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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3 30-Jun-08
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APP
ROVED QR NUMBER
Welding Consumable Receiving Insp Report
SATR-W-2020 15-Dec-0
9 WELD-
F-411
PROJECT TITLE
WBS / BI / JO NUMBER
CONTRACTOR / SUBCONTRACTOR
OMPP-NA 2 - BERRI - 345
10-00791-3530
SAUDIKAD COMPANY
EQUIPMENT ID NUMBER(S)
EQUIPMENT DESCRIPTION
EQPT CODE SYSTEM ID.
PLANT NO.
F-04
LAYOUT DRAWING NUMBER
REV. NO. PURCHASE ORDER NUMBER
EC / PMCC / MCC NO.
N/A
-
SCHEDULED INSPECTION DATE & TIME
ACTUAL INSPECTION DATE & TIME
QUANTITY INSP. MH's SPENT
TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER
SAUDI ARAMCO ACTIVITY NUMBER
WORK PERMIT REQUIRED?
 SATIP-W-12-01
2.1
YES
SAUDI ARAMCO INSPECTION LEVEL
CONTRACTOR INSPECTION LEVEL
W
H
Date Rec'd ASME II C / AWS
SIZE Diam/L Manufacturer & Product Descripti
on (UNIT PACKAGE TYPE & WEIGHT)
Unique ID No. INSPECTI
ON REMARKS * See Attachment for Tests on Rece
ived Consumables
SPEC CLASS
Lot*

INSTRUCTIONS: DO NOT USE ELECTRODE OR FILLER MAT'L "LOTS" on SA Projects for pro
duction welding until PMI tests verify composition.
At the latest, test the first production weld. Test consumab
les immediately after receipt to avoid "surprise" of "bad batches". Specs requir
ing PMI at SA are:
SFA-5.4 SS Electrodes (SMAW) --- SFA-5.5 Low-Alloy Electrodes (SMA
W) --- SFA-5.6 Copper & Alloy Electrodes --- SFA-5.7 Copper & Alloy Rods & Elect
rodes
SFA-5.9 Bare SS Electrodes & Rods --- SFA-5.11 Nickel & Alloy Electr
odes (SMAW) --- SFA-5.12 Tungsten & Alloy Electrodes --- SFA-5.13 Surfacing Elec
tr. (SMAW)
SFA-5.14 Nickel & Alloy Bare Electrode
s & Rods --- SFA-5.21 Bare Electrodes & Rods, Surfacing --- SFA-5.22 SS Electrod
es (FCAW) & SS Flux Cored Rods (GTAW)
SFA-5.23 Low-Al
loy Electrodes & Fluxes (SAW) --- SFA-5.28 Low-Alloy Electrodes & Rods (GMAW) --
-SFA-5.29 Low-Alloy Electrodes (FCAW)
ITEM No. ACCEPTANCE CRITERIA
REFERENCE PASS
FAIL N/A RE-INSP DATE
A1 Electrodes are properly stored & segregated in stores, s
hops, or ovens to avoid mix-up. Use separate ovens for different type* consumabl
es. (*CS, Low Alloy)
SAES-A-206, Section 7.7
A2 Ensure inventory control is established to account for A
LL of those consumables that are checked-out. (Issue Slip/Proc). SATR-W-2010
SAES-A-206, Section 7.7
A3 One consumable from each lot is PMI-tested. Remainder of
lot shall be compared to the identified consumable to verify that markings of e
lectrodes & filler wires are correct. Log any unique markings (mfg codes)
SAES-A-206, Section 7.7
A4 PMI test of weld metal* (*deposited or undiluted "button
s") was performed prior to welding or during initial welding process. Note: Cert
ain weld rods have alloying elements contained in the flux, & do not meet alloy
spec until welded. To weld "buttons" ... simply open the applicable spec (SFA 5.
5, etc) and refer to the Figure 1 - Pad for Chemical Analysis of undiluted Weld
Metal ... follow instruction
SAES-A-206, Section 7.7 (See Attac
hment)
A5 The above specified materials were received into stock f
or use on SA Projects on date(s) shown. Physical Inspection was performed along
with review of the SA Approved Consumable Manufacturer Test Reports (attached to
report). Records included material & test certifications. These were checked ag
ainst the applicable ASME II C Consumable specification (SFA 5.1, 5.4, 5.5, etc)
and all material & testing reqmts met the listed minimum acceptable requirement
s. Complete section using the applicable S
AIC for Receiving Insp.
ASME SEC II C, Consumables SFA 5.01
Check Application (WPS & PQR) before Issuing
Consumables
A6 Above material (certs) were reviewed against the intende
d welding application (WPS, PQR). Essential variables & SA rqmts were checked pe
r the applicable "SAIC" for Consumable Control (incl any WPS Cover Sheet Remarks
by CSD). Consumable is accepta
ble for use on the WPS listed in Remarks
ASME SEC II C, Consumables Applicabl
e SAES-W-Std
Issue Consumables for Project & WPS listed below
REMARKS:

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