Examples of Mechatronics Systems PDF

SL - Automatisierungstechnik GmbH
MECHATRONICS AND
AUTOMATION SYSTEMS
Specialised, technology-related
teaching and learning systems
programs and mediia
Through continuous further development it is possible, that insignificant differences can occur between
this catalog and some technical specifications.
All rights reserved. No parts of this catalog may be used outside of the narrow limits without the
agreement of the company Sl-Automatisierungstechnik GmbH.
This is valid particularly for duplications, translations, microfilming as well recording and processing
in electronic systems.
Date: 10/2004
Mechatronic Systems
Item Description Page
19001 MA1 Loading - Material recognition with Sensor Technology - Storage 1.01
19002 MA2 Loading - Transport - Thickness measuring - Storage 1.05
19003 MA3 Loading - Transport - Boring - Drill hole checking - Storage 1.10
19004 MA4 Loading - Transport - Material recognition - Thickness measuring - 1.15

Storage
19005 MA5 Loading - Transport - Material recognition - Processing - Testing - 1.20

Storage
19006 MA6 Loading - Machining - Checking - Sorting 1.25
19007 MA7 Loading - Transport - Measuring - Sorting 1.28
19008 MA8 Loading - Material recognition - Handling - Processing - Storage 1.32
19009 MA9 Loading - Transport - Processing - Transport - Storage 1.36
19010 MA10 Loading - Handling - Processing - Transport - Packing 1.40
19011 MA11 Loading - Transport - Machining - Checking - Packing 1.44
19012 MA12 Loading - Transport - Flexible Manufacturing System - Mounting 1.48

and Packing
MAxx Create your individual mechatronic system 1.54

Technology Stations
02128 PC-based CNC-Turning Machines PC D220-1 2.35

02129 PC-based CNC-Turning Machines PC D220-2
02132 PC-based CNC-Milling Machines PC F220-1 2.34

02133 PC-based CNC-Milling Machines PC F220-2
02216 Robot Scorbot ER 9 2.37
02251 Robot Mitsubishi RV-2AJ 2.36
15024 Adapter Plate 2.31
16000 Technology Station Loading and Handling 2.05
16001 Technology Station Measuring and Handling 2.08
16002 Technology Station Storage and Handling 2.10
16004 Technology Station Transport 2.33
16007 Technology Station Boring and Handling 2.11
16007-V1 Technology Station Machining and Handling with a Rotary Table 2.16
16008 Technology Station Checking and Handling 2.06
16009 Technology Station Sorting and Handling 2.12
16010- Technology Station Transport- Buffering and Handling 2.18

V1,V2
16011 Technology Station Assembling with Articulated-Arm Robot 2.21
16012 Technology Station Quality Assurance according to ISO 2.25
16013 Technology Station Turning and Handling 2.28
16014 Technology Station Milling and Handling 2.29
16015 Technology Station Flexible Manufacturing System 2.30

Technology Stations
16016 Technology Station Assembling with Scara Robot 2.22
16017 Technology Station Evaluation with Digital Camera 2.24

16017-V1
16018 Technology Station Hydraulic Press and Handling 2.26
16019 Technology Station Robot Station with Transversal axis 2.27
16020 Technology Station Storage and Retrieval System 2.15
16020- Technology Station Storage and Retrieval System 2.13

V1,V3,V4
16020- Technology Station Storage and Retrieval System 2.14

V2,V5
16031 Technology Station Rotary Table 2.32
16032 Technology Station Testing and Handling 2.07
16033 Technology Station Handling modul 2.19

(Position control with pneumatic servo valve).
16034 Technology Station Handling and Control by Color Properties 2.23
16035 Technology Station Assembling and Handling 2.20
16036 Technology Station NC-Boring and Handling 2.17
16037 Technology Station Testing, Measuring and Handling with Rotary Table 2.09
16101 Technology Station Distributing Magazine 2.01
16102 Technology Station Swivel gripper 2.02
16103 Technology Station lifting device with measuring analog 2.03
16104 Technology Station electr. linear unit, pneum. Ejector 2.04

Mechatronic Software
SL - Programming system Mechatronic software 3.01
04100 SL - Programming system MSM 2100 3.02

Mechatronics System MA1
Loading - Material recognition with Sensor Technology - Storage

Item No.: 19001
Technology Station Loading and Handling Technology Station Storage and Handling
Item No.: 16000 Item No.: 16002
Set of workpieces Adapter plate with Sensor Technology

30 mm diameter, 20 mm height Item No.: 15024-V1
10 aluminium, 10 plastic white, 10 plastic black
Item No.: 16265
1.01

Item No.: 19001
Hardware
Software
1.02

Item No.: 19001
Delivery of supply
Quantity Item Description
1 16000 Technology Station Loading and Handling
1 16002 Technology Station Storage and Handling
1 16265 Set of workpieces

30 mm diameter, 20 mm height
1 15024-V1 Adapter plate with Sensor Technology
Technical description:
Different workpieces are pneumatically loaded out of a magazine. By using optical, capacitive and inductive
sensors, material recognition is done by a sensor unit on the adapter plate between the technology stations. Then
the workpieces are stored in the Technology Station Loading and Handling according to the same materials.
The Technology Stations are mounted on a mobile underframe. The use is done via a control panel.
The technology stations are controlled by a siemens PLC.
The installation is completely wired and delivered with a PLC-program. This control program reproduces the
complete function of the installation in automatic mode. Further Technology Stations can be added by a later point
of time.
The PLC programming system is not included in the extent of supply.

It is possible to use a PLC other than Siemens. In this case, a PLC program is not delivered.
1.03

Item No.: 19001
Training contents
Introduction to mechatronics
- Construction and function of complex automation technic systems
- Components of electropneumatics, motive power engineering and control technology
- Safety technical demands in production technology
- Handling of technical documentation and instructions
Introduction to the basics of pneumatics
- Directional valve and control elements in pneumatics
- Electrical control of directional valve
- Reading and interpreting pneumatic circuit diagrams
Introduction in PLC programming (digital in-, outputs, flag, timing element)
- systematic planning of control task
- graphical and verbal forms of descriptions for a control task
- reading and interpreting electrical connection plans
- step chain programming
Introduction to sensor technology
- sorts of sensors, function, connection behavior
- sensors for final position and positioning
- sensors for the recognition of characteristics
Practical exercises for operation and testing of control functions
- installation of units
- positioning and parameterising of sensors and actors
- testing different ways of operation
- systematic search of errors and their elimination in a mechatronic system
1.04
Loading - Transport - Thickness measuring - Storage

Item No.: 19002
Technology Station Storage and Handling Technology Station Loading and Handling
Item No.: 16002 Item No.: 16000
Set of workpieces Adapter plate standard

Item No.: 16265-V1 Item No.: 15024
Technology Station Measuring and Handling Technology Station Rotary Table

Item No.: 16001 Item No.: 16031
1.05

Item No.: 19002
Hardware
Software
1.06

Item No.: 19002
Delivery of supply
1 16001 Technology Station Measuring and Handling
1 16265-V1 Set of workpieces , 30 mm diameter,

Height: 4 pieces 20 mm, 3 pieces 19 mm, 3 pieces 21 mm
1 15024 Adapter plate standard
1 16031 Technology Station Rotary Table
Workpieces (30 mm diameter) of different heights ( approx.19mm, approx. 20 mm und approx. 21mm) are
pneumatically loaded out of the Technology Station Loading and Handling and deposited on the Technology Rotary
Table. This transports the workpieces to the Technology Station Measuring and Handling, where a pneumatic
linear cylinder transfers the workpieces to an analog sensor. The seize of the tension is a method to measure the
height of the workpiece. In the Technology Station Storage and Handling the workpieces with the same are stored
in the cylinder.
Further technical processes can be processed by changing the positions of the Technology Stations at the Rotary
Table.
Instead of using a Rotary Table you can also connect two technology stations with a Adapter plate. Furthermore,
each Technology Station can be used independently.
The Rotary Table is delivered on a stable underframe. The tacting is realized via an electrical motor.
The Technology Stations are mounted on a mobile underframe.
Each Technology Station is controlled by a siemens PLC.

Communication between the stations is realized by Profibus.
The installation is completely wired and delivered with an PLC program. This control program reproduces the
of time.

1.07

Item No.: 19002
Training contents
- construction and function of complex automation technic systems

- components of electropneumatics, motive power engineering and control technology
- safety technical demands in production technology
- handling of technical documentation and instructions
- directional valve and control elements in pneumatics

- electrical control of directional valve
- reading and interpreting pneumatic circuit diagrams

- reading and interpreting electrical connection plans
- step chain programming
- processing of analog signal and parameterising in the PLC
- types of sensors, function, connection behavior

- sensors for final position and positioning
- sensors for the recognition of characteristics
- sensor for processing of analog signals
Practical exercises for operation and testing of control functions
- installation of units
- positioning and parameterising of sensors and actors
- testing different ways of operation
- systematic search of errors and their elimination in a mechatronic system
Introduction to field-bus communication
- special quality of the Profibus communication

- hardware requirements for communication
- programming exercises to test Profibus signals
1.08

Item No.: 19002
Additional combination possibilities
16000 16002
15024
16000 16001
15024
16001 16002
15024
1.09
Loading - Transport - Boring - Drill hole checking - Storage

Item No.: 19003
Technology Station
Boring and Handling
Item No.: 16007
Technology Station Technology Station Technology Station

Loading and Handling Rotary Table Measuring and Handling
Item No.: 16000-V1 Item No.: 16031 Item No.: 16001
Adapter plate standard Set of workpieces

Item No.: 15024 30 mm diameter, 20 mm height
10 aluminium, 10 plastic white,
10 plastic black
Item No.: 16265
Technology Station
Storage and Handling
Item No.: 16002
1.10

Item No.: 19003
Hardware
Software
1.11

Item No.: 19003
Delivery of supply
1 16007 Technology Station Boring and Handling
1 16000-V1 Technology Station Loading and Handling
1 16031 Technology Station Rotary Table
1 16265 Set of workpieces , 30 mm diameter, 20mm height

Workpieces with 30 mm diameter made of different material (aluminium, plastic black, plastic white) and with a
height of approximately 20 mm are loaded from the Technology Station Loading and Handling.
Sensors in the Station define the properties of the material. A swivel gripper deposits the pieces on the
Technologiestaton Rotary Table. The Rotary Table transport the workpieces to the technology station Boring and
Handling. Here the workpieces are bored. After boring the workpieces are transported to the Technology Station
Measuring and Handling. A pneumatic linear cylinder transports the workpieces to an analog sensor. The seize
of tension is a means of dimension of the depth of the boring process. Workpieces that do not have adequate
boring depth are lead to a container.
Workpieces that correspond to the desired boring depth are transported to the Technology Station Storing and
Handling. Then they are stored according to their types of material.
Further technical processes can be processed by changing the positions of the Technology Stations at the
Rotary Table.
Instead of using a Rotary Table you can also connect two technology stations with a Adapter plate. Furthermore,
The Rotary Table is delivered on a stable underframe. The tacting is realized via an electrical motor.
The Technology Stations are mounted on a mobile underframe.

complete function of the installation in automatic mode. Further Technology Stations can be added by a later
point of time.

1.12

Item No.: 19003
Training contents



- Reading and interpreting electrical connection plans
- Step chain programming
- Processing of analog signal and parameterising in the PLC
- Types of sensors, function, connection behavior

- Sensors for final position and positioning
- Sensors for the recognition of characteristics
- Senor for processing of analog signals
Practical exercises for the operation and testing of control functions
- Installation of units
- Positioning and parameterising of sensors and actors
- Testing different ways of operation
- Programming of complex control processes
- Special quality of the AS-i communication

- Hardware requirements for AS-i communication
- Programming exercises to test AS-i signals
- Special quality of the Profibus communication
- Hardware requirements for Profibus communication
- Programming exercises to test Profibus signals
Systematic search of errors and their elimination in a mechatronic system
1.13

Item No.: 19003
16000-V1 16002
15024
16007 16002
15024
16000-V1 16001
15024
16001 16002
15024
1.14
Loading - Transport - Material recognition - Thickness measuring - Storage

Purchase No.: 19004

Storage and Handling Measuring and Handling Loading and Handling
Item No.: 16002 Item No.: 16001 Item No.: 16000
Technology StationTransport
Item No.: 16004
Adapter plate standard Technology Station Set of workpieces

Item No.: 15024 Testing and Handling Item No.: 16265-V1
Item No.: 16032
1.15

Purchase No.: 19004
Hardware
Software
1.16

Purchase No.: 19004
Delivery of supply
1 16004 Technology Station Transport
1 16032 Technology Station Testing and Handling

Workpieces (30 mm diameter) of different material (aluminum, plastic black, plastic white) and of different height
( ca.19mm, ca. 20 mm and ca. 21mm) are loaded from the Technology Station Loading and Handling on a shuttle.
The Technology Station Transports carrys the workpieces to the Technology Station Measuring and Handling. A
pneumatic linear cylinder transports the workpieces to an analog sensor. The size of tension is a method to measure
the height of the workpiece. Workpieces with a height over 20 mm or under 20 mm are selected out and thrown in
special container. The shuttle moves and takes the shortest way back (inner circle of transport system) in order to load
a new workpieces. Those who are in tolerance are removed to the shuttle. The switches of the transport system are
set in a way so that the shuttle is led to the Technology Station Testing and Handling on the outer circle (bypass). In the
Technology Station Testing and Handling the material determination is done by an optic, a capacitive and a inductive
sensor. In the station storage and handling the workpieces will be stored according to the same material.
The Transport station is mounted on a stable underframe. The shuttles are runnig by independen DC-motors with
identifications system. The sation is controlled by AS-i bus.
Further technical processes can be processed by changing the positions of the Technology Stations Transport.
Instead of using a transport system you also connect two technology stations with a Adapter plate. Furthermore, each
Technology Station can be used independently.

complete function of the installation in automatic mode. Further Technology Stations can be added by a later point of
time.

1.17
Loading - Transport - Material recognition - Thickness measuring -

Storage
Purchase No.: 19004
Training contents



- Processing of analog signal and parameterising in the PLC
- Types of sensors, function, connection reaction

- Senor for processing of analog signals

- Programming exercises to test the AS-i signals
- Hardware requirements for communication
1.18

Purchase No.: 19004
16000 16002
15024
16032 16002
15024
16000 16001
15024
16001 16002
15024
1.19
Loading - Transport - Material recognition - Processing - Testing - Storage

Item No.: 19005
Technology Station Technology Station

Boring and Handling Measuring and Handling
Item No.: 16007 Item No.: 16001

Testing and Handling Sorting and Handling
Item No.: 16032 Item No.: 16009-V1
Technology StationTransport
Item No.: 16004
Technology Station
Storage and Retrieval System
Item No.: 16020-V1
Adapter plate standard Set of workpieces

Item No.: 15024 Item No.: 16265-V1
1.20

Item No.: 19005
Hardware
Software
1.21

Item No.: 19005
Delivery of supply
1 16007 Technology Station Boring and Handling
1 16032 Technology Station Testing and Handling
1 16009-V1 Technology Station Sorting and Handling
1 16020-V1 Technology Station Storage and Retrieval System

Workpieces (30 mm Diameter) of different material (aluminum, plastic black, plastic white) and of different height (
ca.19mm, ca. 20 mm und ca. 21mm) are deposited in the Technology Stationon Storage and Retrieval System. The
shuttle from the Technology Station Transports carry the workpieces to the Technology Station Testing and
Handling. Here the material determination is realized by an optic, a capacitive and an inductive sensor. Workpieces
that are not appropriate for a boring process are transported on the shortest way to the Technology Station Sorting
and Handling. There it is stored according to the same material. Workpieces that are appropriate are transported
via bypass to the Technology Station Boring and Handling. After the boring process the depth of boring in the
workpieces are checked in the Technology Station Measuring and Handling. Then the workpieces are stored in the
Technology Station Sorting and Handling in the deposits according to good- or rejected pieces.
Further technical processes can be processed by changing the positions of the Technology Stations Transport.
Instead of using a transport system you also connect two technology stations with a Adapter plate. Furthermore,

of time.

1.22

Item No.: 19005
Training contents

- Components of electro/pneumatics, motive power engineering and control technology


- Processing of analog signal and parameterizing in the PLC
- Use of technology functions for quick counting operations

- Senors for processing of analog signals
- Positioning and parameterizing of sensors and actors

1.23

Item No.: 19005
16020-V1 16007
15024
16020-V1 16001
15024
16007 16009-V1
15024
16020-V1 16032
15024
16032 16009-V1
15024
1.24
Loading - Machining- Checking - Sorting

Item No.: 19006
Loading Checking Machining
Sorting Slide bearings
1.25

Item No.: 19006
Delivery of supply
1 16255 Technology Station Loading
1 16259 Technology Station Machining (Stamping and joining)
1 16257 Technology Station Checking
1 16260 Technology Station Sorting
1 16263 Set of workpieces gear wheels 30 mm diameter 10mm height

10 tooth wheels made of plastic PVC
10 tooth wheels made of brass
10 tooth wheels made of steel
20 slide bearing made of plastic
Tooth wheels (plastic, steel and brass, 30 mm diameter, 10 mm height) are loaded from a high storage shelf to the process
with and without connector via electric ejector (Station Loading)
In the Technology Station Checking the material characteristic are defined by digital sensors (optical,capacitive and
inductive). A pneumatically working button recognizes tooth wheels with and without slide bearing. The tooth wheels is
transport by help of a electrical driven conveying system.
In the Technology Station Machining the tooth wheels without slide bearing. are pressed from a magazine into new slide
bearing. Connector of tooth wheels with slide bearing will be pressed out. The Technology Station Machining can be
delivered either in hydraulic or in pneumatic version.
In the Technology Station Sorting tooth wheels are sorted due to their material characteristics as well as with or without slide
bearing.
Beside the combine of all Technology Stations you can also use each seperately.
The Technology Stations are mounted on a mobile underframe. You can use it by a control panel.

Communication between the stations is realized via the Profibus.
The installation is completely wired and delivered with an PLC program. This control program reproduces the complete
function of the installation in automatic mode.

It is possible to install an other PLC than Siemens. In this case, the PLC program is not delivered.
1.26

Item No.: 19006
Training contents
- Construction and function of complex automation systems


Introduction in PLC programming (digital inputs and outputs, flag, timing element)
- Systematic planning of control task

- Graphical and verbal forms of descriptions for a control task
- Processing of analogue signal and parameterising in the PLC

- Senor for processing of analogue signals
- Systematic search of errors and their elimination in a mechatronic system

1.27
Loading- Transport - Measuring - Sorting

Item No.: 19007

Distributing Magazine Swivel gripper Lifting device with
Item No.: 16101 Item No.: 16102 Measuring analog
Item No.: 16103
Technology Station Set of workpieces

Workpiece deposit in three Item No.: 16265
tracks with electric linear
unit and pneumatic ejector
Item No.: 16104
1.28

Item No.: 19007
Hardware
Software
1.29

Item No.: 19007
Delivery of supply
1 16101 Technology Station Distributing Magazine
1 16102 Technology Station Swivel gripper
1 16103 Technology Station Lifting device with Measuring analog
1 16104 Technology Station Workpiece deposit in three tracks with electric

linear unit and pneumatic ejector
1 16265 Set of workpieces , 30 mm diameter, 20mm height

Workpieces (plastic black and white and aluminium, 30 mm diameter, 20 mm height) are pneumatically
shifted out of a Technology Station Distributing Magazine. In the deposit postion there are digital sensors that
differentiate between plastic white and black as well as aluminium.
The Technology Station Swivel gripper transfers the workpieces to the next station.
At the Technology Station Lifting device with Measuring analog the workpiece is defined. Workpieces who
are either too small or too big are sorted out. Work peices in the tolerance field are transported to the next
station.In the Technology Station Workpiece deposit in three tracks with electric linear unit and pneumatic
ejectorstation workpieces are sorted according to similar material characteristics.
Beside the combine of all technology stations you can also use each seperately.
Each technology station is controlled by a siemens PLC.

Communication between the stations is realized via the Profibus.
The plant is completely wired and delivered with an PLC program. This control program demonstrates the
complete function of the plant in automatic operation.
Further technology stations can be added.
It is possible to install an other PLC than Siemens. In this case, the PLC program is not delivered.
1.30

Item No.: 19007
Training contents

- handling of technical documentation and instructions

Introduction in PLC programming (digital inputs, outputs, flag, timing element)


- Systematic search of errors and their elimination in a mechatronic system

1.31
Loading - Material recognition - Handling - Processing - Storage

Item No.: 19008

PC controlled CNC - milling machine PC F220 Robot Mitsubishi RV-2AJ
Item No.: 2133 Item No.: 2251
Technology Station
Evaluation with digital camera
Item No.: 16017

Storage and Retrieval System Item No.: 16265-V2
Item No.: 16020
1.32

Item No.: 19008
Hardware
Software
1.33

Item No.: 19008
Delivery of supply
1 16020 Technology Station Storage and Retrieval System
1 2251 Technology Station Robot Mitsubishi RV-2AJ
1 16017 Technology Station Evaluation with digital camera
1 2133 Technology Station PC controlled CNC-milling machine PC F220
1 16265-V2 5 aluminium workpieces ,

Dimension: 70mm * 60mm * 30mm
40 workpieces with max. size of 70 mm * 60 mm * 30 mm can be stored in the Technology Station Storage and
Retrieval System . A 3-axes handling system transport a plate on which the workpieces are fixed to an position
where a roboter can pick up the workpiece.
A digital camera, that is able to differentiate workpieces. Workpieces where appropriate for the CNC-milling
machines will be carry by the robot to the CNC-machines. Workpieces that are not appropriate for the CNC-
milling machines can be removed to the storage or deposited in a container
The digital camera is programmed in TEACH-IN-method.
Apart from the combine of all technology stations each Technology Stations can work independently.
The Technology Station Storage and Retrieval System and the robot are delivered on a stable underframe. The
control of the storage is realized by a siemens PLC. The use is realized by a control panel. The CNC- milling
machine is completely automatized.
The plant is completely wired and is delivered with a PLC program. This controlling program demonstrates the
function of the complete plant in automatic operation.
The robot progamming system build up the real robot in his geometry and enables the user to program the robot
online as well as offline.
The PLC progamming system is not included in the extent of supply.
It is possible to integrate a PLC other than a Siemens. In this case, the PLC program can not be delivered.
1.34

Item No.: 19008
Training contents


Programming of a robot with 5 axes
Programming of CNC milling machine
1.35
Mechatronic System MA9
Loading - Transport - Processing - Transport - Storage

Purchase-No.: 19009
Technology Station
Item No.: 16020-V5
Technology Station Flexible Manufacturing Cell

Technology Station Transport Item No.: 16015
Item No.: 16004

Item No.: 16020-V5
1.36

Purchase-No.: 19009
Hardware
Software
1.37

Purchase-No.: 19009
Delivery of supply
1 16004 Technology Station Station Transport
1 16015 Technology Station Flexible Manufacturing Cell
1 16265-V3 Set of workpieces

5 Aluminium Workpieces ,
50mm diameter, 50mm height
20 workpieces with max. 50mm diameter and 50mm height can be stored in the Technology Station Storage and
Retrieval System . A 3-axes handling system transport the workpieces to a shuttle of the transport system. The
shuttle transport the workpieces to the flexible manufacturing cell. The robot picks up the workpiece into the
CNC-milling and/or turning machines. After the process the workpieces are stored in the second storage.
Apart from the combine of all technology stations, each of them can set to operation independenly.
The automatic storage and retrieval system is delivered on a stable underframe. The control of the storage is
done by a siemens PLC. The use is realized by a control panel.
The robot is positioned on a stable transversal axis.
The CNC- milling machine and the turning machine are fully automatized.
The plant is completely wired and delivered with a PLC program that controls the function of the plant
A suitable programming system for tool machine is delivered for the CNC milling machine.
A suitable programming system for tool machine is delivered for the CNC turning machine.
The robot programming system reproduces the robot in use in his geometry and enables to program the robot
It is possible to integrate another PLC than Siemens. In this case, the PLC program can not be delivered.
1.38

Purchase-No.: 19009
Training contents

Introduction in PLC programming (digital inputs and outputs, flag, timing element)


- Special quality of the communication
Programming of robot with 5 axes
1.39
Loading - Handling - Processing - Transport - Packing

Item No.: 19010
Technology Station Turning and Handling Technology Station

Item No.: 16013 Transport, Buffer and Handling
Item No.: 16010-V1
Technology Station Handling and Assembling Technology Station

Item No.: 160035 Storage and Retrieval System
Item No.: 16020-V5
Set of workpieces
Item No.: 16265-V3 1.40

Item No.: 19010
Hardware
Software
1.41

Item No.: 19010
Delivery of supply
1 16013 Technology Station Turning and Handling
1 16010-V1 Technology Station Buffer and Handling
1 16035 Technology Station Handling and Assembling

5 Workpieces of Aluminium
Technical desciption:
A 3-axes handling system removes workpieces out of the automatic storage and retrieval system 1 and deposits
them on the deposit plate.
A robot on a transversal axis picks up the workpieces and puts them into the CNC- turning machine. After the
shaping the workpiece is removed on a conveyor. At the end of this conveying belt the workpiece is put in a
packaging machine and packed in a paper roll with plastic caps at each end - ready for dispatch.
Apart from the combine of all technology stations with each other, each one can also work independently.
The automatic storage and retrieval system, the conveyor belt and the packaging plant are delivered on a stable
underframe. The control of the automatic storage and retrieval system and the packaging machine are done by a
siemens PLC. The use is realized by a control panel.
The robot is positioned on a stable transversal axis.
The CNC turning machine is fully automatised.
The plant is completely wired and delivered with a functioning PLC program that controls the complete function
of the plant.
A suitable programming system for the tool machine is delivered for the CNC turning machine.
The robot programming system reproduces the robot being used in his geometry. It is possible to program the
robot online as well as offline.
It is possible to integrate another PLC other than Siemens. In this case, the PLC program is not delivered.
1.42

Item No.: 19010
Training contents


Conventional communication technology
- Special quality of I/O communication

- Hardware requirements for a I/O communication
- Programming exercises for testing I/O communication
Programming of CNC turning machine
1.43
Loading - Transport - Machining - Checking - Packing

Item No.: 19011
Technology Station Flexible Manufacturing Cell

Item No.: 16015
0-25mm
10
20
30
0.001mm
33.18
OFF ON/ZERO
22.114
ZERO/ABS
ORIGIN
mm
DATA/HOLD
HOLD
mm
0
110
5
120
10
130
15
140
20
10
15
5
20
150
mm
REV. INC. ABS

ABS
22.114 mm
+ / - ON/OFF
PRESET ZERO/ABS

Storage and Retrieval System Qualiiy Assurance
Item No.: 16020-V5 Item No.: 160012
Technology Station Transport

Item No.: 16004

Assembling and Handling Item No.: 16265-V3
Item No.: 16035
1.44

Item No.: 19011
Hardware
Software
1.45

Item No.: 19011
Delivery of supply
1 16015 Technology Station Flexibles Manufacturing System
1 16012 Technology Station Qualitiy Assutance
1 16035 Technology Station Assembling and Handling

5 Workpieces of Aluminium
20 workpieces with max. 50mm diameter and 50mm height can be stored in the Technology Station Storage and
Retrieval System . A 3-axes handling system transport the workpieces to a shuttle of the Transport System. The
shuttle transport the workpieces to the flexible manufacturing cell.
After the maching the workpiece is removed to the shuttle. In the positioning Technology Station Quality
Assurance the shuttles can be stopped. The workpieces can checked. The result of the checking is a good or a
rejected piece . The rejected on is sorted out. The shuttle moves back to the Technology Station Storage and
Retrieval System to receive new workpieces.
Good pieces are removed to the shuttle and are two optionallitis
1. transported to the packing machine and prepared for delivery and put into a paste pipe with end caps
made of plastic.
or
2. transported to the Technology Station Storage and Retrieval System and stored in as finished part.
Apart from the combine of all technology stations with each other, each one can also work independently.
The Automatic Storage and Retrieval System, Transport System and the Handling and Assembling Station are
delivered on a stable underframe. The control of the Technology Station Storage and Retrieval System,
Technology Station Transport and the Technology Station Assembling and Handling are done by a siemens
PLC. The use is realized by a control panel. The robot is positioned on a stable transversal axis.
The CNC turning and milling machines are fully automatised. The programming can be done according to
ISO/EN/DIN 66025 or in another programming language according to a industrial control (e.g. Fanuc, Fagor,
Heidenhain, Siemens, Num...)
The plant is completely wired and delivered with a functioning PLC program that controls the complete function
of the plant.
A suitable programming system for the tool machine is delivered for the CNC turning and milling machine.
The robot porgramming system depicts the robot being used in his geometry. It is possible to program the robot

1.46

Item No.: 19011
Training contents


Conventional communication technology

- Hardware requirements for a I/O communication
- Programming exercises for testing I/O communication
Programming of CNC turning machine and CNC milling machine
Introduction to quality assurance according to ISO
1.47
Loading, Transport, Flexible Manufacturing System , Mounting and Packing

Item No.: 19012
Technology Station
Technology Station
Technology Station Flexible Manufacturing Cell Handling and Assembling
Item No.: 16015
Mounting with Robot
Item No.: 160035
Item No.: 160011

Item No.: 16004

Item No.: 16020-V5
1.48
Loading, Transport, Flexible Manufacturing System , Mounting and Packing

Item No.: 19012
Hardware
Software
1.49
Flexible, Modular Manufacturing, Mounting and Packing System
Item No.: 19012
Partial systems, useable independently
Technology Station Storage and Retrieval System Technology Station Mounting with Robot
Item No.: 16020-V5 Item No.: 16011
Technology Station Transport Technology Station Assembling and Handling

Item No.: 16004 Item No.: 16035
Set of workpieces Technology Station Flexible Manufacturing System

Item No.: 16265-V3 Item No.: 16015
1.50
Item No.: 19012
Combination possibilities of partial systems
16020-V5 + 16015 16020-V5 + 16035
16020-V5 + 16011 16011 + 16035
16020-V5 + 16004 + 16035
16020-V5 + 16015 + 16035
1.51

Item No.: 19012
Delivery of supply
1 16011 Technology Station Mounting with Robot
1 16035 Technology Station Assembling and Handling
1 16265-V3 Set of workpieces of Aluminium

5 Workpieces 50mm diameter, 50mm height
5 Workpieces 50mm diameter, 35mm height
1 16015 Technology Station Flexible Manufacturing System
Produktion of a set of tea lights consist of a tea light box, a tea light cap, a tea light and the packing of a tea
light
A 3-axes handling system transport the workpieces to a shuttle of the Transport System. The shuttle
transport the workpieces to the Flexible Manufacturing System.
The produced tea light box and tea light cap are transported to a mounting place. The mounting robot removes a
tea light from a magazine, deposits it in the tea light box. Afterwards the tea light cap is put on top of the tea light
box. The mounted set is packed in the Technology Station Assembling and Handling.
Apart from the combine of all technology stations, each teachnology station can be used independently.
The Automatic Storage and Retrieval System, Transport System and the Handling and Assembling Station
are delivered on a stable underframe. The control of the Technology Station Storage and Retrieval System,
Technology Station Transport and the Technology Station Assembling and Handling are done by a siemens
PLC. The use is realized by a control panel. The robot is positioned on a stable transversal axis.
The CNC turning and milling machines are fully automatised. The programming can be done according to
ISO/EN/DIN 66025 or in another programming language according to a industrial control (e.g. Fanuc, Fagor,
Heidenhain, Siemens, Num...)
The plant is completely wired and delivered with a functioning PLC program that controls the complete function of
the plant.
A suitable programming system for the tool machine is delivered for the CNC turning and milling machine.
The robot porgramming system depicts the robot being used in his geometry. It is possible to program the robot

1.52

Item No.: 19012
Training contents:


Conventiona communication technology

- Hardware requirements for I/O communication
- Programming exercises for testing of I/O communication
Introduction to field/bus communication

Systematic search for errors and -elimination in a mechatronic system
Programming of a 5-axes anthropoid robot
Programming of a CNC turning machine
1.53
Mechatronics System MAxx
Create your individual mechatronic plant

Item No.: 19xxx
Different ways of connecting Technology Stations
Possibility 1:
Adapter plate as connecting element between two Technology Stations
Adapter plate
Item No.: 15024
Possibility 2:
Rotary table as connecting element of up to six Technology Stations
Technology Station Rotary Table

Item No.: 16031
1.54

Item No.: 19xxx
Different ways of connecting Technology Stations
Possibility 3:
Transport System as connecting element between any Technology Stations

Central circle : any dimensions Item No.: 16004
Bypass: dimensions and number can be used freely
The Transport System can be used in any form. It can be delivered with any number of Bypasses
The number of technology stations that can be connected is unlimited.
Example:
Technology Technology
Station Station
Technology
Station
Technology Technology
Station Station
1.55

Item No.: 19xxx
Construction of a Technology Station:
Technology station
Control unit (control panel)
Underframe
1.56
As a customer you have different possibilities to combine all technology stations. Because of the greater number of
technology stations you can create tasks with a higher level of difficulty.
The technology stations are developed according to the principle, that all necessary educational objectives can be
reached in the scope of the mechatronical education.
The technology stations are constructed in a way, that they can be combined without changing of the adapter plate, the
rotary indexing table and the conveyor. The connection to the adapter plate, the rotary indexing table or the conveyor
system is realized by snapinputs systems. A specific tool is not necessary.
If you use the adapter plate as connecting element between the technology stations, you can combine two of the
technology stations.
If the rotary indexing table is used as material transport station between technology stations, the turning direction can be
contolled in two directions.
When using the conveyor system the material transport is done via a electrical shuttle that drives independently, which is
identified via codeing. The shuttles are exactly positioned at the material transfer positions 0.5 mm distanced to the
technology stations. In this way a safe material transfer can be realized.
The technology stations are mounted to a mobile underframe. The use is realized by a control panel.
The conveying system and technology stations are controlled each via a SIMATIC-S7-300. The communication between
the PLCs is realized via profibus.
The plant is delivered completely wired. Functionable control programs for the Siemens PLC are delivered for every
technology station. These control programs demonstrate the function of every technology station.
The PLC programming system is not part of the extent of supply.
The integration of another PLC than Siemens is possible. In this case a PLC program is not delivered.
A powerful software can be delivered to the mechatronic hardware. The software shows all technology station in an
identically way. Furthermore, the user is able to use a library that is also delivered to create new stations and to develop
further tasks of higher level in order to get deeper knowledge with regard to training.
1.57
Depending on the selected technology station the following topics can be trained:




Introduction to field/bus communication

- Positioning and parameterising of sensors and actuators
Systematic search for errors and -elimination in a mechatronic system
Programming of robots
Programming of CNC turning machines
Programming of CNC milling machines
Introduction to quality assurance
1.58

Item No.: 19xxx
Data communication between Technology Stations
PLC PLC PLC
Data communication via field bus system
PLC PLC PLC
Data communication via conventional inputs and outputs wiring
PLC PLC PLC
Data communication via ETHERNET
1.59
Technology Station Distributing Magazine
Training task:
Separating a part from a magazine

Feeding separated part to a process
Function:
Work pieces are loaded from a magazine and deposited on a

deposit place.
The fill level of the magazine is checked by a one-way light
barrier and the work piece on the deposit place is checked by a
micro switch.
The material characteristics of the work piece are determined with
an optical and inductive sensor.
A double-acting pneumatic cylinder shifts every single work piece
out of the down magazine.
The end positions of the cylinder piston are fixed by contactless
sensors.
The control of the cylinder is done with an electric 5/2-directional
valve.
The station is delivered completely assembled, wired and tested.
Technical data :
Sensors: 2 Cylinder switch

1 Oneway light barriere
1 Micro switch
1 Optic sensor
1 Inductive sensor
Actors: 1 5/2 directional valve, bistable
Compressed air: unoiled, 5 to 6 bar
Power supply: 24 V DC
Installation: 25-pol D-SUB plug
Work piece: Cylinder 30 mm x 20 mm (optional)
Measures: 160 x 400 x 270 mm
Weight: 3,2 kg
Item No.: 16101
Delivery of supply
Didactic indications:
Loading parts from a magazine Part name Quantity

Placing them secured from collision on a deposit place
Mikro switch for position recognition Al-T-groove plate 160 mm x 400 mm 1
Light barriere Data interface 1
Optic sensor Compact valve 1
Inductive sensor Down magazine for cylindric work pieces 1
Double-acting pneumatic cylinder Check unit at the deposit place for work pieces 1
5/2-directional valve, bistable
2.01
Technology station Swivel gripper
Training task:
Handling a workpiece from station to station

by using a vacuum gripper
Function:
The swivel gripper removes the work pieces between two

modules with defined positions.
The pneumatic swivel gripper is adjustable stepless in a range of
180. It transports the workpiece with a vacuum gripper.
A contactless sensor checks the position of the cylinder pistons.
Electrical sensors control the position of the swivel gripper.
Technical data:
Sensor: 2 Cylinder switch

Actors: 1 5/2 directional valve, monostable
1 5/3 directional valve
Compressed Air: unoiled, 5 to 6 bar
Power Supply: 24 V DC
Installation: 25-pol. D-SUB plug
Compact valve cluster
Work piesces: Cylinder 30 mm x 20 mm (optional)
Weight: 3,0 kg
Item No.: 16102
Delivery of supply
Part name Quantity
Remove work pieces
Swivel cylinder with wing drive
Al-T-groove plate 160 mm x 400 mm 1 Reed switch
Data interface 1 Pick up with sucker and deposit collisionfree
Compact valve cluster 1 5/2 directional valve, bistable
Swivel gripper 1 5/3 directional valve, ventilated
vacuum generator
2.02
Technology station Lifting device with measuring analog
Training task:
Analog thickness measuring of work pieces

by datatransfer to a PLC
Function:
Work pieces are moved on a lifting device to a measuring system.

An analog tension in the area from 0-10V can be evaluated by a
PLC with analog input (material thickness measuring).
At an inclined position, the work piece can be transferred via a
gripper to the next station.
Contactless sensors check the end positions of the cylinder.
Technical data:
Sensors: 1 Cylinder switch

3 Reed switch
1 Analog transmitter
2 5/3 directional valve
Compressed Air: Unoiled, 5 to 6 bar
Power Supply: 24 V DC
Work pieces: Cylinder 30 mm x 20 mm (optional)
Weight: 4,4 kg
Item No.: 16103
Delivery of supply
Didactic indications
Part name Quantity
Material thickness measuring with linear potentiometer
lock out of defined parts
Reed switch Al-T-groove plate 160 mm x 400 mm 1
Double-acting pneumatic cylinder Data interface 1
Cylinder without piston rod Compact valve cluster 1
Remove parts in position and lock out Lifting device with cylinder without Piston rod 1
5/2 directional valve, monostable Analog directional measuring system 1
5/3 directional valve, ventilated Ejection cylinder 1
Positioning by means of 5/3 directional valve
2.03
Technology station workpiece deposit
Training task:
Workpieces with different material characteristics are sorted into

different chutes.
Function:
A linear system transports workpieces next to three chutes.
An accompanying pneumatic output unit transports the work

pieces onto the chutes according to their material properties.
A light barrier controlls the fill level of the chutes.
A fork light barrier controlls the position of the shuttle.

Sensors check the end positions of the shuttle.
Technical data:
Sensors: 2 Micro switch

1 Fork light barrier
1 One-way light barrier
1 Cylinder switch
Compressed Air: Unoiled, 5 to 6 bar
Work pieces: Cylinder 30 mm x 20 mm (optional)
Weight: 5,8 kg
Item No.: 16104
Delivery of supply
Didactical indications:
Part name Quantity
Positioning with fork light barrier
Electrical drives
Al-T-groove plate 160 mm x 400 mm 1 End switch with micro switch
Data interface 1 reversing protective circuit
Compact valve cluster 1 Light barrier for the control of level
Linear unit with pneumatic work piece carrier 1 Cylinder switch
3 chutes 1 Double-acting pneumatic cylinder
Light barrier 1 5/2 directional valve, monostable
2.04
Technology station Loading and Handling
Training task:
Introduction to digital techniques and and the interaction between

loading and halndling processes.
Function :
From the loading station workpieces are seperated and transfered

to other stations by the swivel gripper.
Pneumatic swivel arm with suction gripper

Magazine with pneumatic double-acting cylinder
and control of level by means of the
capacitive sensor
Technical data:
1 Pneumatic swivel arm with suction gripper

1 Magazine with pneumatic double-acting cylinder
1 Capacity sensor to control fill level
6 digital inputs , 5 digital outputs
necessary working pressure : 5 to 6 bar
Standard model:
Deposit table with sensor control ( workpiece exists: yes / no)
Item No.: 16000
Model V1
Additional sensors for material recognition (optic and capacitive)
Item No.: 16000 - V1
Working books :
Training material for the technology station
Loading and Handling.
Model V1
Didactic indications : Delivery of supply

Quantity
The technology station negotiates awarenesses of function and Part name
application of industrial components of the branch material
recognition, transport and handling. Loading magazine 1
By means of the didactic prepared industrial components, Pneumatic swivel arm 1
the physical function principles, connection technique and sensor Profile plate complete 1
technology are practically presented. The station with its interfaces hardware 1
to the mechanics, pneumatics, electrics and PC technique is Technical documentation 1
suitable for beginning the mechatronics.
As individual station, it can be used quick and uncomplicated and it Option :
can be set into operation independent.
Control panel ( Item No.: 16006 ) 1
Mobile underframe ( Item No.: 16005 ) 1
2.05
Technology station Checking and Handling (electrical conveying module)
Training task:
Working with different sensor types.
Function :
The gripper places workpieces of different materials onto the

shuttle of the conveyer module.
The shuttle transports the workpiece to different types of sensor

(optical, capacitive and inductive). In the model V1 is additionally
an analog sensor integrated.
With the sensors different materials (plastic black and white

as well as aluminium) can be selected.
Additionally in model V1, the workpiece hight can be measured.
Technical data:
1 Sensor block with three different sensors:

inductive, capacitive and optic
1 Analog sensor (only for the model V1)
1 Transport module with DC-drive
1 Pneumatic rotary gripper with pneumatic pair of gripper jaws
Standard model:
Underframe with three sensors inductive , capacitive and optic
Item No.: 16008
Model V1
in addition analog sensor
Item No.: 16008 - V1
Delivery of supply Working books :

Part name Quantity Checking and Handling.
Capacitive sensor 1 Didactic indications :

Inductive sensor 1
Optic sensor 1 The technology station negotiates awarenesses of function and
Analog sensor (only for the model V1) 1 application of industrial components of the branch material
Transport module with DC-motor 1 recognition, transport and handling.
Pneumatic rotary gripper with pneum. Gripper jaws 1 By didactic prepared industry components the physical function
Profile plate complete 1 principles, e.g. sensor technology are practically presented. The
hardware 1 definitions like part recognition, material fixing and evaluation
Technical documentation 1 can be used in the experiments. The decision criterion for
influencing the material movement can be derived in connexion
Option : with the next station.
As individual station, it can be used quick and uncomplicated
Control panel ( Item No.: 16006 ) 1 and it can be set into operation independent.
2.06
Technology station Checking and Handling (pneumatic conveying module)
Training task:
Working with different sensor types.
Function :
The gripper places workpieces of different materials onto the

shuttle of the conveyer module.
The shuttle transports the workpiece to different types of sensor

(optical, capacitive and inductive). In the model V1 is additionally
an analog sensor integrated.
With the sensors different materials (plastic black and white

as well as aluminium) can be selected.
Additionally in model V1, the workpiece hight can be measured.
Technical data:
1 Sensor block with three different sensors:

inductive, capacitive and optic
1 Analog sensor (only for the model V1)
1 Transport module with pneumatic linear axis
1 Pneumatic rotary gripper with pneumatic pair of gripper jaws
Standard model:
Item No.: 16032
Model V1
in addition analog sensor
Item No.: 16032 - V1
Working books :

Checking and Handling.
Delivery of supply
Part name Quantity

Didactic indications :
Capacitive sensor 1
The technology station negotiates awarenesses of function and Inductive sensor 1
application of industrial components of the branch material Optic sensor 1
recognition, transport and handling. Analoger Sensor (only for the model V1) 1
By means of the didactic prepared industry components, Transport module with pneumatic linear axis 1
the physical function principles, e.g. sensor technology are Pneumatic rotary gripper with pair of gripper jaws 1
practically presented. The definitions like part recognition, Profile plate complete 1
material fixing and evaluation can be used in the experiments. hardware 1
The decision criterion for influencing the material movement can Technical documentation 1
be derived in connexion with the next station.
As individual station, it can be used quick and uncomplicated Option:
and it can be set into operation independent.
2.07
Technology station Measure and Handling
Training task:
Working with analog signals.
Function :
A pneumatic gripper transports workpieces to a pneumatic

lifting stage.
The lifting stage transports the workpieces to a analog sensor

which works in a tension range from 0-10V.
The output tension is an indication for the workpiece`s thickness.
Workpiece which are out of the expected tolerate thickness

range are sorted out by a pneumatic cylinder.
Workpieces within the tolerance range are transferred back into
the runnung process.
Technical data:
1 Aluminium plate
1 Pneumatic pick and place with pair of gripper jaws
1 Pneumatic lifting stage
1 Analog thickness measure
1 analog output 0-10V
Standard model:
1 Box for output workpieces
Item No.: 16001
Model V1
1 Box for output workpieces (below tolerance range)
1 Box for output workpieces (above tolerance range)
Item No.: 16001 - V1
Working books :

Measuring and Handling.
Model V1
Delivery of supply
Part name: Quantity The technology station negotiates awareness of function and
application of electromechanical and electro/pneumatical modules
Analog thickness measuring 1 of industrial components.
Pneumatic lifting cylinder 1 By the didactic prepared industrial components, the physical
Pneumatic arm 1 function principles of the analog path measuring technique are
Profile plate complete 1 practically presented.
hardware 1 The thickness of a workpiece is measured with an analog sensor.
Technical documentation 1 In the result of this examination the parts can be transferred
afterwards to a next station or ejected into a box.
Option: The connection, wiring and adjusting of sensors represents a
further training emphasis at this stand-alone device. As an
Control panel ( Item No.: 16006 ) 1 individual station, it can be used quick and uncomplicated and it
Mobile underframe ( Item No.: 16005 ) 1 can be set into operation independent.
2.08
Technology station Checking, Measuring and Handling with rotary table
Training Aims:
Working with digital and analog signals in interaction with a

rotary table.
Function:
A pneumatic gripper transfers workpieces with different

material characteristics and different thickness on a rotary table.
By turning of the rotary table, the workpieces are checked by three

different digital sensors (capacitive, inductive, optical) and an
analog sensor.
After that, the workpieces are transferred back into the running
process by the gripper. The result of this process is shown on a
display and send via databus to the following process.
Technical data:
1 Aluminium plate
1 Pneumatic pick and place with pair of gripper jaws
3 Digital Sensor (capacitive, inductive, optical)
1 Analog thickness measure
Item No.: 16037
Manuals :

Checking, Measuring and Handling with rotary table
Delivery of supply
Part name Quantity
Capactive sensor 1
Inductive sensor 1
Didactical indications: Optic sensor 1
Analog measuring system 1
The technology station imparts knowledge about function and Rotary table 1
use of industrial components on the sector of material Pneumatic rotary gripper with pair of gripper jaws 1
recognition, transport and handling. Physical function Profile plate, measures app. 350 x 500 x 250 mm 1
principles are depicted by means of didactically prepared Compressed air unit 1
industrial components taking sensors as an example. Terms Hardware 1
such as recognition of parts, material determination and Technical documents 1
recording are clearly shown in the experiments. In connection
with the next station decision criteria for the influence of the Optional additions:
flow of material can be made. The individual station can be
used quickly and independently. Set of work pieces (Item No.: 16265-V1) 1
Control panel (Item No.: 16006 ) 1
Mobile underframe (Item No.: 16005 ) 1
2.09
Technology station Storage and Handling
Training Aim :
Processing external digital information by sorting workpieces

into different tubes.
Function :
An electrical rotary vacuum gripper sorts workpieces with

different material properties or material hights into different tubes.
The information of the workpiece is been collected via databus
from previous technology stations.
Technical data:
1 Electrical rotary vacuum gripper

3 Tube for material characteristics
Item No.: 16002
Working books :

Storage and handling.
Delivery of supply
Part name Quantity Didactic indications :
The technology station negotiates awarenesses about the

Deposit thrust 3 function and application of modules for storing and handling of
Electric gripper with suction 1 workpieces of different forms and structure. By means of a
Profile plate complete 1 practicable exemple, the possibilities and the limits can be used
hardware 1 at the didactic prepared industrial components with
Technical documentation 1 electropneumatical and electromechanical modules. The safety
requirements referring to the switching off can be approached in
Optional addition : the laboratory. The connexion, the wiring and the adjusting of
stop position switch as well as the inquiry in the control program
Control panel ( Item No.: 16006 ) 1 can be approached with the station. The technology station can
Mobile underframe ( Item No.: 16005 ) 1 be used as single station or together with other stations.
2.10
Technology station Boring and Handling
Training Aim:
Working with digital technologies by using a boring process.
Function :
A pneumtic swivel gripper transfers the workpiece from the running

process on a boring plate.
A pneumatic cylinder transfers the workpiece below the boring

machine.
A second pneumatic cylinder moves the boring machine
downwards.
After the boring process, the swivel gripper transfers the workpiece
back into the process.
Technical data:
1 Vacuum swivel gripper

1 24V DC-Boring machine with pneumatic hight controll
1 Pneumatic workpiece clamping
Air pressure : 5 to 6 bar
Item Nr: 16007
Delivery of supply
Manuals :
Training material for the technology station Part name Quantity

Boring and Handling.
Pneumatic boring module 1
Pneumatic arm 1
Pneumatic workpiece clamping 1
Profile plate 1
Hardware 1
Technical documentation 1
Didactic indications : Option:
The technology station negotiates awareness of function and Control panel ( Item No.: 16006 ) 1
application of typical industrial components from the sector Mobile underframe ( Item No.: 16005 ) 1
Material processing and handling.
By the example of the machining processing Boring, the signal
and safety-relevant connections can be very simply represented.
The didactically prepared industrial components are clearly

conceived for the training. For the sectors maintenance, complex
tasks of training can be derived with higher requirement.
So for example the maintenance times and the operating time
counter can be taken up to the control program for controlling the
wear of tools (boring).
As individual station, it can be used quick and uncomplicated and it

can be set into operation independent.
2.11
Technology station Sorting and Handling
Training Aim :
Processing external digital information by sorting workpieces

into different chutes.
Function :
A pneumatic gripper transfers workpieces to a shuttle.

The information of the workpiece, collected by previous
technology stations, are used to sort the workpieces into different
chucks.
Technical data :
1 Pneumatic gripper system

1 Linear slide base with shuttle
3 Chute with fill level sensor
5 Digital inputs , 5 digital outputs
Necessary working pressure : 5 to 6 bar
Standard version:
Rack with three chute
Item No.: 16009
Version V1
Rack with six chute
Item No.: 16009 - V1
Manuals :

Sorting and Handling.
Version V1
Delivery of supply
The technology station negotiates awarenesses of function
and application of industrial components of the branch
Part name Quantity handling and material selection. The station with its coupling
interfaces to other stations is suitable for learning the terms
Pneumatic swiveling converter with suction gripper 1 e.g. recognition of signals, signal processing and evaluation
Transport module with DC-drive 1 of information. At example of optimization of conveying
Pneumatic ejector 1 distance and a collision-free movement, it will be shown, that
File chute 3/6 the contradictory requirements
Light barrier 1 in a mechatronical system can also be controlled. The
Profile plate complete 1 technology station can be combinated, used quick and
Small parts 1 uncomplicated and it can be set into operation independent.
Option :

2.12
Technology Station Automatic Storage and Retrieval System
-V1, -V3, -V4
(for round work pieces diameter 30 mm, max. 30 mm height)
Training Aim:
Working with digital sensors and quick counters.
Function:
In a automatic warehouse, workpieces are on different levels.

Via a 3-axis handling system, these workpieces can be transfered
into a process of other technology stations.
Also possibel is taking a workpiece from a running process via a

3-axis handling unit back in the warehouse. The workpiece can
be sorted by material characteristics, different thickness e.g.
The places are controlled by a fork light barrier.
Technical data:
1 Automatic Warehouse
1 3-axis handling system
1 Gripper system
8 Sensors (Micro switches / Fork light barrier)
Necessary working pressure: 5 to 6 bar
Model V1:
Automatic Storage and retrieval system with three electric axis and Delivery of supply
a pneumatic gripper
Item No.: 16020-V1
Part name Quantity
Model V3:
Automatic Storage and retrieval system with two electric axis and
Automatic storage and retrieval system for 20 places 1
one pneumatic axis (y) and an electric gripper
3-axis handling module 1
Item No.: 16020-V3
Mounting plate 350 x 500 x 30 mm with T-grooves 1
Model V4: 8 mm in raster of 25 mm
Power supply: 24 V DC 1
Automatic Storage and retrieval system with three electric axis and
Maintenance unit for compressed air filtered 1
an electric gripper
5my oiled/unoiled, 0,50,7 Mpa 1
Item No.: 16020-V4
Throttle valve AS M5-tube4 (out-going air) 2
5/2 directional valve monostable 4 (only in pn. model) 1/2
Filter/control unit EAW G1/8 1
Plug-/print relais series 40.52, 24 DC 4
Didactic indications: Proximity initiator inductive 4 mm 1
Gripper SGB 40 1
The technology station imparts knowledge of function and use Hand isolating valve EVHS 2000 1
of industrial components on the sector of transport and Throttle valve AS M5-tube4 (additional air) 1
handling. Physical function principles are shown by use of
didactically prepared industrial components for which sensors
are taken as an example. Terms such as part recognition, Optional additions:
determination of material and recording can be presented vividly
in the experiments. In combination with the next station you find Set of work pieces (Item No.: 16265-V1) 1
decision criteria in order to influence the flow of material. The Control panel (Item No.: 16006) 1
individual station can be used quickly and independently. Mobile underframe (Item No.: 16005) 1
2.13
-V2, -V5
(for round work pieces diameter 50 mm, height 50 mm)
Training Aim:
Function:
In an automatic warehouse, workpieces are on different levels.

Via a 3-axis handling system, these workpieces can be transfered
into a process of other technology stations.
Also possibel is taking a workpiece from a running process via a 3-

axis handling unit back in the warehouse. The workpiece can be
sorted by material characteristics, different thickness e.g.
The places are controlled by a fork light barrier.
Technical data:
1 Gripper system
8 Sensors (Micro switches / Fork light barrier)
Necessary working pressure: 5 to 6 bar
Sensor: 8 DE 4 microswitch
2 fork light barriers
2 cylinder switches
Actors: 6 DA 4 Relais
2 5/2 directional valve mono stable
Data interface: 25-pol. D-Sub plug
Travelll el. axes: 35 mm/sec
Power supply: 230V AC, 50Hz
Compressed air: filtered 5my, unoiled, 0,5 ...0,6 Mpa
Measure: (BxTxH) 925 x 570 x 1400 mm
Weight: ca 50 kg
Model V2:
Storage with 28 deposit places
Item No.: 16020-V2
Model V5:
Storage with 36 deposit places
Item No.: 16020-V5
Delivery of supply:
Quantity Manuals:
Part name
Training documents for the technology station Automatic Storage
- Auto. storage and retrieval system for 28/36 places 1 and Retrieval System.
- Power supply: 24V DC 1
- Maintenance unit for compressed air filtered 1
5my, oiled/unoiled, 0,5 ...0,7 Mpa
- Trottle valve AS M5-tube4 (out-going air) 2 Didactic indications :
- 5/2 directional control valve monostable 4 2
- Filter/controller EAW G1/8 1 The technology station imparts knowledge about function and use
- Plug-in/print relais series 40.52, 24VDC 4 of industrial components on the sector transport and handling.
- Proximity initiator inductive 4mm 1 By means of didactically prepared industrial components, the
- pneumatic pair of gripper jaws 1 physical operational principles are presented by using the example
- Hand isolating valve EVHS2000 1 of sensors. Terms such as parts recognition, material properties
- Trottle valve AS M5-tube4 (additional air) 1 and registration can be used in the experiments. In combination
with the previous station, decision criteria for influencing the
material flow can be derived from it.
Optional additions: Every station can be used quickly and independently.
Set of work pieces (Item No.: 16265-V3) 1

Control panel (Item No.: 16006) 1
2.14
(for workpieces with max. Dimension 90mm x 80mm x 40mm)
Training Aim:
Function:
The automatic warehouse consists of a 3-axis handling unit which

uses workpiece plates of 120mm x 90mm.
DC Motors drive the axis. The positions are controlled by a fork
light sensor. The end positions of the axis are secured with micro
switches.
The warehouse has 5 levels each consisting of 8 deposits.
On the work piece plate any work pieces can be fixed. The
number of work pieces per plate is only limited by
the maximum permitted total weight of 1 kg and the
maximum admission space of 90 mm x 80 mm. The height of
work piece should not surpass 40 mm.
The work piece plate are delivered with a coding pen and
2 boring holes for the differenciation between raw and machined
parts, admission bores for fixing the work piece plate as well as
openings for the gripper system.
The loaded work piece plates can be directly deposited on the
shuttle of the SL-Transport System (Item No.: 16004) or on a
interconnection point at the storage and retrieval system.
Technical data:
1 Gripper system
Sensors: 11 DE 6 micro switches
3 light barriers
2 cylinder switch
Actors: 9DA 6 Relais
1 5/2 directional control valvemono
Axis-Speed: X-Axis 38 mm/sec
Y-Axis 42 mm/sec
Z-Axis 24 mm/sec
Item No.: 16020
Manuals:
Training documents for the technology station

Delivery of supply:
The technology station represents a automation system with Quantity
complex learning contents. By means of didactically prepared Part name
industrial components the topic storage technologies are
presented by using practical examples. It ranges from Storage and Retrieval System with 40 places 1
conventional storage techniques to chaotic storage. By means of 40 work piece pallets 1
software for the station, storing processes should be controlled, 3-axis handling unit 1
observed and evaluated. In combination with other stations Pneumatic gripper system 1
signals and data are exchanged and can be further worked in Deposit place for work piece pallets 1
subordinated systems to become new information. Sensor for identification of work piece plates 1
Underframe 1
The technology station can be used as individual station. Small parts 1
Technical documents 1
2.15
Technology Station Machining and Handling with a Rotary Table
Training Aim:
Working with digital signals by using a rotary table and a

boring unit.
Function :
A workpiece is transfered from a running process by

pneumatic swivel gripper on a rotary table.
The table rotates the workpiece under a boring unit.
With a pneumatic cylinder, the boring unit moves down.
After the boring process, the workpiece is transfered back to
the process.
Technical Data:
1 Pneumatic swivel gripper

1 24V DC-Boring machine
1 Pneumatic Cylinder
1 Rotary Table
Air pressure : 5 to 6 bar
Item No.: 16007-V1
Manuals :

Machining and handling with an electric turntable.
The technology station negotiates awareness of function

Delivery of supply and application of industrial components from the sector
handling with an electric rotary table.
Part name Quantity By the example of the machining processing Boring, the
signals and safety-relevant connections can be very
simply represented.
Pick and place module 1 The didactically prepared industrial components are
Pneumatic boring module 1 clearly conceived for the training. For the sectors
Electric turntable 1 maintenance, complex tasks of training can be derived
Profile plate complete 1 with higher reuirement.
Hardware 1 So for example the maintenance times and the operating
Technical documentation 1 time counter can be taken up to the control program for
controlling the wear of tools (boring).
Option:
As individual station, it can be used quick and
Control panel (Item No.:16006) 1 uncomplicated and it can be set into operation
Mobile underframe (Item No.:16005) 1 independent.
2.16
Technology station NC-Boring and Handling
Training Aim:
Function:
A pneumatic gripper system transfers a workpiece from a running

process to a pneumatic clamping device.
The NC boring module can be programmed in 2mm steps in X
and Y axis..
The movement of the Z-Axis is operated by a pneumatic cylinder.
The end points of the axis are checked by sensors.
Working area X = 260 mm, Y = 160 mm, Z = 80 mm
Technical data:
1 Pneumatic Gripper System

1 3-axis operating system
1 Clamping device
1 Boring unit
1 Pneumatic Cylinder for the Boring Unit
1 Pneumatic Cylinder for the Clamping device
Item No.: 16036
Optional addition:
Set of work pieces Item No.: 16265

Control panel Item No.: 16006
Mobile underframe Item No.: 16005
Manuals :
Training documents for the technology station NC Boring and

Handling.
Delivery of supply:
Part name Quantity
Mounting plate 500x500x30 with T-slots 8 mm 1

in raster 25 mm
25-pol. D-sub interface 1
valve cluster 1
Mentenance unit with hand valve 1
Relais module 1
Electric axis with DC-gear motor 3
Didactic indications: Pneumatic axis with 30 mm Hub for the boring unit 1
Boring unit (24V, 1 Amp) 1
The technology station imparts knowledge concerning the topic Handling unit with extension arm, pn. Angular gripper 1
handling technologies. Basic knowledge about control technology pn. Clamping device 1
with quick Counter inputs is dealt with as well as with the specialties 4-fold work piece deposit 1
of programming. Sensor: DE3 micro switch 11
fork light barriers 3
The technology station can be exchange signals and data Raster ruler per axis, 2 mm resolution 1
information with other stations. But it can also be used Proximity switch inductive 1
independently. Cylinder switch 4
Actors: 7 Relais engine 9
5/2 directional control valve 2
2.17
Technology station Transport - Buffering and Handling
Training Aim:
Working with digital signals by using a Buffer and Handling unit.
Function :
A pneumatic gripper system transfers a workpiece from a

running process to a transport system.
The workpiece will be buffered by the transport system until the
capacity of the running process ask the workpiece back.
Technical data:
1 Pneumatic gripper
1 Transport System
1 Aluminium profile plate
16010 3 - 10 digital inputs, 2 - 7 digital outputs
Air pressure: min. 6 bar , max. 8 bar
24V DC, 2 Amp
Model Standard:
For work pieces with 30mm diameter in one track
Item No.: 16010
Model V1:
For work pieces with 50mm diameter in one track
Item No.: 16010-V1
Model V2:
For work pieces with 50mm diameter in two tracks
Item No.: 16010-V2
Manuals:

Buffering and Handling
16010-V1
16010-V2
Delivery of supply
The technology station imparts knowledge about the function and
use of industrial components for the buffering and handling of
Quantity work pieces. In accordance with a practicable manufacturing
Part name
plant, the station should show the necessity of a buffering distance
in the manufacturing sequence when the cycle times of placing
1 the work pieces are different. In this case, the information related
Electric conveyor belt and buffer of parts
1 to the station in the environment of the buffering distance (station
Pneumatic arm
1 before and afterwards) has to be evaluated. By means of this
Profile plate complete
1 station you can evaluate the control technocal signals and the
Hardware
1 technical information of an optimal sequence. The station can be
Technical documentation
used as individual station for lessons or for exercises in laboratory
quickly, independently and without problems.
Optional addition :

Mobile underframe (Item No.: 16005) 1
2.18
Technology station Handling Module
Position control with pneumatic servo valve
Training Aim:
Positioning with analog signals in the X-axis for workpieces with

diameter 30mm and height 30mm.
Function :
The handling module takes workpieces out of the process and

positions them in the working area of the X-axis. The handling module
can be used as a buffer module as well as a mounting module.
Technical data:
1 Two axes handling system

X-axis ca. 360mm, controlled by pneumatic servo valve
Z-axis ca. 75mm, controlled by 5/2-directional control valve, mono-
Stable
1 Pneumatic pair of gripper jaws for work pieces with 30mm diameter,
controlled by 5/2-directional control valve, mono-stable
1 Servo automatic controller with pneumatic servo valve block
1 Assembly plate 650x500x30 mm with T-slots 8 mm, slots 25 mm
1 25-pol. Sub-D-interface
1 Valve building group
1 Service unit with hand valve
5 digital inputs
2 digital outputs
1 analog output
Compressed air supply : 5 to 6 bar
Necessary electrical connection : 24V DC, 3 Amp.
Item No.: 16033
Manuals :
Training documentations for the technology station Handling module.
Delivery of supply
Quantity
Part name
1
- Service unit for compressed air filtered,
5my, oiled/unlubricated, 0,5 ...0,7 Mpa 1
Didactical indications : - pneumatic Servo axle ca. 360mm travel 1
- pneumatic axle ca. 75mm travel 1
The technology station negotiates the knowledge of function and use - Servo control unit 1
of industrial components from the sector transport and handling. - pneumatic pair of gripper jaws 2
The formation of analog signal processing can be trained with the help - 5/2-directional control valve, mono-stably 1
of the servo axle. Via additional adjustment possibilities at the servo - Filter/Automatic controller EAW G1/8 1
automatic the travel (min/max), the actual/set deviation and the intake - Plug-in/Print relay Serie 40.52, 24VDC 1
behavior can be affected. It can be used selfly-sufficient, but also in - Work piece diameter 30mm, height 20mm 1
the group with further stations. - PLC-program for Siemens PLC S 7-314 IFM
Option:
1
1
Control panel (Item No.: 16006)
Mobile underframe (Item No.: 16005-V1)
2.19
Technology station Assembly and Handling
Training Aim:
Function:
Parts from a actual process are packed with parts

of the three tubes of the station.
Technical data:
1 2-axis operating unit with

Pneumatical linear cylinder length 400 mm with
5/3-directional control valve
Pneumatical linear cylinder length 30 mm
Pneumatical gripper
3 Magazines with pneumatical ejector
1 Alu-base plate
1 Underframe
Signal transmitters : 16 5 * Reed switch
6 * cylinder switch
Actuators : 8 1* 5/3-directional control valve

6* 5/2 -directional control valve
1 * warning lamps
Compressed air supply : 5 to 6bar
Main supply : 230V, 50Hz
Dimensions B 800m, D 600 mm, H 1400 mm
Weight 50 kg
Item No.: 16035
Delivery of supply
Manuals:
Quantity
Part name Training documentations for the
technology station Handling and Assembly
1 Didactical indication:
Assembling plate ca 700 mm * 500 mm 1
Pneumatic cylinder, piston-rodless, 700 mm hub 1 The technoloy station negotiates the knowledge of
3 function and use of industrial components from the sector
Pneumatic compact cylinder , 50 mm hub 1
Magazine with pneumatic cylinder, 80 mm hub 1 of assembling technique. By the example for packing the
Pneumatic parallele gripper, hub 10 mm 6 set of nightlights, the particuliarities of the assembly are
5/3-directional control valve 1 clarified. Apart of the parameterizing of mechatronical
5/2-directional control valve 1 modules,the signal-technical connections are also
1 confronted.This technology station can be used as
Underframe 1
Electrical flat connecting individual station and in connection with other stations
Hardware combined.
Technical documentation
1
Option:
Control panel (Item No.: 16006)
2.20
Technology station Mounting with Articulated-Arm Robot
Training Aim:
Working with digital sensors and programming articulated-

arm robots.
Function:
On three seperate transportation belts, workpieces are

transported to a pick-up position for the robot.
The robot mounts the three pieces together and puts the
final product on the plate or to the next technology station.
Technical data :
1 Industrial robot with 5 axes ( articulated-arm robot)

1 Separation module part A (tea light box )
1 Separation module part B ( tea light cap)
1 Separation module part C (tea light)
Item No.: 16011
tea light cap

Manuals :

Mounting with Robot
+
tea light box
+
tea light
=
Set of tea lights

The technology station imparts knowledge about function

and use of industrial components of the sector handling
technology with a robot. Delivery of supply
As industrial component with high technical demand , basics
for the use, control and coupling with other industrial
controls (PLC) is deepened. Permanent parts of practice are Part name Quantity
experiences with mounting, positioning and moving without
collisions. They can be used in combination with other
stations. The station can be used quickly ans individually. 5 axes articulated-arm robot 1
Electric rotary gripper 1
Control unit 1
Separation module 3
Profile plate complete 1
Hardware 1
Teachbox 1
Underframe 1
2.21
Technology station Assembly with Scara Robot
Training Aim:
Working with digital sensors and programming scara robots.
Function:
On three seperate transportation belts, workpieces are

transported to a pick-up position for the robot.
The robot mounts the three pieces together and puts the final
product on the plate or to the next technology station.
Technical data :
1 Industrial robot with 5 axes ( scara robot)

1 Separation module part A (tea light box )
1 Separation module part B ( tea light cap)
1 Separation module part C (tea light)
Item No.: 16016
tea light cap Working books :

+ Assembling with Robot.
tea light box
+
tea light
With the technology station the awarenesses about the functions,
= industrial application and programming of a scara robot are
negotiated. the robot as one industrial component points an high
technical claim on. The particuliarities of a swivelling robot can
also be demonstrated. The topics like kinematics, positioning and
Set of tea lights repeatability, which determine the use of this robot can also be
negotiated with the didactic prepared industrial components. The
technology station can be used as single station or together with
other ones.
Delivery of supply
Part Number Quantity
4-axes scara robot 1

Electric gripper 1
Control panel 1
Isolation module 3
Profile plate complete 1
hardware 1
Teach pendant 1
Mobile underframe 1
2.22
Technology Station Handling and Control by Color Properties
Training Aim:
Working with digital sensors by selecting different colors.
Function:
A pneumatic gripper transfers workpieces from a running

process to a rotary table. The rotary table transports the
workpiece to a color detection module.
The workpiece data is transferred to the next station.
Technical data:
1 Pneumatic gripper unit

1 Rotary table
1 Color detection module
5 digital inputs , 4 digital outputs (1)
Compressed air supply: 5 to 6 bar
Item No.: 16034
Working books :

Recognition and Control by color sensors.
Delivery of supply
Part name Quantity
Didactic indications: Assembly plate 350 x 500 1

electrical flat connecting 1
The technology station negotiates awareness of function and Module of colour sensor 1
application of industrial components of the sector material Mounting device 1
recognition by means of color sensor and clocked flow of Rotary table 1
material. By the example of a color sensor module the pneumatical rotary gripper 1
characteristics are clarified with application of the new Hardware 1
technologies. Apart from the parameteriying of mechatronical Technical documentation 1
modules, the signal-technical relations are confronted. This
technology station can be used as stand-alone device or in Optional addition :
connection with other stations combined.
2.23
Technology Station Evaluation with Digital Camera
Training Aim:
Working with digital sensors by selecting different shapes.
Function
A digital camera scans the shape of various workpieces and

compares them with known shapes in the system.
Technical data:
1 CCD Camera
1 Lightsource
1 Stand
1 Input/output module ( 4 digital inputs and outputs)
1 Identification software
Item No.: 16017 (Industrial standard)

Item No.: 16017-V1 (Basic module)
Manuals:

Evaluation with Digital Camera
Didactical indications:
The training station with its combined industrial components

and the flexible processing possibilities let the station become a
very educational instrument. With a practical training with this
station the automatic image processing is presented in such a
Delivery of supply transparent way that the contexts of this innovative technology
is clearly demonstrated.
Part name Quantity In the interaction of hard- and software it is presented how
signals of the image processing process come into being and
CCD camera 1 are evaluated to information.
Light source 1 The technology station can be used as individual station as well.
Stand 1
Digital in- output module 1
Image recognition and evaluation software 1
Optional addition :
2.24
Technology Station Quality Assurance according to ISO
Training Aim:
Introduction to quality assurance according to ISO.
Function :
Measuring and evaluation of the workpieces by

digitale measuring devices.
Measuring and online transmission to a PC-software.

Evaluation according to the usual methods mean value, range ,
standard deviation, histogram.
Technical Data:
1 Digital caliper gauge 0 - 150 mm

1 Digital micrometer gauge 0 - 25 mm
1 Digital dial gauge, 12 mm measuring range
1 Operating unit for GOOD-pieces and rejects
Item No.: 16012
Working books :

Quality Assurance according to ISO.
Didactic indications : Delivery of supply
With the station Quality assurance, the subject is didactic

prepared and clearly negotiated using the Industrie Part name Quantity
components. The installed Software program fulfill therby all
requirements referring to operating, handling and data
interfaces. Digital caliper gauge 1
A controlling workpiece is taken manually, prepared for the Digital micrometer gauge 1
measuring and is finally measured by using the selected Digital dial gauge 1
measuring device. Foot switch 1
After recording the measured value in the software, the data QA-100 Software 1
stand for further evaluation (for exemple in the control charts) Digital interface for 6 digital measuring device 1
to the disposition. Measuring desk 1
The training station can be used independent in the teaching Technical documentation 1
or in exercises in laboratory.
Optional addition :
Operating unit for GOOD-pieces and rejects 1

(Item No.: 16006)
2.25
Technology Station Hydraulic Press and Handling
Training Aim:
Working with digital sensors by using a hydraulic system.
Function
A pneumatic swivel gripper transfers gear wheels out of a

running process on a clamping device with a pneumatic
cylinder.
The clamping device is moving under the hydraulic stamper

and the stamper removes the bearing from the gear wheel.
The gear wheels are transfered back to the process.
Technical data:
1 Hydraulic press (cylinder 30mm height, 16mm diameter of

piston rod)
1 Pneumatic loading of the gears to the press
1 Handling module (pneum. Swivel arm with pneum. angle
gripper)
1 Hydraulic 4/3-directional control valve
Pneumatical compressed air : 5 to 6 bar
Hydraulical compressed air : 40 to 60 bar
Operating voltage: 230V / 50Hz , max. 4 A
Item No.: 16018
Working manuals :

Hydraulic Press.
Delivery of supply Didactical indications:
The station is suitable for the instruction about hydraulics. All

Part name Quantity industrial components are prepared didactical and can be
used for the teaching of basic knowledge in the class or into
laboratory exercises. The recess of learning contents follows
Hydraulic cylinder 1 in the practical exercises.
4/3/directional control valve 1
Loading module 1 The technology station can be used as independent station.
Valve block 1
Current control valve 1
1
Optional addition :

Hydraulic aggregat up to 60 bar oil pressure,

2 liter oil reservoir, 0.35 kW, 230V
(Purchase No.: 16264) 1
2.26
Technology Station Robot Station with Transversal Axis
Training Aim:
Working with a buckling robot together with a transversal axis.
Function
The robot with transversal axis connects technology stations,

which cannot connect through an adapter plate, rotary table
or transport system.
Technical data:
1 Industrial robot with 5 axes ( buckling-arm robot )

1 Transversal axis (Length 500mm to 3000mm)
Item No.: 16019
Manuals :

working with robots.
Didactic instructions: Delivery of supply
The technology station is suitable for the instruction the terms

handling technics. The fundamental principles for the kinetics of a Part name Quantity
robot and the particularities of the programming are treated. With
the additional transversal axis, you can see the repercussions on
the workspace. 5-axes buckling-arm robot 1
Apart from the programming of movements and positions, the Transversal axis 1000 mm 1
robot controller can also process and evaluate the signals. Gripper 1
The technology station can exchange the signals and data control unit 1
information with other stations. Teach pendant 1
It can be used as a single technology station. Technical documentation 1
2.27
Technology Station Turning and Handling
Training Aim:
Programming of a CNC turning machine.

Programming of a buckling robot.
Digital communication between CNC and robot.
Function:
Workpieces are transfered by the robot from a running

process to the turning machine.
The workpieces are worked on in the CNC machine and
the robot returns the pieces back to the process.
Technical data :
1 PC-controlled CNC-turning machine

1 PC-controlled buckling robot
1 Transversal axis
1 Programming software CNC (turning)
1 Programming software for the robot
Item No.: 16013
Working books :

Delivery of supply
CNC-machining turning.
Training at robots
Part name Quantity
CNC-turning machine PC D220 1 Didactic indications:

Tool basic equipment 1
Automation moduel 1 The station is suitable for teaching the CNC turning. The
5-axes buckling robot 1 programming can be done in different controls.
Transversal axis 1000 mm long 1 At the same time the programming and the cinematic of
Hardware 1 robots can be learnt as well as the communication of signals
Technical documentation 1 between a robot and the CNC-machine.
Optional addition : The technology station can be used as single station.
2.28
Technology Station Milling and handling
Training Aim:
Programming of a CNC-milling machine.

Function:
Workpieces are transfered by the robot from a running process

to the milling machine.
The workpieces are worked on in the CNC machine and the
robot returns the pieces back to the process.
Technical data :
1 PC-controlled CNC-milling machine

1 Transversal axis
1 Programming software CNC (milling)
Item No.: 16014
Working books :

Delivery of supply
CNC-machining milling.
Training at robots
Part name Quantity
Didactic indications: CNC-milling machine PC F220 1

The station is suitable for teaching the CNC milling. The Automation module 1
programming can be done in different controls. 5-axes buckling robot 1
At the same time the programming and the cinematic of robots Transversal axis 1000 mm long 1
can be learnt as well as the communication of signals between a Hardware 1
robot and the CNC-machine. Technical documentation 1
The technology station can be used as single station. Optional addition :
2.29
Technology Station Flexible Manufacturing System
Training Aim:
Programming of a CNC-milling machine.

Programming of a CNC-turning machine.
Function:
Workpieces are transfered by the robot from a running process

to the milling machine and/or to the turning machine.
The workpieces are worked on in the CNC machine and the robot
returns the pieces back to the process.
Technical data :
1 PC-controlled CNC-milling machine

1 PC-controlled CNC-turning machine
1 Transversal axis
1 Programming software CNC (turning ans milling)
Item No.: 16015
Working books :
Delivery of supply
CNC-machining milling and turning.
Part name Quantity Training at robots
CNC-turning machine PC D220 1

Automation module turning 1
CNC-milling machine PC F220 1 Didactic indications:
Automation module milling 1 The station is suitable for teaching the CNC turning and milling.
5-axes buckling robot 1 The programming can be done in different controls.
Transversal axis 1000 mm long 1 At the same time the programming and the cinematic of robots as
Hardware 1 well as the communication of signals between a robot and the
Technical documentation 1 CNC-machine can be learnt .
1
Optional addition : The technology station can be used as single station.
Control panel (Item No.{16006) 1
2.30
Mechatronic individual components
Adapter Plate
Function :
Adapter plate standard
The adapter plate connects two technology stations together.
The workpiece deposit which is located on the adapter plate
serves as the material transfer point between the technology
stations.
Construction :
A snap-in connector connects together the technology stations

quickly and without additional tools.
Two models of the adapter plate are available:

Adapter plate with sensor technology
The adapter plate for connecting two technology stations with
the workpiece deposit for workpieces with 30mm diameter
The adapter plate for connecting two technology stations with

the workpiece deposit for workpieces with 30mm diameter
and additive sensor block consisting of:
1 inductive sensor
1 capacitive sensor
1 optic sensor
Technical specifications :
3 digital outputs
Dimensions: 250mm long 50mm high
Model Standard
Item No.: 15024
Model V1:
Item No.: 15024-V1
Example of application
2.31
Technology Station Rotary Table
Training Aim:
Gathering and sending of data from and to process integrated

technologies.
Transfering workpieces to requested stations..
Function:
The rotary table can handle up to 6 technology stations with an

easy to use docking system, the snap-in-connector.
Using the PLC, the rotary table transfers workpieces to the
requested station.
Technical data :
1 Rotary table
4/6 Snap-in.Connectors
1 Underframe
Standard version: Rotary indexing table for four technology stations 1 Plate for mounting a PLC
24 V, 2 A
Model Standard
Rotary table with up to 4 snap-in-connectors
Item No.: 16031
Model V1:
Rotary table with up to 6 snap-in-connectors
Item No.: 16031-V1
Manuals :

workpiece conveying with an electric Rotary Table.
Configuration example: Rotary indexing table for six technology stations
The technology station negotiates awareness of function and
application of industrial components from the sector handling
with an electric rotary table.
Delivery of supply
By the example of the turntable in connection with other
technology stations signal and safety-relevant connections can
be very simply represented.
Part name Quantity
The didactically prepared industrial components are clearly
conceived for the training. For the sectors maintenance,
Profile plate complete for four technology stations 1
complex tasks of training can be derived with higher
Size: ca. 550mm * 550mm
reuirement.
Electric drive 1
Rotation plate with four shelves 1
So for example maintenance times and the counter of operating
Sensor for positioning 1
times can be taken up to the control program.
technical documentation 1
As individual station, it can be used quick and uncomplicated
Option:
and it can be set into operation independent.
Control panel (Item No.:16006) 1
Mobile underframe (Item No.:16005) 1
2.32
Training Aim:
Gathering and sending of data from and to process integrated

technologies.
Transfering workpieces to requested stations.
Function:
The technology stations transport is the more flexibly way

of connecting technology stations.
Deliverable in almost every size with almost arbitrary
Bypasses, as many technology stations as you want can be
docked on by easy snap-in-connections.
Controlled by the PLC, the self-propelled shuttles deliver the
workpieces to the requested technology station.
Technical data :
1 Transport system (Dimensions on customers request)

X Snap-in-Connectors (Number based on number of stations)
1 Underframe
1 Mounting plate for PLC
Digital inputs , digital outputs
Voltage supply: 24 V, 2 A
Model Standard:
Central Circle 1100mm lenght, 700mm width, 2 Shuttles,
4 Snap-in-Connectors, 4 Stopper, 1 Bypass
Item No.: 16004
Delivery of supply
Part name Quantity

Didactic instructions:
The transport system represents in the classes a complexly Central transport system 1
automation task. According to the didactic prepared Bypass 1
Industrial components, the awarenesses are negotiated of 2 shuttles 1
the function and structure of the modular controls in a 4 stopper 1
decentralized automation concept. The requirement for it, is 4 positioning stations 1
an intelligently dissection of the task in autonomical part 4 identification modules 1
functions. In the teaching or in the practice in laboratory, the Management software 1
different bus-technologies are learnt. Technical documentation 1
The securiry inquiries of signal as well as the requirements Mobile underframe 1
in the adjusting mode of a complex installation form a further
main focus in the training program. The transport system Optional addition :
can be used as a single technology station.
2.33
PC based CNC - Milling Machine with 2.0 kW Main Driver Power and 8-stations tool changer
PC F220-1 und PC F220-2
Teaching Aim:
Programming of CNC-milling machines

Handling of CNC-milling machines
Adjustment of CNC-milling machines
Function :
The tooling machine is controlled by a standard PC.

In the design of PC F220-1 the operations are
done by a standard PC-keyboard.
In the design of PC F220-2 the operations are
done by a multifunctions keyboard with control
identical panel.
Technical data:
Drive power : 2.0 kW
X / Y / Z - travel (mm) : 250 / 150 / 250
Speed : 100 - 7500 rpm
Rapid traverse : 2000 mm / min
Positioning accuracy : +/- 0.015 mm
Distance machine table - spindle nose : min 90mm , max. 350mm
Overhang spindle nose - pillar : 185mm
Slewing range : 90 both sides
Tool holding fixture : SK30 DIN2080
Machine table : 450mm * 180mm
Groove width : 12mm
Number of grooves :3
Tool changer : 8-stations
Max. work piece weight : 50 kg
Machine dimensions (mm) : ca.: L 1500 * W 1000 * H 1700
Weight (kg) : ca.: 120 kg
PC F220-1: Work books :
Training documents for CNC - programming

The operations are done by a standard PC-keyboard.
The programming languages are ISO/EN/DIN 66025
and/or PAL. Delivery of supply
Part name Quantity Item No.:
PC F220-1 1 02132
PC F220-2 1 02133
Options :
PC F220-2:
tooling basic set 1 02133
machine lamp 1 02112
automation set 1 02109
pneumatic opening door 1 02119
pneumatic machine vise 1 02118
The operations are done by a multifunction keyboard
with control identical panel.
The machine will be delivered with a programming

software which is leaned on the original-
CNC-controller from the manufacturers. Didactical reference :
f.e. Siemens , Fanuc , NUM , Heidenhain , Fagor, The user friendly programming interface for
Gildemeister .... manual movements, single and automatic mode
gives the trainer and the students the optimal possibilities
(All available CNC-Programming systems are for the training.
described in the chapter SL-Programming systems).
2.34
PC based CNC - Turning Machine with 2.0 kW Main Drive Power
PC D220-1 and PC D220-2
Teaching Aim:
Programming of CNC-turning machines

Handling of CNC-turning machines
Adjustment of CNC-turning machines
Function :
The tooling machine is controlled by a standard PC.

In the design of PC D220-1 the operations are
done by a standard PC-keyboard.
In the design of PC D220-2 the operations are
done by a multifunctions keyboard with control
identical panel.
Technical data:
Drive power : 2.0 kW
Z / X - travel : 400mm / 100mm
Speed : 100 - 4800 rpm
Rapid traverse : 2000 mm / min
Positioning accuracy : +/- 0.015 mm
Spindle bore : 30mm
Diameter above across side : 220mm
8-fold tool turret : 4-inner, 4-outer
Chuck : 100 mm diameter
Machine dimensions(mm) : ca.: L 1450 * W 500 * H 1400
Weight (kg) : ca.: 120
Work books :
Training documents for CNC - programming
PC D220-1:
Delivery of supply The operations are done by a standard PC-keyboard.

The programming languages are ISO/EN/DIN 66025
Part name Quantity Item No.: and/or PAL.
PC D220-1 1 02128
PC D220-2 1 02129
Options :
tooling basic set 1 02050

machine lamp 1 02011 PC D220-2:
automation set 1 02009
pneumatic opening door 1 02013
pneumatic 3-jaw-power-chuck 1 02014
The operations are done by a multifunction keyboard

with control identical panel.
The machine will be delivered with a programming

Didactical reference : software which is leaned on the original-
CNC-controller from the manufacturers.
The user friendly programming interface for
manual movements, single and automatic mode f.e. Siemens , Fanuc , NUM , Traub , Fagor ,Gildemeister ....
gives the trainer and the students the optimal possibilities
for the training. (All available CNC-Programming systems are
described in the chapter SL-Programming systems).
2.35
Roboter of the Company Mitsubishi
Typ: Robot RV-2AJ
Teaching Aim:
Programming the robot Mitsubishi RV-2AJ
Function :
The robot of the company Mitsubishi is imaged according to its

geometry, language and teach box.
The training of the use of the robot can be done by means of the
software.
A library consisting of several elements enables any structure of the
working cell.
With it any working situations can be created.
Technical data :
Number of axes: 5
Drive system: AC-Servo
Encoder type: absolut
Max. speed: 2100 mm/sec
Handling weight: 2 kg
Repeatability: +/- 0.02 mm
Max. reach at wrist: 410 mm
Min. reach at wrist: 220 mm
Number of digital in-/outpus: 16 / 16
Robot weight: 17 kg
Manuals :
SL-Training system - A guide for the automation

This training system includes 49 single foils with
An accompanying text part.
Delivery of supply
5-axes robot Mitsubishi RV-2AJ 1 02251

incl.
1 electrical gripper
1 cable to the PC (9-pins Sub-D)
1 drive software for the data receive
from the programming system
Pendant for the RV-2AJ 1 02260
Option:
SL-Programming system
ROBO 2002 - Mitsubishi RV-2AJ 1 00410-MRV-2AJ
Didactic indication :
The conversational software enables the configuration of any

working areas.
Through the real robot reproduced in the software, you can
approach the different Functions of the robot.
The maximum using limits of 5-axes robots can also be studied.
2.36
Roboter of the Company Eshed
Typ: Scorbot ER9
Teaching Aim :
Programming of robot Eshed ER 9
Function :
The robot of the company Eshed is imaged according

to its geometry, language and teach box.
The training of the use of the robot can be done by
means of the software.
A library consisting of several elements enables any
structure of the working cell.
With it any working situations can be created.
Technical data:
Eshed ER9 with transversal axis
Number of axes : 5 plus gripper
Construction system : close arm structure
Motors : DC servo motors with harmonic drives Software:
Operating radius : 690 mm at flange
Axis movement axis range speed
Axis 1 : 330 112 /sec
Axis 2 : 180 85 /sec
Axis 3 : 250 100 /sec Teachbox
Axis 4 : 200 150 /sec
Axis 5 : 360 220 /sec
Repeatability : +/- 0.09 mm

Load capacity : 2 kg
Gripper : electrical or pneumatic
I/O ports : 16 inputs / 16 outputs
Working book :
SL-Training system - A guide for the automation

Block of foils with 49 foils and text.
Delivery of supply
Eshed Type ER9 1 02216

Software screen shot
Teachbox 1 02230
ROBO 2002 - Eshed ER9 1 00410-Eshed ER9
Transversal axis 1000mm 1 1802
Transversal axis 1800mm 1 1803
Conversational software with formation of any working

areas.
Through the robot used in the software, you can
approach the different tasks of robot.
Software screen shot
2.37
SL - Programming system
Mechatronic software
Software illustration
Hardware model
3.01
MSM 2100
Teaching Aim:
Introduction to the mechatronic
Function :
The mechatronical software module MSM 2100 enables an optimal

approach in the mechatronics. Several Functions can be defined using the
linear thruster, rotary thruster and pneumatical suction device. The
dimensions of these elements are free definable. Through the connected
PLC with the software,the installation can be inspected both in its
mechanical and dynamical behaviour. The working of this software with the
mechatronical coupling module MKM 2100 is especially effective.
Working book :
Exercises to the introduction in the mechatronic
Delivery of supply
Part name Quantity Item No.
MSM 2100 1 04100
Recommended additional equipment :
Coupling module MKM 2100 1 04200

Training case SL-TMS 2000-B01 1 00495
The software introduces in the mechatronic. The manual of this software

consists of 8 exercises with increasing complexity.
3.02
MSM 2101
Teaching Aim :
Software for training to mechatronician and training of generall robot

functionality.
Function :
The efficiency of this software distinguishes particularly through it, that each
automation installation can be built when using the existing libraries.
Additional to the basic equipment (MSM 2100), there are elements like
conveyor belt, deposits, magazines, machines tool, sensors, indicating
lamps, switch elements and three neutral robots
6-axis articulated robot
6-axis scara robot
6-axis gentry robot
integrated.
Working book :
Exercises to introduction in the mechatronics.

Exercises to introduction in the robots.
Extent of supply
Designation of individual part Number Purchase No.
MSM 2101 1 04101


3.03
MSM 2102
Teaching Aim :
Software for training to mechatronician and training programming for

industrial robots.
Function :
The efficiency of this software distinguishes particularly through it, that each
automation installation can be built when using the existing libraries.
Additional to the basic equipment (MSM2100), there are elements like
conveyor belt, deposits, magazines, machines tool, sensors, indicating
lamps, switch elements and in contrast to MSM2101, an industrial robot is
integrated. One of the following robots:
Mitsubishi - Eshed - ABB - Bosch - Kuka - Reis - Cloos - Staeubli - Adept -
Motorman - Cobra - Ericc
Working book :
Exercises to introduction in the mechatronics.

Exercises to introduction in the robots.
Delivery of supply
Part name Quantity Item No.
MSM 2102 1 04102


3.04
Further products
CNC-Technique Robotics
Quality assurance Production planning

SL-Automatisierungstechnik GmbH
In der Bredde 37 * D - 58636 Iserlohn

Telefon: +49 (0) 2371/9081-0 * Telefax: +49 (0) 2371/908181
www.slhome.com * mail@slhome.com

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Item Description Page

19002 MA2 Loading - Transport - Thickness measuring - Storage 1.05

19004 MA4 Loading - Transport - Material recognition - Thickness measuring - 1.15

19005 MA5 Loading - Transport - Material recognition - Processing - Testing - 1.20

19006 MA6 Loading - Machining - Checking - Sorting 1.25

19007 MA7 Loading - Transport - Measuring - Sorting 1.28

19008 MA8 Loading - Material recognition - Handling - Processing - Storage 1.32

19009 MA9 Loading - Transport - Processing - Transport - Storage 1.36

19010 MA10 Loading - Handling - Processing - Transport - Packing 1.40

19011 MA11 Loading - Transport - Machining - Checking - Packing 1.44

19012 MA12 Loading - Transport - Flexible Manufacturing System - Mounting 1.48

MAxx Create your individual mechatronic system 1.54

Item Description Page

02128 PC-based CNC-Turning Machines PC D220-1 2.35

02132 PC-based CNC-Milling Machines PC F220-1 2.34

02216 Robot Scorbot ER 9 2.37

02251 Robot Mitsubishi RV-2AJ 2.36

15024 Adapter Plate 2.31

16000 Technology Station Loading and Handling 2.05

16001 Technology Station Measuring and Handling 2.08

16002 Technology Station Storage and Handling 2.10

16004 Technology Station Transport 2.33

16007 Technology Station Boring and Handling 2.11

16008 Technology Station Checking and Handling 2.06

16009 Technology Station Sorting and Handling 2.12

16010- Technology Station Transport- Buffering and Handling 2.18

16011 Technology Station Assembling with Articulated-Arm Robot 2.21

16012 Technology Station Quality Assurance according to ISO 2.25

16013 Technology Station Turning and Handling 2.28

16014 Technology Station Milling and Handling 2.29

16015 Technology Station Flexible Manufacturing System 2.30

Item Description Page

16016 Technology Station Assembling with Scara Robot 2.22

16017 Technology Station Evaluation with Digital Camera 2.24

16018 Technology Station Hydraulic Press and Handling 2.26

16019 Technology Station Robot Station with Transversal axis 2.27

16020 Technology Station Storage and Retrieval System 2.15

16020- Technology Station Storage and Retrieval System 2.13

16020- Technology Station Storage and Retrieval System 2.14

16031 Technology Station Rotary Table 2.32

16032 Technology Station Testing and Handling 2.07

16033 Technology Station Handling modul 2.19

16034 Technology Station Handling and Control by Color Properties 2.23

16035 Technology Station Assembling and Handling 2.20

16036 Technology Station NC-Boring and Handling 2.17

16101 Technology Station Distributing Magazine 2.01

16102 Technology Station Swivel gripper 2.02

16103 Technology Station lifting device with measuring analog 2.03

16104 Technology Station electr. linear unit, pneum. Ejector 2.04

Item Description Page

SL - Programming system Mechatronic software 3.01

04100 SL - Programming system MSM 2100 3.02

04101 SL - Programming system MSM 2101 3.03

04102 SL - Programming system MSM 2102 3.04

Loading - Material recognition with Sensor Technology - Storage

Set of workpieces Adapter plate with Sensor Technology

Loading - Material recognition with Sensor Technology - Storage

Loading - Material recognition with Sensor Technology - Storage

Quantity Item Description

1 16000 Technology Station Loading and Handling

1 16002 Technology Station Storage and Handling