ODOT CONTRACTOR MIX DESIGN SUMMARY

PROJECT MIX CLASS

CONTRACT NO. LEVEL (2,3,4)
MIX PRODUCER PROJECT MANAGER
CMDT CMDT JMF MIX ID NO.
BID ITEM #
AGGREGATE & OTHER CONSTITUENTS (RAP, BL. SAND, LIME, ETC.)
STOCKPILE SIZES
SOURCE NUMBER
STOCKPILE PERCENTAGE (Psp)
Bulk Specific Gravity (Gsb)
Apparent Specific Gravity (Gsa)

Design developed with "dryback" Gmm (Y/N)? JOB MIX FORMULA

Aggregate Gradation CA & FA
Blend
MIXTURE AT DESIGN ASPHALT CONTENT Sieve Ratios
Maximum Specific Gravity (Gmm) 3/4" (19 mm)
Gyratory Bulk Gravity (Gmb) 1/2" (12.5 mm) CA
Combined Aggregate (Gsb) 3/8" (9.5 mm)
Effective Specific Gravity (Gse) 1/4" (6.3 mm)
Combined Apparent Gravity (Gsa) No. 4 (4.75 mm) FA
Absorbed Asphalt, % (Pba) No. 8 (2.36 mm)
Effective Asphalt Content, % (Pbe) No. 16 (1.18 mm)
P200 / Pbe Ratio No. 30 (0.60 mm)
Air Voids, % (Va) No. 50 (0.30 mm)
VMA, % No. 100 (0.150 mm)
VFA, % No. 200 (0.075 mm)
Tensile Strength Ratio (TSR) FA Average
TSR Compaction Blows FA Std Dev.
VIR Asphalt content, % (Pb)
APA Rut depth - mm RAP AC, % (Pbr)
Gmb Sample Weight @ JMF Virgin Binder Repl, %
Number of Gyrations Antistrip, %
Draindown % (open graded) Agg. Treatment, %
Date Asphalt Brand
Asphalt Grade
CMDT Signature
Mixing temp. range
CMDT Card # Placement temp. range
Asphalt SpGr (Gb) 77 F
COMMENTS: BLEND CHOSEN? Asphalt SpGr (Gb) 60 F
REASON? :

HMAC Mix Design Forms 1-2012

HMAC Mix Design Forms 1-2012
 AASHTO T-85: Specific Gravity and Absorption of Coarse Aggregate
Size Average Average Average Average
Source
A) Mass of Dry Sample
B) Mass of SSD Sample
C) Mass of Sample Immersed
Bulk Specific Gravity (Gsb)
Bulk Specific Gravity (SSD)
Apparent Specific Gravity (Gsa)
Absorption (%)

AASHTO T-84: Specific Gravity and Absorption of Fine Aggregate

Size Average Average Average Average
Source
S) Mass of SSD Sample
B) Mass of Pyc. + Water
C) Mass of Pyc.+H2O+Sample
Mass of Dry Sample + Pan
Mass of Pan
A) Mass of Dry Sample
Bulk Specific Gravity (Gsb)
Bulk Specific Gravity (SSD)
Apparent Specific Gravity (Gsa)
Absorption (%)

Combined Specific Gravity

Size
Split Sieve
Percent Passing Split Sieve
Bulk Specific Gravity (Gsb)
Bulk Specific Gravity (SSD)
Apparent Specific Gravity (Gsa)
Absorption (%)
Comments:

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HMAC Mix Design Forms 1-2012

 RAP WORKSHEET

Separated Size Gb@77F

AASHTO T-209: Theoretical Maximum Specific Gravity

Sample 1 2 3
Mass of Dry RAP (Rhot)
Mass of Added Binder (Bindernew)
Pb-new
Mass of Coated Sample (C)
Actual Dry Mass Uncoated Sample (A)
Actual Mass of Added Binder (C-A)
Mass @ SSD
Pycnometer + Water
Pycnometer + Water + Mix
RAP Gmm SSD

Asphalt Content of RAP

Sample 1 2 3 4 5
Basket Tare
Mass of RAP + Basket
Mass of Agg and Basket
Mass Initial, Mi
Mass Final, Mf
%I = [(Mi - Mf)/Mi]x100 Average
Corrected Pb, Cf = 0.50
RAP Gse

AASHTO T-85: Specific Gravity and Absorption of Coarse Aggregate

Size Average
Source
A) Mass of Dry Sample Combined Specific Gravity
B) Mass of SSD Sample T-84 & T-85
C) Mass of Sample Immersed Size
Bulk Specific Gravity (Gsb) Split Sieve
Bulk Specific Gravity (SSD) Percent Passing Split Sieve
Apparent Specific Gravity (Gsa) Burnt Bulk Specific Gravity (Gsb)
Absorption (%) Burnt Bulk Specific Gravity (SSD)
Burnt Apparent Specific Gravity
AASHTO T-84: Specific Gravity and Absorption of Fine Aggregate Absorption (%)

Size Average Combined RAP Specific Gravity

Source ODOT TM-319
S) Mass of SSD Sample RAP Gsb
B) Mass of Pyc. + Water RAP Gsa
C) Mass of Pyc.+H2O+Sample
Mass of Dry Sample + Pan
Mass of Pan
A) Mass of Dry Sample
Bulk Specific Gravity (Gsb)
Bulk Specific Gravity (SSD)
Apparent Specific Gravity (Gsa)
Absorption (%)
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HMAC Mix Design Forms 1-2012

 RAP Gradation
SAMPLE 1 SAMPLE 2

Sieve Mass Initial Dry Mass Sieve Mass Initial Dry Mass
% Retained % Pass % Retained % Pass
Size Retained Dry Washed Mass Size Retained Dry Washed Mass
1" Mass After Sieve 1" Mass After Sieve
3/4" Sieve Loss 3/4" Sieve Loss
1/2" 1/2"
3/8" 3/8"
1/4" 1/4"
#4 #4
#8 #8
#16 #16
#30 #30
#50 #50
#100 #100
#200 #200
Pan Pan

SAMPLE 3 SAMPLE 4

Sieve Mass Initial Dry Mass Sieve Mass Initial Dry Mass
% Retained % Pass % Retained % Pass
Size Retained Dry Washed Mass Size Retained Dry Washed Mass
1" Mass After Sieve 1" Mass After Sieve
3/4" Sieve Loss 3/4" Sieve Loss
1/2" 1/2"
3/8" 3/8"
1/4" 1/4"
#4 #4
#8 #8
#16 #16
#30 #30
#50 #50
#100 #100
#200 #200
Pan Pan

SAMPLE 5 Average

Sieve Mass Initial Dry Mass

% Retained % Pass Sieve Size % Pass
Size Retained Dry Washed Mass
1" Mass After Sieve 1"
3/4" Sieve Loss 3/4"
1/2" 1/2"
3/8" 3/8"
1/4" 1/4"
#4 #4
#8 #8
#16 #16
#30 #30
#50 #50
#100 #100
#200 #200
Pan Pan
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HMAC Mix Design Forms 1-2012

 AGGREGATE STOCKPILE QLs
Aggregate

Upper Control
Lower Control
Source

Point

Point
Gsb
Sieve Size
25.0 1"
19.0 3/4"
12.5 1/2"
9.5 3/8"
6.35 1/4"
4.75 #4
2.36 #8
1.18 #16
0.600 #30
0.300 #50
0.150 #100
0.075 #200

HMAC Mix Design Forms 1-2012

 Stage 1 Trial Blends

Dust Pull
Aggregate
Coarse
Percent
Blend
Sieve Size
25.0 1"
19.0 3/4"
12.5 1/2"
9.5 3/8"
6.35 1/4"
4.75 #4
2.36 #8
1.18 #16
0.600 #30
0.300 #50
0.150 #100
0.075 #200
Gsb Gsa

Dust Pull
Aggregate
Percent Medium
Blend
Sieve Size
25.0 1"
19.0 3/4"
12.5 1/2"
9.5 3/8"
6.35 1/4"
4.75 #4
2.36 #8
1.18 #16
0.600 #30
0.300 #50
0.150 #100
0.075 #200
Gsb Gsa

Dust Pull
Aggregate
Percent Fine Blend
Sieve Size
25.0 1"
19.0 3/4"
12.5 1/2"
9.5 3/8"
6.35 1/4"
4.75 #4
2.36 #8
1.18 #16
0.600 #30
0.300 #50
0.150 #100
0.075 #200

HMAC Mix Design Forms 1-2012

Gsb Gsa

HMAC Mix Design Forms 1-2012

 STAGE 1: Analysis of Compacted Paving Mixture (Preliminary Trial)

Mixing Temp, F Stockpile Specific Gravity Coarse Medium Fine

Compaction Temp, F
Design Gyrations

Percent AC in RAP Asphalt

1. Bulk Specific Gravity (Gmb), Compacted Mix
2. SSD Maximum Specific Gravity (Gmm) Total Mixture
3. Bulk Specific Gravity (Gsb), Total Aggregate
4. Effective Specific Gravity (Gse), Total Aggregate
5. Apparent Specific Gravity (Gsa), Total Aggregate
6. Air Voids (Va), %
7. Voids in Mineral Aggregate (VMA)
8. Voids Filled with Asphalt (VFA), %
9. Effective Asphalt Content (Pbe), %
10. Absorbed Asphalt (Pba) % By Weight, Total Aggregate
11. Virgin Binder Replacement, % By Weight, Total Binder
12. P200 (Actual)
13. P200/Pbe Ratio

Compacted Bulk Specific Gravity (Gmb)

Coarse Medium Fine
Specimen 1 2 1 2 1 2
Final Height Volumetrics Normalized to 4.0% Air Voids (SSD Gmm)
A. Mass in Air Blend Coarse Medium Fine JMF Criteria
C. Weight in Water Pb
B. Mass SSD Va
D. Immersed Volume VMA
E. Geometric Volume VFA
F. Imm/Geom. Ratio Pbe
Gma - Gmb %VirginRepl
Gma (A/A-C) P200/Pbe
Gmb [(A/B)-C]
Gmb Average

Maximum Specific Gravity (Gmm)

Blend Coarse Medium Fine
Pycnometer+Lid+Mix
Pycnometer+Lid
Mass of Dry Sample
Mass of SSD Sample
Pycnometer+Lid+Water
Pycnometer+Lid+Water+Mix
Gmm
SSD Gmm
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HMAC Mix Design Forms 1-2012

 JMF - BATCH VERIFICATION

Virgin % RAP %
SIEVE RAP COMBINED SIEVE
SIZE MASS 1 MASS 2 TOTAL MASS % RET % PASS % PASS % PASS TARGET TOLERANCE SIZE

1" 1"
3/4" 3/4"
1/2" 1/2"
3/8" 3/8"
1/4" 1/4"
#4 #4
#8 #8
#16 #16
#30 #30
#50 #50
#100 #100
#200 #200

PAN
TOTAL MASS (g)

INIT. DRY MASS (g) DRY WASHED MASS (g) SIEVE LOSS %

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HMAC Mix Design Forms 1-2012

 STAGE 2 TESTING
AASHTO T-209: Theoretical Maximum Specific Gravity and Density of Bituminous Paving Mixtures
Percent Asphalt Content (Pb)
Pycnometer + Lid + Mix
Pycnometer + Lid
Mass of Dry Sample
Mass of SSD Sample
Pycnometer + Lid + Water
Pycnometer + Lid + Water + Mix
Uncorrected Maximum Specific Gravity (Gmm)
Uncorrected Effective Specific Gravity (Gse)
SSD Maximum Specific Gravity (SSD Gmm)
SSD Effective Specific Gravity (Gse)
Gse Difference
Average Gse

Back-Calculated Design Maximum Specific Gravity Determination

Pb Ps Gse Gb Gmm

AASHTO T 166/275: Bulk Specific Gravity of Compacted Hot Mix Asphalt (HMA)
Mixing Temp, F Gyration Level
Compaction Temp, F
Wt. in H2O SSD Mass Gmb Immersed to Gma Gma - Gmb
% AC Height Dry Mass Voids Geom. Ratio

Average

Average

Average

Average

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HMAC Mix Design Forms 1-2012
 STAGE 2: Analysis of Compacted Paving Mixture (Superpave Method)

Stockpile Blend % Specific Gravity Mixing Temp, F

Compaction Temp, F
Design Gyrations
Air Voids Designed to, %
Dryback Rices / Gmm (YES / NO)

Optimum
Asphalt
Asphalt Cement Content
Percent AC in RAP Mix Composition, % By Weight of Total Mix, Pb
Pb Contributed by RAP
1. Bulk Specific Gravity (Gmb), Compacted Mix
2. Maximum Specific Gravity (Gmm) Total Mixture
3. Bulk Specific Gravity (Gsb), Total Aggregate
4. Effective Specific Gravity (Gse), Total Aggregate
5. Apparent Specific Gravity (Gsa), Total Aggregate
6. Air Voids (Va), %
7. Voids in Mineral Aggregate (VMA)
8. Voids Filled with Asphalt (VFA), %
9. Effective Asphalt Content (Pbe), %
10. Absorbed Asphalt (Pba) % By Weight, Total Aggregate
11. Virgin Binder Replacement, % By Weight Total Binder
12. P200 (Actual)
13. P200/Pbe Ratio

Aggregate Blend Dust Pull

Blend JMF
Sieve Size
Target Tolerance
25.0mm ( 1" )
19.0mm ( 3/4" )
12.5mm ( 1/2" )
9.5mm ( 3/8" )
6.35mm ( 1/4" )
4.75mm ( #4 )
2.36mm ( #8 )
1.18mm ( #16 )
0.600mm ( #30 )
0.300mm ( #50 )
0.150mm ( #100 )
0.075mm ( #200 )

HMAC Mix Design Forms 1-2012

 STAGE 3 - TSR's
AASHTO T-283: Resistance of Compacted Bituminous Mixture to Moisture Induced Damage

Compaction Temp: Sample: %AC:

Blows / Gyrations: Gmm:

Sample Number 1 2 3 4 5 6 7 8

Diameter, in

Height, in

Weight in Air, g

SSD Weight, g

Weight in Water, g

Volume, cm3
Bulk Specific Gravity, Gmb Average

% Voids (7.0% +/- 0.5%)

Volume of Air Voids

Test Condition Wet (W) or Dry (D)

Wet Condition Average Voids: Dry Condition Average Voids:

Desired Wt. Gain

Target Saturation Weight

Weight After Saturation

Volume of Absorbed Water Average

% Saturation (70% - 80%)

P, Load for Dry Sample, lbs Average

Sdry = 2P/ (t x D x )

P', Load for Wet Sample, lbs Average

Swet = 2'P/ (t x D x )

Tensile Strength Ratio, % = (Swet/Sdry) x 100: Visual Stripping Rating 0-5:

0 = No Stripping
Comments: 5 = Significant Stripping

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HMAC Mix Design Forms 1-2012