INSPECTION AND TEST PLAN (ITP)

PROJECT : New Assiut Combined Cycle Add-On Power Plant 500MW JOB NUMBER: 374
ITP DOCUMENT No. : ACCPP-OC-QA-ITP-E-0023 Rev. : 0 DATE : 5-Feb-2017 Page : 1 of 5
SYSTEM DESCRIPTION : Generator Step Up Transformer (GSUT) 1X TOP No. : APPLIED CONSTRUCTION CODE : NEC /IEC /ASTM / Technical Specifications
INSPECTION POINTS ABBREVIATIONS TYPE OF TEST SYMBOL PROCEDURE REVISION

D : Documents To Approved Before Manufacture ITP: Inspection And Test Plan

C : Certificate Required Edd.: Edition

R : Review Point Add.: Addenda

W : Witness Point Div.: Division

M : Monitoring Point Rev.: Revision

H : Hold Point No.: Number

SW : Spot Witness Point NED: Non Destructive Examination

IC: Inspection Code

IP: INSPECTION POINT

Sign.: Signature

MRIR: Material Receiving Inspection Report

MTR: Material Test Report

MRR: Material Receiving Report

MOS: Method of Statement

QC : Quality Control

TOP: Turn Over Package

NEC: National Electrical Code

IEC: International Electrical Commissioning

ISO :International Organization for Standardization.

ASME: American Society of Mechanical Engineers

ASTM : American Society for Testing and Materials

PQR : Procedure Qualification Record.

SNT-TC-1A : Society for Nondestructive Testing-Technical

Committee-No.1A

ACCPP: Assiut Combined Cycle Add-On Power Plant

0
SIGN : DATE: SIGN : DATE: SIGN : DATE: SIGN : DATE:
Rev. DATE DESCRIPTION Name : Mena Kamel Name : Abdel Rahman Ali Name : Abdel Rahman Ali Name :
Prepared Reviewed Accepted Accepted by Client
 INSPECTION AND TEST PLAN (ITP)
PROJECT : New Assiut Combined Cycle Add-On Power Plant 500MW JOB NUMBER: 374

ITP DOCUMENT No. : ACCPP-OC-QA-ITP-E-0023 Rev. : 0 DATE : 5-Feb-2017 Page : 2 of 5

SYSTEM DESCRIPTION : Generator Step Up Transformer (GSUT) 1X TOP No. : APPLIED CONSTRUCTION CODE : NEC /IEC /ASTM / Technical Specifications

INSPECTION POINT SIGNATURE

INSPECTION
Item STANDARD / Subcontractor / CERTIFICATE/
DESCRIPTION OC GE CLIENT REMARKS
No. PROCEDURE Construction REPORT
TYPE % IP Date Sign IP Date Sign IP Date Sign IP Date Sign

1 APPROVAL

Technical
1.1 Review Technical Documents. Review 100 H H R R N/A
Specifications
Approved
Drawings,
1.2 Review Method of Statement Procedures & Review 100 H H R R MOS
Technical
Specifications.
Approved
Drawings,
1.3 .Preparing & Review ITP. Procedures & Review 100 H H R R ITP
Technical
Specifications.
Material
Visual / Erection Component List
1.4 Material receiving Procedures.& 100 H H R R MTR & MRR
Review and/or Detailed Packing List
Manual
Check sling, storage and Installation of
Visual / Lifting Documents
1.5 the material using fixing/lifting points or M.S 100 H H R R
Review (Plans)
appropriate lifting devices.

Follow supplier / manufacturer Supplier /

1.6 instructions for storage conditions and manufacturer Review 100 H H R R N.A
safe preservation (if needed). instructions

Approved Drawing
Visual /
1.7 Material inspection. & Packing List & 100 H H R R MRIR
Review
Manual

1.8 Review QC Procedure ISO 9001 Review 100 H H R R QC Procedure

Tools Calibration
ISO 9001 and
Check Electrical tools traceability inspection report /
1.9 Calibration Review 100 H H R R
inspection report with a list of tools Calibration list of
Procedure
tools
 INSPECTION AND TEST PLAN (ITP)
PROJECT : New Assiut Combined Cycle Add-On Power Plant 500MW JOB NUMBER: 374

ITP DOCUMENT No. : ACCPP-OC-QA-ITP-E-0023 Rev. : 0 DATE : 5-Feb-2017 Page : 3 of 5

SYSTEM DESCRIPTION : Generator Step Up Transformer (GSUT) 1X TOP No. : APPLIED CONSTRUCTION CODE : NEC /IEC /ASTM / Technical Specifications

INSPECTION POINT SIGNATURE

INSPECTION Subcontractor /
Item STANDARD / OC GE CLIENT CERTIFICATE/
DESCRIPTION Construction REMARKS
No. PROCEDURE REPORT
TYPE % IP Date Sign IP Date Sign IP Date Sign IP Date Sign

2 Foundation Check
Approved
Check Civil construction work of foundation Drawing, M.S &
2.1 concrete pedestal is completed and is ready for Approved Review 100 H H H R Civil Release
installation of mechanical/electric equipment Erection
Procedure

3 Transformer Installation and Assembly

Drawing,
Visual &
3.1 Check main body installation Procedure & 100 H H R R Check list
Dimension
Specs
Drawing,
Visual &
3.2 Grounding Procedure & 100 H H R R Check list
Dimension
Specs
Drawing,
CTs be pre-tested before the transformer is
3.3 Procedure & Test 100 H H R R Check list
assembled
Specs

Drawing,
Visual &
3.4 conservator installation Procedure & 100 H H R R Check list
Dimension
Specs

Drawing,
Visual &
3.5 All cabinets and conduits installation Procedure & 100 H H R R Check list
Dimension
Specs

Drawing,
Visual &
3.6 Bushings installation and test Procedure & 100 H H R R Check list
Dimension
Specs

Drawing,
Visual &
3.7 The installation of radiator Procedure & 100 H H R R Check list
Dimension
Specs
Drawing,
Visual &
3.8 installation of surge arresters Procedure & 100 H H R R Check list
Dimension
Specs
Drawing,
Visual &
3.9 Neutral bushing sconnections Procedure & 100 H H R R Check list
Dimension
Specs

Drawing,
protection, control and instruments devices test Visual &
3.10 Procedure & 100 H H R R Check list
and installation Dimension
Specs

Drawing,
Visual &
3.11 Cables connection Procedure & 100 H H R R Check list
Dimension
Specs

Drawing,
Visual &
3.12 OLTC installation and test Procedure & 100 H H R R Check list
Dimension
Specs

Drawing,
Visual &
3.13 Dew point test Procedure & 100 H H R R Check list
Dimension
Specs

Drawing,
Visual &
3.14 Vacuum Oil Filling Procedure & 100 H H R R Check list
Dimension
Specs

Drawing,
Visual &
3.15 Oil Filling to main tank Procedure & 100 H H R R Check list
Dimension
Specs

Drawing,
Visual &
3.16 Local panel Final installtion Procedure & 100 H H R R Check list
Dimension
Specs
 INSPECTION AND TEST PLAN (ITP)
PROJECT : New Assiut Combined Cycle Add-On Power Plant 500MW JOB NUMBER: 374

ITP DOCUMENT No. : ACCPP-OC-QA-ITP-E-0023 Rev. : 0 DATE : 5-Feb-2017 Page : 4 of 5

SYSTEM DESCRIPTION : Generator Step Up Transformer (GSUT) 1X TOP No. : APPLIED CONSTRUCTION CODE : NEC /IEC /ASTM / Technical Specifications

INSPECTION POINT SIGNATURE

INSPECTION Subcontractor /
Item STANDARD / OC GE CLIENT CERTIFICATE/
DESCRIPTION Construction REMARKS
No. PROCEDURE REPORT
TYPE % IP Date Sign IP Date Sign IP Date Sign IP Date Sign

4 Testing

Manual,
Power factor and capacitance on the
4.1 Procedure & Test 100 H H R R Test Certificate
transformer and bushings
Specs

Manual,
4.2 Oil Quality and DGA (Dissolved Gas Analysis) Procedure & Test 100 H H R R Test Certificate
Specs

Manual,
4.3 Ratio Test Procedure & Test 100 H H R R Test Certificate
Specs

Manual,
4.4 single phase excitation Procedure & Test 100 H H R R Test Certificate
Specs

Manual,
Sweep Frequency Response Analysis Test
4.5 Procedure & Test 100 H H R R Test Certificate
(SFRA) if required
Specs

Manual,
4.6 Winding resistance Procedure & Test 100 H H R R Test Certificate
Specs

Manual,
Insulation resistance - core, core frame and
4.7 Procedure & Test 100 H H R R Test Certificate
windings
Specs

Test current transformers from the control Manual,

4.8 cabinet terminals for ratio, polarity, insulation Procedure & Test 100 H H R R Test Certificate
resistance and plot the excitation curve. Specs

Manual,
Functional test of the AC power circuit and
4.9 Procedure & Test 100 H H R R Test Certificate
components
Specs

Manual,
4.10 OCTC electrical functional tests Procedure & Test 100 H H R R Test Certificate
Specs

Manual,
4.11 Calibration or check of temperature gauges Procedure & Test 100 H H R R Test Certificate
Specs

Manual,
Functional test on all protective relays and
4.12 Procedure & Test 100 H H R R Test Certificate
alarms
Specs

Manual,
4.13 Rapid Pressure Rise Relay test Procedure & Test 100 H H R R Test Certificate
Specs