JINDAL POWER LIMITED, TAMNAR RAIGARH

4 X 600 MW POWER PLANT

SOP FOR DG

STANDARED OPERATION PROCEDURE

FOR
DG
[JPL/600/SOP/08]

Issue Date: Revision Date: No of 05

No: 00 Pages

Prepared by: ShubhankarReviewed by: Hemant Approved by: R K Choudhary

Dhurandar
Signature: Signature: Signature:
Designation: Asst. ManagerDesignation: Manager Designation: General Manager

JPL 4X600 MW SOP Page 1

 JINDAL POWER LIMITED, TAMNAR RAIGARH
4 X 600 MW POWER PLANT
SOP FOR DG

Amendment Record
Amendment Amendm Description Acknowle
ent Date dge by
Rev Page
Reviewer
No. No.

JPL 4X600 MW SOP Page 2

 JINDAL POWER LIMITED, TAMNAR RAIGARH
4 X 600 MW POWER PLANT
SOP FOR DG

PURPOSE: This procedure is used as work instructions for DG set.

SCOPE: This procedure is applicable to DG set located in JPL 4X600 MW.

RESPONSIBILITY: SWGR Operator, Electrical Engineer, Desk Engineer, Unit control

engineer & Shift In charge.

SPECIFICATION:

Make Sterling Generators

Type Turbocharged, Air-to-water charge cooled
Cylinder arrangement 16 (Vee)
Displacement 61.12 Lit.
Bore and Stock 160X190 mm
Rated Speed 1500 rpm
Compression ration 13.1
Lube oil & filter change period 500 hrs
Engine kW at rated rpm 1774 KW
Fuel stop power as per ISO-3046 1985 KW
Frequency regulation, steady +/- 0.25
state
BMEP 2322 KPA
Governor type Electronic, isochronous (Droop
adjustable to 4%)
Engine over speed shutdown 1800 rpm
Current 2782.5 amps
Voltage 415 v
output 2000 kVA
Excitation 47 VDC/4.6 ADC
Exhaust system
Exhaust gas flow 490 m3/min
Exhaust gas temperature 457 c
Exhaust back pressure-max 4 KPa
Exhaust outlet size -internal 2X254
Fuel system
Type of injection Combined unit injectors
Lift pump type Tuthill TCH 5
Lift pump delivery flow 1380 lph
Maximum suction head at pump 2.5 mtr.
inlet
Fuel filter filtration capacity 10 microns
Lube oil system
Total system capacity 214 Lit.
Lube oil pressure at rated speed 400 kPa
Nominal lube oil pressure -min 340 kpa
Lube oil flow rate 6.7 LPS
Maximum oil temperature 105 c
Recommended oil grade API CH4

JPL 4X600 MW SOP Page 3

 JINDAL POWER LIMITED, TAMNAR RAIGARH
4 X 600 MW POWER PLANT
SOP FOR DG

Combustion/air intake
Combustion air flow 158 m3/min
Air filter Dry paper element-2 nos
Fuel consumption@100% 426 lph
Fuel consumption@75% 321 lph
Fuel consumption@50% 218 lph

PROCEDURE DETAILS:

Sequence of Operation of DG set:

Pre-requisites for AUTO start-up:

1. At EMCC:
a. DG breaker racked in (ready to close is highlighted)
b. Selection for DG breaker at AUTO
2. At DG room:
a) AMF panel:
i. S1- AMF mode
ii. S2- AUTO mode
iii. In HMI, under DG 3 parameters, AUTO mode is selected
b) DG PCC
i. Breaker racked in (ready to close is highlighted)
ii. AUTO mode is selected

Conditions for DG AUTO START:

a. Line 1 dead and Line 2 dead and breaker 1 OFF and breaker 2 OFF
b. AMF will generate START command
c. No Engine fault or Battery fault
d. Breaker in DG PCC should be opened
e. Hence both DG will start (Main & Stand by) simultaneously but after
successful running of main DG for 3 minute Stand by DG will stop
f. But if after failure of main DG start up, stand by DG will run and incomer
breaker (Emergency MCC) should be manually closed.

Conditions for DG EMCC breaker close:

Both Bus A & Bus B to be dead and DG line voltage <80%

DG START:
1. Under normal conditions EMCC will be charged with both Incomers (1&2) and
Bus-coupler will be OFF.
2. under following conditions:
a) Only Line 1 dead-
i. Bus-coupler will close
ii. Both Bus A & B charged via Incomer 2
b) Only Line 2 dead-
i. Bus-coupler will close
ii. Both Bus A & B charged via Incomer 1
c) Both Line 1 & Line 2 dead-

JPL 4X600 MW SOP Page 4

 JINDAL POWER LIMITED, TAMNAR RAIGARH
4 X 600 MW POWER PLANT
SOP FOR DG

i. Bus-coupler is closed
ii. DG EMCC breaker closed
iii. START command to DG generated by AMF
3. DG PCC will AUTO close when DG generated voltage >80%
4. EMCC charging from DG takes 12-15 seconds

DG STOP:
1. EMCC when charged via DG (during black-out) shall have following parameters:
Line 1 dead
Line 2 dead
Breaker 1 OFF
Breaker 2 OFF
Bus A and Bus B healthy (via DG)
2. During restoration:
Line 1 or Line 2 healthy
Breaker 1 OFF in Emergency board
Breaker 2 OFF in Emergency board
Bus A and Bus B healthy (via DG)
Process:
1. Trip DG EMCC breaker manually
Bus A and Bus B dead

DG STOP command generated by AMF for DG to auto stop Line 1 healthy

or Line 2 healthy and DG EMCC breaker off (for 2 min.)

CROSS REFERENCE: DG O & M manual.

RECORDS: The records are maintained in shift electrical log book and in CCR log book.

JPL 4X600 MW SOP Page 5