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10) Valves & other instrumentation: The system is being provided with
various valves for the necessary isolation and flow control. Various
instruments/ annunciations for signaling temperatures, pressure, flow,
conductivity have been provided.
Protections:
Seal oil is the same oil used in turbine bearing and governing
system.
Seal oil system comprises of
1) Seal oil tank (SOT): Primary source of seal oil, provides suction to both AC and DC
seal oil pumps. Return seal oil is sprayed in to this tank via two float valves
liberating dissolved gases . Upper half of SOT is kept under vacuum by vacuum
pump where the dissolved gases and vapors are vented out so that the seal oil
pumps get only de-gassed oil.
2) AC seal oil pump 1: Three screw design positive displacement pump. Suitable
for rigorous service & allows relatively large variations in seal oil viscosity. Due to
low compressibility of oil very high pressure may arise at discharge, hence relief
valve is provided.
3) DC seal oil pump 1: In case of AC failure, DC seal oil pump will come in to
service at AC pump discharge pressure of 4kg/cm.
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4) DPRV A: Maintain the differential pressure between seal oil & hydrogen gas to
a preset value. Indirect acting.
Indirect Acting
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5) DPRV B: For governing back up. Direct acting.
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6) Seal oil coolers 2 x 100%Shell & tube type. Heat absorbed by seal oil is
dissipated to the secondary coolant in seal oil cooler. Secondary coolant
pressure is less than seal oil pressure.
7) Vacuum Pump: Single stage rotary vane type of vacuum pump is used to
extract the dissolved gases and vapors from the system and sent to
atmosphere. The upper portion of SOT is kept under vacuum of 300 to
500mm of Hg by vacuum pump. Thus the oil available to seal oil pump is a
de-gassed oil.
8) Intermediate Oil Tank (IOT): The oil drained from hydrogen side (1/3 rd ) is
collected in IOT before admitting it to SOT. The IOT level is maintained by a
float valve. IOT provides sealing to hydrogen by avoiding its entry to SOT.
9)Duplex & Simplex Filters: The seal oil is made to pass through wire mesh
type of Duplex filter before admitting it to seals. Similarly governing oil is
also made to pass through simplex filters. These filters block all physical
impurities of size more than 200 microns.
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10) Pre Chambers: The oil drained hydrogen side is first collected in these
pre chambers where the oil is allowed to settle down and de-foaming of
oil permitting escape of gas bubbles.
11) Seal Oil Storage Tank (SOST): this tank is provided in return line of
bearing lube oil. This is the tank through which the excess seal oil is
returned to MOT. Further, it will also make up any short fall in seal oil.
12) Vapor extract fans: SOST is provided with 2X100% duty vapor extract
fans to ensure continuous venting of this tank.
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IMPORTANT PARAMETERS OF SEAL OIL SYSTEM
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HYDROGEN GAS SYSTEM
Hydrogen gas is used as a cooling medium because of its high heat
carrying capacity and low density.
Hydrogen is highly explosive with certain proportion of air, hence
requires elaborate arrangements for filling, purging & maintaining.
CO is supplied in steel cylinder which is stored under pressure in
liquid state.
It is evaporated and expanded in CO vaporizer/ the heat of
vaporization is either provided electrically or by hot water.
Hydrogen gas system comprises of
1) CO Distributor
2) H Distributor
3) Gas drier : a small amount of hydrogen present in
generator casing is passed through gas drier. Gas dryer
chamber is filled with moisture absorbent material Silica
gel. Which can be reactivated by electric heaters.
4)LLD:
Hydrogen leakage shall not exceed 15M/24Hr.
The surrounding of generator & hydrogen supply
system shall be made with ample ventilation to avoid
localised hydrogen pockets.
Vapor exhauster creates slight vacuum in generator
bearing compartments and any hydrogen collected is
drawn off and vented.
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Parameters
USYN 1
USYN 2
USYN1
MANUAL CHL
FINAL
STAGE
FDR
. FFC
PULSE
GATE INTERMEDIATE
MANUAL CONTROL PULSE
AMPLIFIER A M C/O
REF SUPRVR
OVP
USYN2
ALARM POWER
LOGIC POWER POWER POWER
A MC/O SUPPLY SUPPLY SUPPLY SUPPLY
CONTROL TRIP INTERFACE
*
STN. BAT. SUPPLY
*
*STN
D JYOTHI
DIGITAL REGULATION PANELFOR STATIC
D VC