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Fuel 196 (2017) 217224

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Fuel
journal homepage: www.elsevier.com/locate/fuel

Performance of small spark ignition engine fueled with biogas at


different compression ratio and various carbon dioxide dilution
Eui-Chang Kwon 1, Kyeongsoo Song 1, Minsoo Kim, Youhwan Shin , Sun Choi
Center for Urban Energy Research, Korea Institutes of Science and Technology, Seoul 136-791, Republic of Korea

a r t i c l e i n f o a b s t r a c t

Article history: In order to cope with power shortage in rural areas of developing countries and to reduce greenhouse gas
Received 4 October 2016 emissions, we study the performance of small biogas-fueled internal combustion engines of which power
Received in revised form 26 January 2017 is less than 5 kW. In particular, the influence of compression ratio on the engine is primarily examined. By
Accepted 30 January 2017
decreasing the combustion chamber volume (from 19.3 cc to 16.6 cc), compression ratio (from 8.01:1 to
Available online 9 February 2017
9.22:1) is increased to enhance brake power output (from 2.2 kW to 2.68 kW), brake thermal efficiency
g g
(from 22.0% to 29.8%) and brake specific fuel consumption of the engine (from 290.6 hPS to 218.6 hPS ). In
Keywords:
addition, as means to examine the effect of the biogas composition on engine performances, various car-
Biogas
Spark ignition engine
bon dioxide dilution ratios (from 0% to 50%) are tested. At lowest carbon dioxide dilution, maximum
Compression ratio engine performance is obtained.
Combustion chamber 2017 Elsevier Ltd. All rights reserved.
Carbon dioxide

1. Introduction In general, when biogas is used as a fuel, the CI engine is more


preferable than the SI engine. First, the CI engine operates in the
The ratification of 2016 Paris Agreement imposes the regulation range of higher compression ratio than the SI engine. Ideally, ther-
to hold global average temperature rise to well below 2 C and pur- mal efficiency improves as compression ratio increases. Since bio-
sue efforts to limit the temperature increase to 1.5 C above pre- gas has higher octane number than regular gasoline fuel [17], it can
industrial levels [1], thus preventing the emission of greenhouse endure high compression ratio that is exerted by the CI engine.
gases. Unlike the Kyoto Protocol of 1997, which was a previous cli- Accordingly, the biogas-fueled CI engine has higher thermal effi-
mate agreement that only regulated 37 advanced countries, the ciency than the biogas-fueled SI engine [18]. Also, power output
Paris Agreement will have legal binding to all 195 countries. In of the SI engine decreases when biogas is used as a fuel while
response to this global policy change, renewable energy researches power is maintained in the similar range in case of the CI engine
are to be re-oriented to decrease carbon emissions. [19] because the SI engine is more sensitive to biogas composition
Using biogas as an alternative fuel to generate power con- and has high cycle-to-cycle variations [20]. As a result, most of
tributes to mitigate global warming in two ways: (1) reduce fossil recent studies that discusses power generation by biogas are based
fuel consumption and (2) utilize the methane that is regarded to upon the CI engine.
increase the greenhouse effect for power generation. Biogas is pro- However, for generating small power lower than 5 kW, CI engi-
duced by anaerobic digestion from anaerobic organisms or bio- nes become less effective. CI engines for this power range are
mass [2]. It is typically composed of methane (5070 vol%), hardly found in markets and more expensive than SI engines that
carbon dioxide (2550 vol%), hydrogen (15 vol%), nitrogen (0.3 have the equivalent power scale. In particular, power requirements
3 vol%) and various minor impurities including hydrogen sulfide of the residential unit in rural areas are generally less than 1 kW. If
[3]. Biogas is a gaseous fuel that can be easily mixed with air to CI engines are to be used in this power range, they need to operate
form a homogeneous air-fuel mixture. By supplying biogas as a fuel in part-load conditions and it tends to degrade power output and
to IC engines via proper modification [4], power can be generated. thermal efficiency of the engines. In addition, large scale engines
In fact, there are numerous, previous works that address utilizing are not viable in remote areas due to their costs and maintenance
biogas to generate power by using IC engines [516]. problems [21]. Therefore, in a small-scale power generation, the SI
engine is considered to be more effective than the CI engine. With
regard to the implementation of the Paris Agreement to developing
Corresponding authors.
countries in which remote rural areas are still dominating, biogas
E-mail addresses: yhshin@kist.re.kr (Y. Shin), sunchoi@kist.re.kr (S. Choi).
1
Both authors equally contributed to this work. is an effective fuel because it is locally generated and there is no

http://dx.doi.org/10.1016/j.fuel.2017.01.105
0016-2361/ 2017 Elsevier Ltd. All rights reserved.
218 E.-C. Kwon et al. / Fuel 196 (2017) 217224

Nomenclature

IC internal combustion D dilution


SI spark ignition rpm revolution per minute
CI compression ignition min minute
CR compression ratio h hour
VCR variable compression ratio g gram
BSFC brake specific fuel consumption C celsius degree
TDC top dead center K kelvin
BDC bottom dead center Hz Hertz
gtheoretical thermal efficiency of ideal Otto cycle mm millimeter
ggenerator thermal efficiency of generator mL milliliter
gengine thermal efficiency of engine cc cubic centimeter
galternator thermal efficiency of alternator LCH4 liter of methane
Hl lower heating value LCO2 liter of carbon dioxide
c ratio of specific heats kW kilowatt
V TDC cylinder volume at top dead center kVA kilovolt-ampere
V BDC cylinder volume at bottom dead center PS Pferdestrke
V Displacement displacement volume mmHg millimeter of mercury
V Chamber combustion chamber volume % percent
V Clearance clearance volume
Q flow rate

need for additional gas supply infrastructure. Moreover, biogas can Therefore, by far, it is reasonable to argue that SI engine is the best
save costs for fossil fuels to be transported from sources to the choice to be implemented in rural areas.
demand sites. Therefore, it is important to study the performance This research aims to study the performance of a biogas-fueled
of the small biogas-fueled SI engines and explore possibilities to SI engine smaller than 5 kW. The ultimate goal is to promote the
apply these engines to those areas. use of biogas in rural areas and provide a more comprehensive
In order to examine power-generating performance of the SI understanding of small IC engine behavior using biogas. In order
engine, there have been a number of studies on engine parameters to investigate the influence of compression ratio on the engine,
that are related to the operating performance of the SI engine. Pou- compression ratio of the engine was changed by simple modifica-
los and Heywood [22] investigated the geometric effect of combus- tions that are viable in rural areas. In addition, carbon dioxide dilu-
tion chamber on SI engine performances. Huang and Crookes [23] tion effect was also examined to map engine performance with
studied the influence of air-fuel ratio on a Ricardo E6 single- various parameters.
cylinder SI engine operating on simulated biogas. The test indi-
cated that power and thermal efficiency reached their peaks with
2. Experimental equipment
the air-fuel ratio between 0.95 and 1.05.
In addition to the variables mentioned above, compression ratio
Genex generator SG3500SX was used in the experiment. The
is a critical factor that affects engine performances and is directly
generator is composed of a Honda GX200 engine and a Linz electric
related to its thermal efficiency. As prescribed in the earlier sec-
SP-E1C/2 alternator. The specification of the generator is shown in
tion, thermal efficiency of the SI engine enhances as compression
Table 1. A tri-fuel conversion kit, which is composed of a regulator
ratio increases. However, when compression ratio is too high,
and an adapter, makes it possible to operate an engine on three dif-
knocking phenomenon occurs, which degrades the engine perfor-
ferent fuels; gasoline, propane and natural gas. In order to modify
mance. When biogas is used as a fuel in the SI engine, compression
the generator to be operated on biogas, which is a gaseous fuel, the
ratio becomes even more important. Biogas-fueled SI engine is
tri-fuel conversion kit purchased from US Carburetion, Inc. was
more likely to have knocking problems than gasoline engines due
installed on the generator, as shown in Fig. 1. The regulator regu-
to the higher self-ignition temperature of biogases. [14]. Accord-
lates a steady flow of biogas under constant pressure in order to
ingly, a SI engine can operate in higher compression ratio condition
with biogas as a fuel and is expected to show improved engine per-
Table 1
formance. Also, for those who live in rural areas of developing
Specification of the generator SG3500SX.
countries, compression ratio is the most straight-forward parame-
ter to control to characterize the engine performance. Alternator Model SP-E1C/2
Maximum power output 3.4 kVA
Some studies investigated the influence of compression ratio on
Power factor cos u 1
the performance of SI engines using a variable compression ratio
Engine Model GX200
(VCR) engine [2326]. VCR is a technology to alter compression
Type Air-cooled 4-stroke
ratio of the IC engine while the engine is operating. It controls com- Over Head Valve
pression ratio by changing the volume above a piston when the Displacement 196 cm3
piston is at top dead center (TDC). Unfortunately, VCR engines Maximum power output 4.1 kW @ 3600 rpm
Fuel Unleaded 86 Octane or higher
are not feasible in rural areas of developing countries because it
Fuel consumption 313 g/kW h
is expensive and it can cause maintenance problems given that
Size (Length)  (Width)  (Height) (580)  (430)  (455) mm
they are much more complicated than ordinary engines. Also, a
Dry weight 39 kg
displacement of VCR engines is yet too large for rural use.
E.-C. Kwon et al. / Fuel 196 (2017) 217224 219

The actual thermal efficiency of the generator is obtained by using


following Eq. (2) [28], which also demonstrates a relation between
thermal efficiency of a generator and BSFC:
632:42
ggenerator  103 2
Hl  BSFC
where Hl is the lower heating value of fuel that is used to run the
engine.
Meanwhile, the theoretical thermal efficiency of the ideal Otto
cycle engine is defined by following Eq. (3) [29], which also implies
a relation between theoretical thermal efficiency of Otto cycle and
CR.:
 c1
1
Fig. 1. Tri-fuel conversion kit installation.
gtheoretical 1  3
CR

where c is the specific heat ratio of the air-fuel mixture.


ensure a stable feed of biogas. The adapter is connected to the The Eq. (2) indicates that BSFC decreases as the thermal effi-
regulator by a hose. At the center of the adaptor, there is a hole ciency of the engine increases if the lower heating value of the fuel
where simulated biogas will flow into the intake pipe of the engine. is constant. Given that the heating value is a characteristic for each
The working principle of the adapter is based on Bernoullis princi- substance, it is fixed unless the fuel changes. In other words, BSFC
ple which is similar to that of a carburetor. As the air flows through decreases while the thermal efficiency of the engine increases
the adaptor, dynamic pressure decreases and it allows the biogas under the same fuel condition. Meanwhile, the Eq. (3) shows that
to flow through the hole and thus into the engine. Fig. 2 demon- the theoretical thermal efficiency rises as the compression ratio
strates the schematic of the experimental setup. Methane with increases. Therefore, to decrease BSFC, the compression ratio needs
99.95% purity and carbon dioxide with 99.999% purity from Dae to increase.
Deok Gas Co. were used in the experiment. Synthetic biogas was The compression ratio of the engine is defined as below:
achieved by mixing methane and carbon dioxide at the proper flow
rate [27] using a mass flow controller. The mass flow controller is V BDC V TDC V Displacement V Displacement
CR 1 4
composed of Bronkhorst control valves and KMB Tech KRO-4000S V TDC V TDC V TDC
readout box. Display repeatability of the readout box is 0.1% of An illustration of a piston at top dead center (TDC), bottom dead
full scale. By adjusting knobs of the readout box, the flow rate of center (BDC) and clearance volume is shown in Fig. 3. Clearance vol-
each gas was controlled to inject the desired synthetic biogas into ume is defined as the volume between the cylinder head and the
the engine. Three electrical loads were used to test the electricity piston top when the piston is at top dead center. By measuring a
generation capability and the generated power was analyzed by deck clearance, a thickness of a head gasket and a bore of a cylinder,
using Yokogawa WT330 digital power analyzer. Basic power mea- the clearance volume was calculated by using the following
surement accuracy of the power analyzer is 0.1% of reading value equation:
plus 0.1% of range.
p 2
V Clearance  Cylinder bore  fDeck clearance
4
3. Engine modification
Gasket thicknessg 5
Brake specific fuel consumption (BSFC) is defined as the fuel
According to the Eq. (4), the compression ratio increases while VTDC
consumption rate divided by the power generated. Lower BSFC decreases. In order to decrease VTDC, three approaches were intro-
implies that lesser amount of fuel is needed to generate certain
duced: (1) replacing a cylinder head with a smaller one, (2) using
power during specific time. In other words, the main goal of the a flat top piston instead of a dished one and (3) milling the cylinder
experiment is to decrease BSFC and it can be calculated as follows:
head. As shown in Fig. 4, VTDC decreases by cutting off the cylinder
Fuel Consumption head and thus, the compression ratio increases. It was intended to
BSFC 1 mill 0.025 mm of the cylinder head, however, due to the manufac-
Unit Time  Unit Power Output
turing intolerance, 0.026 mm of the head was milled.By means to

Fig. 2. A schematic of the experimental setup.


220 E.-C. Kwon et al. / Fuel 196 (2017) 217224

Fig. 3. Illustration of a piston at TDC (Left), BDC (Right) and clearance volume.

Fig. 4. Effect of milled cylinder head: (a) Before milling (Left). (b) Milling (Center). (c) After milling (Right).
E.-C. Kwon et al. / Fuel 196 (2017) 217224 221

find out the compression ratio, the combustion chamber volume cases are represented on the experimental results for more reliable
was measured. SAE 10W-30 oil was used for the measurement. results.
g
The density of the oil was 0.876 mL in 760 mmHg, 291.85 K. The
mass of the oil was measured by using CAS Corporation CBL 4.2. Performance test under various carbon dioxide flow rate
3200H electronic balance which has readability of 0.01 g. The com-
bustion chamber volume can be calculated as follows: Huang and Crookes [23] studied the influence of carbon dioxide
Mass of SAE 10W30 Oil fraction in simulated biogas on a VCR Ricardo E6 single-cylinder SI
V Chamber 6 engine of 507 cc displacement volume. However, as stated above in
Density of SAE 10W30 Oil
the previous section, VCR engines and large scale engines are not
Finally, the compression ratio can be obtained by using the follow- feasible in rural areas of developing countries. Since our work is
ing equation that also determines a relation between the compres- focused on small scale engines that are viable in those areas, there
sion ratio and the combustion chamber volume since values of the is a need to test carbon dioxide dilution effect on the engine.
clearance volume and the displacement volume remain constant: Test procedures are similar to those of Section 4.1. When the
fuel transition from the gasoline to the methane has been com-
V Chamber V Clearance V Displacement
CR 7 pleted, carbon dioxide is also supplied to the engine by adjusting
V Chamber V Clearance the knobs of the readout box of the mass flow controller. The
The calculation results present that the compression ratio and the experiment is conducted under 1, 3, 5, 7, 9, 11, 13, 15 and 17 LCO 2
min
theoretical thermal efficiency of the standard GX200 engine are conditions. For each carbon dioxide flow rate, 0.2, 0.42, 0.64,
8.011 and 41.8%, respectively. The GX200 engine with a GX160 0.86, 1.13, 1.34, 1.55, 1.76, 1.96, 2.12, 2.34, 2.52 and 2.68 kW load
cylinder head and a flat top piston has the compression ratio of conditions are applied to the engine. Then, the governor lever is
9.091 and the theoretical thermal efficiency of 43.7%. Finally, the pulled to accomplish fully open throttle valve condition. Then,
GX200 engine with a 0.026 mm-milled GX160 cylinder head and the engine will lack of power and need more fuel because the
a flat top piston has the compression ratio of 9.221 and the theo- amount of air intake increases while the methane supply remains
retical thermal efficiency of 43.9%. For readers convenience, each same. Thus, the methane flow rate has been required to increase
case will be named as CR = 8.01:1, CR = 9.09:1, and CR = 9.22:1, until the frequency of the engine meets 60 1 Hz and then
accordingly. recorded. The same procedure was repeated for three times to have
more data points to be averaged. The standard of cooling time for
each experiment was the same as 4.1.
4. Experimental procedure

4.1. Performance test under 100% methane 5. Result and discussion

At first, gasoline is used to ignite the engine since the engine is 5.1. Performance test under 100% methane
not able to start with methane. The type of the gas regulator
installed on the generator is an on demand regulator. The on 5.1.1. Brake power vs. methane flow rate
demand regulator is designed to let the gas flow only if the pres- Fig. 5 is a graph of the brake power output of the engines with
sure at the outlet side is negative. When the engine is running fast respect to the methane flow rate. As shown in Fig. 5, the power
enough, it creates enough negative pressure at the intake manifold, output rises as the methane flow rate increases until the peak
which is connected to the outlet valve of the regulator. However, point. As the methane flow rate rises further beyond the peak
when starting the engine by using the pull-starter, the engine can- point, the power output of the generator decreases and the engine
not rotate fast enough to create sufficient negative pressure at the will eventually stop. Since the displacement is set to be 196 cc and
intake manifold. Therefore, the fuel cannot be injected into the the rotational speed of the engine is set to be 3600 rpm, the
engine and the engine does not start. The fuel valve of the gasoline amount of air-fuel mixture that can enter the engine for a certain
tank is turned off when the engine starts, in order to block further period of time is fixed. Therefore, when too much fuel is injected
gasoline supply. As the operation continues, remaining gasoline is to the engine, the engine shuts off because there is not enough
depleted and the engine is about to be stalled. The moment the air to maintain the combustion. The maximum brake power output
engine shuts off, methane is supplied to keep the engine running indicated in the graph is measured to be 2.2 kW for CR = 8.01:1,
by adjusting the knobs of the readout box of the mass flow con-
troller. Three electrical loads are properly combined to apply vari-
ous loads to the engine. Combined load conditions are 0.2, 0.42,
0.64, 0.86, 1.13, 1.34, 1.55, 1.76, 1.96, 2.12, 2.34, 2.52 and
2.68 kW. When the load is applied to the generator, the governor
lever is pulled to open the throttle valve fully. Then, the engine will
lack of power and need more fuel because the amount of air intake
increases while the methane supply remains same. Thus, the
methane flow rate has been required to increase until the fre-
quency of the engine reaches to 60 1 Hz. The amount of methane
flow rate is then, recorded. The same process is repeated three
times to have more data points to be averaged for more reliable
results. In order to establish a standard of the starting condition
of the engine, the first experiment cold-start case is conducted
when the engine is entirely cooled down. After the first experi-
ment, the engine is cooled down for 10 min and the second exper-
iment hot-start case starts. Likewise, the engine is cooled down
for 30 min after the second experiment and the third experiment
transient-start case carries out. The average of three starting Fig. 5. Brake power of the engines with respect to methane flow rate.
222 E.-C. Kwon et al. / Fuel 196 (2017) 217224

and 2.68 kW for both CR = 9.09:1 and CR = 9.22:1. With increase in


compression ratio, the brake power output improves. However, as
shown in Table 1, the maximum power output of the standard
generator is 3.4 kVA and the power factor cos u is 1. Conversion
equation from kVA to kW is shown as below:
kW kVA  cos u 8
where kW is a unit for the real power of the generator while kVA is
a unit for the apparent power of the generator.
Consequently, the net power output of the standard generator is
calculated to be 3.4 kW. In fact, when the load of 3.4 kW was
applied to the generator operated using gasoline, the frequency
of the engine significantly declined to 56 1 Hz. The maximum
power output of the standard generator fueled with methane is
1.2 kW lower than that of the generator fueled with gasoline.
Methane injected to the engine is in a gaseous state and occupies
Fig. 6. Brake thermal efficiency of the engines with respect to brake power. more volume than the gasoline since the gasoline is in a liquid
state. Therefore, the generator run by methane has lower volumet-
ric efficiency and lower maximum power output than the gasoline
fueled generator. The graph indicates that the amount of methane
flow rate required for generating same brake power decreases
while the compression ratio increases. For generating maximum
LCH4
power, CR = 9.09:1 needs 21.34 min
methane flow rate while
LCH4
CR = 9.22:1 requires 20.24 min
.

5.1.2. Brake thermal efficiency vs. brake power


Fig. 6 shows the relationship between the brake thermal effi-
ciency and the brake power of the engines. Since the generator
consists of the engine and the alternator, total efficiency can be
obtained as follows:
ggenerator gengine  galternator 9

The total efficiency can be calculated from the Eq. (2). In order to
calculate the thermal efficiency of the engine, the alternator
efficiency has to be calculated by using the following equation:
Maximum Power Output of Generator
Fig. 7. BSFC of the engines with respect to brake power. galternator 10
Maximum Power Output of Engine

Fig. 8. Brake power of CR = 9.22:1 with respect to methane flow rate.


E.-C. Kwon et al. / Fuel 196 (2017) 217224 223

Fig. 9. Brake power of the CR = 9.22:1 with respect to methane flow rate.

Since the maximum power output of the engine is set to be 4.1 kW


and the maximum power output of the generator is calculated to be
3.4 kW, the efficiency of the alternator is calculated to be 82.9%. As a
result, the efficiency of the engine can be computed. CR = 8.01:1 has
the efficiency of 22.0% at the peak point which is 2.2 kW power out-
put. CR = 9.09:1 and CR = 9.22:1 have the efficiency of 28.5% and
29.8% respectively at the peak point when the power output is
2.68 kW.

5.1.3. BSFC vs. brake power


Fig. 7 demonstrates how the compression ratio changes BSFC of
the engines. The BSFC can be calculated by dividing the methane
flow rate into the power output. CR = 8.01:1 has the BSFC of
g
290.6 hPS at the peak power output which is measured to be
g
2.2 kW. CR = 9.09:1 and CR = 9.22:1 have the BSFC of 228.8 hPS
g
and 218.6 hPS , respectively, at the peak power output which is
Fig. 10. BSFC of the CR = 9.22:1 with respect to brake power.
measured to be 2.68 kW. Thus, the BSFC decreases while the
compression ratio increases.
amount injected to the engine decreases while the carbon dioxide
5.2. Performance test under various carbon dioxide dilution concentration of the biogas increases. Since the carbon dioxide does
not contribute to the performance improvement of the engine, lack
Fig. 8 shows the change of correlation between the power of the methane undermines the engine efficiency. Also, the effect of
output and the methane flow rate as the carbon dioxide flow rate carbon dioxide dilution to the BSFC of the engine is described in
varies. In order to set the relationship between the power output Fig. 10. As shown in Fig. 10, with increase in the carbon dioxide
and the methane flow rate in accordance with the variance of the dilution of the biogas, the BSFC of the engine also rises. In case of
g
carbon dioxide concentration, the interpolation method was used. 40% carbon dioxide dilution, the BSFC of CR = 9.22:1 is 348.7 hPS
The interpolation equation is shown in below: at the maximum brake power output which is measured to be
0 1 1.55 kW.
Q CH ;xLCO2  Q CH ;yLCO2  
Q CH4 @ 4 min 4 min
A  CO2 Dilution  D LCO2
DxLCO2  DyLCO2 y min
min min
6. Conclusion
Q CH LCO2 11
4 ;y min
As a way to contribute to solving power shortage in rural areas
As a result of the interpolation, the correlation between power out- of developing countries and utilize methane sources which is
put and the methane flow rate at various carbon dioxide concentra- regarded as greenhouse gas, a small biogas-fueled SI engine was
tions is set up as shown in Fig. 9. The graph shows that, as the more proposed and its performance was tested. By decreasing the com-
carbon dioxide is diluted in the biogas, the larger methane flow rate bustion chamber volume, compression ratio was increased to
is required to generate the same power output. The methane enhance the engine performance. With increase in compression
224 E.-C. Kwon et al. / Fuel 196 (2017) 217224

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