You are on page 1of 44

LIST OF DRAWINGS

Order N^ 10828 -^ 39 :ie^ --V - ' - '

*:.'^'^.. iKi^yi
-V..?v^-^
-;s';.'.
rv^^^
:>:'^^v-:>;
'-r j - - ^ - r

H/N. JLZ 040409, 040410, 040411, 040412 'V


' '

;
<

* .
' ' '

' '
'.J- ^^V:^
--.' -..,
4.^^^.V^'^
-vT' "'"

->^^=i 1 . v :--.

:^^":i'

1. freefall-Iifeboat, type GFF 6,5M


a. general plan Vv'-';

f!^'5.4^i.- b. specification
c. inventory list
d. spare part list
e. tools list
|^-^7 f. oil list

2. launching ramp/hydraulic davit system, type FFA 6,5


a. arrangement drawing
b. speciOcation
c. hydraulic diagram
d. wiring diagram
e. oil list

3. rescueboat, type RB400


a. general plan
b. specification
.:^;:--V^^^-..
;- , , , . T ' ^ " ' ' ' .
c. inventory list
. .? ',.v^>'-:--;
: ^ i ^ -"^^j y , i j / - { ] * ;
d. spare part list
':'r- ^ ' " ' ^ ^ ' ' ~ - '
e. oil list
^B^:^ tV/v-' \H^,-'^-
K,--;--?-.-'
' : - - . - v-:'-;.v.-.-
R;^:>^^^^:^:^
-;'.;-. r--- "-'-
>?^3^- 4, stowage rest, type SR400
tel^r:
v^^'-'X. i\~ ' ' ' - ,
a. arrangement drawing
, , .'A-rv*' = . - - .
- ; ; ^ - - ; - b. specification
: ^ - - - : " -

^'V^....-
?V.''^^_..^^
5- rescue boat- , liferaft- a n d stores c r a n e , type Rhs.L.S. 2 1 / 3 , 6 - 21/3,8
^.")^-
" -

/
a. arrangement drawing
v.?'--,-
4.-...-
'-'(-'<--
b. specification
^'-. .7"/f; c. wiring diagram Vwg,^
/*i-r:
w-> d. oil list Ypta^^
^Vtv^

U HatecAo GmbH Am Ruthenslrom 1 D-21706 Drochlereen omall@hatecke de

-03-14 Spcciflcalion Rev 03 l082H-3'>. JinlmgJL/04-4{)9-()4l2


...Mzi
ERNST
HATECKE!
Survival- & Deck equipment

LIST OF DRAWINGS
Order INP10828 - 39
H/N. JLZ 040409, 040410, 040411, 040412

1. freefall-lifeboat, type GFF 6,5M


a. general plan
b. specification
c. inventory list
d. spare part list
e. tools list
f. oil list

2. launching ramp/hydraulic davit system, type FFA 6,5


a. arrangement drawing
b. specification
c. hydraulic diagram
d. wiring diagram
e. oil list

3. rescueboat, type RB400


a. general plan
b. specification
c. inventory list
d. spare part list
e. oil list

4. stowage rest, type SR400


a. arrangement drawing
b. specification 10 immm
5. rescue boat-, Iiferaft- and stores crane, type Rhs.L.S. 21/3,6- 21/3,8
a. arrangement drawing
b. specification
c. wiring diagram r^ra^J^^^^
d. oil list

Ernst Hatecke GmbH Am Ruthenstrom 1 D-21706 Drochtersen email@hatecke.de

2006-03-14_Specification Rev. 03 10828-39Jinling JLZ04-0409-0412 1/43


ERNST
HATECKEIi:^
Survival- & Deck equipment

LIST OF DRAWINGS
Order N^ 10828-39
H/N. JLZ 040409, 040410, 040411, 040412

Quantity of shipset: 4 vessels

Scope of supply per shipset:

1 (one) freefall-lifeboat, type GFF 6,5M, 22 persons


1 (one) launching ramp/hydraulic davit system, type FFA 6,5
1 (one) rescueboat, type RB400,6 persons
1 (one) stowage rest for rescueboat, type SR400
1 (one) crane for rescue boat-, liferaft- and stores handling,
type Rhs.L.S. 21/3,6 - 21/3,8

all as per enclosed specification.

Regulation: - SOLAS, latest consolidated Edition


- LSA-Code, latest edition
- Germanischer Lloyd (GL)
- SeeBG -> CE- certificate acc to MED 98/96/EC

Certification: one original and 3 copies


boats issued by GL
davits issued by GL

Documentation: Approval drawings 8 sets / total


Working drawings 8 sets / vessel
Final drawings 5 sets / vessel

Manuals: 2 sets per shipset (one set English language)

Instruction plates: 2 sets per shipset

Language: English

Commissioning: full commissioning for each vessel

Ernst Hatecke GmbH Am Ruthenstrom 1 D-21706 Drochtersen email@hatecke de

2006-03-14_Specification Rev. 03 10828-39_Jinling JLZ04-0409-0412 2/43


<??
e e e ^'i^'
il
L3
g LD
OJ
cm
c/3
QJ
ro g
S-S
E
ro tiiisi _i
5 fes
"o.
Z3
ro ilili L L L 3 13
2006-03-14_Specification Rev. 03 10828-39Jinling JLZ04-0409-0412 3/43
ERNST
HATECKEI
Survival- & Deck equipment

TECHNICAL DESCRIPTION
FREEFALL-LIFEBOAT
GFF 6,5M

General data:
Dimensions: length over all: 6,57 m length hull: 6,50 m
breadth over all: 2,40 m breadth hull: 2,20 m
height over all: 3,24 m depth hull: 1,03 m

Capacity: 22 persons

Weight: fully equipped without persons: 2990 kg


launching weight with 22 persons: 4640 kg

Installation height: 18,00 m (from entrance platform to ballast waterline).


13,70 m (from lowest point bow to ballast waterline).

Material: glassfibre reinforced polyester (handlaminated)

Colour: hull and superstructure: orange


inner section: light green

Buoyancy: the spaces between the outer hull and the inner section are
buoyancy tanks and filled with polyurethane hardfoam.

Ernst Hatecke GmbH Am Ruthenstrom 1 D-21706 Drochtersen email@hatecke.de

2006-03-14_Specification Rev. 03 10828-39_Jinling JLZ04-0409-0412 4/43


ERNST
S 4C^

Survival- S Deck equipment

Machinery:
a fixed installed 24 hp water-cooled diesel engine is provided
Engine: covered by a GRP-casing

minimum 6 knots when fiilly loaded and more than 2 knots


Speed: when towing a 25 persons liferaft.

stainless steel pipe with noise dampener insulated by woven


Exhaust: glass

closed freshwater keel cooling system filled up with


Cooling: antifreeze for temperatures up to -25 C.

120 Itr flieltank (suitable for 24 hours running) located in


Fuel system: front of the engine-room compartment with filling connection
and pipeline with shut-off valve.

Propulsion: propeller of bronce, shaft of stainless steel and grease


lubricated bearings of bronce.

Control: cable remote control for engine gas and gearbox for control
from steering position.

Steering system: rudder nozzle of grp, rudder trunk with bearings made of
bronce, shaft of stainless steel, rudderstock of brass.
Cable steering system with wheel and rudder angle indicator.
Emergency tiller is provided in case of failure in the steering
system.

Electrical system: 12 V DC
batteries two of 12V/63AH each gel type
connected by battery selection switch
alternator 14V/50A
starter motor 1,34 kW
battery charger solargenerator
engine control indicators for oil pressure, battery
loading and cooling water
switch panel at helmsman position with combined
switches/flises and push buttons
lighting 3 cabin lights, 1 searchlight, 1 mast-
headlight

Ernst Hatecke GmbH Am Ruthenstrom 1 D-21706 Drochtersen email@hatecke.de

2006-03-14_Specification Rev. 03 10828-39_Jinling JLZ04-0409-0412 5/43


ERNST
LkL.-.i
HATECKEI
Survival- & Deck equipment

Outfitting:
Release mechanism: the boat is normally secured to the sliding ramp by a special
holding device. The release mechanism of the boat is
activated by a hand-hydraulic pump operated by the
helmsman from within the boat. Besides the boat can be
released by a secondary emergency hydraulic pump.

Seats: specially moulded and padded seats with adjustable safety-


belts are provided for each person to absorb the impact
during freefall-launch.

Hatches: one embarkation hatch aft and one hatch forward to be


opened from inside and outside

Hoisting: for recovery and launching by falls the boat is provided with
slings and lifting eyes on the canopy. The slings are specially
secured during freefall-launching.

Fittings: at the sides of the boat a PE-fender-list is provided to avoid


damage to the boat during retrieval operation. All outside
fittings are made of seawater-resistant materials and fastened
with stainless steel bolts. Buoyant lifelines are becketed
around the outside of the boat. Retro reflective tapes are
provided on the canopy.

Other items:
Inventory: inventory parts for totally enclosed lifeboats ace. to Reg. 4.4,
4.5 and 4.7, Chapter IV, of the LSA- Code and SOLAS,
consolidated edition 2001 will be provided according to
enclosed list.

Spare parts: spare parts will be provided ace. to the rules and class
requirements (see enclosed list).

Signs/Labelplates: for all handling fianctions and emergency operation plastic


foil signs/labels are provided. The ships name and call sign
can be fastened to yards request if submitted 2 weeks prior
shipment.

Instructions: one instruction manual foil for fastening onboard

Ernst Hatecke GmbH Am Ruthenstrom 1 D-21706 Drochtersen email@hatecke.de

2006-03-14_Specification Rev. 03 10828-39_Jinling JLZ04-0409-0412 6/43


ERNST
HATECKEiS
Survival- & Deck equipment

INVENTORY LIST

1 buoyant bailer
2 buckets, 5 1, with line
2 hatchets with cover
1 container with distress signals as:
6 red flares
4 rocket parachute signals
2 orange smoke signals
1 daylight signalling mirror
1 jackknife with opener and marling spike
2 tin openers
1 electr. torch with 1 spare bulb and 2 spare batteries
1 fire extinguisher, dry powder, 6 kg
1 fishing tackle
1 whistle
14 containers, each 5 Itrs, for minimum 3 1 drinking water for each person
2 drink cups
2 rustproof dippers with lanyard
1 sea anchor with towing and mooring line
2 painters, 15 m long, 14 mm diameter, one with longeye
2 buoyant lines, 30 m, 8 mm diameter, with buoyant rescue quoits
1 first aid outfit for lifeboats with seasickness rations
22 seafood rations
22 seasickness rations (6 doses for each person)
22 seasickness bags (1 for each person)
1 lifeboat compass (fixed mounted)
1 manual bilge pump (fixed mounted)
1 radar reflector
2 boat hooks
1 searchlight
3 thermal protective aids (one for 10 persons/min. 2)
1 survival manual with rescue-signal-table.

Loose equipment:
1 key for engine hatch / fuel tank
1 set of lifting slings (galvanized steel wire)
1 emergency tiller

Instructions:
1 instruction manual foil for fastening aboard.

Ernst Hatecke GmbH Am Ruthenstrom 1 - D-21706 Drochtersen email@hatecke.de

2006-03-14_Specification Rev. 03 10828-39_Jinling JLZ04-0409-0412 7/43


ERNST
HATECKE!
Survival- S Deck equipment

SPARE PART LIST

SPARE PART LIST FOR ON-BOARD SPARES

For Freefall - Lifeboat with NANNI Type KC 3100 SOLAS

No Name Sketch Material QTY/SET SET/SHIP TOTAUSHIP REIMARK

Vee-Belt Rubber

Fuel
Steel
Filter

Oil Filter Steel

Pump-
Impeller, Rubber
Gasket

Ernst Hatecke GmbH Am Ruthenstrom 1 D-21706 Drochterson email @haterke de

2006-03-MSpecification Rev. 03 !0828-39_Jinling JLZ04-0409-0412 8/43


ERNST
HATECKEC::;^
Survival- & Deck equipment

TOOLS LIST

TOOLS LIST

For Freefall - Lifeboat with NANNI Type KC 3100 SOLAS

No Name Sketch Material Q'TY/SET SET/SHIP TOTAL/SHIP REMARK

Screw
Driver, Steel
7 mm

Double
Fork Steel
10/11

Double
Fork Steel
12/13

Double
Fork >=<g Steel
14/17

Double
Fork
19/24
5)=<g steel

Pair of
Pliers Steel

Oil Brass
Drainage
Pump
H < ^

Ernst Hatecke GmbH Am Ruthenstrom 1 D-21706 Drochtersen email@hatecke.de

2006-03-14_Specification Rev. 03 10828-39_Jinling n,Z04-0409-0412 9/43


a
I
O
a
o
o RECOMMENDED OIL CHART p
3 NN
>
C/)
OIL LIST FOR DAVIT LAUNCHED LIFEBOATS, TYPE GFF WITH DIESEL ENGINE TYPE NANNI 3100 KC
3
&
H
AMBIENT TEMPERATURE RANGE -15C UP TO + 50C

Q'TY/ SET/ TOTAL/


N2 APPLICATION POINT RECOMMENDATION FILLING
SET VESSEL VESSEL

Multigrade oil
1 ENGINE SAE 15W40 4,5 Itr 1 4,5 Itr filled
API CD/SF

DEXRON III
2 GEARBOX ATF-oil 0,35 Itr 1 0,35 Itr filled

Marine diesel with plugging


point lower -25C partly
3 FUELTANK 120 Itr 1 120 Itr
filled

4 GREASE POINTS Grease with EP additives


4a STERNTUBE NLGI - class 2
RUDDER-TRUNK 2,5 kg 1 2,5 kg filled
4b
4c OTHERS
2006-03-14_Specificaliuii Rev. 03 10g28-39_JilllillgJLZ04-0409-0412
ERNST

Survival- S Deck equipment

TECHNICAL DESCRIPTION
SLIDING RAMP / HYDRAULIC DAVIT
SYSTEM
FFA 6,5M

This system will allow: freefall-launch of the boat


controlled launch of the boat by means of hydraulic winch
recovery of boat with crew of 4 persons and a speed of 5
m/min

The system will be supplied


in following parts:
- 1 launching ramp for boat with polyamide rollers on
stainless steel shafts, release hook and lashing hook
- 1 A-frame davit with sheaves
- 2 supports for A-frame davit to be mounted by screw
connection
- 2 hydraulic pistons with hoses
- 1 set of non rotating galvanized steel wire falls with
counter weight, chains and hooks
- 1 hydraulic boat winch for a speed of 5 m/min with
winch foundation
- 1 ON-deck electro hydraulic aggregate with tank, electric
motor and electric starter box and control valve station
- 1 set of boat lashing wires

Shipment: the davit system is divided up in max. containerised


dimensions and has tobe mounted together by shipyard.
Partly by screw connection, partly by welding connection

Excluded:
- mounting, installation and testing on-board
- railings
- electrical connections to ships network, oil in aggregate

Ernst Hatecke GmbH Am Ruthenstrom 1 D-21706 Drochtersen email@hatecke.de

2006-03-HSpecification Rev. 03 l0828-39_Jinling JLZ04-0409-0412 12/43


ERNST
HATECKEi
Survival- & Deck equipment

TECHNICAL DATA OF FFA 6,5M


Boat data:
Type: GFF 6,5M
Dimensions: 6,57 X 2,40 X 3,24 m
Capacity: 22 persons
weight: lowering weight max. 4640 kg
hoisting weight max. 3290 kg

Sliding ramp data:


SWL launching: 47,0 kN
List/trim conditions: 20 degrees/10 degrees

Hydraulic davit data:


SWL lowering: 47,0 kN
hoisting: 33,0 kN
List/trim conditions: 5 degrees/2 degrees
Hoisting/lowering speed: 5 m/min

Hydraulic data:
Oil pressure: 200 bar
Required oil flow: 20 Itr/min
Required pipe diameter: 16 X 2 mm

Electric data:
Motor voltage: 440 V
Cycles: 60 Hz
Protection: IP 56
Isolation class: F
Rated output: 12,6 kW
Nominal current: 23 A
Starting current: UOA

Conservation:
all steel surfaces shotblasted SA 2.5 and painted
1 X epoxy primer ofabt 40 microns
Small gear hot galvanized or stainless steel.
Electric and hydraulic components standard finish.
Hydraulic fittings cadmium plated.
Hydraulic pipes stainless steel

Total weight of the system: abt 4800 kg

Project drawing: FFA 6 , 5 M - general layout hull

Instructions: 1 instruction manual foil for fastening aboard.

Ernst HateckeGmbH Am Ruthenstrom 1 D-21706 Drochtersen email@halecke.de

2006-03-14_Specification Rev. 03 10828-39_Jinling JLZ04-0409-0412 13/43


hydraulg hose dinensiofs hydraulic pipe diniemsions
Hm iBtftl pta.

ISZT

1E5~

l*

1 izr~
LTI 1 E

T^
Im ' 1 E

a<^

fl i i
hull
hull
f

no. JLZ04-0416 added.


no. JD1100TEU-9/10 added.
009/06 13.01.06 5.7".
241/05 17.10.05 S.T.
hull no. JLZ04-409-14 added. 194/05 13.07.05 S.T.
hull no. KA 401-405 of Kouan S.Y. cancelled 080/05 01.03.05 U.U.
hull no. JLZ04-0403+04 added 035/05 25,01,05 U.M.
length of Pos. 12a-^12d changed 331/04 D6.12.04 U.U.
hull no. JLZ04-0401/02 and KA 401-05 added 295/04 11,11.04
U.U.
hull no. JD1100TEU-5/6/7/8, JLZ04-0403-0408 added. 2 4 1 / 0 4 30.08.04 U.U.
hull no. added. 113/04 23.04.04 S.T.
REV. ALTERATION ALT. No. DATE

StCl<liste Nr.: BJI of material no.- S65t^H-33 Gewicht: weight: 542


OATL NA^C:
ERNST 04143/9K-0

22.03.04 5.7". e(nalOH3tedtei]e


- JLZ03-0W1-04 at JINLING S.Y. HATECKEBP^r wwwJiatedtade
EXAhMQ [)-2T;(B DrixlilBSBi. Gemany
- JLZ04-0401-14, JLZ04-0416 at JINLING S.Y.
SCALE: DODJUMT m E : FFA 6,5M
- JD1100TEU-5/6/7/8/9/10 at Jiangdong S.Y.
- 313/314/315 Df ker Tulcea S.Y. 1:25/1:10 HYDRAULIC PLAN FOR HULL JLZ 01-0104-07 at JINLING S.Y. D65MH-33
Nr. Anz. Benennung Teilenr. Werl<stoff Bemerkung Gewictit
kg
no. piece usual name of part part ident. no. material note weigtit

1 1 power pack with switch Z27/200-110F 3- Q=32 Itrs/min 508


board box 440V/60Hz -lO-GD-Ha p=200 bar (oil incl.)
p=12,6kW
tank capacity=90 Itrs
2 /

3 /

4 /

5 2 hydraulic cylinder ZD/SGe 140/90-11 f9(520)


Niro Cr 1/2"
6 1 winch type: 07.02.08 (270)
7a-r pipe dia. 16x2 X5CrNi18 9 look at chart 10
seamless on drawing
8 8 screwed coupling G 16 PS
9 2 T-screwed coupling T 16 PS /

10 22 pipe cleat with welding RA 16 3


fitting and screw dia. 16
11 6 hose cleat with welding 2
fitting and screw DN 12
12a- d hose dia. SN-12x Continental AC /Uniroyal look at chart on ^J^. 10
13 2 power pack foundation ^ 70x15 ST 37 (7)

- JLZ03-0401-04 at JINUNG S.Y.


- JLZ04-0401-14, JLZ04-0416 at JINLING S.Y.
- J01100TEU-5/6/7/8/9/10 at Jiangdong S.Y.
- 313/314/315 of Aker Tulcea S.Y.

8 hull no. JLZ04-0416 added. 009/06 13.01.06 S.T.

7 hull no. JD1100TEU-9/10 added. 241/05 17.10.05 S.T.

6 hull no. JLZ04-409-14 added. 194/05 13.07.05 S.T.

5 hull no. KA 401-405 of Kouan S.Y. cancelled 080/05 01.03.05 U.M.

4 hull no. JLZ04-0403+04 added 035/05 25.01.05 U.M.

3 hull no. JLZ04-0401/02 and KA 401-05 added 295/04 11.11.04 U.M.

2 hull no. JD1100TEU-5/6/7/8, JLZ04-0403-0408 added. 241/04 30.08.0^ U.M.

1 hull no. added. 113/04 23.04.0^ S.T.


EXEOniD EXAMMEO
REV. ALTERATION ALT. No. DATE Httf.

Gewicht: weight: 5 4 2 kg

DATE: NAME:
ERNST 04143/9152-0
04143/9152-40
W F3>
DRAWN: 22.03.04 S.T. HATECKEVV
eni3i@Hateckejle
wwwiiafeci<e.de
EXAMINED: D-2T703 Drodifersen . Germany

SCALE: DOCUMENT TITLE f p A , 5 f ^ 440V/60HZ [lOQJMENT NO.:

HYDRAULIC PLAN FOR HULL JLZ 01-0104-07 at JINLING S.Y. S65MH-33

2006-03-HSpecification Rev. 03 10828-39 Jinling JLZ04-0409-0412 15/43


g 3

^
Tt A A-
sectton B-B One wl% 12 nn/CTO H/inn2 wtm ttMile en Inlti erds ard a tfBdde Z5t on ore end am a
hmbudde Wi slirap on ttie onEr enl (e^uslnnl t i S/22/ao I

-
f 9i (tjMJastiLL
Q H ^ 12 mn/CTO K<'iin2 wBh IMitls on tnlh ends and one tfscMfi lOt on one end
ftc vire 12 i n v 7 0 N/iin2 wWi M t l e on bom ends .
on cm end anf a timtuMe wflti strap. < a(|ustitient titg 'G/22/B0 }

vjgw ' A '

930 1560

xa

(i _^^ j i L
PX' ^
() 22
S
zzz
sj
TU tiull no. JLZ04-0416 added. 009/06 13.01.06 S.T.
fiull no. JD1100TEU-9/10 added. 241/05 17.10.05 S.T.
tiull no. JLZQ4-409-14 at Jinqfinq SY 194/05 13.07.5 S.T.
fiull no. KA 401-405 of Kouan S.Y. cancelled 080/05 01.03.05 U.M.
tiull no. JLZ04-0403+04 added 035/05 25.01.05 U.M.
fiull no. J L Z 0 4 - 0 4 0 1 / 0 2 and KA 401-05 added 295/04 11.11.04 U.M.
tiull no. J D 1 1 0 0 T E U - 5 / 6 / 7 / 8 , JLZ04-0403-0408 added. 241/04 30.08.04 U.M.
- JLZ03-0W1-04 af JINLING S.Y. fiull no. added. 113/04 23.04.04 SJ\
REV. ALTERATION ALT. No. DATE
- JLZ04-0401-14, JLZ04-0416 at JINLING S.Y.
- JD1100TEU-5/6/7/8/9/10 at Jiangdong S.Y. G e w i c h t : weight: 5 1 k g
- 313/314/315 of ker Tulcea S.Y. DATE;
lashing eye a Grad A
ERNST 0**3/962-40
lashings foundarion a Grad A 23.03.04 SJ\ emalSHateckeile
dwg no; DADLA-1A HATECKEM^T' wwwMedxle
[ashing hool<, aft a Grad A dwo no; DADIA-1A D-2ffM DtTidilef^Bi. Geraiany
fairlead bloci( stainless steel SCALE: DxiKNT m E : FFA 6,51^
lashing step % stainless steel
lashing tack, tore steel hot galv dwgno; DAaH-14 1:25/2,5 Lasfiing for hull JLZ 01-0104-07 at JINLING S.Y. D65I^L-33
piece usual name of part part ident. na weighty material note
ANLAGEN - DECKBLATT / SUPPLEMENTARY SHEET

ANLAGE / PLANT : POWER PACK FREIFALL-SYSTEM-OD-12450

KUNDE / CUSTOMER : HATTECKE

KOMM. NR. / SERIAL NUMBER : STANDARD UNTEROEL 12450


r
AUFTRAGS NR. / ORDER NO. :
n LA D
ZEICHN. NR. / DRAWING NUMBER : 12450 El LJ H VDR AULIK: SVSTEMELJ
BAUJAHR / BUILDING YEAR : 2001 Hydrauliksysteme und Anlagenbau GnnbH
Handelshof 2 4
SPANNUNG / VOLTAGE : 400/460V AC 28816 Stuhr
FREQUENZ / FREQUENCE : 50-60HZ
5; Tel. 0421 898989
STEUERSPG. / CONTR. VOLTAGE : 230VAC
Fax. 0421 89898-77
NENNLEISTUNG / POWER : 10,5/13KW

NENNSTROM / NOMINAL CURRENT : 22,7/23,4A

BEMERKUNG :

OHNE UNSERE VORHERIGE ZUSTIMMUNG DRFEN DIESE SCHALTUNTERLAGEN


Art.Nr. 4292-2EL
WEDER VERVIELFZLLTIGT; NOCH DRIHEN Z U G Z N G U C H GEMACHT WERDEN UND SIE DRFEN
DURCH DEN E M P F 2 N G E R ODER DRITTE AUCH NICHT IN ANDERER WEISE VERWENDET WERDEN:

DATE NAME TITLE SH.


^ r^ DRAWN 12.02.01
CHECK
F.R
ANLAGEN - DECKBLATT / SUPPLEMENTARE SHEET
'1
OF
f; L J HVDRAUL-IK SYSTEME L J
APPR. 4
i4 -o- -o-

95
Al
F2
I F2 T>
Ti" T2
A2

XI XI
3
<>Q 4

S16 M ^ Fl ^.x

F2
Vr o
I
CL
X
ro
S17 E-A F3

rL,X2
E2

Al
K1
A2 H1
XI

L5
THERMISTER-
MOTOR HYDRAULIK PUMP MAINS ANTI CONDENSAT HEATER SCHUTZ Ml

DATE NAME T I T L E PROJ. JOB SH.3


DRAWN 12.02.01 F.R HYDRAULIC
UNIT OF 4
CHECK DRAW.-NO. REV.
:>c\A H A T r 'sreoD ntr Dr\/iciOK ' o H YD R A U L.I K S V S T E ^ t - ^ CONTROL CIRCUi; 1 ?A^()F^
n K1
PE PE 5 4
U L2 L5

Fif 0
1
o.
"ix
to

F3f4x

SUPPLY HYDRAULIK UNIT


THERMISTERSCHUTZ
400V/50HZ EL-MOTOR 10.5kW
Ml
460V/60HZ 13,0KW

DATE NAME TITLE PROJ. JOB SH.2


i^ t, DRAWN 12.02.01 F.R
CHECK
HYDRAULIC UNIT
DRAW.-NO.
OF 4
REV.
"REV DATE NAME DESCR. OF REVISION ' ^ H Y D R A U L I K S Y S T E M E CJ APPR. MAIN CIRCUIT 12450E2
h1
c
c'
c

4 .
0 1

r
n
r
n
: 4 6 1 3 5
?'
n
<
C 1
'M Kl. \ \ F3r
2A L
-\ 3 5 2 4 6

ow-av
m't-m
TI
lOOVA
c 1
o 1 115/230V
0 1
1
L >

M F4
4 .
0.5A L
4 .

F1
4 . 35A LJL
^>

O i
\ ii
L I L2 L3PE
c51
i 5d ii
U V W PE L4 L5

SUPPLY EL MOTOR HYDRAULIC CONTOL VOLTAGE


400V/50HZ 10,5kW 230V AC
460V/60HZ 13,0KW

DATE NAME PROJ. JOB SH.4


=-1 r^Anrinnnarri-LTPfFlLb DRAWN 12.02.01 F.R -^'^^^ HYDRAULIC UNIT OF 5
C '

^REV
^
DAI^PJAME DESCR. OF REVISIO^
qiUf^N JUiJLSi^
" ^ H V D F i > A U L . I K - ^ ' ^ H [KBllirp
CHECK
APPR. ivi/-MiN|^.>ir^i^ui 1
DRAW.-NO.
12450E4 m
REV.
W\

O
m "t'!
3 ;

a - I

RECOMMENDED OIL CHART


p
o
3

OIL LIST FOR FREEFALL-LIFEBOAT DAVITS, TYPE FFA H


I AMBIENT TEMPERATURE RANGE -25C UP TO + 50C

Q'TY/ SET/ TOTAL/


Si t ' N'' APPLICATION POINT RECOMMENDATION FILLING
SET VESSEL VESSEL
O o l .
K) 2 r.

ISO VG 22 HLP by
1 HYDRAULIC SYSTEM 100 Itr 1 100 Itr
or VG 32 HLP shipyard
ih
2 WINCH GEARBOX ISO VG 150-200 abt. 2,0 itr 1 2,0 Itr filled

ISO VG 22 HLP
3 WINCH BRAKE abt. 1,0 Itr 1 1,0 Itr filled
ri or VG 32 HLP

Grease with EP additives


4 GREASE POINTS 2,50 kg 1 2,50 kg filled
NLGI - class 2

Wire fall grease according to


5 WIRE FALLS 10 kg 1 10 kg filled
lubricant / oil maker's standard
V?
ca
O
os m
L f l OO
-4- ^~ 0 ^
1
t us
!<i5 Ul I::
00
d XD
o
00
C
ro
xi
d
QJ QJ
E 1
=3
TD
S-
Tu >< ^cz QJ
ro
a
LJ j ^ e
* E
_c fccn TD JZ J= ^
ro i = cn Ol
_ c Ol OJ
CL-fli QJ
a C_
Q_
O
CNI
2006-03-HSpecification Rev. 03 10828-39_Jinling JLZ04-0409-0412 22/43
ERNST
HATECKEI
Survival- & Deck equipment

TECHNICAL SPECIFICATION
RESCUE BOAT
RB400

General data:
Dimensions: length over all: 4,50 m length hull: 4,00 m
breadth over all: 1,90 m breadth hull: 1,80 m
height over all: 1,30 m depth hull: 0,70 m

Capacity: 6 persons

Weight: fully equipped without persons: 435 kg


Launching weight with 6 persons: 885 kg

Material: glassfibre reinforced polyester (handlaminated)

Colour: hull and superstructure: orange

Buoyancy: the spaces between the outer hull and the inner section are
buoyancy tanks and filled with polyurethane hardfoam.

Machinery:
tiller-steered and hand-started outboard engine, water-cooled,
Engine: 15 hp, long shaft with 201tr fiiel tank

minimum 6 knots when fully loaded and more than 2 knots


Speed: when towing a 25 persons liferaft.

Ernst Hatecke GmbH Am Ruthenstrom 1 D-21706 Drochtersen email@hatecke.de

2006-03-14_Specification Rev. 03 10828-39_Jin]ing JLZ04-0409-0412 23/43


ERNST
HATECKE
Survival- & Deck equipment

Outfitting:

Hoisting: for recovery and launching the boat is provided with a 4-


point sling with longeye

Canvas: for protection a canvas cover with wooden spreaders is


provided

Fittings: 1 painter releaser forward


2 bollards aft
4 hoisting eyes
1 radar reflector foundation
2 cleats forward
1 outboard engine foundation
2 handrails on hull
4 handrails on upper part
1 set of buoyant lifelines around the boat
1 set of retroreflective tapes
all fittings are made of seawater-resistant materials and
fastened with stainless steel bolts.

Other items:
Inventory: inventory parts for rescueboats ace. to Reg. 5.1, Chapter IV,
of the
LSA- Code and SOLAS, consolidated edition 2001 will be
provided according to enclosed list.

Spare parts: spare parts will be provided ace. to the rules and class
requirements (see enclosed list).

Signs/Labelplates: for all handling functions and emergency operation plastic


foil signs/labels are provided. The ships name and call sign
can be fastened to yards request if submitted 2 weeks prior
shipment.

Instructions: one instruction manual foil for fastening onboard

Ernst Hatecke GmbH Am Ruthenstrom 1 D-21706 Drochtersen email@hatecke.de

2006-03-14_Specification Rev. 03 l0828-39_Jinling JLZ04-0409-0412 24/43


ERNST
HATECKE^
Survival- & Deck equipment

INVENTORY LIST FOR RESCUEBOAT

2 paddles
1 buoyant bailer
1 buckets, 5 Itr., with line
1 watertight container with:
1 jackknife
1 electr. torch with 1 spare bulb and 2 spare batteries
1 whistle
1 fire extinguisher, 2 kg
1 sea anchor with towing and mooring line
1 painter, 25 m long with longeye
2 buoyant lines, 30 m, 8 mm diameter, with buoyant rescue quoits
1 buoyant towing line, 50 m, 8 mm diameter
1 first aid outfit
1 compass
1 manual bilge pump
1 radar reflector
1 boat hook
1 search light
2 thermal protective aids (one for 10 persons/min. 2)
1 sling with longeye

Instructions:
1 instruction manual foil for fastening aboard.

Ernst Hatecke GmbH Am Ruthenstrom 1 D-21706 Drochtersen email@hatecke.de

2006-03-14_Specirication Rev. 03 10828-39Jinling JLZ04-0409-0412 25/43


ERNST
HATECKEI^ ^ ^
Survival- & Deck equipment ~^^

SPARE PART LIST

SPARE PART LIST FOR ON-BOARD SPARES

For Rescue boats equipped with Yamaha outboard engine, 15 hp

No Name Sketch Material Q'TY/SET SET/SHIP TOTAUSHIP REMARK

^ ^
"^
1 Fuel Tank Plastic 1 1 1

Pump
2 A^*^^ Rubber 1 1 1
Impeller

3 Spark Plugs 4r^^^ Steel, Ceramic 2 2 2

4 Starter Rope ^1 PE 1 1 1

5 Gaskets
(
ro/a^ Div. 1 set 1 set 1 set

Freshwater
6 ^ ^ ^ " ^ 1 1 1
Connection
Div.

Ernst Hatecke GmbH Am Ruthenstrom 1 D-21706 Drochtersen email@hatecke.de

2006-03-14_Specification Rev. 03 10828-39_Jinling JLZ04-0409-0412 26/43


ERNST
^ i

HATECKEi
Surwvai- & Deck equipment

TOOLS LIST

TOOLS LIST

For Rescue boats equipped with Yamaha outboard engine

No Name Sketch Material Q'TY/SET SET/SHIP TOTAUSHIP REMARK

box
spanner,
Steel
10/12
mm

box
spanner, Steel
21 mm

Pair of
Steel
Pliers

Screw
Steel
driver

Ernst Hatecke GmbH Am Ruthenstrom 1 D-21706 Drochtersen email@hatecke.de

2006-03-14_SpecificationRev. 03 10828-39_Jinling JLZ04-0409-0412 27/43


3
a
O
o RECOMMENDED OIL CHART p
3 NN
>
3
71
OIL LIST FOR RESCUEBOATS WITH OUTBOARD ENGINE, TYPE YAMAHA 15HP H
i AMBIENT TEMPERATURE RANGE -25C UP TO + 50C

Q'TY/ SET/ TOTAL/


N2 APPLICATION POINT RECOMMENDATION FILLING
SET VESSEL VESSEL

SAE 80 API GL 4
1 ENGINE GEARBOX 0,30 Itr 1 0,30 Itr filled

& 2 FUELTANK,
mixture 1:50

NMMA class 0,46 Itr 1 0,46 Itr


one part TCWII
by
shipyard
Gasoline 23,0 Itr 1 23,0 Itr
fifty parts-
69 Research Octane Number
(RON)
leaded or unleaded gasoline

Grease with EP additives NGLI


3 GREASE POINT - class 2 2,5 kg 1 2,5 kg filled
S.
Bl ,
IJ
5i \>i
II
2006-03-HSpecification Rev. 03 10828-39Jinling JLZ04-0409-0412 29/43
ERNST
HATECKE!
Survival- & Deck equipment

TECHNICAL DESCRIPTION
of
STOWAGE REST

Type: SR 400 Stb-execution

Boat data: type: RB400


dimensions: 4,00 X 1,80 X 0,70 m

This system
will allow:
the slewing of the boat by davit or crane to outside
position without lifting it up.

Scope of supply:
2 frames, with wooden boat chocks with leather cover
2 lashing strips with shackles and stainless steel grip
spanner

Material: welded steel construction

Conservation: all steel surfaces shotblasted SA 2.5 and painted with


1 X epoxy shopprimer of abt 40 microns

Total weight: 170 kg

Ernst Hatecke GmbH Am Ruthenstrom 1 D-21706 Drochtersen email@hatecke.de

2006-03-14_Specification Rev. 03 10828-39_j!nling JLZ04-0409-0412 30/43


BewiSng inttructioo plati
Section b-B Saing drtctkm

Grant In Uft-hind mxtton

T M ^ A M ^ H I IMUMM I^^^^^MMllMtfM f ^ M

OLkMoM NiSlhAfklM
<U) m IUI WJI
m 1 tit m 2M
NK nf
MM TU
( SN
N sn
US
M
Nn 5 1 CM iU SOf
All CMMcHn pvts Mitfcttilmtui

|LffT4<A>ll&cmiTiilSatllWtl
RIBlT-tWBWCiniQHBM
JEEDSaUlL

TBTUMPSlWlBgagfc PAWT MAM DATA. UffSAVllGWMmDATA. STPKWHQIPATA E l g T B g MAM DATA. HYnPAUUC MAM DATA. atfTHAHPATAi

TffiTlffllf^n"*'"'-
a .i ST'
y

W"
ERNST

Survival- & Deck equipment ^ ^

TKCHNICAL DKSCRIPTION
CRANK KOR RKSCUKBOAT, LIFKRAKT AND
STORKS
Type Rhs.l..S. 21/3,6-21/3,8

This system will allow:


controlled launch of the fully loaded rescueboat by
gravity winch
recovery of the fully loaded rescueboat by electric winch
speed with a speed of 18 m/min
controlled launch of the fully loaded liferaft by gravity
winch
stores handling by winch with a speed of 15 m/min at 2,1
to load

The crane unit will be


supplied in one part,
comprising of:
foundation ring with screws, nuts and washers ready for
welding to deck
column for bolting the crane on foundation ring. The
column contains the hydraulically driven slewing gear
with all necessary bearings.
boom in closed welded design incorporating all shafts and
sheaves
stored power unit with hydraulic power pack at the
column driven by electric motor or emergency hand
pump for manual slewing, hydraulic accumulator,
pressure relief safety block, inspection drain valve and
hydraulic controls
electric winch on column, with centrifugal brake, non-
rotating safety crank handle, automatic clutch and
smooth barrel to take fall in 2 layers; with fixed electric
motor with stand still heater. The winch is suited for
power driven hoisting and gravity lowering procedures,
non rotating galvanized steel wire fall with triangle plate
and ON/OFF-load rescueboat hook and liferaft hook
starter box with control unit with push buttons for winch
and remote control with 10 m cable
stainless steel remote control wire for slewing and
lowering fi-om inside the boat

Ernst Hatecke GmbH Am Ruthenstrom 1 D-21706 Drochtersen email@hatecke.de

2006-03-14_Specification Rev. 03 10828-39_Jinling JLZ04-0409-0412 32/43


ERNST
HATECKEi
Survival- & Deck equipment

limit switch on winch and manual crank handle


connection
one set jockey pulley and lines
electrically driven stores winch with electro-magneitc
brake mounted on the boom with wire fall and crane hook
instruction poster with pictograms and legend

Excluded: - Mounting, installation and testing on-board


railings, boarding platforms
electrical connections to ships network, oil in winch

Ernst Hatecke GmbH Am Ruthenstrom 1 D-21706 Drochtersen email@hatecke de

2006-03-14_Specification Rev. 03 10828-39Jinling JLZ04-0409-0412 33/43


ERNST
HATECKE
Survival- & Deck equipment

TECHNICAL DATA OF RhsX.S. 21/3,6 - 21/3,8

Boat data:
Type: RB400
Dimensions: 4,00 X 1,80 X 0,70 m
Capacity: 6 persons
weight incl. persons: 885 kg

Liferaft data:
Quantity: 1
Capacity: 25 persons
weight incl. persons: 2100 kg

Stores data:
SWL: 2100 kg
Outreach: 3,8 m
List/trimm conditions: 5/2
Hoisting / lowering speed: 15 m/min at 2,1 to load
Average slewing speed: 0,5 rpm
Slewing angle (total): 270

Davit data:
SWL - rescue boat handling: 9kN
- raft handling: 21,0 kN (25 person liferaft)
Outreach: 3,6 m
List/trim conditions:
- life saving handling: 20 degrees/10 degrees
Hoisting speed: 18 m/min
Gravity lowering speed: according to the rules
Average slewing speed: 0,5 rpm
Slewing angle (stored power): 90
Slewing angle (total): 270

Electric data:
Motor voltage: 440 V
Cycles: 60 Hz
Protection: IP 56
Isolation class: F
Power:
winch: 6,5 kW
stored power system: 1,1 kW
Nominal current: 16A
Starting current: 60 A

Ernst Hatecke GmbH Am Ruthenstrom 1 D-21706 Drochtersen email@hatecke.de

2006-03-14_Specirication Rev. 03 10828-39Jinling JLZ04-0409-0412 34/43


ERNST
HATECKEC
Survival- S Deck equipment

Conservation:
all steel surfaces shotblasted SA 2.5 and painted
1 X epoxy primer of abt 40 microns
Small gear hot galvanized or stainless steel.
Electric and hydraulic components standard
marine finish
Hydraulic fittings cadmium plated.
Hydraulic pipes stainless steel

Total weight of the system: 1.700 kg

Requirements/factory test: SOLAS 2003


according Resolution A520(13) and A689(17).

Ernst Hatecke GmbH Am Ruthenstrom 1 D-21706 Drochtersen email@hatecke.de

2006-03-14_Specification Rev. 03 10828-39_Jinling JLZ04-0409-0412 35/43


365

4x
9mm

^^3 /#^
u
o CD
LO CM
CO
K
o
remote
control

'' >' .t .1. .I: J . .'L J . 1^:=?:

#
320

Dimension: h / w / d = 520 / 320 / 200 mm

Mastab 1:5

GD

Datum Name
Beait. 06.11.1999 STARTER BOX MOTOR WINCH
Gepr. 23.11.1999 BOAT, HYDR. / STORE (remote) with brake
Norm
cabinet -

Blatt

with brake 07.09.01Ol


AWK 01A19 1
01
Bl.
Zust nderung Datum Name D-28211 Bremen GERMANY

2006-03-14_Specification Rev. 03 10828-39 Jinling JLZ04-0409-0412 36/43


115V

L1 12 L3 FE

POWER SUPPLY
5,5 kW Motor ' 2,2 kW Motor '

BOAT WINCH ^ HYDRAUUC STORE WINCH

GD

STARTER BOX MOTOR WINCH


BOAT, HYDR. / STORE (remote) with brake
current diagram

AWK 01A19
nderung D-28211 Bremen GERMANY
A20 REMOTE BOX STORE WINCH

31 [31 25 a l l
K11 7" F11 ) f r - F21 P ^ K22<A S01 Q-A--T
IS

K32 7"
-/9

HOISTING LOWERING
HOISTING HYDRAULIC TIME LIMIT
STORE WINCH UNIT MOTOR RUNNING STORE WINCH
BOAT WINCH
1_ 2 01/5 1 _ L J ""5
ANTl CONDENSATION HEATER 1 _ i 2 01/3 1 _ | J 01/4 1 5 ^ ./6
3_T 4 01/5
L . ' M 01/3 3_i^ 01/4 25_| 28 V4 5 _ ' p 6 01/5
5 _ ' f ~ i 01/3 5 I 6 01/4 53_i 54 03/3
21JI2 J1
6 l j j 2 -IB
71^72 ^
e3_! 84 03/4

GD

STARTER BOX MOTOR WINCH


BOAT, HYDR. / STORE (remote) with brake
current diagram

AWK 01A19 02

nderung D-26211 Bremen GERMANY

w
F04/115V 1
^

~
13
V1
Q1)
01C 14
+

53 53 83 83

K31\ K32\ K31\ K32\


02/8 54 02/8 54 02/8 84 02^ 84

R1
1 1

(J) 31 932

.I nn Y1 TA
1

brake

GD

STARTER BOX MOTOR WINCH


Gepr BOAT, HYDR. / STORE (remote) with brake
current diagram

AWK 01A19
nderung D-28211 Bremer GERMANY I
10 11 12 13 14 15 16

r
N

PE LI L2 L3

POWER SUPPLY

4 kW Motor 2,2 kW Motor

HYDRAULIC UNI' STORE WINCH

GD

STARTER BOX MOTOR WINCH


Gepr. BOAT, HYDR. / STORE (remote) with brake
terminal strip

AWK 01A19 01
nderung D:2B211 Bremen GERMANY
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

internal used
for cabinet heater

top view of socket

X21
r\ C\ r\ r\
X20

S12
y S13
H S21 0T S32
irf A20
H^
LIMIT SWITCH
BOAT WINCH
HOISTING
LIMIT SWITCHH I
BOAT WINCH
CRANK HANDLIE @
PRESSURE SWITCH I

HYDRAULIC U N n @
LIMIT SWITCH
STORE WINCH
HOISTING I REMOTE CONTROL BOX
99A6 021
STORE WINCH BRAKE
STORE WINCH

GD

STARTER BOX MOTOR WINCH


Gepr. BOAT, HYDR. / STORE (remote) with brake
~ terminal strip

with brake
AWK 01A19 02
Anderung D-28211 Bremen GERMANY
E

SO [_
en
a ^ on
-TD CD LTl
OJ CD
I
^ -^ [^
m
U CD
LJ ^
[_ ~~-~
LD
-^ CD
>_. CL
=: nz

(_
TD

uojjdiJDSdp
&H)
2006-03-14_Specification Rev. 03 10828-39_Jinling JLZ04-0409-0412 42/43 I
ERNST
HATECKECU^
Survival- & Deck equipment

OIL LIST

o ^
V
SS
k. s
z SK -O T3
_U
.& .
-s

s:

K5
t<5
t<5 S S
bb
^ ^ ^
H
;-
.*- 00
< H CC o" O^ o
O W in irT of

H u --
bd C^
o
o
< 4- >
o ~^
C
CS
^
L 0
ao
0. > E- -*-
0^ r D HW O^
O^ o^ ^
O ^
o
O a^ o" '*"
PQ O u-1
V~t
of

p
hJ
1
1
T3
w
z O C

O o W5 c B
o
>
^ c
cd
T3
D zu C3 ^ -^
"^ ns
"5, t- o. oo oo U C
hH CL < P- (N
5j _
US
w ^ m -1
O C
Cu o o o ^ j 0 0 ^

> S u O ^ ^
bd
> >

> '^ ?
C3
H 05 ^o
H o O O
c
C/5 t/3 O Z
to S
5 H
< Z
O 5 Di
O <
0.
O o GO
z >- !/3 w 1-1

o J
D-
<
o
00
O O D- tu
< X X Pd

u u < o o [/3
D.
O
Oi
(U Di Di U Di U
Pu < W
OH <
X
^1
o ^
< 2
O ^
Di
C^

^
Ol

Z
(N ro ^ lo

Ernst Hatecke GmbH Am Ruthenstrom 1 D-21706 Drochtersen email@hatecke.de

2006-03-14_Specification Rev. 03 10828-39_Jinling JLZ04-0409-0412 43/43