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United States Patent
Fischer et al.
MOTOR VEHICLE ADJUSTABLE TO!
‘USOO7850178B2
1E LINK
Inventors: Markus Fischer, Aan Arbor, MI (US)
Erie Holmes, Aan Arhor, Mi
S)
Assignee: ZF Lemforder GmbH, Lemfoede (DE)
Notice: Subject to any disclaimer, the
patent is extended of adjusted under 35
USC. 154(b) by 107 days.
Appl. Now 12/828,282
Biled: Dee. 4, 2008
Prior Publication Data
US 2009101405061 Jun, 4, 2009
Related US.
Application Data
Provisional aplication No, 601992,176, fk
4.2007,
sssn0s2
01296
S506
S088
pre
7185356
7201500
20060127166
KR
KR
KR
KR
led on Dee.
m
me
me
alt
(10) Patent No.
4s) Date of Patent:
aig
Siem
‘199%
21997
22007
32007
‘42007
62006
US 7,850,178 B2
Dec. 14, 2010
Meee 298967
Mach ‘se
Nea font
waaes ‘oad
ier
Bie >see
apes ina
Hoc woe
PORPIGN PATENT DOCUMENTS
20020068591
2o0s00n1901
* cited by examiner
Primary Examiner
Assistant Examiner
(74) Attorney, Agent, or Firm—Gillord, Keass, Sprinkle
Anderson & Citkovsi, 2:C
Inc
B06 702 (2006.01)
us.cl, 280786.758
Fleld of Classification Search 28086.758, (5
2RO/9R.S1; 405/43, 44, 45, 46, 47.48, 74/57
74/586
‘ce pplication file for complete search history.
References Cited
USS. PATENT DOCUMENTS
396.800 A * 2/1970 Brernsk
120 103
20 i?
Ir
r197
n197
52002
42003
Panl N Dickson
Robert
A Coker
ABSTRACT
A toe link for the suspension system of a vehicle includes
‘means for adjusting the axial length of the we link while
preventing relative rotation of the extending ends of the toe
Tink,
79586
104
/
100
8 Claims, 3 Drawing Sheets
105
101
é,
110
|
Ft
aoa ‘222
_!
ntU.S. Patent Dec. 14, 2010 Sheet 1 of 3 US 7,850,178 B2U.S. Patent Dec. 14, 2010 Sheet 2 of 3 US 7,850,178 B2U.S. Patent Dec. 14, 2010 Sheet 3 of 3 US 7,850,178 B2
oT)
100 212US 7,850,178 B2
1
MOTOR VEHICLE ADJUSTABLE TOE LINK
(CROSS-REPERENCE TO RELATED
"APPLICATIONS,
‘This application claims the benefit of U.S. Provisional
Application Ser. No, 60992,176, lsd Dee. 4 2007, which is
Jinconporated herein by reference.
FIELD OF THE INVENTION
“The present invention relates to motor vehicle suspension
systems and more particularly to an improved toe link for
such systems which is capable of being longitudinally
adjusted.
BACKGROUND OF THE INVENTION
Suspensions of modern passenger cars have become rela.
tively complex in order to fulfil the safety and performance
‘demands required by customers. Ths eomplexity has led (0
multi-link rear suspension systems with contol aems and a
toe ink. The toe fink is typically longitudinally adjustable in
‘onde a allow forthe compensation within a given tolerance
‘during the final assembly of the suspension system,
Referring to FIG. 1, a prior art adjustable toe link 10 is
shown as having a frst rod 120 with a machined alignment
surface 315 anda second rod 130 with a machined alignment
sutface 328, These mschined aligned surfaces 315 and 328
‘are located within an adjuster 100 that permits axial move
ment of the machined alignment surfeews 318 and 328, and
thus the ods 120 and 130, rlativetoone another hy using the
‘extemal threads 122 and 132 of the rods 120 and 130 respec
tively in combination with intemal treads (aot shown) ofthe
‘adjuster 100, The extomal tress 122 canbe either et-hand,
threads or right-hand threads, with the extemal threads 132
being opposite to the extemal threads 122. Ia this manser,
rotation of the adjuster 100 causes the extension or contrac=
tion ofthe overall length ofa toe fink 10.
Inoperation, rotation of the adjuster 100 ina first direction
results in the serowing ofthe first od 120 and the second rod
130nto the adjuster thus shortening the length othe toe link
10. Inthe alterative, rotation of the adjuster 100 in an oppo-
site second direction rests in the unscrewing ofthe first rod
120d the second rod 130 rom the adjuster 100 causing the
‘we link 100 lengthen axially. The machined alignment sur-
faces 31S and 328 prevent relative rotation ofthe ist rod 120
‘andthe second rod 130 3 the adjuster 100 is rotated with one
‘ofthe rods 120 o¢ 130, In addition, the machined aignaseat
surfaces lessen the load on the distal ens ofthe frst ro 120
and the second rd 130 that attach tothe suspension system of
the motor vehicle wo resist rotation of the toe link. 1.
‘Afler the desired overall length ofthe toe link 10 has been
‘obtained by otating the adjuster 100 relative tothe first rod
4120 and the second red 130, a pair oF jamb nuts 110 can be
tightened against the adjuster 100 inorder to set the te link
ata desired fixed length In thismanncr, the toe link 10.can
be lengthened and shortened and subsequently fixed at 2
siven length. Although such a toe link adjuster 100 is useful,
the requirement of the machined alignment surfves M8 and
325 increases the complexity snd cost of adjustable toe links.
0
o
2
Therefore, an adjustable toe ink that ean provide adjustmes
to ts overall length while not requiring machined alignment
selaces would be desirable
‘SUMMARY OF THE INVENTION
‘The present invention discloses an adjustable toe ink fora
motor Vehicle As ste, the toe link has wily asa part of @
suspension sysiem or a vehicle
‘The adjustable te Tink disclosed herein includes a fest
threaded ro, a second threaded rod and an adjuster having a
srenerlly hollow eylindrical body witha first end anda see-
‘ond end. ‘The first en! ofthe adjuster hs internal threads
dimensioned to accept external thrwads on the frst threaded
ro and the second end has intemal threads dimensioned t0
‘accept external threads on the second threaded rod. A gener-
ally rigid inser is located between and atached to the end oF
the first threadod rod and the end of second thread ro
Located within the generally hollow eylindrical body of the
adjuster, the generally rigid insert is located between and
inserted at least partially into the end ofthe frst threaded rod
‘and the end ofthe second threxed cod. The generally rigid
insert is operable w prevent the fist threaded rod and the
second threaded rod from rotating relative to one another
‘when teadjustersrtated to lengthen or shorten the oe ink.
BRIEF DESCRIPTION OF THE DRAWINGS.
FIG. 1s Iongitudinal view partially in cross-section ofan
adjustable toe link ofthe prior at,
FIG, 2s view similar to FIG, 1 but illustrating a portion
ofan adjustable toe link ofthe present invention:
IG. 3isan exploded perspective view ofthe adjustabletoe
link shown in FIG. 2
FIG. 4 isan exploded perspective view imilarto FIG. 3but
ithistating another adjustable toe link ofthe present inven-
‘ion:
FIG, Sis an exploded perspective view similarto FIGS. 3
and but illustrating yet another preferred adjustable toe link
‘ofthe present invention:
FIG. 6 is an exploded perspective view of sill another
adjustable te link ofthe present invention
FIG. 7 is another exploded perspective view of another
adjustable toe Tink ofthe present invention
FIG, 8 is yet another exploded perspective view of yet
another adjustable toe fink of the present invention; and
FIG. 9 is a longitudinal cross sectional view of the pro
{ered adjustable toe ink shown in FIG. 8
DETAILED DESCRIPTION OF THE PREFERRED
EMBODIMENTS,
‘Turningnow toFIGS. 2and3, anembodiment of anadjust-
able te lnk is shown generally at reference numeral 20, The
toe lnk 20 includes first rod 210 and a second ol 220, The
fist rod 240 is provided with external threads 212 and a slot
211. The second rod 220 is provided with external heads 222
fand a slot 221
The te link 20 includes an adjuster 100, the adjuster 100,
having a generally hollow cylindrical body 104 with frst
end 101 ada second end 108, The frst end 101 has inter
‘threads 105 that are dimensioned such that the fist rod 210
‘with the externa threads 212 ean be serewed into the frstend
101 of the ajuster 100. | ikewise, the second end 103 of the
adjuster 100 has internal threads 108 that are dimensioned
such that the second rod 220 with the external threads 222 can
be sewed there into, In some instances, the external threadsUS 7,850,178 B2
3
212 ofthe first rod 210 ae left-hand threads and the external
threads 222 ofthe second rod 220 are right-hand threads. la
the aliemative the fist rod 210 can have external right-hand
threads and the second rod 220 ean have extemal leftshand
threads,
Loctted within the generally hollow cylindrical bosly 104
‘ofthe adjuster 100 isa insert 300. As illustrated in FIG. 3, the
jnsert 300 is inthe form of fat spring 310, the spring 30
having a first end 311 and a second end 312. In berween the
first end 311 and the second end 312, the spring 310 is pro-
Vided with nonparallel sections 318 adjoined with crowns
‘314, The frst end 311 is dimensioned such that i fits atleast
Parially within the ot 211 of the first od 210. Likewise, the
Second end 312 is dimensioned such that atleast patil it
‘within the slot 221 of the second rod 220.
‘Upon assembly ofthe te link 20, the first od 210 and the
second rod 220 ate screwed into the adjuster 100 with the
inser 300 located within the hollow cylindrical body of the
juste between the first rod 210 and the second rod 220. ln
‘addition, due insert 300 as its frst end 311 inserted atleast
parially within the slot 211 andits second end 312 inserted at
Feast partially within the slot 21. It is appreciated that the
spring 310 pesmits axial movement of the ist ro 210 and the
second od 220 toward and away from each other long the toe
Fink 20 while preventing rotational movement of the frst rod
210 of second rod 220 when the auster 100 is rotated and
‘oneo the rods 210 oF 220 ished ina fixed rotational position.
In this manner, the insert 300 affords for adjustment of the
‘overall length of the toe link 20 while preventing rotation of
‘one of the rods when the other rod is held in fixed rotational
positon. Its appreciated that a distal end of the frst rod 210
‘and a distal end of the second rod 220 can be attached 10
different locations of motor vehicle suspension system,
Turning now to FIG. 4, another prefered embodiment of
the invention is shown generally at reference numer 30 as
including the spring 310 in combination witha firstinset 238
anda second insert 248, The toe link adjuster 30 hasa ist rod
230 with extemal threads 292 and a eavity 291 atthe end of
the od 230, Likewise, a second rod 240 has external threads
242 with a cavity 241 atthe end of the rod 240 facing the
‘cavity 231, The cavity 231 and the fist insert 235 are dimen-
‘honed such that he inser 235 fits at least partially within the
‘cavity 231 and yet does not rotate therein. In addition, the
‘cavity 241 and ihe second inser 245 are dimensioned such,
that the inser 245 can it atleast partially within the cavity
241 and not rotate therein, The frst inser 235 has a slot 236
‘andthe second insert 248 hasa slot 246, The slots 236:nd 246,
‘are gimensioned such thatthe firstend 311 ancl thesecondend,
$312of the spring 310 can fit at least paral therein, respec-
tively. Itis appreciated that the external threads 232 and the
‘extemal threads 242 work in a similar fashion with respect {0
the adjuster 100 as diselosed above with respect to FIGS. 2
‘and 3.
‘Upon assembly, tho first rod 230, with the first insert 235
inserted at last partially within the cavity 231, is threaded
into the frstend 101 ofthe adjuster 100. Likewise, the second
rod 240, with the second insert 248 inserted at least partially
‘within th cavity 241, is threaded int the second end 103 of
the adjuster 100, Located within the generally hollow cylin-
ical body of the adjuster 100 with the socond end 311 at
least partially inserted within the slot 296 of the firs isert
235 and the second end 312 at least partially inserted within
the slot 246 ofthe secon insert 245 ithe spring 310. Thusas
‘explained for the te link 20 above, the te link 30 permits
‘axial movement ofthe first rod 230 and the second rod 240
‘with respect to the adjuster 100 while preventing rotational
‘movement of the first rod 280 or the second rod 240 when one
0
o
4
‘ofthe rods is held ina fixed rotational position, Inthis manner
theadjuster 100 provides for adjustment ofthe overall legth
of the toe link 30 while the distal ends of the we link 30 are
held ina fixed rotational position relative to each other. The
spring 310 prevents relative rotation ofthe rods 230 and 240
‘hile the adjuster is being rotated to adjust the axial lnk of
the toe link 3.
Turing now to FIG, §, another embodiment is shown
generally a reference mimeral 40. The adjustable toe fink 40
Jncludes frst rod 250 with extemal threads 252 nd a cavity
251, Also included isa second rod 260 with extemal theads
262and cavity 261, A single invert 25S is included, theinsert
26S having first end 256 and a second end 287, The first end
256 is dimensioned such that it ean fit at east pata within
‘the eavity 251 and not rotate therein. The second end 257 is