793F Procedimiento Instalacion Arnes Transmision

Pantalla anterior
Bienvenido: cr120dxc1
Producto: TRUCK
Modelo: 793F TRUCK SSP
Configuracin: 793F Off-Highway Truck SSP00001-UP (MACHINE)
POWERED BY C175-16 Engine
Instruccin Especial
Procedure to Upgrade the Transmission Wiring Group on Certain 793F Off-Highway Trucks{1408,
3030, 3104, 3260}
Nmero de medio -REHS9534-01 Fecha de publicacin -23/02/2015 Fecha de actualizacin -23/02/2015
i06049301
Procedure to Upgrade the Transmission Wiring Group on Certain 793F

Off-Highway Trucks{1408, 3030, 3104, 3260}
SMCS - 1408; 3030; 3104; 3260
Off-Highway Truck/Tractor:
793F (S/N: SND1-131; SSP1-1060; RBT1-171)
Introduction
The following instructions provide the needed information to upgrade the transmission wiring group on 793F (S/N:
SND1-131; SSP1-1060; RBT1-171).
A section for each serial number prefix is below.
Safety
Personal injury or death can result from machine movement.
Place blocks in front of and behind the wheels to make sure the machine
does not move while the parking brakes are disengaged.
Do not check for leaks with your hands. Pin hole (very small) leaks can
result in a high velocity oil stream that will be invisible close to the hose.
This oil can penetrate the skin and cause personal injury. Use
cardboard or paper to locate pin hole leaks.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool

Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Prepare the Machine

Note: Permit only one operator on the machine. Either keep other personnel away from the machine, or keep
other personnel in the sight of the operator.
1. Move the machine to a smooth horizontal location. Move away from any machines that are working and any
personnel.
2. Move the transmission control to the P position.
3. Stop the engine.
4. Place blocks in front of the wheels and behind the wheels.
5. Refer to Operation and Maintenance Manual, SEBU8406, "Prepare the Machine for Maintenance".
Instructions for S/N:SSP1-902, ; S/N:SSP946-UP, ; S/N:SND1-UP, ;

S/N:RBT165-UP with a Serial Number Prefix "PJT" 279-2520
Transmission Ar
Table 1
Required Parts
Item Qty Part Number Description
1 1 8X-6526 Block
2 1 459-0823 Transmission Harness As
3 4 8T-9405 Bolt
4 8 8C-9660 Washer
5 4 5C-8312 Nut
Lockwire
6 - 5P-6029
20 cm (7.87 inch)
7 2 8T-1897 Clip
8 2 8T-1898 Clip
9 2 6V-0683 Grommet
10 4 204-8000 Cable Tie Mounting
11 4 204-2281 Cable Strap
12 2 136-4992 Spacer
13 4 8T-1889 Clip
14 4 8T-1890 Clip
15 3 221-3525 Grommet
16 10 8T-4121 Hard Washer
17 5 344-5675 Nut
18 2 288-7158 Stud
19 2 289-6239 Stud
20 2 198-4777 Hard Washer
21 1 190-5583 Clip
22 1 190-5584 Clip
23 1 191-5285 Grommet
24 2 8T-4182 Bolt
26 1 461-7381 Plate As
27 2 8T-4136 Bolt
28 1 288-4403 Taperlock Stud
29 1 8T-4195 Bolt
30 1 5G-3676 Grommet
Removal Procedure
Illustration 1 g03688659
(AA) Harness assembly
1. Remove and discard harness assembly (AA) and all associated clipping and hardware.
(BB) Hose assembly
(CC) Clip
2. Remove clip (CC) that secures hose assembly (BB). Retain clip (CC). Discard the bolt, washer, and spacer.
Fabrication Procedure
Typical view
(1) 8X-6526 Block
(A) Guard assembly

(1) 8X-6526 Block
(A) Guard assembly
(B) 28 Degrees
(C) 281.3 1 mm (11.07478 0.03937 inch)
(D) 250 1 mm (9.84250 0.03937 inch)
(E) 75 1 mm (2.95275 0.03937 inch)
1. Position block (1) onto the right-hand side of guard assembly (A) .
Prepare the area for welding. Remove all paint, dirt, debris, or grease from the area.
Note: Refer to Special Instruction, REHS1841, "General Welding Procedures" prior to performing any
welding on the machine.
2. Weld block (1) onto the right-hand side of guard assembly (A) .
3. Grind the welded areas smooth, and repaint the area as needed.
Installation Instructions
(A) Rear axle harness assembly
(B) Chassis harness assembly
(C) Temperature sensor
(D) Speed sensor
(2) 459-0823 Transmission Harness As
(3) 8T-9405 Bolt
(4) 8C-9660 Washer
(5) 5C-8312 Nut
(6) 5P-6029 Lock Wire
1. Connect harness assembly (2) to rear axle harness assembly (A), chassis harness assembly (B), temperature
sensor (C), and speed sensor (D) .
The "XA-C2" connector for harness assembly (2) connects to the "XG-C2" connector for rear axle harness
assembly (A) by using four bolts (3), eight washers (4), and four nuts (5) .
The "XA-C4" connector for harness assembly (2) connects to the "XH-C8" connector for the internal
transmission harness connector by using lock wire (6) .
The "XA-C3" connector for harness assembly (2) connects to inlet temperature sensor (C) .
The "XA-C6" connector for harness assembly (2) connects to input speed sensor (D) .
The "XA-C1" connector for harness assembly (2) connects to the "CX-C2" connector on chassis harness
assembly (B) .
(7) 8T-1897 Clip
(8) 8T-1898 Clip
(9) 6V-0683 Grommet
(10) 204-8000 Cable Tie Mounting
(11) 204-2281 Cable Strap
(12) 136-4992 Spacer

(13) 8T-1889 Clip
(14) 8T-1890 Clip
(15) 221-3525 Grommet
(16) 8T-4121 Hard Washer
(17) 344-5675 Nut
(18) 288-7158 Stud
(19) 289-6239 Stud
(20) 198-4777 Hard Washer
(21) 190-5583 Clip
(22) 190-5584 Clip
(23) 191-5285 Grommet
(24) 8T-4182 Bolt
2. Secure transmission harness assembly (2) to the transmission case by using the following hardware in two
locations:
Two clips (7)
Two clips (8)
Two grommets (9)
Two cable tie mountings (10)
Two cable straps (11)
Two spacers (12)
Two clips (13)
Two clips (14)
Two grommets (15)
Two hard washers (16)
Two nuts (17)
Two studs (18)
3. Secure transmission harness assembly (2) to the rear of the guard assembly by using two cable tie mountings
(10), two cable straps (11), hard washer (16), nut (17), stud (19), and hard washer (20) .
4. Secure transmission harness assembly (2) to the block that was previously welded to the guard assembly by
using clip (21), clip (22), grommet (23), two bolts (24), two hard washers (16), and two hard washers (25) .
Note: Ensure that the green tape on transmission harness assembly (2) is entirely enclosed under grommet
(23) .
(13) 8T-1889 Clip
(14) 8T-1890 Clip
(15) 221-3525 Grommet
(17) 344-5675 Nut
(19) 289-6239 Stud
(21) 190-5583 Clip
(22) 190-5584 Clip

(23) 191-5285 Grommet
(26) 461-7381 Plate As
(27) 8T-4136 Bolt
(28) 288-4403 Taperlock Stud
(29) 8T-4195 Bolt
(30) 5G-3676 Grommet
5. Secure plate assembly (26) to the side of the drive shaft guard by using two bolts (27) and two hard washers
(16) .
6. Secure transmission harness assembly (2) to plate assembly (26) with clip (21), clip (22), and grommet (23)
by using taperlock stud (28), nut (17), bolt (29), and two hard washers (16) .
(23) .
7. Secure transmission harness assembly (2) to the side of the drive shaft guard by using two clips (13), two
clips (14), grommet (15), grommet (30), stud (19), hard washer (20), nut (17), and hard washer (16) .
(AA) 525 5 mm (20.66 0.197 inch)

(26) 461-7381 Plate As
(27) 8T-4136 Bolt
8. Ensure the horizontal distance (AA) between the hole centers shown in Illustration 8 is 525 5 mm (20.66
0.197 inch).
If needed, loosen bolts (27) and adjust plate assembly (26) to get the needed dimension.
(BB) Hose assembly
(CC) Clip
(17) 344-5675 Nut
9. Secure hose assembly (BB) to taperlock stud (28) with nut (17), hard washer (16), and clip (CC) .
Note: Clip (CC) was removed and retained from Step 2 of the ""Removal Procedure" ".
Instructions for S/N:SSP903-945 and ; S/N:RBT1-164 With a Serial

Number Prefix "LHT" 359-6200 Transmission Ar
Table 2
Required Parts
1 1 8X-6526 Block
2 1 461-8659 Transmission Harness As
3 4 8T-9405 Bolt
4 8 8C-9660 Washer
5 4 5C-8312 Nut
Lockwire
6 - 5P-6029
20 cm (7.87 inch)
7 2 6V-0683 Grommet
8 2 8T-1898 Clip
9 2 8T-1897 Clip
10 3 221-3525 Grommet
11 4 8T-1889 Clip
12 4 8T-1890 Clip
13 2 133-6934 Spacer
14 3 288-4403 Taperlock Stud
15 5 344-5675 Nut
18 3 289-6239 Stud
19 3 204-2281 Cable Strap
20 3 204-8000 Cable Tie Mounting
21 2 8T-4182 Bolt
23 2 190-5583 Clip
24 2 190-5584 Clip
25 2 191-5285 Grommet
26 1 5G-3676 Grommet
27 1 461-7381 Plate As
28 2 8T-4136 Bolt
29 1 8T-4195 Bolt
30 2 130-5300 Clip
31 1 6V-7981 Bolt
32 1 6V-5839 Washer
33 1 136-4992 Spacer
34 1 4P-7429 Clip
35 2 7K-1181 Cable Strap
36 1 4P-7428 Clip
Removal Procedure
(BB) Hose assembly
(CC) Clip
2. Remove clip (CC) that secures hose assembly (BB). Retain clip (CC). Discard the bolt, washer, and spacer.
Fabrication Procedure
(1) 8X-6526 Block
(A) Guard assembly

(1) 8X-6526 Block
(A) Guard assembly
(B) 28 Degrees
(C) 281.3 1 mm (11.07478 0.03937 inch)
(D) 250 1 mm (9.84250 0.03937 inch)
(E) 75 1 mm (2.95275 0.03937 inch)
1. Position block (1) onto the right-hand side of guard assembly (A) .
Prepare the area for welding. Remove all paint, dirt, debris, or grease from the area.
Note: Refer to Special Instruction, REHS1841, "General Welding Procedures" prior to performing any
welding on the machine.
2. Weld block (1) onto the right-hand side of guard assembly (A) .
3. Grind the welded areas smooth, and repaint the area as needed.
(C) Temperature sensor
(D) Speed sensor
(E) Intermediate speed sensor
(3) 8T-9405 Bolt
(4) 8C-9660 Washer
(5) 5C-8312 Nut
(6) 5P-6029 Lock Wire
1. Connect harness assembly (2) to rear axle harness assembly (A), chassis harness assembly (B), temperature
sensor (C), speed sensor (D), and speed sensor (E) .
The "XA-C2" connector for harness assembly (2) connects to the "XG-C2" connector for rear axle harness
assembly (A) by using four bolts (3), eight washers (4), and four nuts (5) .
The "XA-C4" connector for harness assembly (2) connects to the "XH-C8" connector for the internal
transmission harness connector by using lock wire (6) .
The "XA-C3" connector for harness assembly (2) connects to inlet temperature sensor (C) .
The "XA-C6" connector for harness assembly (2) connects to input speed sensor (D) .
The "XA-C1" connector for harness assembly (2) connects to the "CX-C2" connector on chassis harness
assembly (B) .
The "XA-C5" connector for harness assembly (2) connects to intermediate speed sensor (E) .
(7) 6V-0683 Grommet
(8) 8T-1898 Clip
(9) 8T-1897 Clip
(10) 221-3525 Grommet

(11) 8T-1889 Clip
(12) 8T-1890 Clip
(13) 133-6934 Spacer
(15) 344-5675 Nut
(18) 289-6239 Stud
(21) 8T-4182 Bolt
(23) 190-5583 Clip
(24) 190-5584 Clip
(25) 191-5285 Grommet
2. Secure transmission harness assembly (2) to the transmission case by using the following hardware in two
locations:
Two grommets (7)
Two clips (8)
Two clips (9)
Two grommets (10)
Two clips (11)
Two clips (12)
Two spacers (13)
Two taperlock studs (14)
Two nuts (15)
Two hard washers (16)
3. Secure transmission harness assembly (2) to the rear of the guard assembly by using hard washer (17), stud
(18), two cable tie mountings (19), two cable straps (20), nut (15), and hard washer (16) .
4. Secure transmission harness assembly (2) to the block that was previously welded to the guard assembly by
using clip (23), clip (24), grommet (25), two bolts (21), two hard washers (16), and two hard washers (22) .
(25) .
(10) 221-3525 Grommet
(11) 8T-1889 Clip
(12) 8T-1890 Clip
(15) 344-5675 Nut
(18) 289-6239 Stud
(23) 190-5583 Clip

(24) 190-5584 Clip
(25) 191-5285 Grommet
(26) 5G-3676 Grommet
(27) 461-7381 Plate As
(28) 8T-4136 Bolt
(29) 8T-4195 Bolt
5. Secure plate assembly (27) to the side of the drive shaft guard by using two bolts (28) and two hard washers
(16) .
6. Secure transmission harness assembly (2) to plate assembly (27) with clip (23), clip (24), and grommet (25)
by using taperlock stud (14), nut (15), bolt (29), and two hard washers (16) .
(25) .
7. Secure transmission harness assembly (2) to the side of the drive shaft guard by using two clips (11), two
clips (12), grommet (10), grommet (26), stud (18), hard washer (17), hard washer (16), and nut (15) .
(AA) 525 5 mm (20.66 0.197 inch)

(27) 461-7381 Plate As
(28) 8T-4136 Bolt
8. Ensure that horizontal distance (AA) between the hole centers shown in Illustration 17 is 525 5 mm (20.66
0.197 inch).
If needed, loosen bolts (28) and adjust plate assembly (27) to get the needed dimension.
(30) 130-5300 Clip
(31) 6V-7981 Bolt
(32) 6V-5839 Washer
(33) 136-4992 Spacer
(34) 4P-7429 Clip
(35) 7K-1181 Cable Strap
(36) 4P-7428 Clip

9. Secure the upper section of transmission harness assembly (2) that connects to the intermediate speed sensor
by using bolt (31), washer (32), spacer (33), two clips (30), cable strap (19), and cable tie mounting (20) .
Secure the lower section of transmission harness assembly (2) that connects to the intermediate speed sensor
by using clip (34), clip (36), and two cable straps (35) .
(BB) Hose assembly
(CC) Clip
(15) 344-5675 Nut
10. Secure hose assembly (BB) to taperlock stud (14) with nut (15), hard washer (16), and clip (CC) .
Note: Clip (CC) was removed and retained from Step 2 of the ""Removal Procedure" ".
Instructions for S/N:RBT1-171

The following instructions should be completed for S/N:RBT1-171 after completing the ""Instructions for
S/N:SSP1030-UP, ; S/N:SND132-UP, and ; S/N:RBT165-UP With a Serial Number Prefix "LHT" 359-6200
Transmission Ar " " or the ""Instructions for S/N:SSP1-1060, ; S/N:SND1-131, ; S/N:RBT1-164 With a Serial
Number Prefix "PJT" 279-2520 Transmission Ar " ".
Table 3
Required Parts (1)
1 1 461-7581 Sensor Harness As
2 6 8T-1889 Clip
3 6 8T-1890 Clip
4 6 5P-8939 Grommet
5 2 7X-2545 Bolt
7 2 154-9743 Spacer
8 1 302-3908 Spacer
(1) Parts from Table 1 or Table 2 are also required
Removal Procedure
(BB) Harness assembly
2. Remove and discard harness assembly (BB) and all associated clipping and hardware.
Typical view of the right-hand side of the transmission
1. Install the new transmission wiring harness assembly.
Refer to the appropriate section for instructions and required parts to install the correct transmission wiring
harness assembly.
For S/N:RBT1-164, refer to ""Instructions for S/N:SSP1-1060, ; S/N:SND1-131, ; S/N:RBT1-164 With a

Serial Number Prefix "PJT" 279-2520 Transmission Ar " ".
For S/N:RBT165-UP, refer to ""Instructions for S/N:SSP1030-UP, ; S/N:SND132-UP, and ; S/N:RBT165-

UP With a Serial Number Prefix "LHT" 359-6200 Transmission Ar " "
(1) 461-7581 Sensor Harness As
2. Connect sensor harness assembly (1) to rear axle harness assembly (A) and chassis harness assembly (B) .
The "FV-C1" connector for harness assembly (1) connects to the "FT-C3" connector for rear axle harness
assembly (A) .
The "FV-C4" connector for harness assembly (1) connects to the "FT-C4" connector for rear axle harness
assembly (A) .
The "FV-C2" connector for harness assembly (1) connects to the "FR-C1" connector for chassis harness
assembly (B) .
The "FV-C5" connector for harness assembly (1) connects to the "FR-C2" connector for chassis harness
assembly (B) .
(2) 8T-1889 Clip
(3) 8T-1890 Clip
(4) 5P-8939 Grommet
(5) 7X-2545 Bolt
(7) 154-9743 Spacer
3. Secure sensor harness assembly (1) to the side of the transmission by using two clips (2), two clips (3), two
grommets (4), and the existing hardware.
4. Secure sensor harness assembly (1) to the front guard on the transmission by using two clips (2), two clips
(3), two grommets (4), two bolts (5), two hard washers (6), and two spacers (7) .
Note: Ensure that the green tape on sensor harness assembly (1) is entirely enclosed under grommet (4) at
the front most clipping location.
(2) 8T-1889 Clip
(3) 8T-1890 Clip
(4) 5P-8939 Grommet
(8) 302-3908 Spacer
5. Secure sensor harness assembly (1) to the side of the drive shaft guard by using two clips (2), two clips (3),
two grommets (4), one spacer (8), and the existing hardware.
Note: Ensure that the green tape on sensor harness assembly (1) is entirely enclosed under grommet (4) at
the rear most clipping location.
Copyright 1993 - 2017 Caterpillar Inc. Sun Apr 02 2017 01:19:39 GMT-0400 (Hora estndar del Atlntico)
Todos los derechos reservados.
cr120dxc1
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793F Procedimiento Instalacion Arnes Transmision

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Pantalla anterior

Procedure to Upgrade the Transmission Wiring Group on Certain 793F

A section for each serial number prefix is below.

Personal injury or death can result from machine movement.

Refer to Special Publication, NENG2500, "Dealer Service Tool

Dispose of all fluids according to local regulations and mandates.

Prepare the Machine

2. Move the transmission control to the P position.

3. Stop the engine.

4. Place blocks in front of the wheels and behind the wheels.

Instructions for S/N:SSP1-902, ; S/N:SSP946-UP, ; S/N:SND1-UP, ;

Item Qty Part Number Description

2 1 459-0823 Transmission Harness As

11 4 204-2281 Cable Strap

16 10 8T-4121 Hard Washer

20 2 198-4777 Hard Washer

25 2 397-9301 Hard Washer

28 1 288-4403 Taperlock Stud

(1) 8X-6526 Block

(A) Guard assembly

(A) Guard assembly

(C) 281.3 1 mm (11.07478 0.03937 inch)

(D) 250 1 mm (9.84250 0.03937 inch)

(E) 75 1 mm (2.95275 0.03937 inch)

(B) Chassis harness assembly

(C) Temperature sensor

(D) Speed sensor

(2) 459-0823 Transmission Harness As

(3) 8T-9405 Bolt

(4) 8C-9660 Washer

(5) 5C-8312 Nut

(6) 5P-6029 Lock Wire

(7) 8T-1897 Clip

(8) 8T-1898 Clip

(9) 6V-0683 Grommet

(10) 204-8000 Cable Tie Mounting

(11) 204-2281 Cable Strap

(12) 136-4992 Spacer

(14) 8T-1890 Clip

(15) 221-3525 Grommet

(16) 8T-4121 Hard Washer

(17) 344-5675 Nut

(18) 288-7158 Stud

(19) 289-6239 Stud

(20) 198-4777 Hard Washer

(21) 190-5583 Clip

(22) 190-5584 Clip

(23) 191-5285 Grommet

(24) 8T-4182 Bolt

(25) 397-9301 Hard Washer

Two clips (7)

Two clips (8)

Two grommets (9)

Two cable tie mountings (10)

Two cable straps (11)

Two spacers (12)

Two clips (13)

Two clips (14)

Two grommets (15)

Two hard washers (16)

Two nuts (17)

Two studs (18)

(13) 8T-1889 Clip

(14) 8T-1890 Clip