Agitator Systems Handbook

Agitator Systems
Handbook
NOV is the largest independent downhole
tool and equipment provider in the world.
We provide the expertise to optimize BHA
selection and performance, supporting
over 150 locations in more than 80
countries.
Our complete range of solutions for the bottomhole assembly

and related equipment includes:
Drill Bits
Motor Technologies
Agitator Systems
Drilling Tools
Borehole Enlargement
Coring Services
Fishing Tools
Coiled Tubing Tools
Service Equipment
Steerable Technologies
We take pride in delivering superior performance and

reliability. Our objective is to become an integral part of your
strategies by providing solutions that exceed expectations
while improving the economics of operations.
Contents
1. Introduction..................................................................................................... 5
1a. Drilling ...........................................................................................6-7
1b. Intervention and Coiled Tubing................................................... 8
1c. Fishing............................................................................................... 8
2. How It Works.............................................................................................. 9-12
3. Pre Job Planning .......................................................................................... 13

3a. Operating Parameters.................................................................. 14
3b. Drilling/Completion Fluids.......................................................... 14
3c. Use with MWD Systems................................................................ 15
3d. MWD Best Practices with the Agitator System............................ 15
4. Applications................................................................................................... 17
4a. Drilling Applications..................................................................... 18
4b. Non-Drilling Applications ........................................................... 18
4c. Optimization Service ................................................................... 18
5. Agitator Fishing System...................................................................... 19-22
6. Drilling Procedure (jointed pipe).............................................................. 23

6a. Surface Testing for the Agitator System ................................ 24
6b. Testing with MWD Systems.......................................................... 25
6c. Drilling Recommendations......................................................... 26
6d. Tool Storage and Handling......................................................... 27
7. Troubleshooting ........................................................................................... 29
7a. Tool Operation......................................................................... 30-32
8. Specifications ............................................................................................... 33
8a. AgitatorNEO Coiled Tubing Tool Specifications................... 34
8b. AgitatorNEO Coiled Tubing Tool Power Sections
Specifications and Guidelines.............................................. 35-37
8c. Agitator Tool Specifications...................................................... 38
8d. Agitator Tool Power Sections
Specifications and Guidelines.............................................. 39-54
8e. Dog Leg Severity (DLS)................................................................. 54
8f. Shock Tool Selection.................................................................... 54
9. AgitatorPLUS System ............................................................................... 55

9a. Benefits ........................................................................................... 56
9b. How it Works.................................................................................. 57
10. Shock Tool ................................................................................................... 59

10a. Shock Tool Specifications .......................................................... 60
11. Safety Joint ........................................................................................... 61-64

11a. Safety Joint Specifications ......................................................... 64
12. Agitator System FAQs ....................................................................... 65-69
13. Technical Papers .................................................................................. 71-72
14. Reliability ............................................................................................... 73-74
The information contained within this handbook is believed to be accurate and is

based upon run histories and empirical data. However, NOV makes no warranties or
representations to that effect. All information is furnished in good faith, and the use
of this information is entirely at the risk of the user.
3
4 drillingandintervention@nov.com nov.com/agitator
1. INTRODUCTION
1. Introduction
1a. Drilling
Developed by Andergauge in the late 1990s, the Agitator

system is used on every continent where drilling occurs. This
patented device is simple, reliable, and extremely effective
in a wide variety of applications. We maintain a fleet of
over 1,000 tools globally and endeavors to make the Agitator
system readily available to our customers for any drilling,
coiled tubing, or intervention application.
The Agitator system is the industry leader in downhole friction

reduction tools, and it is run routinely in directional and
horizontal drilling applications due to the significant performance
improvement it provides. These solutions have been proven by
operators around the world in over 50,000 runs.
Our Drilling Solutions Engineers (DSEs), located locally in our

service districts around the globe, assist customers with
customized setup and placement of the tool. With sizes
ranging from 1 11/16 to 9 5/8 outside diameter (OD), we
can supply the Agitator system for virtually any downhole
application.
The Agitator system is compatible with all MWD systems and

provides a viable means of extending long reach targets while
improving ROP, reducing bit wear and minimizing the chance of
differential sticking.
MWD/LWD Compatibility
Specific MWD setup criteria see Section 3c
Reduces lateral and torsional vibration
Run above or below the MWD
No impact force to the bit or tubulars
Bit Friendly
Can be used with roller cone or fixed cutter bits
No impact forces to damage the teeth or bearings
Extends PDC life through controlled weight transfer,
eliminates spudding
Directional and Vertical Well Enhancement

Prevents weight stacking and allows excellent toolface control
Provides a means of sliding at increased ROP and lowers the
required weight on bit
Allows weight transfer with less drill pipe compression
Works with rotary steerable systems (RSS) to prevent stick/slip
1. Introduction
Features and Benefits of the Agitator System
Gentle oscilation of the BHA reduces friction
and dramatically improves weight transfer
No impact force to downhole tools
Prevents weight stacking and allows
excellent tool face control
Multiple placement possibilities
Self-operating tool
Increased sliding ROP
Field proven to work with RSS
Compatible with all MWD systems with
pre-job planning
Decreased lateral and torsional vibration
Extended bit life
High efficiency and reliability
Saves time and drilling costs
The Agitator system allows steerable motors to

expand the boundaries of extended reach
drilling and enhances their efficiency in less
complex applications. The Agitator system
increases the drilling efficiency of any drilling
system where friction is an issue.
Fig.1
7
1. Introduction
1b. Intervention and Coiled Tubing
The Agitator tool has become the industry standard in coiled

tubing applications for milling bridge plugs and packers in
completion applications. The significant reduction in friction
along the coil allows milling in extended reach applications.
The Agitator system has been used to convey memory logs,

perforating guns, mill composite plugs, and to slide stuck
tubing sleeves at the end of tortuous completion strings. It has
also proven beneficial in running liners and in the retrieval of
stuck liner/casing strings.
1c. Fishing
In fishing applications, the Agitator system has proven to be

very effective in helping retrieve stuck BHAs, packers, washpipe
assemblies, sand screens, and just about anything else that
may become stuck downhole, particularly when differentially or
sand stuck.
2. HOW IT WORKS
2. How it Works
The Agitator system relies on three main
mechanisms:
1. Power section
2. Valve and bearing section
3. Excitation section:
Running on jointed pipe = use a shock tool
Running on coiled tubing = coiled tubing
functions as shock tool
Power Section
Fig.2
2. How it Works
The power section drives the valve section, producing pressure
pulses in the system. These pulses activate the shock tool or act
on the coiled tubing, creating axial motion. It is the axial motion
of the shock tool or coiled tubing which breaks static friction.
The unique valve system is the heart of the tool, converting the
energy available from the pumped fluid into a series of pressure
fluctuations. This is done by creating cyclical restrictions
through the pair of valve plates. The valve opens and closes
with the result that the total flow area (TFA) of the tool cycles
from maximum to minimum.
At minimum TFA, the pressure is high. At maximum TFA, the

pressure is low. (See Fig. 3)
P = pressure drop across valve plates

P t = time
(psi)
1. Valve moves to one extremity

TFA minimized = pressure peak
t (sec)
P
(psi)
2. Valve moves to center

TFA maximized = pressure trough
t (sec)
3. Valve moves to other extremity

P TFA minimized = pressure peak
(psi)
t (sec)
Fig. 3 Relative positions of valve plates during operation
11
2. How it Works
The frequency of these pressure pulses is
directly proportional to the flow rate. The
size of the valve plates is configured based
on operational parameters to optimize
performance and ensure that the pressure
drop is always within specification.
Composed of the power section, valve and

bearing section, the Agitator tool creates
pressure pulses. In order to transform this
hydraulic energy into a useful mechanical
force in jointed pipe operations, a shock tool
is placed above the Agitator tool in the BHA or
drillstring.
The shock tool contains a sealed mandrel

which is spring loaded axially (see Fig. 4).
When internal pressure is applied to the shock
tool, the mandrel extends due to pressure
acting on the sealing area of the tool, also
known as the pump open area. If the pressure
is removed, the springs return the mandrel to
its original position.
When used directly above the Agitator tool, the

pressure pulses cause the shock tool to extend
and retract, producing an axial oscillation. The
Agitator system may be positioned anywhere
in the drillstring to focus energy where it will
be most effective. Field and lab testing have
shown that using the shock tool directly above
the Agitator tool produces peak performance
from the Agitator system.
In coiled tubing operations, only the Agitator

tool is required. The coiled tubing expands
and contracts as the pressure pulses act on it.
Agitator System - Overview

The Agitator tool consists of a power
section that drives a valve, which creates
pressure pulses. Their frequency is directly
proportional to the flow rate.
The shock tool converts pressure pulses

into axial movement (in coiled tubing Fig.4
applications, a shock tool is not required). Shock Tool
3. PRE-JOB PLANNING
3. Pre-Job Planning
3a. Operating Parameters
Customers are requested to complete a simple pre-job check

sheet to ensure that the Agitator tool is set up correctly. The
customer should provide the following operational details:
Flow rate
Fluid weight and type (See section 3b)
Pressure drop available to the Agitator system
Downhole temperature
Inclination and azimuth
Drilling or intervention plan and/or well type
Planned BHA configuration
The valve plates will be selected based on the flow rate, mud
weight and pressure drop available to the Agitator system. The
flow rate and mud weight ranges should be kept as accurate as
possible to ensure the optimal tool setup. Hydraulics software is
used to aid tool setup and produce an operating chart for the job.
Careful consideration of the parameters should be considered
during pre-job planning.
3b. Drilling/Completion Fluids
The following drilling/completion fluids information is required

to ensure that the power section elastomer and the rotor will be
compatible with the operating environment:
Brand and manufacturer
Type/composition
Chlorides concentration
PH level
Mud oil/water ratio (%)
MSDS sheets for all completion fluids and additives.
Downhole operating temperatures will also influence choice of

power section.
3. Pre-Job Planning
3c. Use with MWD Systems
The Agitator system is compatible with all measurements while

drilling (MWD) systems with proper pre-job planning. Section 3c.
provides instruction on proper tool setup, allowing operators to
ensure that the Agitator and MWD systems do not interfere with
one another.
Each MWD company has specific setup guidelines to follow when

building an MWD they know will be used in conjunction with
an Agitator system. Communication with the MWD company is
crucial to avoid MWD issues. This includes informing them that
an Agitator system will be used, the expected plate size, and the
expected pressure drop. MWD issues are often caused by a lack
of pre-job setup, planning, or training.
3d. MWD Best Practices with the Agitator

System
Configure the gap (probe-based MWD poppet orifice) of

the MWD to the tightest possible configuration, usually one
tighter than normal. This will help alleviate concerns
regarding the Agitator systems pulses being misinterpreted
by the MWD surface system and causing decoding errors.
Have the retrievable/collar mounted MWD set up as packed,

ensuring that the OD of the rubber centralizers is as close to
the monel ID as possible. Always avoid the use of bow-spring
centralizers.
If the MWD is a retrievable tool, it should be locked down in

the UBHO sub. The UBHO sleeve can cause damage to the
lower end of the pulser at the helix if it isnt locked down.
If there are any other concerns regarding the pre-job set up

of an MWD system or placement questions regarding the
Agitator system, please contact your local NOV representative.
15
4. APPLICATIONS
4. Applications
4a. Drilling Applications
Applications and tool positioning:

Above motor, below MWD
Above motor and MWD
Vertical rotary assembly
Adjustable stabilizer assembly
Further up hole within drill pipe (see 4c. Optimization Service)
Dual Agitator systems (See 4c. Optimization Service)
Thrutubing rotary drilling
Coiled tubing drilling
4b. Non-Drilling Applications
Intervention and Coiled Tubing:

- Extended reach
- Milling plugs
- Stimulation
- Manipulation
- Scale/fill removal
- Logging
Fishing (see section 5)
Running/retrieving liners
Cementing

4c. Optimization Service
If provided with full well information, NOV can provide a

placement service to ensure that the position of the Agitator
system is optimized for jointed pipe operations.
Torque and drag analysis
Determine effective friction factors
Placement recommendations
5. AGITATOR FISHING
SYSTEM
5. Agitator Fishing System
The Agitator fishing system provides an effective and new
capability to free objects stuck downhole, such as drilling BHAs,
cleanout assemblies, casing, liners, electric submersible pumps
and gravel-packed sand screens.
Conventional fishing BHAs and fishing techniques to recover

lost BHAs or other objects stuck downhole are generally
limited to either applying overpull or jarring to free the object.
When added to a fishing BHA, the Agitator fishing system
provides axial oscillating motion, which can greatly improve the
likelihood of retrieving the stuck object.
This functionality is complementary to the fishing jar, and the

Agitator fishing system can be used either with our without
jarring. Whereas jarring generates a large single impact force,
the Agitator fishing system generates a smaller force at a much
higher frequency. By inducing an oscillating motion in the stuck
object, it loosens contact with the formation and helps to
wiggle it free.
Fishing Theory
Fishing jars supply high impact and impulse to the fish.
However, they are very short duration and low frequency.
Axial oscillation produces lower tensile forces but at higher

frequency, with a net increase in total energy applied to the
fish. Agitation frequencies typically vary from 12 to 26 cycles
per second (Hertz) depending on the tool size.
Generic Fishing BHA with Agitator System
Intensifier Tool
Drill Collars
Fishing Jar
Shock Tool
Agitator Tool
Bumper Sub
Screw-In Sub
Die Collar Overshot Spear Taper Tap
Fig.5
21
Frequency Comparison
Jar frequency 1 blow/minute
Agitator fishing system frequency 20Hz or 1200 blows/min-
ute
Impact (lbs)
Time (s)
Jar Impact Over Time Signature

Impact (lbs)
Time (s)
Agitator Fishing System Impact Over Time Signature

(Amplitude scale reduced)
Fig.6
6. DRILLING PROCEDURE
(jointed pipe)
6. Drilling Procedure (jointed pipe)
6a. Surface Testing for the Agitator System
Make up the tool in the BHA.
Do not grip on the stator body while making up the tool.
For BHA placement in jointed pipe applications, please
consult your local DSE so that Agitator system placement
software can be utilized.
The shock tool must be placed directly above the Agitator tool.
The Agitator system may be tested on surface to test the
movement of the shock tool.
The Agitator tool frequency is directly proportional to flow
rate. Start with 25% the recommended flow rate and slowly
increase to 50%. Pressure pulses from the Agitator should
be apparent if the tool is at surface. Slowly increase the flow
rate. During the surface test, strong rig vibrations may be
apparent. If this is the case, it may be necessary to test with
a lower flow rate. At lower flow rates the movement on the
shock tool will be reduced.
Movement may be seen at the top of the shock tool during
the surface test. Movement is generally in the range of 1/8 to
3/8 (3 10 mm). If there is very little weight below the shock
tool, movement may not commence until a reasonable
flow rate has been achieved. Movement is not required for a
positive surface test.
Pulses converted
to axial movement
Shock Tool
Pulses act on pump

Agitator System
open seal area
Pulse generated
Agitator Tool
at operating
frequency
Pressure Drop
Fig.7
6. Drilling Procedures (jointed pipe)
6b. Testing with MWD Systems
Check with an MWD Field Engineer to verify whether they
will be testing just to see pulses (pulse only test), a more
comprehensive test (full MWD test), or if they will test the MWD
at about 650 1,000 ft (200 300 m) downhole (shallow hole
MWD testing).
Pulse Only Test (at Surface)

The pulse only test can be conducted with the Agitator system
already in place in the BHA. Test the flow rate required by
the MWD, as it should be more than sufficient to activate the
Agitator system. During the test, there will be easily recognizable
oscillations in the BHA. If the shock tool is visible, there will be
an obvious axial movement.
Full MWD Test (at Surface)

We recommend testing the Agitator system separately from the
rest of the MWD drillstring. Once the test has been
successfully completed, the Agitator system can then be picked
up and tested.
To test, bring the pumps up steadily until vibrations can be felt

or movement seen in the shock tool. There is no need to pump
at the full drilling rate for the Agitator system test. As soon as
vibrations can be seen, the test is successful and the pumps can
be turned off.
Shallow Hole MWD Testing

When an MWD test is to be performed at a depth of 650 1,000
ft (200 300 m), we recommend testing the Agitator system
and motor at the surface, as detailed above. Once the Agitator
system test is complete, the MWD string can then be picked up
and run into the hole for a normal test.
There is no minimum duration for testing if vibration is seen,

then the test is good.
Additional confirmation can be seen on the MWD operators

pulse detection screen. The MWD operator should identify the
pulse of the Agitator system and adjust accordingly.
25
6c. Drilling Recommendations
Weight on Bit (WOB)

The Agitator system can more effectively overcome weight
stacking problems when a lower weight on bit (WOB) is
used. With a higher WOB, the springs in the shock tool are
compressed, reducing the effectiveness of the Agitator system.
In low inclination wells, ensure that the shock tool is in
compression to avoid bit bounce.
Tool Positioning
In highly tortuous well designs, or where weight stacking is
occurring further up the hole, it may be beneficial to run the
Agitator system higher in the drill string. Please contact your
local NOV office for further assistance and placement
recommendations.
Operational Effectiveness
The effectiveness of the Agitator system depends on the
pressure drop, which in turn depends on the mud weight and
mud flow rate. The tool must be specifically configured for the
job at hand and should be run at its optimum flow rate for
maximum performance. The tool will be more aggressive at
higher flow rates.
The pre-job check sheet will contain the specific drilling

parameters for a particular job. Check with your local NOV
office with any changes to the drilling parameters originally
submitted for updated information.
6d. Tool Storage and Handling
Cold Climate Storage Guidelines

Agitator tools should be stored in an environment above 32F
(0C). Short duration storage at below freezing temperatures
may be unavoidable when transporting the tool out to the field
or when the tool is on standby, but long term storage should
be above 32F (0C). Assembled tools should not be stored in
temperatures below 14F (-10C) for periods exceeding one
week.
Hot Climate Storage Guidelines

Agitator tools should not be stored in direct sunlight when the
outdoor temperature exceeds 90F (32C), as the sunlight can
heat the stator tube excessively, affecting the bond between the
tube and elastomer. Cover tools with a tarp if stored outdoors in
these conditions.
Post-Job Handling
To clean, flush the Agitator tool with clean water, then apply
washing-up liquid.
The Agitator tools power section cannot be rotated by external

force. First, hang tool vertically (pin connection down) and pour
the solution in the top of the box connection. Then allow the
solution to filter down through the power section, cleaning it
out.
Alternatively, pump fresh water though the tool.
27
7. TROUBLESHOOTING
7. Troubleshooting
7a. Tool Operation
Recognizing How the Tool is Working

If the Agitator system is underperforming, then the following
factors should be considered:
Mud weight and flow rate as compared to the planned
values, as per the operating chart.
BHA position reposition the Agitator system or add a
second tool (See 4c Optimization Service)
Temperature and mud type
Hours in the hole
Lost circulation material (LCM) - the Agitator system has the
same capabilities as a drilling motor.
Elastomer Appearing in Shakers

This problem is likely to be caused by the drilling motor, as the
Agitator tool power section is not required to generate torque
and therefore is less stressed and less likely to fail.
Elastomer Reliability
The power section in our Agitator systems is used in a
completely different manner than a power section in a mud
motor. Since the rotor spins freely with virtually no torque load,
the elastomer is extremely reliable and very rarely susceptible
to the chunking issues that are sometimes seen in motors.
According to data from our ITrax incident tracking system, only

one stator elastomer incident per 1,000 runs has been reported
since 2012. This means the elastomer power section in our
drilling Agitator systems is 99.9% reliable.
Cross Section of 1:2

Power Section
Fig.8
7. Troubleshooting
Using the MWD Oscilloscope to Monitor Agitator Tool
Frequency
The Agitator tools frequency can be monitored on the MWD
oscilloscope, as shown in Fig.9 below. Normally, a spike will
be apparent at the Agitator tools operating frequency, which
verifies tool operation. Fig.9 shows the spike occured at
approximately 17 Hz.
The operating frequency can vary by up to 2Hz from tool to

tool, so do not be alarmed if the frequency is not exactly as
calculated. Changes in temperature can also affect the tool
frequency.
Example MWD Trace

0.31
0.25
Amplitude
0.19
0.12
0.06
0.0 5.0 10.0 15.0 20.0 25.0

Frequency Fig.9
Signal Loss
The Agitator system will remain operational even if a signal
reduction or loss is experienced. This is not unusual, and only
if accompanied by a large pressure change should there be
cause for concern. Signal loss is likely to be caused by:
Downhole harmonics
- If harmonics overlap, change the mud flow rate to move
the Agitator system frequency, or (if applicable) move
the telemetry bandwidth, adjust the mud pulse carrier
frequency or run a notch filter.
Signal attenuation
- If signal attenuation is suspected, increase the signal
strength of the MWD tool.
Often, the signal will return through time/depth if caused by

harmonics. If attenuation is the limiting factor, the signal will
generally decrease with depth (See Fig.10).
31
7. Troubleshooting
Example MWD Trace
0.31
0.25
Amplitude
0.19
0.12
0.06
0.0 5.0 10.0 15.0 20.0 25.0

Frequency Fig.10
The MWD software and hardware setup will affect the

oscilloscope display. Check the following when comparing
signals:
Axis scale and units
Downhole harmonics
Filters
8. SPECIFICATIONS
34
Tool size (OD) 1 11/16 3 1/8 3 1/2
Overall length 2.85 ft 3.80 ft 4.33 ft
Weight 17 lbs 65 lbs 114 lbs
Recommended mud weight 8-10 ppg 8-10 ppg 8-12 ppg

Specifications
Recommended flow rate 30-65 gpm 110-210 gpm 110-210 gpm
Temperature range 320 F (150 C) 320 F (150 C) 320 F (150 C)

8. Specifications
Operational frequency 14 Hz @ 65 gpm 9.07 Hz @ 210 gpm 7.8 Hz @ 210 gpm
Pressure rating (static) 10,000 psi 10,000 psi 10,000 psi
Operational pressure drop generated 350 - 700 psi 350 - 750 psi 350 - 750 psi
drillingandintervention@nov.com
Stator/sub makeup torque 620 ft-lbs 2,380 ft-lbs 6,060 ft-lbs
Max tensile 37,150 lbs 120,000 lbs 190,800 lbs

8a. AgitatorNEO Coiled Tubing Tool
Rig connections (box up/pin down) 1 AMMT 2 3/8 API Reg 2 3/8 API Reg
Rotor type Chrome plate Chrome plate Chrome plate
nov.com/agitator
8. Specifications
8b. 1 11/16 Agitator NEO Tool Assembly
X
E B
I
C A
L F
G D
Dim Description In mm Dim Description In mm
A Total tool length 34.33 872 I Top sub 0.938 24
B Top sub length 2.895 74 J Top sub 1.078 27
C Stator length 29.175 741 K Stator I.D. 1.375 35
D Bottom sub length 2.25 57 X 1 AMMT connection
E Top sub 1.688 43
F Stator 1.688 43
Z 1.490 special ACME-4G
G Bottom sub 1.688 43
H Bottom sub 0.75 19
35
8. Specifications
8b. 3 1/8 AgitatorNEO Tool Assembly
X
E B
I
C A
L F
G D
D Bottom sub length 3.725 95 X 2 3/8 Reg pin/box connection
E Top sub 3.125 79
F Stator 3.125 79
Z 2.725 x 8 STUB ACME-4G
8. Specifications
8b. 3 1/2 Agitator NEO Tool Assembly
X
E B
I
C A
L F
G D
C Stator length 42 1067 K Stator I.D. 2.75 70
D Bottom sub length 4.505 114 X 2 3/8 Reg pin/box connection
E Top sub 3.5 89
F Stator 3.5 89
Z 3.0 x 8 STUB ACME-4G
G Bottom sub 3.5 89
37
38
4 3/4 5 6 1/2 6 3/4
Tool size (OD) 2 1/8 2 7/8 3 1/8 3 3/4 8 9 5/8
4 3/4 (High flow) 5 (High flow) 6 1/2 (High flow) 6 3/4 (High flow)
Overall 11 1/2 ft 11 1/2 ft 15-1/2 ft 13 1/2 ft

6.08 ft 4.33 ft 4.33 ft 12 1/2 ft 13 ft 12 ft
length 12 ft 12 ft 13 1/2 ft 12.7 ft
Weight 80 lbs 75 lbs 116 lbs 240 lbs 310 lbs 498 lbs 900 lbs 1,000 lbs 1,600 lbs 2,000 lbs
Recommended 150-270 gpm 150-270 gpm 375-475 gpm 400-600 gpm

40-80 gpm 40-150 gpm 40-160 gpm 90-140 gpm 500-1,000 gpm 600-1100 gpm
flow range 250-330 gpm 250-330 gpm 400-600 gpm 600-900 gpm
8. Specifications
Temperature 320F 320F 320F 320F 320F 320F 320F 320F 320F 320F
range (160C) (160C) (160C) (160C) (160C) (160C) (160C) (160C) (160C) (160C)
Operating 9 Hz 15 Hz 15 Hz 26 Hz 18-19 Hz @ 250 gpm 18-19 Hz @ 250 gpm 15 Hz @ 400 gpm 16-17 Hz @500 gpm 16 Hz 12-13 Hz
frequency @ 40 gpm @ 120 gpm @ 120 gpm @ 120 gpm 16-17 Hz @ 250 gpm 16-17 Hz @ 250 gpm 16-17 Hz @ 500 gpm 13-19 Hz @ 600-900 gpm @ 900 gpm @ 900 gpm
Operational
Please see page 58 for Shock Tool specifications.
optimal pressure 600-800 psi 500-600 psi 500-600 psi 500-600 psi* 500-600 psi* 500-600 psi* 500-600 psi* 500-600 psi* 500-600 psi* 500-600 psi*
drop generated
8c. Agitator Tool Specifications
230,000 lbs
570,000 lbs 570,000 lbs
Max pull 20,000 lbs 85,000 lbs 130,000 lbs depending on 260,000 lbs 500,000 lbs 930,000 lbs 1,145,000 lbs
690,000 lbs 566,000 lbs
service connection
2 3/8 IF
4 Grant Prideco 4 1/2 XH 7 5/8 REG box up
1 1/2 AMMT 2 3/8 PAC-DSI 2 3/8 REG 2 7/8 IF 6 5/8 REG pin/box
Connections 3 1/2 IF pin/box XT39 pin/box 4 IF pin/box 4 1/2 IF pin/box 7 5/8 REG pin down
pin/box pin/box pin/box 2 7/8 AMOH NC-56 pin/box
NC46 pin/box 6 5/8 REG pin down
2 7/8 REG pin/box
nov.com/agitator
8. Specifications
8d. 2 1/8 Agitator Tool Assembly
X E
B
I
J
Z
K
G
D
H
X

A Total tool length 72.90 1852 H Bottom sub 1.00 25
B Top sub length 7.90 201 I Top sub 1.25 32
C Stator length 57.00 1448 J Top sub 1.45 37
D Bottom sub length 8.00 203 K Stator I.D. 1.75 44
E Top sub 2.12 54 X 1 1/2 AMMT connection
F Stator 2.12 54
Z 1.820 10-3G Stub ACME thread
39
8. Specifications
8d. 2 7/8 XP - HP Agitator Tool Assembly
(High Flow)
X E
I B
J
Z
Z
G
D
H
X
D Bottom sub length 3.19 81 X 2 3/8 PAC-DSI connection
E Top sub 2.88 73
F Stator 2.88 73
Z 2.550 8-3G Stub ACME thread
8. Specifications
Y E
B
H
J Z
G D
K
X
3 1/8 Agitator Tool Assembly with 2 3/8 REG Connection

A Total tool length 61.76 1579 I Stator 2.44 62
B Top sub 8.50 216 J Bottom sub 1.25 32
C Stator 43.31 1100 K Bottom sub 1.25 32
D Bottom sub 9.95 253 X 2 3/8 API Reg pin
E Top sub 3.13 80

Y 2 3/8 API Reg box
F Stator 3.13 80

Z 2.725 8-46 Stub ACME
H Top sub 1.25 32
41
8. Specifications
X E
K
B
F
L
Z
M
G
A
Z
H
I
J
X
Connection option
2 3/8 IF
2 7/8 IF
X
2 7/8 AMOH
2 7/8 REG

A Total tool length 151 3835 I Bottom sub OD 4.00 102
B Top sub length 51.30 1303 J Bottom sub ID 1.50 38
C Stator length 49.60 1260 K Top sub ID 1.50 38
D Bottom sub length 51.00 1296 L Top sub ID 2.13 54
E Top sub OD 4.00 102 M Stator ID 2.75 70

Top sub
F Top sub OD 3.75 95 P 12.00 305
fishing neck
G Stator OD 3.75 95 X See above table
H Bottom sub OD 3.75 95 Z Modified PAC connection
8. Specifications
8d. 4 3/4 and 5 Agitator Tool Assembly
(Standard Flow)
X E
I B
J
Z
K
G
D

A Total tool length 105 2667 H Bottom sub ID 2.00 51
B Top sub length 18 457 I Top sub ID 2.25 57
C Stator length 68 1727 J Top sub 3.35 85
D Bottom sub 19 483 K Stator ID 3.84 97
E Top sub OD 4.75 121 X 3 1/2 IF connection
F Stator OD 4.75 121
Z 4.3 - 4 TPI tapered ACME thread
G Bottom sub OD 4.75 121
43
8. Specifications
8d. 4 3/4 and 5 Agitator Tool Assembly
(High Flow)
X
E
K
B
F
L
Z
M
H D
I
J
X

A Total tool length 138.64 3521 I Bottom sub OD 5.00 127
C Stator length 72 1829 K Top sub ID 2.25 57
D Bottom sub 35.14 892 L Top sub ID 2.75 70
E Top sub OD 5.00 127 M Stator ID 3.84 98
F Flex profile OD 4.00 102 X XT 39 connections
G Stator OD 5.00 127
H Flex profile OD 4.00 102
8. Specifications
8d. 6 1/2 Agitator Tool Assembly (Standard
and High Flow)
X
E
K
B
F
L
Z
M
D
H
I
J
X
A Total tool length 180.88 4594 I Bottom sub od 6.50 165

C Stator length 83.00 2108 K Top sub ID 2.50 64
D Bottom sub 46.80 1189 L Top sub ID 2.50 64
E Top sub od 6.50 165 M Stator ID 5.00 127

F Flex profile od 4.77 121
X XT 39 connections
G Stator od 6.50 165
Service connection
H Flex profile od 4.77 121 Z
(mod pac - 1.5 TPF)
45
8. Specifications
8d. 6 3/4 Agitator Tool Assembly (Standard
and High Flow)
X
E
B
I
J
Z
K
F A
G
H
X
D Bottom sub 22.50 572 K Stator ID 5.57 141
E Top sub od 6.75 171 X 4 1/2 IF connection
F Stator od 6.75 171

8. Specifications
8d. 8 Agitator Tool Assembly
X
E
I
J
Z
K
G
H
X
E Top sub od 8.00 203 X 6 5/8 REG connection
F Stator od 8.00 203

Z 6.965 - modified ACME thread
47
8. Specifications
X
E
I B
J
Z
K
C
A
F
G
H
X
Connection Details
X O.D I.D
6 5/8 REG 8.00 3.50
7 5/8 REG 9.62 3.00
A Total tool length 145.30 3690 H Bottom sub See above table
B Top sub length 27.50 699 I Top sub See above table
E Top sub OD See above table Top &

X See above table
F Stator OD 9.62 244 Bottom sub
G Bottom sub See above table Z 8.500 - modified ACME thread
8. Specifications
Tool Frequency (Pulse Frequency) at any given flow rate
Frequency (Hz) = Flow rate (gpm) x Constant (see table)
Tool Size Constant

1 11/16 (NEO) 0.215
3 1/8 (NEO) 0.043
3 1/2 (NEO) 0.037
2 1/8, 2 3/8 0.225
2 7/8, 3 1/8, (High Flow) 0.125
3 3/4 0.217
4 3/4, 5 0.075
4 3/4 (High Flow), 5 (High Flow) 0.067
6 1/2 0.038
6 3/4 (6 1/2 High Flow) 0.033
6 3/4 (High Flow) 0.020
8 0.018
9 5/8 0.013
Agitator NEO Tool Operating Frequencies 1 11/16

3 1/8
16 3 1/2
14
Operating Frequency (Hz)
12
10
0
0 50 100 150 200 250
Flow Rate (gpm)
3 3/8, 3 3/4
Agitator Tool Operating Frequencies 2 1/8
2 7/8, 3 1/8, 3 3/8
(High Flow)
33
28
23
18
13
8
40 50 60 70 80 90 100 110 120 130 140
Flow Rate (gpm)
49
8. Specifications
4 3/4, 5 Standard
Agitator Tool Operating 4 3/4 (High Flow), 5 (High Flow)

6 1/2
Frequencies
25 6 3/4 (6 1/2 High Flow)
6 3/4 (High Flow)
23
8
21
9 5/8
19
17
15
13
11
9
7
5
100 200 300 400 500 600 700 800 900 1000 1100 1200
Flow Rate (gpm)
8. Specifications
NOV Mono Stator/Rotor Selection Guidelines
(Oil-Based Mud)
POB
Elastomer (Stator) Type
RR
0 50 100 150 200 250 300 320 350

Downhole Temperature (Fahrenheit)

(Synthetic-Based Mud)
POB
0 50 100 150 200 250 300 320 350


(Water-Based Mud)
POB
PRR*
0 50 100 150 200 250 300 320 350

*PRR is exclusive to Agitator Coiled Tubing (CT) tool stators only.

POB is recommended if hydrocarbons are present.
51
8. Specifications
Chemicals/Fluids Known to Cause Elastomer Swelling:
Diesel, crude oils, ester based muds
Oil based muds should have 2% or less aromatic content
Drilling fluids which are too acidic (pH<4) or too alkaline
(pH>11); fluids close to these boundaries can be used but
circulation must be maintained to reduce damage to the
elastomer.
When attempting to run the Agitator tool with chemicals

or fluids known to cause elastomer swelling, one potential
solution is to adjust the power section fit. This is done by
utilizing undersize rotors, which allows the elastomer to swell,
thus reducing stress. To be sure of elastomer compatibility and
power section fit, NOV can conduct compatibility tests.
After running the Agitator system, it is important to properly

flush with soapy solution and service the tools as soon as
possible.
Note: using an undersize rotor has the same effect as using an

oversize stator.
8. Specifications
Other Factors to Consider:
Elastomer Swelling
High temperatures cause elastomer swelling, requiring
undersize rotors to be fit in a high temperature environment.
See selection guideline graph for general rotor choice
recommendations. Note that muds known to cause
swelling, coupled to a high temperature, may require extra
swelling allowance and/or a special elastomer.
Aerated Fluids
The Agitator system will have reduced efficiency in aerated
fluids due to the compressible nature of gas. Care should
be taken when running the tool in low liquid content to
reduce the wear of the power section and components, and
lubrication should be added to reduce friction. Lubricants
should be thoroughly mixed with water and injected into
the drilling medium at a rate of no less than 5% of the drilling
medium volume.
Aerated drilling fluids can cause over speeding of the power

section, which will increase temperature and could lead to
premature failure. When drilling in aerated fluids, ensure
sufficient lubricant is added. Generally fluids with at least
75% liquid content should not cause a problem. The Agitator
tool power section cannot be slowed down by applying
WOB in the same way as a drilling motor, since it has no
drive output (bit box). However, the motor may still be
controlled in this way while the Agitator tool is in place.
Explosive Decompression
Explosive decompression of the elastomer can be an issue in
aerated fluids. To avoid, ensure float equipment is installed
in the string below the tool in such environments. Do not
run the tool in environments or situations where explosive
decompression is known to be a problem.
Particulate Content
As the particulate content increases, erosion becomes
a problem for elastomers and other components. The
particulates should be limited to 2% or less.
53
8. Specifications
Rotor/Mud Compatibility
The rotor coating material must be compatible with the fluid.
Failure to ensure this could lead to rotor damage, in turn
leading to stator elastomer damage.
The standard rotor coating material is chrome. Environments

known to be incompatible with chrome are:
Chloride content
When the drilling fluid contains a chloride concentration of
over 30,000 ppm (30,000 mg/l) the tool must be properly
flushed and serviced as soon as possible.
Do not run chrome plated rotors in chloride concentrations
of greater than 100,000 ppm (100,000 mg/l).
Very low/high pH
Do not run chrome plated rotors if the pH level is less than 4
or greater than 11.
Tungsten carbide coated roters are recommended in the above

conditions. However, the tool should be properly flushed after
use, regardless of mud type.
8e. Dog Leg Severity (DLS)
Please contact your local NOV DSE for expertise in dealing with
DLS.
8f. Shock Tool Selection
We will recommend a shock tool which has been carefully

selected and assessed to ensure good performance. Not all
shock tools are compatible with the Agitator system.
Please contact your local NOV sales team for more information
on compatible shock tools.
9. AGITATORPLUS
SYSTEM
9. AgitatorPLUS System
9a. Benefits
The AgitatorPLUS system is designed to provide the same
friction reduction effect as the standard Agitator system, but
with a lower overall pressure drop across the tool.

Product Advantages
300 400 psi pressure drop range, compared to 500 600
psi for standard Agitator system
Reduced size of pressure pulses traveling up or down the drill
string
Value To The Customer

Maintain higher flow rates in long laterals
Ability to run the Agitator system on rigs with pump
pressure limitations
Reduced pressure pulse amplitude and signal reflection,
minimizing effects on the MWD signal
Ability to run two AgitatorPLUS systems in tortuous well
profiles or extended reach laterals for added friction reduction
benefits
AgitatorPLUS System
Agitator Tool set at low psi pressure drop

+
Low Pressure Shock Tool
Same performance as...
Standard Agitator System
Standard Agitator Tool (550 psi optimal pressure drop)

+
Standard Shock Tool
9. AgitatorPLUS System
9b. How it Works
The AgitatorPLUS system works the same as the
standard Agitator system.
The Agitator tool (at a lower pressure drop) creates

pressure pulses by varying the flow area across a valve,
choking the mud flow.
These pressure pulses travel up into the low pressure

shock tool.
The pressure pulses act on the pump open area

within the low pressure shock tool to stroke the tool.
This creates an axial oscillation along the length of the
pipe to reduce friction.
AgitatorPLUS System = Agitator Tool set at a low pressure drop + Low Pressure Shock Tool
Pulses travel up
Low Pressue Shock Tool
into the shock tool
The low pressure shock tool itself does

Agitator Tool set at Low Pressure drop
not reduce pressure drop.
It must be run with an Agitator tool set

at a lower pressure drop.

Fig.11
57
10. SHOCK TOOL
60
Outside Maximum Recorded Tension Yield Torsional Yield
Length Weight
Diameter Hole Diameter Strength Strength**
3 1/8 (79 mm) n/a 150,000 1bf-ft (667,200 N) 4,000 1bf-ft (5,400 N) 4.6 ft (1.4 m) 80 lb (40 kg)
3 1/2 (89 mm) n/a 195,000 1bf-ft (867,400 N) 4,200 1bf-ft (5,600 N) 5.3 ft (1.6 m) 100 lb (50 kg)
4 3/4 (121 mm) 6 3/4 (171 mm) 380,000 1bf-ft (1,690,300 N) 17,000 1bf-ft (23,000 N) 8.5 ft (2.6 m) 380 lb (180 kg)
10. Shock Tool
6 3/4 (171 mm) 8 3/4 (222 mm) 593,000 1bf-ft (2,637,700 N) 54,000 (73,200 N) 9.4 ft (2.9 m) 850 lb (390 kg)
7 (178 mm) 8 3/4 (222 mm) 593,000 1bf-ft (2,637,700 N) 54,000 1bf-ft (73,200 N) 9.4 ft (2.9 m) 930 lb (430 kg)
8 (203 mm) 12 1/4 (311 mm) 872,000 1bf-ft (3,878,800 N) 79,000 1bf-ft (107,100 N) 12.5 ft (3.8 m) 1,600 lb (730 kg)
9 (229 mm) 13 3/4 (349 mm) 853,000 1bf-ft (3,794,300 N) 115,000 1bf-ft (155,900 N) 9.4 ft (2.9 m) 1,500 lb (690 kg)
9 1/2 (241 mm) 17 1/2 (445 mm) 1,207,000 1bf-ft (5,369,000 N) 109,000 1bf-ft (147,700 N) 10.8 ft (3.3 m) 2,200 lb (1,000 kg)
10a. Shock Tool Specifications
10 (254 mm) 17 1/2 (445 mm) 1,042,000 1bf-ft (4,635,000 N) 157,000 1bf-ft (212,800 N) 10.8 ft (3.3 m) 2,300 lb (1,100 kg)
11 (279 mm) 17 1/2 (445 mm) 808,000 1bf-ft (3,594,100 N) 187,000 1bf-ft (253,500 N) 14.0 ft (4.3 m) 3,200 lb (1,500 kg)
12 (305 mm) 17 1/2 (445 mm) 1,337,000 1bf-ft (5,947,200 N) 244,000 1bf-ft (330,800 N) 12.2 ft (3.7 m) 3,400 lb (1,600 kg)
14 (356 mm) 26 (660 mm) 1,865,000 1bf-ft (8,295,900 N) 400,000 1bf-ft (542,300 N) 15.0 ft (4.6 m) 5,200 lb (2,400 kg)
* Hole openers not recommended ** Torsional yield strength rating is based on the yield of the body connections independent of tool joint connections
*** Pressure compensated shock tools are assembly numbers 157, 143, and 113
Specifications subject to change without notice
nov.com/agitator
11. SAFETY JOINT
11. Safety Joint
The Bowen safety joint allows quick release from drilling
strings should they become stuck, leaving a minimum of
pipe in the hole, thereby reducing the problems of fishing or
sidetracking. The new design is simple, eliminating the need
of a release ring mechanism and lengthy disengagement
procedures. Specifically designed for drilling applications, the
safety joint has a rugged acme course thread design which
will not loosen or wedge during operation. The thread design
provides additional bending support.
Once in the string, the drilling safety joint is resistant to

vibration, heavy loads and left or right hand torque. The tool will
disengage by simple left hand rotation at approximately 40-50%
of the tools right-hand make-up torque.
O-ring seals above and below threads seal against internal and
external fluid pressures. Both packers are rated for all normal
pump pressures in continuous service. The bottom section is a
dynamic seal comprised of a seal and a spring that eliminates
hydraulic lock should the safety joint be made up downhole
and surrounded by fluid.
Operation of Safety Joint

This page shows the basic operating guidelines for operating
the drilling safety joint. Refer to the current revision of the NOV
Instruction Manual 4605: Coarse Thread Safety Joints for more
detailed information.
To Disengage the Safety Joint in the Hole

1. To break the connection, rotate the string to the left at
40 percent of the make-up torque one turn in straight or
shallow holes, two or three turns in deep or crooked holes.
2. Now, pick up the string until at least 1,000 lbs. of weight but
no more than 2,000 lbs. remains on the safety joint. If more
than 2,000 lbs. is applied, the safety joint will release but
the possibility of damage to the shoulder at the point of
disengagement exists.
3. Pick the string up slowly while rotating to the left to unscrew
the safety joint. As the course threads unscrew, they will lift
the pipe approximately Yz inch per revolution.
4. During the releasing of the safety joint, the pipe weight will
decrease. The operator should be careful to maintain the
pipe weight at 1,000 lbs. but not more than 2,000 lbs. as
noted above.
11. Safety Joint
To Re-engage the Safety Joint in the Hole
1. Lower the string into the hole until the Pin Section contacts
the Box Section.
2. Carefully apply one point of weight and rotate slowly to the
right. An increase in torque will indicate that the safety joint
has re-engaged.
Running in the Hole with a Mud Motor

When a mud motor is used downhole with a safety joint, extra
care must be taken to prevent a premature back-off. When
going through a tight spot while tripping in, full flow on the
pumps could cause the bit to engage the borehole and create
reactive torque in the string. This could potentially cause a
premature back off of the safety joint.
When using a mud motor while tripping and a tight spot is

encountered:
1. Pick up/slack off string until away from tight spot

2. Gradually increase flow rate to a maximum of 200 GPM on
6 3/4 motors and 100 GPM on 4 3/4 motors and limit the
rotary speed to 20 RPM.
3. Pick up/slack off and engage to tight spot and ream through
63
64
Size 2 3/8 2 3/8 2 7/8 2 7/8 2 7/8 3 1/2 3 1/2 3 1/2 3 1/2 3 1/2 4 4
API Reg. API Reg.

API I.F. API API API API API API
Type Acme Acme Hyd. I.F. Hyd. I.F. Hyd. I.F.
Hyd. I.F. Reg. F.H. Reg. I.F. F.H. I.F.
Reg. Reg.
Joint
3 1/8 3 3/8 3 3/4 3 7/8 4 1/8 4 1/4 4 1/2 4 5/8 4 3/4 4 3/4 5 1/4 5 3/4
O.D.
Bore of
11. Safety Joint
1 1 3/4 1 1/4 2 1/8 2 1/8 1 1/2 2 9/16 2 7/16 1 1/2 2 11/16 2 13/16 3 1/4
Joint
Size 4 1/2 4 1/2 4 1/2 4 1/2 5 1/2 5 1/2 5 1/2 6 5/8 6 5/8 6 5/8 7 5/8 8 5/8
API
API API API API API API API API API API
X-hole I.F.
11a. Safety Joint Specifications
Type
Reg. F.H. Reg. F.H. I.F. Reg. F.H. I.F. Reg. Reg.
Hyd. I.F.
Joint
5 1/2 5 3/4 6 6 1/8 6 3/4 7 7 3/8 3/4 8 8 1/2 9 10
O.D.
Bore of
2 1/4 3 3 1/4 3 3/4 2 3/4 4 4 13/16 3 1/2 5 5 29/32 4 4 3/4
Joint
nov.com/agitator
12. AGITATOR SYSTEM
FAQs
12. Agitator System FAQs
1. Does the Agitator system cause MWD signal
interference?
Possibly, but it is avoidable.
The Agitator system generates pressure pulses at a
frequency that is directly proportional to flow rate.
Therefore, it is possible for the MWD technician to filter
out the signal from the Agitator system or to vary
the Agitator system frequency by increasing/decreasing the
mud flow rate in the event of signal interference. Most MWD
companies have written internal procedures which
prescribe actions to take to filter the MWD signal to avoid
interference. NOV offers MWD companies and Operators
an Agitator with MWD Training Course. For more information
contact your local NOV representative.
2. What is the difference between the Agitator system

and the AgitatorPLUS system?
The AgitatorPLUS system is designed to function with a
lower pressure drop.
The AgitatorPLUS system is composed of two tools: a
standard Agitator tool set up for a low pressure drop and
a low pressure shock tool. The low pressure shock tool has
a pump open area larger than the standard shock tool,
depending on the tool size, allowing it to provide a similar
oscillation to the standard shock tool at a much lower
pressure drop. The pressure drop range for a standard
Agitator system is 500600 psi, while the range for the
AgitatorPLUS system is 300400 psi.
3. Is it possible to use two Agitator systems in the string?

Yes.
On a number of occasions, two Agitator systems have
been run in the same drillstring, and the mud pulse MWD
signal was still clear and easily decoded at the surface.
Two Agitator systems can be run with the run with EMWD
(Electromagnetic MWD) with no concern, as the EMWD
does not rely on pressure pulses in the drilling fluid. If mud
pump pressure limitations are a concern, it is recommended
that the operator use two AgitatorPLUS systems with each
set up to between 300400 psi.
4. Does the Agitator system cause damage to the bit by

making it repeatedly impact the bottom of the hole?
The Agitator system is designed to improve bit life and
does not damage the bit.
The accelerations produced by the Agitator system are
typically mild (less than 3g). When placed near the bit, the
Agitator system serves to vary depth-of-cut by varying the
weight on bit (WOB), not actually bringing the bit off the
bottom of the hole, so no impacts are generated. When
placed farther back in the string, the main function of the
Agitator system is to reduce friction and allow more
consistent weight transfer along the drillstring, preventing
an uneven loading of the bit at bottom. This data is proven
in several performance summaries, showing the improved
bit dull condition and/or longer intervals drilled when using
the Agitator system.
5. Is the purpose of the shock tool to isolate the rest of

the BHA from Agitator tool-initiated vibrations?
No.
The shock tool converts the pressure pulses to axial forces
to excite the BHA, which means that the Agitator tool needs
to be run with a shock tool while drilling.
6. I need measurements as close to the bit as possible.

Can I run the Agitator system above the MWD tool?
This is possible with caution. Contact NOV for
recommendations.
The Agitator system has been successfully run above and
below the MWD many times. This is typically limited to
vertical applications, where the Agitator system is used to
vary WOB in order to reduce stick-slip and increase ROP. In
directional and horizontal applications, the Agitator system
is typically placed farther back in the drillstring to order to
overcome the most friction possible. The placement and
setup of the Agitator system should be chosen based on the
specific application. Since the AgitatorPLUS system
generates smaller pressure pulses, it may have less effect on
the MWD signal and on other downhole tools.
7. Can the Agitator system be used to reduce friction

elsewhere in the drillstring?
Yes.
Agitator systems have been run successfully farther up
the drillstring in the drillpipe to reduce friction through the
curve. Agitator systems have also been placed 3000 to
4000 ft from the bit in a long lateral to break the friction
created in extended reach drilling applications.
8. Does the shock tool have to be placed directly above

the Agitator tool?
This is the placement recommended by NOV.
The largest pressure pulse generated by the Agitator tool is
the upstream pulse, which travels back up the hole from the
tool. Since this pressure pulse dissipates as it travels
through the drillpipe, NOV recommends placing the shock
tool directly above the Agitator tool for maximum
performance.
67
9. What is the advantage of running the Agitator system
from the beginning of the section rather than waiting
until sliding problems are encountered?
It reduces the likelihood of problems being encountered
in the first place.
Most sliding problems are encountered at the end of the
section. If sliding can be performed when required during
the section, it means that the Agitator system will reduce
the potential for problems to occur during that final part of
the section. It may also be possible to run a motor with a less
aggressive bend and a more aggressive bit to increase the ROP.
10.Can the Agitator system be run in hot holes greater

than 250 F?
Yes.
The PowerPLUS OB elastomer used for the stator in the
Agitator tool is rated to 320 F (160 C).
11. What happens to the performance of the Agitator

system if the acceptable flow range is exceeded?
The effectiveness of the Agitator system may be
reduced. Although the pressure drop across the Agitator
system may be greater, the amplitude of the upstream
pulses is decreased. The pulses can become ragged and
inconsistent, and efficiency decreases. The response of the
shock tool can therefore be adversely affected, and it no
longer produces axial oscillations with sufficient energy to
overcome static friction.
12. Are there any issues regarding the compatibility of the

Agitator system with different types of drilling mud?
In salt-saturated mud or mud with a very high chloride
level (above 75,000 ppm), tungsten carbide coated
rotors are required.
See section on Drilling Fluid (Page 12)
13. How does the Agitator system help prevent torsional

stick-slip?
The Agitator system does this by inhibiting harmful
drillstring vibrations.
The three modes of vibration (axial, lateral and torsional)
are interdependent. Therefore, if one mode of vibration is
present in the drillstring, it tends to induce the other modes.
By introducing a gentle axial vibration at a particular non-
resonant frequency, the Agitator system inhibits vibrations
in the drillstring at other, more harmful frequencies. In
addition, the tool causes a reduction in friction along the
drillstring that reduces hanging and ensures the WOB
experienced by the bit is more even. This prevents
uncontrolled changes in the depth of cut, which in turn
reduces stick-slip. Finally, when the Agitator system
oscillates the drillstring axially, it reduces both axial and
torsional (rotational) friction. This reduces the size of the
torsional friction forces that instigate stick slip in the rotary
direction.
14. Why do we not use a shock tool in coiled tubing

applications?
The coil itself expands and contracts.
Testing has confirmed that the use of shock tools usually
does not help in extending coiled tubing reach. Coiled
tubing is generally helically or sinusoidal buckled in the
hole. It is effectively a very long coiled spring with the
capability of extending and retracting like a shock tool. This
movement delays the onset of lock-up by keeping the string
in a dynamic condition. Therefore, it is not necessary to run
a shock tool because the pressure fluctuations caused
by the Agitator tool tend to cause the tubing to repeatedly
straighten and relax. (Similarly, applying pressure to a
garden hose will make it stiffen and straighten.) However,
shock tools create a focused axial force, which has been
found to be beneficial when moving sliding sleeves or in
fishing applications with coiled tubing.
69
13. TECHNICAL PAPERS
13. Technical Papers
The following technical papers, published by the Society of
Petroleum Engineers and other energy industry organizations,
are available for further reference regarding the Agitator
system and its benefits.
Drilling topics:
SPE/IADC SPE-119958-PP A Step Change in Drilling
Efficiency: Quantifying the Effects of Adding an Axial
Oscillation Tool within Challenging Wellbore Environments
SPE/IADC 139830 Axial Excitation as a Means of Stick Slip
Mitigation Small Scale Rig Testing and Full Scale Field Testing
SPE 144416-MS Drilling Performance Improvements in Gas
Shale Plays using a Novel Drilling Agitator Device
SPE-158240-PP Agitation Tools Enables Significant
Reduction in Mechanical Specific Energy
IADC/SPE SPE-151221-PP Converting Static Friction to
Kinetic Friction to Drill Further and Faster in Directional Holes
AADE-11-NTCE-47 Drilling Performance Improvements in Gas
Shale Plays using a Novel Drilling Agitator Device
SPE-165700-MS New Technology Enables Rigs with Limited
Pump Pressure Capacity to Utilize the Latest Friction
Reduction Technology
SPE 168034-MS Drilling with Induced Vibrations Improves
ROP and Mitigates Stick/Slip in Vertical and Directional Wells
SPE/IADC-173024-MS Axial Oscillation Tools vs. Lateral
Vibration Tools for Friction Reduction - Whats the Best Way to
Shake the Pipe?
AgitatorPLUS system:
SPE-165700-MS New Technology Enables Rigs with Limited
Pump Pressure Capacity to Utilize the Latest Friction
Reduction Technology
Fishing/Intervention topics:
SPE-SAS-372 A Step Change in Fishing Efficiency:
Recovering Stuck Pipe Using the Fishing Agitation Tool
IBP2059_12 A Step Change In Fishing Efficiency: Recovering
Stuck Bha Using The Fishing Agitator Tool
IADC/SPE 151096 Axial Excitation and Drill String
Resonance as a Means of Aiding Tubular Retrieval Small
Scale Rig Testing and Full Scale Field Testing
SPE/IADC SPE-163516-MS Downhole Vibration Analysis:
Fishing Agitator Tool Efficiency in Stuck Pipe Recovery
SPE-166745-MS Downhole Vibration Analysis: Fishing
Agitation Tool Efficiency in Stuck Pipe Recovery
Coiled Tubing topics:

SPE-127399-MS Maximizing Coiled Tubing Reach during
Logging Extended Horizontal Wells Using E-line Agitator
SPE-121752 Modeling the Affect of a Downhole Vibrator
14. RELIABILITY
14. Reliability
We understand that our customers must be able to absolutely
rely on their supplier to meet their needs wherever they are, and
we strive to be the one company that does just that.
Whether it is our commitment to innovation, the quality of

our engineering designs, or the availability and performance
of our tools and services, being reliable means upholding our
commitments every time.
Reliability With Every Turn

With the most experience and more than 150 service locations
worldwide, we deliver the highest quality products, equipment,
and support to meet the needs of your operation.
Each Agitator system from NOV includes tool and engineering

support specific to your job requirements, as well as continuous
monitoring and improvements. Everything we do is geared
toward providing reliability and improving the efficiency of your
operation.
When our solutions arrive at your drill site, we want to deliver

performanceso you can.
Corporate Headquarters
7909 Parkwood Circle Drive
Houston, Texas 77036, USA
Phone: 713 375 3700
Fax: 713 346 7687
Richmond: 832-714-3800
Dubai: 01197148110100
24-Hour Technical Helpline

713-346-7000 - WorldWide or
1-888-DHT-TOOL (888-348-8665) - Toll Free US & Canada
For more information, contact us at

wt-agitatorsystem@nov.com
National Oilwell Varco has produced this document for general information only,
and it is not intended for design purposes. Although every effort has been made to
maintain the accuracy and reliability of its content, National Oilwell Varco does not
warrant the accuracy or completeness of any data or information contained herein.
National Oilwell Varco in no way assumes responsibility for any claim or liability for
any loss, damage or injury related to or arising from the use and/or interpretation
of the data and information contained herein. The user retains full responsibility
for all inferences drawn or decisions made in connection with any such information
and data or interpretations of such information and data, and all applications for the
material described are at the users risk and are the users responsibility.
drillingandIntervention@nov.com nov.com\agitator
2016 National Oilwell Varco All Rights Reserved

10113666-401-ENG-MKT:41/02

Agitator Systems Handbook

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Agitator Systems Handbook

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Agitator Systems

Our complete range of solutions for the bottomhole assembly

We take pride in delivering superior performance and

2. How It Works.............................................................................................. 9-12

3. Pre Job Planning .......................................................................................... 13

5. Agitator Fishing System...................................................................... 19-22

6. Drilling Procedure (jointed pipe).............................................................. 23

9. AgitatorPLUS System ............................................................................... 55

10. Shock Tool ................................................................................................... 59

11. Safety Joint ........................................................................................... 61-64

12. Agitator System FAQs ....................................................................... 65-69

13. Technical Papers .................................................................................. 71-72

14. Reliability ............................................................................................... 73-74

The information contained within this handbook is believed to be accurate and is

Developed by Andergauge in the late 1990s, the Agitator

The Agitator system is the industry leader in downhole friction

Our Drilling Solutions Engineers (DSEs), located locally in our

The Agitator system is compatible with all MWD systems and

Directional and Vertical Well Enhancement

The Agitator system allows steerable motors to

The Agitator tool has become the industry standard in coiled

The Agitator system has been used to convey memory logs,

In fishing applications, the Agitator system has proven to be

At minimum TFA, the pressure is high. At maximum TFA, the

P = pressure drop across valve plates

1. Valve moves to one extremity

2. Valve moves to center

3. Valve moves to other extremity

Fig. 3 Relative positions of valve plates during operation

Composed of the power section, valve and

The shock tool contains a sealed mandrel

When used directly above the Agitator tool, the

In coiled tubing operations, only the Agitator

Agitator System - Overview

The shock tool converts pressure pulses

Customers are requested to complete a simple pre-job check

3b. Drilling/Completion Fluids

The following drilling/completion fluids information is required

Downhole operating temperatures will also influence choice of

The Agitator system is compatible with all measurements while

Each MWD company has specific setup guidelines to follow when

3d. MWD Best Practices with the Agitator

Configure the gap (probe-based MWD poppet orifice) of

Have the retrievable/collar mounted MWD set up as packed,

If the MWD is a retrievable tool, it should be locked down in

If there are any other concerns regarding the pre-job set up

Applications and tool positioning:

4b. Non-Drilling Applications

Intervention and Coiled Tubing:

4c. Optimization Service

If provided with full well information, NOV can provide a

Conventional fishing BHAs and fishing techniques to recover

This functionality is complementary to the fishing jar, and the

Axial oscillation produces lower tensile forces but at higher

Die Collar Overshot Spear Taper Tap

Jar Impact Over Time Signature

Agitator Fishing System Impact Over Time Signature

Pulses act on pump

open seal area

Pulse Only Test (at Surface)

Full MWD Test (at Surface)

To test, bring the pumps up steadily until vibrations can be felt

Shallow Hole MWD Testing

There is no minimum duration for testing if vibration is seen,