Apex Innovations Pvt Organisation ICEngineSoft_9.

0
Ltd

ICEngineSoft Test Report

Report Date : Thu, Mar 16, 2017 , Time : 3:19:10 PM

Organization : Organisation, Operator : Operator
Data File : EngineSoft Data.xlsx, Last Modified Date: Thu, Mar 16, 2017,
Config. File : VCR Diesel Engine.xls

Engine Details :

ICEngine set up under test is Research Diesel having power 3.50 kW @ 1500
rpm which is 1 Cylinder, Four stroke , Constant Speed, Water Cooled, Diesel
Engine, with Cylinder Bore 87.50(mm), Stroke Length 110.00(mm),
Connecting Rod length 234.00(mm), Compression Ratio 17.50, Swept volume
661.45 (cc)

Combustion Parameters :

Specific Gas Const (kJ/kgK) : 1.00, Air Density (kg/m^3) : 1.14, Adiabatic
Index : 1.41, Polytrophic Index : 1.28, Number Of Cycles : 10, Cylinder
Pressure Referance : 0, Smoothing 2, TDC Reference : 0

Performance Parameters :

Orifice Diameter (mm) : 20.00, Orifice Coeff. Of Discharge : 0.60,

Dynamometer Arm Legnth (mm) : 185, Fuel Pipe dia (mm) : 12.40, Ambient
Temp. (Deg C) : 35, Pulses Per revolution : 360, Fuel Type : Diesel, Fuel
Density (Kg/m^3) : 831, Calorific Value Of Fuel (kj/kg) : 43761

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IP, BP & FP

Speed (rpm) Load (kg) IP (kW) BP (kW) FP (kW)

1497.00 0.33 3.34 0.09 3.25

1499.00 2.86 4.39 0.82 3.57

1500.00 0.13 3.25 0.04 3.21

1513.00 0.14 3.28 0.04 3.24

1510.00 2.62 4.30 0.75 3.54

1486.00 2.68 4.23 0.76 3.47

1501.00 5.00 4.90 1.43 3.47

1507.00 5.00 4.87 1.43 3.44

1492.00 0.13 3.07 0.04 3.04

1512.00 3.04 4.39 0.87 3.51

1503.00 5.08 4.91 1.45 3.46

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1500.00 5.08 4.85 1.45 3.40

IMEP,BMEP & FMEP

Speed (rpm) Load (kg) IMEP (bar) BMEP (bar) FMEP (bar)

1497.00 0.33 4.05 0.11 3.93

1499.00 2.86 5.31 0.99 4.32

1500.00 0.13 3.93 0.05 3.88

1513.00 0.14 3.93 0.05 3.88

1510.00 2.62 5.16 0.90 4.26

1486.00 2.68 5.16 0.92 4.24

1501.00 5.00 5.92 1.72 4.20

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1507.00 5.00 5.86 1.72 4.14

1492.00 0.13 3.74 0.04 3.69

1512.00 3.04 5.26 1.05 4.22

1503.00 5.08 5.93 1.75 4.18

1500.00 5.08 5.86 1.75 4.11

Air & Fuel Flow

Speed (rpm) Load (kg) Air (mmWC) Fuel (cc/min)

1497.00 0.33 57.17 8.00

1499.00 2.86 56.91 11.00

1500.00 0.13 57.75 8.00

1513.00 0.14 59.05 7.00

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1510.00 2.62 58.51 11.00

1486.00 2.68 56.22 11.00

1501.00 5.00 56.58 13.00

1507.00 5.00 57.93 13.00

1492.00 0.13 50.74 7.00

1512.00 3.04 50.34 11.00

1503.00 5.08 49.81 13.00

1500.00 5.08 45.10 13.00

Indicated & Brake Thermal Efficiency

Speed (rpm) Load (kg) IThEff (%) BThEff (%)

1497.00 0.33 68.86 1.92

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1499.00 2.86 65.82 12.23

1500.00 0.13 67.00 0.78

1513.00 0.14 77.22 0.95

1510.00 2.62 64.43 11.26

1486.00 2.68 63.39 11.35

1501.00 5.00 62.20 18.10

1507.00 5.00 61.80 18.17

1492.00 0.13 72.47 0.87

1512.00 3.04 65.79 13.09

1503.00 5.08 62.33 18.42

1500.00 5.08 61.52 18.37

SFC & Fuel Consumption

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Speed (rpm) Load (kg) SFC (kg/kWh) Fuel (kg/h)

1497.00 0.33 4.29 0.40

1499.00 2.86 0.67 0.55

1500.00 0.13 10.56 0.40

1513.00 0.14 8.70 0.35

1510.00 2.62 0.73 0.55

1486.00 2.68 0.72 0.55

1501.00 5.00 0.45 0.65

1507.00 5.00 0.45 0.65

1492.00 0.13 9.49 0.35

1512.00 3.04 0.63 0.55

1503.00 5.08 0.45 0.65

1500.00 5.08 0.45 0.65

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TORQUE, Mechanical & Volmertic Efficiency

Speed (rpm) Load (Kg) Torque (Nm) Mech Eff. (%) Vol Eff. (%)

1497.00 0.33 0.59 2.79 71.55

1499.00 2.86 5.19 18.58 71.29

1500.00 0.13 0.24 1.16 71.77

1513.00 0.14 0.25 1.23 71.94

1510.00 2.62 4.75 17.48 71.76

1486.00 2.68 4.86 17.90 71.47

1501.00 5.00 9.08 29.11 70.99

1507.00 5.00 9.07 29.40 71.55

1492.00 0.13 0.24 1.20 67.63

1512.00 3.04 5.51 19.89 66.47

1503.00 5.08 9.22 29.56 66.51

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1500.00 5.08 9.22 29.86 63.42

HBP,HJW & HGas

Speed Load (kg) HBP (%) HJW (%) HGas (%) HRad (%)
(rpm)

1497.00 0.33 1.92 30.89 16.25 50.95

1499.00 2.86 12.23 29.76 18.31 39.70

1500.00 0.13 0.78 28.61 16.72 53.89

1513.00 0.14 0.95 37.01 15.30 46.74

1510.00 2.62 11.26 30.26 15.87 42.61

1486.00 2.68 11.35 30.57 17.95 40.13

1501.00 5.00 18.10 29.38 19.62 32.90

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1507.00 5.00 18.17 28.32 17.09 36.42

1492.00 0.13 0.87 39.75 17.41 41.97

1512.00 3.04 13.09 29.72 14.69 42.50

1503.00 5.08 18.42 28.16 15.03 38.39

1500.00 5.08 18.37 29.25 17.16 35.22

Observation Data

Speed Load Comp T1 T2 T3 T4 T5 T6

(rpm) (kg) Ratio (deg (deg (deg (deg (deg (deg
C) C) C) C) C) C)

1497 0.33 17.50 29.44 33.73 29.43 29.35 139.3 106.3

7 9

1499 2.86 17.50 29.31 35.00 29.32 29.84 196.1 153.1

3 5

1500 0.13 17.50 29.19 33.17 29.19 29.20 141.8 107.1

8 6

1513 0.14 17.50 29.21 33.71 29.20 29.19 119.8 94.92

4

1510 2.62 17.50 29.20 34.99 29.21 29.73 172.7 134.3

7 8

1486 2.68 17.50 29.21 35.05 29.21 29.66 193.9 143.8

2 6

1501 5.00 17.50 29.21 35.85 29.21 30.36 238.7 197.0

8 5

1507 5.00 17.50 29.21 35.61 29.21 30.16 210.5 162.7

1 1

1492 0.13 17.50 29.22 34.06 29.22 29.53 139.0 116.6

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2 7

1512 3.04 17.50 29.24 34.92 29.24 29.70 172.2 128.3

6 3

1503 5.08 17.50 29.27 35.63 29.27 30.10 201.0 149.7

7 8

1500 5.08 17.50 29.28 35.89 29.29 30.24 234.0 178.2

2 4

Observation Data

Air (mmWC) Fuel (cc/min) WaterFlow WaterFlow Cal

Engine (lph) (lph)

57.17 8.00 300 200

56.91 11.00 300 200

57.75 8.00 300 200

59.05 7.00 300 200

58.51 11.00 300 200

56.22 11.00 300 200

56.58 13.00 300 200

57.93 13.00 300 200

50.74 7.00 300 200

50.34 11.00 300 200

49.81 13.00 300 200

45.10 13.00 300 200

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Result Data

Torque BP FP IP BMEP IMEP BTHE ITHE Mech

(Nm) (kW) (kW) (kW) (bar) (bar) (%) (%) Eff.
(%)

0.59 0.09 3.25 3.34 0.11 4.05 1.92 68.86 2.79

5.19 0.82 3.57 4.39 0.99 5.31 12.23 65.82 18.58

0.24 0.04 3.21 3.25 0.05 3.93 0.78 67.00 1.16

0.25 0.04 3.24 3.28 0.05 3.93 0.95 77.22 1.23

4.75 0.75 3.54 4.30 0.90 5.16 11.26 64.43 17.48

4.86 0.76 3.47 4.23 0.92 5.16 11.35 63.39 17.90

9.08 1.43 3.47 4.90 1.72 5.92 18.10 62.20 29.11

9.07 1.43 3.44 4.87 1.72 5.86 18.17 61.80 29.40

0.24 0.04 3.04 3.07 0.04 3.74 0.87 72.47 1.20

5.51 0.87 3.51 4.39 1.05 5.26 13.09 65.79 19.89

9.22 1.45 3.46 4.91 1.75 5.93 18.42 62.33 29.56

9.22 1.45 3.40 4.85 1.75 5.86 18.37 61.52 29.86

Result Data

Air Fuel SFC Vol A/F HBP HJW HGas HRad

Flow Flow (kg/k Eff. Ratio (%) (%) (%) (%)
(kg/h) (kg/h) Wh) (%)

24.30 0.40 4.29 71.55 60.93 1.92 30.89 16.25 50.95

24.25 0.55 0.67 71.29 44.21 12.23 29.76 18.31 39.70

24.42 0.40 10.56 71.77 61.23 0.78 28.61 16.72 53.89

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24.70 0.35 8.70 71.94 70.76 0.95 37.01 15.30 46.74

24.58 0.55 0.73 71.76 44.82 11.26 30.26 15.87 42.61

24.10 0.55 0.72 71.47 43.94 11.35 30.57 17.95 40.13

24.18 0.65 0.45 70.99 37.30 18.10 29.38 19.62 32.90

24.46 0.65 0.45 71.55 37.74 18.17 28.32 17.09 36.42

22.90 0.35 9.49 67.63 65.60 0.87 39.75 17.41 41.97

22.80 0.55 0.63 66.47 41.58 13.09 29.72 14.69 42.50

22.68 0.65 0.45 66.51 34.99 18.42 28.16 15.03 38.39

21.58 0.65 0.45 63.42 33.30 18.37 29.25 17.16 35.22

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