrial
Environments
Standards
EN 61000-6-4 Emissions for Industrial
Environments
International
IEC 61000-6-2 Immunity for Industrial
Environments
Standards
IEC 61000-6-4 Emissions for Industrial
Environments
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Output
ISA100 Manager
ERP (output power without
Gateway any antenna)
10.7 dBm
Status LEDs
Power Indicates manager gateway powered
Radio Network Indicates RF radio operation
Antenna
Antenna Type 1/2 wave helictic base-wound monopole
Antenna Gain 2 dBi
Power Radome
Located on the back of the chassis 0.75 in (1.9 cm)
Connector Diameter
Wind Survival >150 MPH
Operating
-40C to 85C (-40F to 185F)
Temperature
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Part Number 185519-02 Communication
Description ATEX Zone 1 Antenna
Interfaces IEEE 802.15.4
Cable 25 m (82 ft) Cable
10 Base T or 100 Base TX Ethernet, auto-
Frequency 2300 2500 MHz Ethernet
negotiating
Gain 5 dBi Omni Directional
Ethernet Cable Category 5, twisted pair
Polarization Vertical
Ethernet Cable
Maximum 100 meters (328 feet)
Impedance 50 Ohm Length
Length 250 mm
Radome
0.75 in (1.9 cm)
Diameter
IP Rating IP66 CAUTION
Operating
-40C to 60C (-40F to 140F) UNAUTHORIZED
Temperature
Certification II 2 GD EEx e II T6 MODIFICATION
Certificate Sira 06 ATEX 3198X Any changes or modifications not
expressly approved by Bently
Nevada, Inc. could void the
equipment's certifications, FCC
compliance and manufacturer
Part Number 185519-03
warranty.
Description FM-Approved Antenna
Cable 5 m (16 ft) Cable
Frequency 2300 2500 MHz
Gain 5 dBi Omni Directional
Polarization Vertical
Impedance 50 Ohm
Length 205 mm
Radome
0.75 in (1.9 cm)
Diameter
IP Rating NEMA 4X
Operating
-40C to 60C (-40F to 140F)
Temperature
Class I Div 1 Group ABCD
Certification
Class II Div 1 Groups EFG T6
Certificate 3037549
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A/D Resolution
Wireless Sensor
Acceleration 16 bits (14 effective bits)
Interface Module Temperature 24 bits (21 effective bits)
Communication
Interfaces IEEE 802.15.4
Infrared 9600 baud
Sensors
Four sensor inputs per device
Sensor Input
Sampled sequentially
200150, 200155, & 200157 Accelerometers
Supported
200125 K-Type Thermocouple
Sensors
J, K, T & E - Type Thermocouples
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Direct Filter Enveloping Filter
Non Integrated 4-pole High-pass 1.5 Hz to 10 kHz
4-pole High- 2-pole Low-pass 15 Hz to 10 kHz
1.5 Hz to 10 kHz
pass
4-pole Low-pass 15 Hz to 10 kHz Enveloped Waveforms
Direct A and Direct B (Software Configurable)
4-pole High-
1.5 Hz to 10 kHz 100
pass
200
4-pole Low-pass 15 Hz to 10 kHz 400 (200 Hz span or greater)
Spectral Lines
Direct C 800 (500 Hz span or greater)
1600 (500 Hz span or greater)
4-pole High-
1.5 Hz to 10 kHz 3200 (1000 Hz span or greater)
pass
100 Hz
2-pole Low-pass 15 Hz to 10 kHz
200 Hz
Direct D 500 Hz
2-pole High- Frequency Spans 1000 Hz
1.5 Hz to 10 kHz 2000 Hz
pass
5000 Hz
2-pole Low-pass 15 Hz to 10 kHz 10000 Hz
Integrated 256 Hz
4-pole High- 512 Hz
10Hz to 10 kHz
pass 1280 Hz
4-pole Low-pass 100 Hz to 10 kHz Sample Rates 2560 Hz
5120 Hz
12800 Hz
Asynchronous Waveforms 25600 Hz
(Software Configurable)
Miscellaneous Specifications
100
200 (200 Hz span or greater) Short Circuit
400 (400 Hz span or greater) 20 mA maximum
Spectral Lines Current Limit
800 (1000 Hz span or greater)
Hardware 1/3 Hz to 20 kHz
1600 (2000 Hz span or greater)
Frequency
3200 (5000 Hz span or greater) Refer to transducer specifications for more
Response (3 dB
100 Hz Corners) information
200 Hz
500 Hz
Frequency Spans 1000 Hz Repeaters
2000 Hz
5000 Hz Repeaters have the same specifications as the
10000 Hz wSIM I/O devices. However, repeaters do not
256 Hz contain and support four transducer input
512 Hz channels.
1280 Hz
2560 Hz Part Number 185450
Sample Rates
5120 Hz
12800 Hz
25600 Hz
51200 Hz
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Zone 0 Power Modules Contact Perpetua Customer Service for technical
support.
The Zone 0 Power Module is offered with two
configuration options: Thermal Energy Harvester
Part Number 102M7936-01
n The Zone 0 Battery Power Module, Part Number
Cables
185547-01, is a three-cell, integrated battery module
for standalone operation of wSIM and Repeater Part Number 185546-01
devices. 10m (32 ft) Thermal
Energy Harvester Cable
n The Zone 0 External Power Module, Part Number
Kit
185547-02, offers an external connection for energy Description
harvesting applications or other external power Unterminated cable and
sources while providing integrated battery backup. field installable external
power module connector
Part Number 185547-XX Part Number 185549-01
Nominal Voltage 3.6 Volts 10m (32 ft) wSIM external
Nominal Capacity Description power module cable
185547-01 25.5 Ah Field trimmable
185547-02 17.0 Ah
Input Voltage External Power Module for Safe
185547-02 Only 5Vdc 0.5V Areas
Thermal Energy Harvester The External Power Module for Safe Areas accepts
power from external sources while maintaining
The thermal energy harvester is a renewable battery backup. The module uses three user-
energy device that provides auxiliary power to our replaceable, AA alkaline cells.
wireless sensors. The optional thermal energy
harvester is powered from existing temperature Part Number 185548-01
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RF Operation and Certifications
RF Operation Europe
Directive RTT&E 1999/5/EC
RF Operation
European Telecommunications Standards ETSI EN 300 328
Global 2.4 GHz licensefree band suitable for
Institute (ETSI) ETSI EN 301 489-17
use in North America, Europe and most of Asia
Band
with 15 channels nominally sized at 5MHz @
250 kbps
Range 200 m
Note: 2.4000 2.4835 GHz range is supported. Range is adjusted
to comply with local country certification requirements.
RF Certifications
FCC and IC Compliance
United States
XFU-18531002
XFU-18541001
FCC
XFU-18551001
SQB-VN3104034R45
Federal Communications Commission Documents
wSIM device and Repeater FCC CFR47 Part 15B
BN ISA100 Gateway FCC Part 15 section 247
Canada
8349A-18531002
8349A-18541001
ICC
8349A-18551001
6546A-VN3104034R5
Standard RSS-210
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Outdoor Starter Package
These packages are not configurable. Purchase Note: Gateway is for use in safe areas only.
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Standalone Manager Gateways Part Number 185548-01
Description External Power Module for Safe Areas
Nivis VR900, NEMA 4X Enclosure
Alkaline battery power module with
Part Number 100M2808 Battery
external power connector
Note: For use in safe areas only! Required Cable 185546-01 or 185549-01
Note: The External Power Module for Safe Areas, Part Number
Optional Antenna for BN Manager 185548-01, is not for use in hazardous areas.
Gateways
wSIM Mounting Kit and Hardware
Part Number Description
n Optional 6 dBi Antenna
Mounting kits include a hex base and all hardware
n 75 ft (22.9 m) 50 ohm Cable required to mount the device.
185519-01 n Surge Protector
n Cable Adapter Part Number 185585-AA
n Mounting Hardware
AA Configuration Option
n Optional ATEX Zone 1 antenna
01 -20 direct bolt mount
n 25 m (82 ft) cable
185519-02 n Surge Protector 02 M12 direct bolt mount
n Cable Adapter
03 Direct mount for strut channel
n Mounting Hardware
04 Angle mount for strut channel
n Optional FM antenna
n 5 m (16 ft) cable 05 Magnetic mount
185519-03 n Surge Protector 06 Magnetic mount with angle bracket
n Cable Adapter
n Mounting Hardware
Thermal Energy Harvesters
wSIM I/O and Repeater devices Bently Part
Part Number Description Part Number 102M7936-01
185410 Essential Insight.mesh ISA100 wSIM Description Misc Perpetua Thermal Energy Harvester
185450 Essential Insight.mesh ISA100 Repeater Perpetua Power Part
Part Number 00324-01
Zone 0 Power Modules Boxed Level Product
Description Model 5V-OL Power Puck 60 Energy Harvester
Part Number 185547-AA (Ordinary Location)
Description Zone 0 Power Module
AA Configuration Option
01 Zone 0 Battery Power Module
02 Zone 0 External Power Module
Note: The Zone 0 Power Module is certified for use in hazardous
areas. See "Hazardous Area Approvals" on page 5.
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Cables Accelerometer Mounting Hardware
Part Number Description Part Number Description
10 m (32-ft) wSIM External power module Accelerometer Epoxy Mounting Kit.
185549-01
cable (field trimmable)
139153-01 Mag Force Kit can be ordered with 20015x
15M (49-Ft) Accelerometer Field Trimmable transducers.
Cable.
200152-15 Accelerometer Magnetic Mount
This item must be used with Part Number
162438-01 field connector kit. 02200371 This part is for temporary accelerometer
mounting and requires mounting stud,
25M (82-Ft) Accelerometer Field Trimmable Part Number 89139-01.
Cable.
200152-25 89139-01 3/8-24 to 1/4-28 mounting stud
This item must be used with Part Number
Note: See 20015x Accelerometer data sheet for additional
162438-01 field connector kit.
accelerometer mounting options.
289304 USB to Serial Infrared Converter
284988 Cat5 3M (10-Ft) Cross-over cable Transducers
Spare part for External Power Module cable
287362 Part Number Description
connector
200150 General Purpose Accelerometer
200155 Low Frequency Accelerometer
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SW Package & Licenses
Part Number Description
System 1 Essential Insight point
3060/15 Mxxxx-Nxxxx licenses via 3060/00 System 1 catalog
number
System 1 Essential
Insight/Trendmaster Application
3060/10
Package via 3060/00 System 1
catalog number Mounting Bracket and Retaining Nut for
Essential Insight.mesh Manager Unistrut Channel
3060/18 01
Gateway License
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Graphs and Figures
These graphs represent a standard installation configuration for an I/O device whose repeater
functionality is disabled. The following factors dramatically impact battery life:
n Mesh and relay topology load
n Physical placement of devices within obstructed industrial sites
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Graph 2 - Temperature Curves for a Typical Configuration (Battery Life vs. Collection Interval)
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Figure 1 wSIM Device with Battery Power Module and Hex Base
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Figure 3 Zone 0 Battery Power Module 185547-01
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Figure 5 Three Views of the 19" Rack Mount Manager Gateway
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Figure 6 Three Views of the Desktop Manager Gateway
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Figure 7 Three Views of the DIN Rail Mount Manager Gateway
Part Number: 185301-01
Rev. K (09/15)
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Figure 8a - Nivis VR900 NEMA 4X Gateway
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Figure 8b - Nivis VR900 NEMA 4X Gateway
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Figure 8c - Nivis VR900 NEMA 4X Gateway
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Figure 9 Hex Base (Stainless Steel)
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Figure 11 Right Angle Mounting Bracket for Unistrut Channel
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Figure 12 - Optional Antenna and Cable 185519-01
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Figure 14 - Cable 185549-01 Pin Out
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Figure 15 - Perpetua Thermal Energy Harvester
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Perpetua and Power Puck are registered trademarks of Perpetua Power Source Technologies, Inc.
Unistrut is a registered trademark of Unistrut International Corporation.
Yokogawa is a registered trademark of Yokogawa Electric Corporation.
Honeywell is a registered trademark of Honeywell International Inc.
Nivis is a trademark of Nivis LLC.
2009 - 2015 Bently Nevada, Inc. All rights reserved.
* Denotes a trademark of Bently Nevada, Inc., a wholly owned subsidiary of General Electric Company.
The information contained in this document is subject to change without prior notice.
Printed in USA. Uncontrolled when transmitted electronically.
1631 Bently Parkway South, Minden, Nevada USA 89423
Phone: 1-775.782.3611 Fax: 1-775.215.2873
www.GEmeasurement.com
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