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Resourceful Thinking about Printing and Related

Industries: Economic Considerations and 55

Environmental Sustainability

The Journal of Technology Studies


Suanu Bliss Wikina, Cynthia Carlton Thompson, and Elinor Blackwell

Abstract socially conscious, environmentally friendly


Increasing population, total economic vol- products and packaging; establishing safety and
ume, and human consumption levels have result- efficacy in product design; using renewable and
ed in problems of resource shortages, climate recyclable resources; supporting biodegradabili-
change, ozone layer depletion, land regression, ty; promoting sustainable harvesting practices;
and deteriorating environmental pollution. and being accountable to present and future gen-
Printing and related industries constitute one of erations of packaging products. These strategies
the major sources of environmental pollution are addressed in detail in this article; examples
due to heavy energy and resource (materials) are given of how they are being used successful-
use. Therefore, there is a need to adopt resource- ly in the industry.
ful thinking regarding activities in the printing
and related industries, so they can contribute to Many printing and related companies have
environmental protection by adhering to greener, realized that wealth is created both through tech-
eco-friendly, and sustainable practices. This arti- nology and by adding value to natural resources.
cle discusses strategies that these industries Businesses therefore are engaging in technology
could adopt, which would put their businesses transfer and technology development and must
on sound economic footing as they adhere to set standards for sustainable and research
sustainable business practices that contribute to responsibility as they relate to their companies.
and safeguard the environment. Such standards should include but not be limited
to safety, effectiveness, research efforts, honesty
Introduction regarding packaging sources and claims related
Resourceful thinking about printing and to packaging; affordability, build value to equity
related industries is much more than a focus on for company, respect for the standards of the
hardware and software acquisition in an effort to Food and Drug Administration, respect for the
amass a profit. It is about finding the best tool standards of the Federal Trade Commission, and
to get the job done, lowering overhead costs, respect for the standards of other organizations.
getting more for less, while eliminating or
reducing the negative impact on the environ- Technological progress is frequently
ment. As companies realize that wealth is creat- sparked by creating and advancing technology,
ed through technology and by adding value to economic growth, job creation, and resourceful
natural resources, efforts need to be made to thinking. Resourceful thinkers are a special peo-
ensure that sustainable practices are put in place ple who have the ability to sell or market ideas.
to protect the environment. Resourceful thinking They possess a particular set of qualities, such
is about meeting the challenges of creating an as vision, courage, initiative, commitment, per-
environment that fosters scientific discoveries sistence, drive, and ambition. As a result of high
and technological development. It involves the energy and chemical use, and associated wastes,
ability to know the demands of the environment, printing and related industries constitute a major
to respond to these demands with technological source of pollution from wastes and resources
solutions, to create solutions that link and match used in their production processes.
the research with the actual demands of the
environment, and to structure an environment Similar to other industries, well-run printing
that moves resourceful thinking through the and related businesses must use strategic goals.
global economic climate with a view of achiev- These goals should include sustainability, in
ing the solutions needed to address business terms of the business being green, renewable,
problems. and recyclable as well as profitable. Therefore,
resourceful thinking about success in printing
Some of the strategies that printing and and related industries must hinge on building
related industries can use to achieve the afore- environmentally responsible processes that are
mentioned goals include contributing to environ- lean, green, and sustainable while being prof-
mental and economic sustainability; using itable for stakeholders.
Literature Review Germany in June, 2008, the President of the
According to Big Sky Print (n.d.), printing China Printing Technology Association, Yu
56
is the fourth most polluting industry in the Yongzhan, stated the steps they have taken to
The Journal of Technology Studies

United Kingdomthe result of both high energy ensure sustainable environmental practices in the
and high chemical use. Reducing the impact of printing and related industries in China. Some of
the environment demands is more than looking these steps include:
beyond less energy use. It must also include
making good purchasing choices. In printing 1. Elimination of many small-sized printing
and related industries, the choice of a printer enterprises that pollute the environment
and the use of recycled products must be fol- through the use of outmoded technology
lowed by addressing both all daily activities and and bad management and the emergence
the design and printing processes in order to of large-scale backbone enterprises
ensure sustainability. As noted by Big Sky Print capable of clean production.
(n.d.) on its website, using recycled products
results in certain advantages: lower resource use, 2. Enhancement of sustainable develop-
less landfills, and not harming forests. These are ment capabilities.
financial gains to the industries; however, at the
3. Reconstruction of the traditional printing
same time they can result in sustainable prac-
industry through application of informa-
tices with benefits to environmental protection
tion technology as well as the promotion
as well as the health and safety of workers.
and application of new-type raw and
Some of the major materials and by-products of
auxiliary materials.
processes in printing and related industries
include the following: energy, water, wastes,
4. Strengthened management of packaging
emissions, and inks. The table that follows lists
materials and their recycling to reduce
some steps that can be taken by printing and
and reuse wastes as well as to make
related industries to ensure sound environmental
them harmless.
practices are entrenched in their companies.

Materials/By-Products Suggested Sustainable Practices


Energy Use 100% locally sourced renewable energy to reduce costs and
environmental impacts.
Water Reduce water usage by adopting waterless printing and by using
digital processes. Also, by recycling water, harvesting rainwater,
and cleaning contaminated water before disposal.
Wastes Reuse and recycle leftovers (printing plates, ink tins, pallets,
packaging) rather than dumping them into landfills.
Emissions Eliminate use of all pre-press chemicals.
Inks Use vegetable-based inks rather than petroleum-based inks.
Vegetable-based inks are derived from vegetable oils, which are
renewable resources. Inks made from them are easily removed from
waste paper during de-inking. Also, pigments from vegetable-based
inks do not contain heavy metals, so they are safe. Furthermore,
adopt zero-alcohol printing processes.

Concerns for environmental protection and


5. Regulations on energy-saving, emission
the role of printing and related industries have
reduction, and abandonment of laggard enter-
received global attention and are being dis-
prises.
cussed at international forums to find lasting
solutions to the problem. For instance, at a Therefore, the green revolution that has
forum on Printing and the Environment hosted been launched in the Chinese printing industry
by the World Printing and Communications centers around reduction of costs, processes, and
Forum (WPCF) Organization in Dusseldorf, energy in addition to development of value-
added services, and environmental protection by company as a result of the greening
(Yu, 2008).Green practices have become effort. 57
increasingly important as companies become

The Journal of Technology Studies


concerned about impacts their activities have on d. Efficiency. Lean manufacturing could be
the environment. Therefore, printing and related used, which decreases wastes and reduces
industries must establish environmental manage- the impact on the environment. In addi-
ment systems to show their commitment to envi- tion to this are the reduction in energy
ronmental protection. Actions to consider and water usage. These are clear demon-
include setting an emissions goal, being specific strations to consumers that the industries
in communicating what has been accomplished, are committed to sustainability.
making products green, becoming efficient, and
seeking certifications. These initiatives require e. Seek certifications. Certifications are
ongoing commitment, should be taken seriously, ways to demonstrate that the business is
and should be a key component in all business committed to environmental manage-
decisions (Barker, 2008). Some of these initia- ment and green practices. Examples of
tives are as follows: certifications that can be sought include
the Forestry Stewardship Council (FSC)
a. Establishing an emissions reduction certification and the ISO 14001: 2004.
goal. Even with no federal legislation The FSC awards certifications to facili-
in place to uniformly regulate emissions, ties that show commitment to reducing
companies could actively seek opportu- their long-term impact on the environ-
nities to reduce greenhouse gas emis- ment by adhering to strict environmental,
sions and stay ahead of the curve. social, and economic standards.

b. Being specific in communicating Contribution to Environmental and Economic


accomplishments and the results Sustainability
achieved. For instance, state that the Many printing processes use chemicals,
company achieved a 20% reduction with- some of which are potentially harmful to the
in five years. If the goal is stated without environment. Printing companies represent one
adding a time period, it is difficult to of the more polluting industries (Blansch, 1995).
clearly understand the results. Also, Printing processes are often accompanied by
ensure the reasons behind the accom- pollution, which arises as an inevitable result of
plishments are clarified. For example, production processes caused by high-energy
show the results emanated from improved processing and the use of paper, ink, and chemi-
manufacturing or production processes cals (Masurel, 2007). Resourceful thinking
and/or by utilizing renewable resources about printing and related industries involves
and not simply reductions achieved by directing attention to concerns about the envi-
shutting down factories or cutting jobs. ronment and the health of workers even as print-
ing companies seek to make profits. As a result,
c. Greening products. There is increasing adopting environmentally friendly business
demand for environmentally responsible practices has become an important focus for the
products. Therefore, making products printing industry (Assadi, 2009, p. 18). Many
green will be beneficial for the business. printing and related industries have put in place
One way to make products green is by systems to ensure that their activities cause little
adding recycled content to the product or or no damage to the environment as well as the
its packaging. Also, removing as many health and safety of their workers. An example
hazardous chemicals as possible from is the Oji Paper Group (OPG), the second
the product and packaging makes it largest paper company in Japan.
greener. This helps the bottom line as
much as it helps the environment. According to Oji Paper Group (n.d.), based
Hazardous waste requires additional on information posted on its website, OPG
training for the staff to handle and is obtains 60% of its pulp from recovered paper
expensive to dispose of. These could be and the rest from its tree plantations that are
considered additional operating costs, managed in strict conformance to Japans envi-
but in the long run the costs are recov- ronmental standards. OPG has taken initiatives
ered via a companys good image earned to help prevent global warming by making
concerted efforts to reduce energy consumption The print life cycle involves the fiber, min-
58 and to switch from fossil fuel to energy generat- erals, chemicals, and energy used to make the
ed from waste. Although OPG sets the targets of paper, ink, and other essential materials as well
The Journal of Technology Studies

reducing both fossil energy consumption per as the energy and materials used in print manu-
unit of production and fossil fuel-based CO2 facturing and distribution up to the final disposi-
emissions per unit of production by 20% from tion as wastes. However, transportation of raw
the fiscal 1990 levels by 2010, it actually materials to paper mills, printer, consumer and
achieved both targets in 2006. then final disposition as well as recycling of
products and the post-consumer recycled paper
Based on two principles of forest recycling content are also important and should be consid-
and paper recycling, OPG over the years has ered aspects of sustainable product life cycle
developed a sustainable recycling-oriented busi- management. According to Parsons (2006),
ness model in its effort to protect and preserve Because printing is ubiquitous and since it is
the nature of the world. In terms of forest recy- likely to remain that way, the life cycle aspects
cling, the overseas forest plantation was expand- and impacts of printing and publishing are likely
ed from 200,000 to 300,000 hectares with trees to come under increased scrutiny (p. 5). The
already planted in over 170,000 hectares. In American Center for Life Cycle Assessment
terms of paper recycling, the groups recovered (ACLCA) defines a life cycle as consisting of
paper utilization rate has already reached 60% consecutive and interlinked stages of a product
with efforts to push this level higher. In addition system, from raw material acquisition or genera-
to forest recycling and paper recycling, there are tion of natural resources to the final disposal
six other activities included in the groups (ACLCA, n.d.).
Action Guidelines. These are promotion of glob-
al warming countermeasures, reinforcement of Decisions taken at multiple stages of the
environmental improvement measures and envi- printing process should therefore take into
ronmental management systems, development of account the need for socially conscious, environ-
production technologies and products that mini- mentally friendly products, as well as packaging
mize environmental impact, reduction and effec- and disposal systems that support the growing
tive utilization of waste, transfer of environmen- movement for environmental sustainability with
tal protection technologies to other countries, regard to the printing, publishing, and related
and building relationships of trust with other industries. A number of printers are showing
stakeholders. commitment to co-generation and the purchase
of green energy as a demonstration of the grow-
OPG operates 16 mills in Japan and has ing concern about climate change and energy
subsidiaries and affiliates in overseas markets in security. For instance, Cenveo Anderson
Asia, Europe, and the Americas. The group Lithograph, a Los Angeles-based printer gener-
annually manufactures over seven million tons ates its own electricity. In addition, the company
of printing and writing papers, corrugated board has a system in place that captures and destroys
and boxboard as well as packaging and wrap- all of the volatile organic compounds (VOC)
ping papers, paper-based containers, thermal emissions generated by its printing operations,
papers, plastics, and disposable diapers. It is reduces the nitrogen oxide and carbon dioxide
also involved in the production of chemicals for emissions associated with combustion of natural
paper making and packaging. gas fuel by as much as 85%, and produces lower
emissions than the local electric utility (Parsons,
Socially Conscious, Environmentally Friendly
2006).
Products and Packaging
Evidence of increasing mainstream public According to Assadi (2009), Greener
support for issues relating to climate change and Printer, a commercial printer, offers sustainable,
our carbon footprint can be seen in the success eco-friendly printing and mailing services to
of Al Gores film, An Inconvenient Truth. A local and national companies. The company uses
carbon footprint is the result of the imbalance technology to eliminate inefficiencies, stream-
between the collective output of carbon dioxide line communications with customers, and make
and other greenhouse gases by human activities operations eco-friendly. An approach that has
and the earths ability to process those (Parsons, resulted in an immediate impact is the adoption
2006). of an all-digital workflow from the design and
pre-production to proofing and delivery of files b. Online printing using Repro Graphics -
to the press. By using a Job Definition Format placing orders, sending files, and receiv- 59
(JDF) to route documents through the workflow ing electronic proof from computer.

The Journal of Technology Studies


steps, this company is able to specify the ink
zone settings, press setup instructions, and cut- c. Recycling - doing this for all paper trim-
ting and folding directions for JDF-enabled mings, ink, and toner cartridges.
devices. A major advantage is that JDF-enabled
PDF files speed up throughput, reduce errors, d. On-demand printing - using digital color
lower production costs, and conserve paper and press.
energy. In addition, the company computerizes
e. Vegetable-based inks - providing for
pre-press operations to eliminate the need for
chemical-free water-based printing
photochemicals, established a recycling program
for solvents, and uses alcohol-free printing, Additionally, there are sustainable efforts
recycled paper, low VOC inks, and energy-effi- that have been introduced to reduce wastes and
cient equipment. to enhance the efficacy of the print production
process. These include:
The Kilmer, Wagner, and Wise Paper
Company, a paper and shipping products distri- 1. The use of eco-board poster boards -
bution company, is committed to environmental these are used to mount posters on mate-
packaging. On its website, it states that all its rials made from recycled cardboard.
products (corrugated cartons, bubble pack,
foam, poly bags, can liners, towels, toilet tissue, 2. CD and DVD production - offer discs to
Kraft wrap, starch-based flowables, etc.) are reduce paper.
made of partial to 100% recycled materials. For
example, the company claims that its flowable 3. Poster stand rental - simply rent and
(PELASPAN-PAC NATURAL) is completely reuse rather than purchasing them.
natural, 100% biodegradable with no CFCs and
no dependence on oil, is nonstatic, non-air-pol- 4. Environmentally friendly direct-to-plate
luting, renewable, recyclable, and reusable imaging.
(KWW Paper, n.d.).
5. Two-sided printing - to be used as neces-
Establish Safety and Efficacy in Product Design sary; reduces paper use.
Some of the measures that can be taken to
Renewable and Recyclable Resources
enhance safety and efficacy in the design of
printing products include the use of water-based Recycled paper is readily used in the
aqueous coatings to protect printed pieces. This newsprint and packaging sectors. The use of
provides a high-gloss surface that deters dirt and recovered fiber in newsprint reached 87.5% in
fingerprints and is more environmentally friend- Europe in 2007, with many of the countries
ly than UV coatings. Also, inks that are veg- including the United Kingdom achieving 100%
etable-based, primarily soy, and are both gentle (Cox, 2009). Recycling paper is widely prac-
on the environment while producing bright, ticed in many businesses. In addition, companies
high-quality images should be used. Paper are moving into recycling of all kinds of waste
should be milled Elemental Chlorine Free. to cut costs and protect the environment. For
This is because trees are a renewable resource, example, ecoproducts.com stated on their web-
but dioxin (used to bleach paper white) is per- site that they compost or recycle all wastes at
manent. UC Davis Reprographics (n.d.) stated their facility. They compost all food waste, PLA
on its website that it is committed to preserving packaging scraps, food service ware, the waxed
natural resources, reducing energy usage, and backing of UPS labels, and more. Examples of
reducing toxins emitted into the air. The compa- items they recycle are pallet wrap, scrap wood,
nys other sustainable practices include: scrap metal, printer cartridges, paper, co-min-
gled containers, and cardboard.
a. Alternative paper choices - using treeless
Biodegradability
papers made from alternative sources,
Biodegradable products are capable of
such as bamboos, sugar cane, stone, and
decomposing into nontoxic soil, water, carbon
plastic. Also, the use of 100% post-con-
dioxide, and methane. The Biodegradable
sumer waste-recycled paper.
Products Institute (BPI), a non-profit organiza- ment is beneficial to everyone. The important
60 tion of individuals and groups from government, point is to ensure that this is communicated to
academic, and business sectors, has set stan- everyone and periodic reports demonstrating the
The Journal of Technology Studies

dards for biodegradability. The institutes com- effectiveness of this approach as well as the
postable label program has been used to educate gains that have been realized from it should be
legislators, manufacturers and consumers about made known to all. This will boost morale and
the importance of scientific-based standards for make everyone in the company buy into the
biodegradable materials (BPI, n.d.). adoption of these practices in the plant.

The use of biodegradable padding materials Present and Future Generations of Packaging
for packaging instead of petroleum-based foam Products
peanuts that are harmful to the environment is Considerations for the packaging of prod-
an example of a way to adopt biodegradability in ucts of present and future generations require
fostering environmental sustainability. Several thinking about sustainability of the packaging.
companies promote eco-friendly, biodegradable In terms of product packaging, the Sustainable
products. For instance, ecoproducts.com listed a Packaging Coalition (SPC) has defined sustain-
number of ecoproducts on its website, including able packaging as a packaging that meets the
compostable paper food containers (soup cups, following conditions:
food containers made from corn, take-out boxes),
and biodegradable bagasse soup containers. a. Is beneficial, safe, and healthy for indi-
viduals and communities throughout its
Promote Sustainable Harvesting Practices life cycle.
Efforts to promote sustainable harvesting
practices are crucial for the printing industry b. Meets market criteria for performance
and this could be in terms of sustainable energy and cost.
harvesting as well as good harvesting practices
c. Is sourced, manufactured, transported,
for other products in the print life cycle. Printing
and recycled using renewable energy.
requires a high amount of energy, water, paper,
inks, and chemical usage. Printing and related
d. Maximizes the use of renewable or recy-
industries should consider and adopt harvesting
cled source materials.
best practices to drive down production costs as
well as to promote environmental sustainability. e. Is manufactured using clean production
For instance, in the area of energy harvesting, an technologies and best practices.
energy harvesting power management system
capable of capturing, converting, storing, and f. Is made from materials healthy in all
delivering energy to power the systems. An probable ends-of-life scenarios.
energy harvesting system will typically be com-
posed of a collector or transducer device. The g. Is physically designed to optimize mate-
energy collected is then converted to a form that rials and energy.
can be used depending on whether it is for light-
ing (photovoltaic or solar energy), heating (ther- h. Is effectively recovered and utilized in
moelectric), movement (kinetic), and so on. The biological and/or industrial cradle to
final stage of the system is to condition it for grave cycles.
storing the energy and managing it in terms of
This definition is in tandem with the vision
distribution to where it is needed based upon
and mission of the coalition. For instance, the
system operations or other needs in the plant.
vision of SPC is that all packaging be responsi-
Other best practices for sustainable harvest- ble sourced, designed to be effective and safe
ing could include placing trays and collection throughout its life cycle, meets market criteria
boxes at strategic points in the plants to collect for performance and cost, made entirely using
recyclable materials and products, such as used renewable energy, and when used is recycled
ink cartridges, paper, chemicals, or water. These efficiently to provide valuable resources for sub-
materials are then transported to the recycling sequent generations.
system and new usable products are produced
According to the Paperboard Packaging
from them. In addition to saving costs, the
Council (PPC), sustainable advantages of using
impact of these best practices on the environ-
paperboard products in packaging are in terms though going green comes with some initial
of materials sourcing, physical design, clean costs, it should be realized that these costs could 61
production, and effective recovery. These advan- in time be lower than continuing to pollute.

The Journal of Technology Studies


tages are listed as follows: Recycling paper, packaging, ink tins, recovering
fiber, and so on and reusing them for production
Materials sourcing. A sustainable material purposes will inevitably be less expensive than
using specially-raised crop trees, waste products sending all these things to landfills and pollut-
like sawdust and wood chips, and recycled ing the environment.
paper/paperboard fibers. Sustainable wood fiber
from farm-raised trees is the primary raw materi- Going green could actually save money,
al in paperboard packaging. The forest products create jobs, and support local communities. In
industry plants 1.7 million trees a dayplanting order to demonstrate commitment to sustainable
five for every one that is harvested. Further, practices, it is important that the workforce be
paperboard is recyclable, and collected fiber educated. Management must demonstrate to
returns to the mill for paperboard production. them that the business is serious about waste
reduction and going green. If this is done,
Physical design. Improved designs and employees will be attracted to it and those that
manufacturing processes have reduced raw buy into the idea will come up with innovative
materials needed without sacrificing perform- ways to pursue these initiatives. The end result
ance. Reduced need for labels or additional will be an increase in the bottom line of the
information displaysmost information and organization. In addition, the commitment to
brand information can be printed on paperboard. these goals could help boost customer satisfac-
The weight of paperboard has fallen, whereas tion efforts. Customers can feel satisfied when
board strength has increased, allowing packages they are provided assistance with how to make
to be designed with lighter, thinner paperboard. sustainable business decisions.

Clean production. Continuous improve- Suanu Bliss Wikina is a Ph.D. candidate in


ment in production processes and new materials. Technology Management, Human Resources at
Modern paperboard production has limited
Indiana State University and North Carolina
chemical usage and lowered air emissions in
A&T State University.
paperboard production.
Dr. Cynthia Carlton Thompson is a
Effective recovery. Paperboard packaging
is a valuable resource considering that the fibers Professor in the Department of Graphic
in paperboard packaging can be recycled, and Communication Systems and Technological
usually are, multiple times. Paperboard can also Studies at North Carolina A&T State University,
be reused prior to recycling to store other mate- Greensboro. She is a member of Gamma Zeta
rials after its contents have been used. Chapter of Epsilon Pi Tau.

Summary Dr. Elinor Blackwell is an Assistant


The main focus on resourceful thinking Professor in the Department of Graphic
regarding the printing and related industries is to Communication Systems and Technological
direct attention on ways to do things differently Studies at North Carolina A&T State University,
in order to gain economic benefits so that busi-
Greensboro.
nesses can survive but at the same time make
the world a better place for us all to live in.
Resourceful thinking is about the innovative
things that the printing-related industries can do
to adopt sustainable business practices that
could in turn yield great economic dividends.

Green businesses are very likely to succeed


if there is the commitment by all stakeholders,
especially the top leadership. These commit-
ments and efforts should in turn be turned into
marketing advantages for the business. Even
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The Journal of Technology Studies

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