Professional Documents
Culture Documents
PLN (PERSERO)
FOR
ELECTRIC SYSTEM
ELECTRIC OPERATION
TRAINING DOCUMENT
No 200701006-011-03
June, 2011
Content
CHAPTER ELECTRIC SINGLE LINE DIAGRAM...........................................................1
SECTION CONCEPT OF ELECTRIC SINGLE LINE DIAGRAM..................................1
SECTION SWITCHING OPERATION FOR 3 2 CIRCUIT BREAKER WIRE
CONNECTION MODE........................................................................................................2
SECTION BASIC PRINCIPLE OF SWITCHING OPERATION....................................6
CHAPTER : OPERATION OF GENERATOR..................................................................7
SECTION MAIN TASK OF ELECTRIC OPERATION.....................................................7
SECTION MAIN DATA SUMMARIZATION TABLE OF GENERATOR..........................8
SECTION BASIC WORKING PRINCIPLES OF SYNCHRONOUS GENERATOR....20
SECTION SELF-SHUNT STATIC EXCITER AND EXCITATION SYSTEM.................24
SECTION GENERATOR PROTECTION......................................................................32
SECTION COOLING OF GENERATOR......................................................................38
SECTION TESTING PRIOR TO GENERATOR STARTUP.........................................39
SECTION INSPECTION AND PREPARATION OF ELECTRIC SYSTEM PRIOR
TO GENERATOR STARTUP............................................................................................40
SECTION CONDITIONS FOR GENERATOR SYNCHRONIZATION..........................44
SECTION GENERATOR STARTUP............................................................................47
SECTION MONITOR AND ADJUSTMENT DURING GENERATOR NORMAL
OPERATION.....................................................................................................................48
SECTION EXCITATION SYSTEM OPERATIONS.......................................................57
SECTION TROUBLES REMOVAL OF GENERATOR............................................77
CHARPTER TRANSFORMER OPERATION...............................................................92
SECTION THE WORKING PRINCIPLE AND GENERAL OPERATION
REQUIREMENT................................................................................................................92
SECTION TRANSFORMER OPERATION IN PARALLEL..........................................94
SECTION TRANSFORMER PERMISSIVE OVERLOAD............................................95
SECTION COOLING APPARATUS OF TRANSFORMER..........................................97
SECTION NORMAL OPERATION AND INSPECTION OF TRANSFORMER...........99
SECTION ABNORMAL OPERATION OF TRANSFORMER AND ACCIDENT
HANDLING.....................................................................................................................103
CHARPTER MOTOR OPERATION............................................................................108
SECTION WORKING PRINCIPLE AND GENERAL REQUIREMENT OF THREE
PHASE ASYNCHRONOUS MOTOR..............................................................................108
SECTION OPERATION MODE OF MOTOR..............................................................109
SECTION INSPECTION PRIOR TO NORMAL OPERATION AND STARTUP.........111
SECTION MOTOR INSPECTIONS DURING OPERATION......................................113
SECTION MOTOR FAULTS AND TROUBLE REMOVAL.........................................114
SECTION TROUBLES REMOVAL OF MOTOR........................................................116
SECTION OPERATION REGULATION OF SPECIAL MOTOR................................117
CHARPTER AUXILIARY POWER SYSTEM AND POWER DISTRIBUTION DEVICE
.........................................................................................................................................118
SECTION GENERAL DESCRIPTION OF AUXILIARY POWER SYSTEM AND
POWER DISTRIBUTION SYSTEM.................................................................................118
SECTION THE OPERATION MODE OF AUXILIARY POWER SYSTE....................119
SECTION OPERATIONS AND TROUBLE REMOVAL OF AUXILIARY POWER
I
SYSTEM..........................................................................................................................120
SECTION GENERAL DESCRIPTION OF UPS.........................................................125
SECTION POWER DISTRIBUTION EQUIPMENT....................................................130
SECTION DC SYSTEMS...........................................................................................146
II
CHAPTER ELECTRIC SINGLE LINE DIAGRAM
Page 1 of 184
SECTION SWITCHING OPERATION FOR 32 CIRCUIT
BREAKER WIRE CONNECTION MODE
Page 2 of 184
be led to when there is fault on busbar or circuit breaker.
(2) Operational dispatch is flexible: two group busbars and all circuit
breakers are all on service when normal running, thus, the power supply
mode with multiple loop circuits will be formed.
(3) Switching operation is convenient: isolating switch is generally used for
maintenance, which can be directly operated when maintaining circuit
breaker.
2) Disadvantages: secondary wire connection is complex, especially; the
distribution of CT is comparatively more. Fault in overlapping region, and the
action of protection is complex. Besides, compared with double busbars,
operational experience is still not abundant.
As mentioned above, 3 2 circuit breaker wire connection mode has more
advantages than disadvantages. Aim at the malpractice of this kind of wire
connection, an effort on the selection of relay protection can be made to
improve the accuracy of the action of relay protection, simply the distribution
of scope, realize signal protection to avoid repeatability based on the
satisfaction of selectivity, rapidity, sensitivity and reliability.
3. Analysis of the sequence of switching operation
The reasons why we want to discuss the questions of the sequence of
switching operation is that the accidents of switch closing and opening with load due
to the operational sequence of switch is one common serious maloperation in the
operation of electric power system. So, the regulations stipulated by departments
must be carried out to guarantee the correctness of switching operation. Limit the
influence of accident to the lowest scope even the accident happens during
operation.
1) Harm and preventing maloperation measures of switch on and off with load.
The functions of isolating switch is only to make the maintained equipment
have enough visible safety distance to establish reliable insulated clearance
to guarantee the safety of maintained personnel and equipments, so it does
not possess the ability of cutting load current and short circuit current. Inter-
phase short circuit caused by the electric conduction channels formed by arc
discharge during switch on and off with load will directly endanger the life of
operating personnel and damage equipments, and seriously threaten the
safety running of electric grid. The detailed regulations of receiving operating
order, filling in work permit, simulating operation, operating monitoring and
the sequence of switch on and off during operation is stipulated by Electric
Safety Work Regulation to avoid the occurrence of above-mentioned
accidents. The locking device (mechanical locking device can be equipped
under a few and special situations after approved by superior department)
should be equipped on high voltage electric equipments to prevent
maloperation. Deblocking instruments (including keys) of blocking devices
should be safely kept and used according to regulations, and private
deblocking is not allowed. Different locks should be open by different keys
for mechanical locks. Keys should be marked and safely kept for convenient
use. The implementation of these measures reduces the occurrence of
Page 3 of 184
switching operation with load on a certain extent, but to stop the occurrence
of this kind of situation, the ideological education for personnel should be
strengthened and the gold content of technology should be mastered.
2) Sequence of switching operation for 32 circuit breaker
Sequence of switch on and off of electric outage must be operated as circuit
breaker (switch)----isolating switch at load side (breaker)----isolating switch
at busbar side ( breaker), and the operating sequence of power supply
should be opposite to above mentioned . it has significant meaning for the
wire connection on 3/2 circuit breaker in accordance with this principle. The
sequence of switch opening can be confirmed as per the different influence
of switch opening accidents of isolating switches at two sides of circuit
breaker to system.
3) Sequence of switching operation of circuit breaker (such as 5011 circuit
breaker or 5013 circuit breaker) at busbar side
(1) Operation during outage of line or main transformer: if the accident of
switch opening with load happens at line or main transformer side,
circuit breakers at two sides will trip, cut off fault point to guarantee
others lines, main transformer and busbar will normally run; if the
accidents of switch opening with load happens at busbar side, all circuit
breakers on busbar will trip, which results in no-voltage on busbar and
threaten the safety running of system. So, the sequence of circuit
breaker (switch)----isolating switches at line or busbar side (breaker)----
isolating switch at busbar side should be orderly operated. Operational
sequence of power supply should be opposite to above-mentioned
sequence.
(2) The operation when lines or main transformer are running and busbar is
outage. If the accidents of switch opening with load happens at busbar
side, all circuit breakers at busbar side will trip to cut off fault point and
guarantee the normal running of lines and main transformer; if the
accidents of switch opening with load happens at lines or main
transformer side, circuit breaker at two sides will trip to result in the
outage accident on lines or main transformer and threaten the safety
running of electric grid. So, the sequence of circuit breaker ( switch)----
isolating switch at busbar side----isolating switches at line or busbar side
(breaker) should be orderly operated. Operational sequence of power
supply should be opposite to above-mentioned sequence.
(3) The operation when lines or main transformer are running and circuit
breaker at busbar side are changed into maintenance state: If the
accident of switch opening with load happens at lines or main
transformer side, circuit breakers at two sides will trip, which will result in
the outage on lines and influence the safety running of system. If the
accident of switch opening with load happens at busbar side, all circuit
breakers on busbar will trip and fault points will be cut off, which does
not influence the normal running of lines and main transformer. So, the
Page 4 of 184
sequence of circuit breaker (switch) ----isolating switch at busbar side----
isolating switches at line or busbar side (breaker) should be orderly
operated. Operational sequence of power supply should be opposite to
above-mentioned sequence.
The operation when power on lines or main transformer is off, and circuit
breaker is in closed loop running: if the accident of switch closing with load
happens at short lead wire side, circuit breakers at two sides will trip and cut
off fault, which does not influence the safety running of system. If the
accident of switch closing with load happens at busbar side, which will result
in the no-voltage on busbar, signal busbar running mode is changed into at
this moment, and the reliability of running is reduced. So, the sequence of
isolating switch (breaker) at busbar side----isolating switch at short lead wire
side (breaker) ----circuit breaker (switch) should be operated. Operational
sequence of opening loop should be opposite to above mentioned
sequence.
4) Sequence of switching operation for intermediate circuit breaker
(1) Operation that one side line of intermediate circuit breaker or main
transformer is running, power on other side line or main transformer is
required to stop: if the accident of switch opening with load happens at
line or main transformer side, the running line or circuit breaker at main
transformer side will trip. If the accident of switch opening with load
happens at the side required to cut off power, circuit breakers at two
sides of line will trip and cut off fault, which does not influence the safety
running of electric grid. So, the sequence of circuit breaker (switch)----
isolating switch at power off side (breaker)----isolating switch at running
side (breaker) should be orderly operated, and the sequence of power
failure operation should be opposite to above mentioned sequence.
(2) Operation that two side lines of intermediate circuit breaker or main
transformer are both running and intermediate circuit breaker is
changed into maintenance and power failure state: the operational
sequence should be considered according to the effect of the accident
of switch opening with load occurred at two sides of circuit breaker. The
sequence of circuit breaker (switch) ----isolating switch at one side of
less influenced to electric grid(breaker)----isolating switch at one side of
major influenced to electric grid(breaker) should be orderly operated.
Operational sequence of power supply should be opposite to above
mentioned sequence.
Page 5 of 184
SECTION BASIC PRINCIPLE OF SWITCHING OPERATION
Page 6 of 184
CHAPTER OPERATION OF GENERATOR
Page 7 of 184
SECTION MAIN DATA SUMMARIZATION TABLE OF
GENERATOR
Table 2-1 Main data summarization
Guara
Design Test valu
No. Name Unit n-teed v Remark
value e
alue
Rated frequency fn Hz 50 50
Page 8 of 184
Guara
Design Test valu
No. Name Unit n-teed v Remark
value e
alue
Page 9 of 184
Guara
Design Test valu
No. Name Unit n-teed v Remark
value e
alue
Straight shaft short circuit over-
S 0.035
transient time constant Td
Horizontal shaft short circuit over-
S 0.035
transient time constant Tq
Field deexitation time constant Tdm S 0.7
Phase-phase 423
Phase-phase 802
Page 10 of 184
Guara
Design Test valu
No. Name Unit n-teed v Remark
value e
alue
Maximum electric magnetic torch
tm 1046
of Phase-phase short circuit.
3 Vibration value
Page 11 of 184
Guara
Design Test valu
No. Name Unit n-teed v Remark
value e
alue
Generator volume m3 73
Page 12 of 184
Guara
Design Test valu
No. Name Unit n-teed v Remark
value e
alue
Hydrogen leakage quantity in
m3/24h 8
generator
Lube oil entering T of bearing 4045
Solid mh mm 2.59.2
Hollow n 12
Solid n 48
Density of stator current J1
A/mm2 7.92
upper / lower layer
Stator line load As1 A/cm 1634
Single side thickness of main
mm 5.4
insulation of stator slot
Page 13 of 184
Guara
Design Test valu
No. Name Unit n-teed v Remark
value e
alue
Page 14 of 184
Guara
Design Test valu
No. Name Unit n-teed v Remark
value e
alue
Yield limit value of rotor copper
N/mm2 180
line s
Mn18Cr
Material and type of shroud ring
18
Yield limit value of shroud ring 0.2 N/mm2 1070
Open current kA 75
Control
V 110/220
voltage(DC)
Page 15 of 184
Design Guarantee
SN. Name Unit Test value Remark
value d value
Trip coil( no
2
less than 2 )
AVR
3
performance
Voltage
adjustment % 70-110
range
Manual
adjustment % 20-110
range
Deviation
adjustment % <=0.5
(accuracy )
Number of
Configured
manual 2
channel of
AVR
Number of
Configured
automatic 2
channel of
AVR
Peak voltage
times/ forced
2/20s 0.8Ue
excitation
time
Peak current
2
times
Response
s 0.08
time
Excitation
4
transformer
Type Dry type
Model ZLSC9
Phases 3
Connection Enclosed
mode busbar
Page 16 of 184
Design Guarantee
SN. Name Unit Test value Remark
value d value
Connection
Y/d-11
symbol
End lead and
Ungrounde
grounding
d
mode
Insulation
F
level
Insulation
withstand kV
voltage
Impulse
voltage
High tension kV 125
Low tension kV
Power
frequency
withstand
voltage (one
minute )
High tension kV 55
Low tension kV 5
Protection
IP21
level
Cooling mode AN+Air fan
Loss
Copper loss kW 16
Efficiency % 99
Voltage
% 0
regulation
Voltage
% 6-8
impedance
Positive
sequence % 6-8
impedance
Zero
sequence %
impedance
Page 17 of 184
Design Guarantee
SN. Name Unit Test value Remark
value d value
High voltage
winding 0.39
resistance
Excitation
A
current
Noise level dB(A) 65
1.1 times
of overload
Overload
kVA for long
capacity
term
running
section
over
temperatur
Protection
e alarm
signals of
section
transformer
Over
temperatur
e trip
Outside size
length width mm Later
height
Delivery size
length width mm Later
height
Approxima
Weight ton
te 10
Page 18 of 184
SECTION BASIC WORKING PRINCIPLES OF SYNCHRONOUS
GENERATOR
I. Basic composition
1. Statorstator core, stator winding (armature winding---AC)
Page 19 of 157
Diagram 2-3 Stator winding
Page 20 of 157
Diagram 2-5 Rotor structure drawing
3. Working principle
(1) Prime motor drives rotor for rotation.
(2) Rotor is inserted into DC magnetic field----constant magnetic field is
generated, and the mechanical rotating magnetic field will be formed along
with the rotation of rotor.
(3) Armature winding cuts rotating magnetic field of rotor to induce induced
electromotive force.
1 Phase sequence of induced electromotive force: the phase sequence of
induced electromotive force is relative to the space distribution of
winding along with the inner circle of stator and the direction of rotating
Page 21 of 157
magnetic field.
Positive sequence potential is required to be induced, that is AB
C.
Frequency of induced electromotive force: the frequency of induced
electromotive force is constantly relative to the numbers of pole-pairs of
magnetic field P and speed n
----
(3) Value of induced electromotive force and wave ---- induced
electromotive force of AC winding
Page 22 of 157
SECTION SELF-SHUNT STATIC EXCITER AND EXCITATION SYSTEM
Static exciter excitation system is divided into potential source static exciter
excitation system and compound source static exciter excitation system.
Potential source static exciter excitation system is also known as self-shunt
static excitation system, sometimes referred to as generator end variable
excitation system or static excitation system. Excitation power of synchronous
motor is from the end of synchronous motor itself, which is composed by
excitation transformer, AVR, controlled rectifier devices and excitation
establishment device (diagram 2-4). Excitation transformer obtains power from
the end of generator and reduces the voltage to the required value; controlled
silicon rectifier device transfers the secondary AC voltage of excitation
transformer into DC voltage; automatic voltage regulation device regulates the
conduction angle of controlled silicon rectifier according to the operation
conditions of generator to regulate the output voltage of controlled silicon rectifier
to regulate the excitation of generator thus to satisfy the requirement of safety,
stability and economic operation of electric power system; excitation
establishment device provides generator with a certain numbers( usually 10
30% of rated excitation current of synchronous generator with no load ) of the
initial excitation to establish the lowest generator end voltage required for normal
working of entire system, and the excitation establishment device will be
automatically out of service once the initial excitation is established.
The excitation system with controlled silicon rectifier obtained the excitation
power from auxiliary power system can be regarded as separate excitation
controlled silicon excitation system when its voltage is basically stable and
irrelative to the generator end voltage level; however, it can be regarded as static
excitation system when there is close relation between the voltage of auxiliary
power system and generator end voltage.
Page 23 of 157
The main advantages of self-shunt static excitation system are:
There is no rotary part, structure is simple, shafting is short and the stability is
good;
The secondary voltage and capacity of excitation transformer can be
separately designed according to the requirements of the stability of electric
power system.
Response is fast, regulating performance is good, and be favorable to improve
the static stability and transient stability of electric power system.
The main disadvantages of self-shunt static excitation system
Its voltage regulating channel easily generates negative damping function, which
leads to the occurrences of low frequency oscillation of electric power system
and the decrease of dynamic stability of electric power system. But, this
disadvantage can completely be overcome by introducing additional excitation
control (that is to adopt electric power system stabilizer- PSS). The positive
damping functions of electric power system stabilizer can completely exceed the
functions of negative damping of voltage regulating channel and improve the
dynamic stability.
1. Excitation transformer
Excitation transformer is dry type three-phase AC transformer (with shell),
adopts Y/d-11 wire connection, there should be electrostatic shield between the
high and low voltage winding of excitation transformer, and the electrostatic
shield should be led to and grounded, and the leading terminals at high and low
voltage side should be inter-phase closed insulation. Insulation level of excitation
transformer is F, temperature rise is considered as B level. Excitation
transformer should be natural cooling matched with external fan, and its capacity
is considered as per natural cooling.
The heat generated by high ultra-harmonics in rectifier load current should be
fully considered during the design of transformer. The excitation current of
generator from its 30% rated load to 110% should be calculated as per generator
curve V by supplier, and the temperature rise data of temperature rise under
different output should be supplied. The effect of harmonic on the capacity of
excitation transformer should be considered by excitation transformer
manufacturer, 50 ambient temperatures and adopting power frequency
equivalent current should be considered when during test before Ex-factory and
the test report should be provided.
Excitation transformer meets the requirement of 110% rated current during short
circuit test of turbine generator and 130% voltage during no-load test when its
power source is supplied from 6KV auxiliary power.
High voltage side of excitation transformer is connected to generator end during
normal conditions.
Capacity of excitation transformer should satisfy the requirements of forced
excitation and various working conditions of generator, and ensure the
continuously running without over-temperature under -5~+45 of ambient
temperature.
Page 24 of 157
Insulation level of excitation transformer should be designed as the voltage class
not less than 35kV.
Type of excitation transformerZLSC9
Capacity 3800kVA
Voltage of excitation transformer
High voltage side 20kV
Low voltage side 0.8kV
2. AVR
(1) Configuration on main channel2AVR2FCR: the design of AVR adopts
double channels digital type, the characteristics of this system is that there
are two completely independent regulating and controlling channels
(channel 1 and channel Two channels are completely same, so, channel 1
and channel 2 can be randomly chosen as operation channel, standby
channel always follows operation channel automatically.
(2) Regulation mode: each channel consists of one AVR and one FCR, which
are auto and manual two kinds of regulating modes.
Generator voltage is automatically regulated by AVR under Auto mode
to maximally maintain the stabilization of generator end voltage. This
kind of mode is also called generator end constant voltage regulation
mode.
2 Excitation control system automatically maintains the constant excitation
of generator under Manual mode; therefore, excitation (excitation
current is fixed )of generator must be manually regulated according to
the change of generator load and the requirements of dispatch under
Manual mode running in order to maintain the constant voltage of
generator. This mode is also called constant excitation current
regulating mode.
3 Standby regulating mode (non-running regulating mode) always follows
the running mode no matter what the Auto or Manual mode is
adopted as regulating mode.
(3) Emergency standby channel2BFCR: In addition to two main channels,
two independent emergency standby channels EGC are equipped for
excitation control system, thereby, the redundancy type of 2AVR2FCR
2BFCR will be formed into.
1 Regulating mode of emergency standby channel: it similar to the
Manual mode of main channel in that they have similar excitation
current regulator, that is to say, generator voltage can be regulated by
emergency standby channel by manually regulating excitation current.
2 There is overvoltage protection (as the redundancy of the overvoltage
protection of main channel) on emergency standby channel and trigger
impulse formation function independent with main channel.
(4) Cooling mode and grounding: forced air ventilation is adopted for AVR,
which can ensure the normal running of AVR when the fan is failure. ER
(AVR cabinet) cabinet is closed, and there is air filter in air inlet, protective
Page 25 of 157
grounding and working grounding of cabinet body are separate.
(5) Functions of voltage regulating, monitoring, limiting and protecting
Functions of generator voltage regulation:
A. Setting for fixed value;
B. Active power compensation and reactive power compensation;
C. Auto follow
D. Soft excitation establishing
E. PID control (Auto mode)
F. PID control (Manual mode)
1 Monitoring functions
A. TV fault detection
B. Measure of rotor T
C. Temperature measure and alarm for excitation transformer
D. Self diagnosis function of excitation transformer
E. Display for analog quantity measure of generator voltage, current,
active power, reactive power and excitation current and so on
F. Monitoring for fan and cooling system;
G. Fault check for AC/ DC power source;
H. Fault of temperature controller of excitation transformer;
I. Monitoring for channel fault;
J. Manual/ Auto mode switching
2 Limiting and protecting functions
A. V/Hz (over excitation) limiter;
B. V/Hz (over excitation) protection;
C. Low excitation limiter;
D. Out of excitation protectionP/Q protection
E. Inverse time lag over current protection and transient over current
protection;
F. Overvoltage protection at AC side;
G. Overvoltage protection at DC side;
H. Rotor grounding protection;
I. System fault and start up forced excitation;
J. Automatically back of forced excitation
3 AVR alarm signal
A. Fault at channel 1 of excitation system;
B. Fault at channel 2 of excitation system;
C. Alarm for over-excitation limit;
D. Alarm for low excitation limit
E. Alarm for excitation over current inverse time limit protection;
F. Alarm for active power/ reactive power (P/Q) limit;
G. Alarm for excitation current limit;
H. TV wire break alarm
I. Forced excitation action signal;
J. Excitation system AC/DC power disappeared signal;
Page 26 of 157
K. Display of Auto operation mode;
L. Display of Manual operation mode;
M. Display of PSS input/output;
N. Fused signal of controlled silicon fuse;
O. Fault signal of temperature controller of excitation transformer
P. Alarm of high temperature of excitation transformer;
Q. Excitation establishing fault alarm;
R. Fan fault alarm;
S. General alarm of excitation system;
T. Display of emergency standby manual operation mode;
U. Alarm of rotor grounding;
3. Controlled silicon rectifier
(1) Mode of rectifying is three-phase fully controlled bridge, which has the
inversion ability.
(2) There are totally three rectifying cabinets for paralleling running, current
stabilizing factor of them is more than 90 . The requirement of satisfying
generator forced excitation and 1.1 times of rated current running can be
realized when one cabinet is out of service.
(3) Fast-acting fuse is used to protect each controlled silicon element, which
can timely cut off short circuit fault current.
(4) Surge absorbed measure is adopted for AC side of every cabinet to restrain
peak overvoltage, DC overvoltage protection adopts voltage wave filter.
(5) Cooling mode adopts forced air cooling, which processes 100% standby
capacity; standby fan can be automatically input when the air pressure and
quantity are not sufficient; there are two sources of cooling fan power and
both of them can be automatically switched.
(6) Monitoring functions of controlled silicon rectifier:
Fuse with fused alarm contact;
2 Connection and monitoring;
3 Cooling for flow and monitoring for fan;
4 Monitoring for the temperature of Rectifier Bridge;
5 Monitoring for the locked of the door of Rectifier Bridge;
6 Fuse with fused contact for AC overvoltage protection;
7 Fuse with fused alarm contact at DC side;
(7) Alarm signal of controlled silicon rectifier:
Alarm for the quit of any rectifier cabinet;
2 Alarm for controlled silicon fuse;
3 Alarm for the high air temperature;
4 Alarm for the fault of cooling fan;
5 Alarm for the low of cooling flow;
(8) De-excitation and overvoltage protective device
1 The function of de-excitation is realized by field breaker,
jumper CROWBAR and de-excitation resistance( silicon carbide
nonlinear resistance ).
Page 27 of 157
2 Overvoltage protective device is equipped on de-excitation device, and
used as rotor winding overvoltage protection simultaneously.
3 Process of field suppression is that the command of excitation
suppression from the internal of device or generator-transformer
protection initiates and acts to open field suppression breaker, inverter
and trigger jumper to lead rotor current in field suppression resistance.
4 Any load of generator can reliably suppress excitation, overvoltage
value of generator winding should not be more than 4 6 rated
excitation voltage value when excitation is suppressed under forced
excitation conditions.
4. Excitation establishing device
(1) External excitation power source of generator is from its own 380V power
source, and converted into DC through transformer and rectifier to supply
rotor winding for excitation.
(2) Working mode of excitation establishing: generally, residual voltage start up
of generator can be realized on system. Input voltage of rectifier bridge
required for the normal working of control circuit is 5 V. if the voltage is more
than or equal to this value, residual voltage is to be used to start firstly and
increase voltage up to rated value by continuously triggering controlled
silicon bridge. If the input voltage of Rectifier Bridge is less than 5V, external
excitation establishing circuit will be automatically closed to supply input
voltage to Rectifier Bridge, and soft excitation establishing process will begin
to increase generator voltage up to rated value. Control and monitoring
during the whole excitation establishing process are all realized by AVR soft.
5. AVR
(1) AVR adopts imported parts from Switzerland ABB and completely
assembled in Shanghai. AVR device should be able to operate continuously
under the environmental condition of ----5 45 as well as under the
environmental condition that the monthly maximum average relative
humidity is 90% while the monthly average lowest temperatures is less than
25 in the highest humidity months. The capacity of excitation system
should meet the requirements of maximum continuously output of generator
and forced excitation.
(2) Excitation mode: static self-shunt excitation system is adopted. Mature and
reliable equipments are adopted for excitation system, characteristics and
parameters of excitation system should meet various running modes of
electric power system and the requirements of all running conditions of
generator.
(3) For the high initial response excitation system, excitation system requires
that the increased value of excitation voltage reaches to peak voltage and
the 95% of rated voltage difference value within 0.08 seconds.
Excitation system should be ensured for continuously running when the
excitation voltage and current of generator are not more than1.1 times of its
Page 28 of 157
rated excitation voltage and current.
(4) Short time overload ability of excitation system should be more than the
ability of generator excitation winding, forced excitation times should not be
less than 2(corresponding 0.8 Ue of generator end voltage), and permissive
forced excitation time should not be less than 20 seconds.
(5) Stable state gain of excitation system should ensure that the static voltage
error ratio should not be more than 1.0%; dynamic state gain of excitation
system should ensure that controlled bridge can open to permissive
maximum value when generator voltage suddenly reduces to 15%20%.
(6) Stop response
Under no-load rated voltage, when step amount is 5% of generator rated
voltage, overshoot should not be more than 30% of step amount, oscillation
times should not be more than 3 times, rise time should not be more than
0.6 seconds and regulating time should not be more than 5 seconds. Step
amount is 2-4% of rated voltage when generator is in rated load, fluctuation
times of active power should not more than 5 times, damping ratio is more
than 0.1 and the regulating time is more than 10 seconds.
AVR should ensure that the maximum value of generator stator voltage is
not more than 110% of rated value, oscillation time is not more than 3 times
and regulating time is not more than 10 seconds when generator voltage
initially increases.
(7) Voltage regulating scope of automatic voltage regulator
Voltage can be steadily and smoothly regulated and set within 70% 110%
of rated voltage during the no-load of generator, resolution ration of voltage
should not be more than 0.2% of rated voltage.
Manual regulating control unit should ensure that the excitation voltage of
generator can be steadily and smoothly regulated from 20% of no load rated
excitation voltage to 110% of excitation voltage.
(8) Voltage frequency characteristics
When frequency changes 1% of rated value, the changes of generator
voltage should not be more than 0.25% of rated value.
Voltage regulating speed of AVR should not be more than 1% of rated
voltage per second and less than 0.3% of rated voltage per second under
no-load running conditions of generator.
(9) Voltage response ratio of excitation system: this ratio should not be less than
3.5 times per second.
(10) AVR adopts double channels digital microcomputer type; its performance is
reliable, and it has the characteristics of fine adjustment and improving the
transient stability of generator. AVR consists of two channels, each includes
auto and manual channel and each channel are independent, any
channel can be stopped for maintenance. Each standby channel can
automatically follow to guarantee the undisturbed switching. Besides, each
channel still have respective manual channel. Two groups of PT and CT are
required to be used for AVR, and one group with PT and CT is used for each
Page 29 of 157
channel. The interface to be connected with DCS should be left to realize
the remote control of AVR in control room.
AVR cabinet can adopt natural ventilation or forced ventilation, which can
ensure the normal operation of AVR when fan faults. AVR cabinet is
enclosed type, air filter should be equipped at its air inlet, and protective
grounding and working grounding of cabinet body should be separate.
Following additional units should at least but not limited to be equipped:
1 Remote/ local setting device;
2 Over-excitation limit;
3 Over-excitation protection;
4 Low excitation limit;
5 Power system stabilizer;
6 V/Hz limit and protection;
7 Power factor controller;
8 PT wire break protection;
There should be additional over-current protection for high initial excitation
system to guarantee the reliability of over-current protection.
Others additional units
Serial communication interface is equipped for AVR to facilitate the
communication with upper computer. Communication rules should comply
with the requirements of tender and be confirmed on communicating
meeting.
AVR should comply with EMC specifications, and meet the requirements of
electric magnetic compatibility, and have static shield and anti-jamming
technology.
Page 30 of 157
SECTION GENERATOR PROTECTION
I. Summarization
Generator is quite important and valuable electric equipment in electric
power system, its safety and stable operation play extremely important functions
on the normal working of electric power system, uninterrupted power supply for
users and guaranteeing electric power quality and so on.
As for generator is an equipment used for long term continuously running, and
bears mechanical motion and the impact of current and voltage, which frequently
leads to the damage of insulation of stator winding and rotor winding . Stator
winding, rotor winding and excitation circuit are all likely to generate fault and
unsafe conditions during the generation operation, so the relay protections which
reflects various faults should be equipped on generator, besides, in order to
prevent the damage of blades at turbine end due to overheat caused by the loss
of air blast in turbine after generator is changed into motor for running on
account of absorbing power after the closed of turbine main stop valve caused
by the action of turbine protection due to the fault of the systems of boiler and
turbine, the reverse power protection is equipped on generator to prevent the
reverse power operation of generator. Generally speaking, the fault at inside of
generator is mainly caused by the damage of insulation of stator winding and
rotor winding.
2. Common faults are as followings:
(1) Phase-to-phase short circuit of stator winding;
(2) Single phase turn-to-turn short circuit of stator winding;
(3) Single phase grounding short circuit of stator winding;
(4) One or two points grounding of rotor and excitation winding;
3. Main abnormal running for generator are:
(1) Over-current of generator stator winding due to external short circuit or
system oscillation;
(2) Over load of stator winding;
(3) Fault of excitation system;
(4) Overvoltage of stator winding;
(5) Generator operation under reverse power;
(6) Open-phase operation or unsymmetrical operation;
4. Corresponding protecting device should be equipped on generator with voltage
above 3KV and capacity below 600MW under the following faults and abnormal
running modes:
(1) Protection of phase-to-phase short circuit of stator winding;
(2) Stator winding grounding protection;
(3) Protection of turn-to-turn short circuit of stator winding;
(4) Protection of external phase-to-phase short circuit of generator;
(5) Stator winding overvoltage protection;
(6) Stator winding overload protection;
Page 31 of 157
(7) Negative over-current protection;
(8) Overload protection of excitation winding;
(9) Grounding protection of excitation circuit;
(10) Protection of abnormal decrease or disappearing of excitation current;
(11) Over-excitation protection of stator core;
(12) Reverse power protection of generator;
(13) Low frequency protection;
(14) Out of step protection;
(15) Other faults and abnormal running protection;
5. The following items can be acted by the above-mentioned each protection as per
the characteristics of fault and abnormal running mode:
(1) To shut-down; that is to cut off generator circuit breaker, suppress excitation
and close turbine main stop valve;
(2) To disconnect generator and suppress excitation;
(3) To disconnect generator and idly run prime motor;
(4) To decrease capacity;
(5) To reduce influenced scope;
(6) To send out acousto-optic signal;
(7) To initiate programmable trip protection, close main stop valve firstly due to
the action of reverse power, and suppress excitation.
6. Differential protection of generator
(1) Principles of differential protection
Setting the differential protection which is the main protection of generator
phase-to-phase short circuit for generator is not only to correctly distinguish
the faults at internal and external of generator, but also to reach the
requirement of cutting off the internal faults without any delay. One group of
CT is separately equipped at the side of generator neutral point and the
outlet of generator, and the protection scope of which is generator stator
winding and its outgoing line between two current transformers. Two groups
of current transformers are same voltage level, same transformation ratio,
and can be same type or with the characteristics as closely as possible, and
the unbalance current of them is smaller. The relay with intermediate rapidly
saturate current transformer can be chosen for differential relay in order to
prevent the influence of external short circuit transient unbalanced current.
The unbalanced current generated due to the inconformity of two current
transformers is only considered for the calculation of unbalanced current.
(2) Evaluation for the differential protection of generator
1 Differential protection of generator can not reflect the turn-to-turn short
circuit of stator winding.
2 The value of short circuit current is different due to the different short
circuit resistance and different multi-points induced electromotive force
of stator winding when there are short circuit happened in different
places of generator. The differential protection is not sensitive when
there is short circuit or grounding nearby neutral point.
Page 32 of 157
(3) Turn-to-turn short circuit protection of generator
Differential protection of generator can not protect the faults of turn-in-
turn short circuit of stator winding, if the turn-to-turn short circuit can not be
timely handled after happens, the phase-to-phase short circuit may be
developed into, which results in the serious damage of generator, so the turn-
to-turn short circuit protection of generator stator is equipped on the large-
scale units, and it also can protect the faults of wire break of stator winding.
(4) Working principles and formation of the protection of stator winding:
1 Transverse differential protection of double starts wire connection;
2 Zero sequence voltage principle of stator winding;
3 Negative sequence power direction blocking the protection of secondary
harmonic current turn-in-turn short circuit of rotor;
7. Single phase grounding protection of generator stator
The fault current is big for the generator non-grounding or grounding through
high resistance of generator neutral point, but there should be strictly
requirements on the value of stator grounding current and its protective
performance for the large scale generator with important position in system,
expensive cost of construction, complex structure and difficult maintenance. The
differential protection refuses to act when the single phase grounding of stator
happens, the stator grounding protection is specially equipped, and the
followings are generally adopted:
Use the stator winding single phase grounding protection of fundamental
wave zero sequence current and equip zero sequence current transformer at
turbine side when the single phase grounding happens, the protection is initiated
to cut off fault when 3i0 is equal to je current.
Stator grounding protection reflecting fundamental wave zero sequence
voltage
Single phase grounding protection of generator in generator-transformer
system
Use the output zero sequence voltage from the open triangle of PT at the
outlet of generator as action quantity and adopt the output zero sequence voltage
from the open triangle of PT at high voltage side of main transformer as braking
quantity to prevent the zero sequence voltage from high voltage side through the
capacitance coupling among low voltage windings from the maloperation of
protection.
Besides, the stator grounding protection of 100% protective areas should be
equipped. Use the grounding protection of triple frequency harmonic voltage
comparer composed by the triple frequency harmonic voltage UN3 at generator
end to reflect the grounding protection nearby neutral point, and jointly compose
the stator grounding protection of 100% protective areas with the stator
grounding protection of fundamental zero sequence voltage, which is called two-
step stator grounding protection.
8. Loss of excitation protection of generator
There are many reasons for the loss of excitation of synchronous generator,
Page 33 of 157
the followings are summed up:
Excitation circuit is open, wire of excitation winding is broken, field breaker is
mis-operated, the auto switch of AVR device is mis-operated or working source
is lost and partial element of controlled silicon device is damaged.
There is short circuit caused by the long term heating or aged insulation of
excitation winding.
There is mis-regulated by operator.
After the loss of excitation of generator, its various electric quantity and
mechanical quantity have changed and will endanger the safety of generator and
system.
Formation of generator loss of excitation protection:
Loss of excitation resistance relay should be equipped at generator end.
Main criteria of loss of field protection:
Reactive power changes the direction.
Turbine end measuring resistance beyond the boundary of resistance circle
of static stable boundary
Turbine end measuring resistance entering into the resistance circle at
asynchronous boundary
Auxiliary criteria of loss of field protection:
Excitation voltage is reduced.
No negative component appeared.
Keeping away from oscillation by delay
9. Back up protection of generator
(1) The back up protection of generator should send out signal and disconnect
generator after delay under the following conditions:
(2) When the internal of generator is fault but the longitudinal differential
protection or other main protections refuse to act.
(3) When the elements connected with generator such as transformer, line and
330KV busbar are fault, but the corresponding protects refuse to act.
1 Over-current/ low voltage protection
Over-current/ low voltage protection is composed by three phase
current relays and three line voltage relays. Current transformer used
for over-current relay is equipped on the neutral point side of stator
winding to guarantee the reliable action when there is internal fault in
generator before connected into grid or after disconnected from grid.
Protective device can start time element to delay trip and send signal
only when the current element and voltage element simultaneously act.
2 Low resistance protection of generator
The CT used for the low resistance protection of generator is the CT at
neutral point side and the PT is the PT at the outlet of generator, thus
the low resistance protection equipped on the winding at neutral point
side of generator is formed. Low resistance protection can be used as
near back up protection and the far back up protection of main
transformer, high voltage auxiliary transformer and lines.
Page 34 of 157
3 Overload protection
For the large scale generator, as for the high availability of the materials
of stator and rotor, so the heat capacity and copper loss are less. The
overload protection for stator winding and rotor winding should be
equipped to prevent generator from the damage of overload.
10. Generator reverse power protection
Reverse power protection is used to protect generator. When turbine main
stop valve is mis-closed or closed due to the action of turbine and boiler
protection, generator will become motor for running and absorb active power and
reactive power from grid at this time, although above mentioned working
condition has no influence on generator, there may be overheat on the blades at
end of turbine due to the air blast loss, which will damage turbine end blades and
results in turbine accidents. So, for the large scale unit is not allowed long term
running under such working conditions, only several minutes is allowed at most.
The core element for reverse power protection is reverse power relay. Reverse
power relay is similar with power directional relay, which acts only when the
direction of power is opposite and timely sends out signal or delays to stop
turbine.
11. Grounding protection of generator rotor
It is generally believed in China that the fault current passage will not be
formed and not directly affect generator when rotor short circuit occurs the one
point grounding during generator running period. The short circuit current will be
formed to burn the excitation winding and rotor core down and may result in the
violent vibration of unit once the two points grounding happens after one point
grounding happens. So the traditional method in China is that let one point
grounding protection send out signal and two points grounding protection initiate
to stop turbine.
12. Generator power frequency overvoltage protection
Setting the protection of generator power frequency overvoltage is to
prevent generator stator winding from overvoltage and endangering the
insulation of stator winding. Generator generates active power outward during
normal running; the reaction of armature is the horizontal shaft demagnetizing
effect during power conversion process, the demagnetizing function will suddenly
disappear when generator suddenly rejects load, the main field of generator rotor
will fully act on generator to establish stator winding voltage, and generator
voltage will increase within short time. Besides, the overvoltage of generation
stator may be caused due to the fault of automatic excitation device or the
improper voltage increase by operator. So the generator stator overvoltage
protection is set to protection the insulation of generator stator.
13. Low frequency protection of generator
There is the following relationship between speed and frequency after the
synchronization of generator: n=60pf. Speed of turbine-generator will decrease
when grid frequency decreases, and the resonance will generate on the blades
at turbine end when speed reduces to one certain value, which results in the
Page 35 of 157
vibration of unit and damage of turbine end blades when serious. Besides, the
low of system frequency will cause the low of auxiliary power ratio and directly
affect the normal operation of auxiliary motors. So, the low frequency protection
is specially set.
Generally, generator is equipped with two
Low frequency 1 48HZ 2 seconds delay
Low frequency 2 47.5HZ 1 seconds delay
14. Generator protection of power plant adopts double configurations, each set of
protection includes the following protections:
(1) Generator differential protection
(2) Generator asymmetric overload protection
(3) Generator symmetric overload protection
(4) Generator stator grounding protection
(5) Generator one point grounding protection
(6) Generator loss of field protection
(7) Generator over excitation protection
(8) Generator overvoltage protection
(9) Resistance protection
(10) Generator reverse power protection
(11) Generator low frequency protection
(12) Generator out of step protection
(13) Over-current protection of excitation transformer
(14) Overload protection of excitation winding
(15) Fault of excitation system
(16) Voltage balanced protection
(17) Sudden voltage increase protection of generator
(18) The I&C protection of water interruption protection of generator and so on (single
configuration)
Page 36 of 157
SECTION COOLING OF GENERATOR
Page 37 of 157
SECTION TESTING PRIOR TO GENERATOR STARTUP
Page 38 of 157
SECTION INSPECTION AND PREPARATION OF ELECTRIC SYSTEM
PRIOR TO GENERATOR STARTUP
1. Check to make sure all the maintenance work has been finished. Relevant
testing has been done. The work permits have been finished. The area around
equipment and system is clean, without sundries. The temporary short-circuit
wires and earthing wires have been removed. The safety measures used for
operation have been taken.
2. The formal report for operating the maintained equipment is available. If the
circuit has been changed, the relevant technical documents should be provided.
3. After carrying out generator major overhaul and repairing or if the generator is
shutdown for long time, check to make sure following electric testing and
inspection meet relevant requirements. Fill in the electrical data in formal report;
make sure the startup conditions are satisfied.
(1) Before installing generator end cover, check the water guiding pipes of stator
winding and the binding condition of winding. Make sure all the water
guiding pipes are in good condition, without bending parts. The binding wires
should be complete. The block is fixed firmly. There are no sundries.
(2) Check to make sure the entire signal of generator system is normal.
(3) Check to make sure GCB, FCB pass the open and closing testing; the FCB
interlocking testing is normal.
(4) Check to make sure stator cooling water system flushing is normal; water
pressure testing is normal; stator cooling water pump interlocking testing
and water interruption protection testing are successful. Check to make sure
the system is ready for startup.
(5) If the generator is disassembled for maintenance, carry out air leakage
testing. Make sure the generator passes the leakage testing successfully.
The sealing oil pump interlocking testing should be normal.
(6) Check to make sure the indicated temperatures of different parts of
generator are normal.
(7) Check the generator hydrogen purity monitor, leakage detector, hygrometer,
radio frequency detector, insulation overheating detector to make sure they
are in good condition.
(8) Check the earthing carbon brush of generator big shaft is in good condition
and contacting condition is good.
(9) If the secondary circuit of G-T or if the CB circuit is repaired, check to make
sure G-T protection system, measuring system, synchronous system,
operating system, controlling system and signal system are normal and
ready for operation.
(10) Carry out whole unit tripping testing before generator startup. The G-T
protective drive testing is good. Each interlocking testing is normal.
4. If the generator is maintained or if it is shutdown for long time, arrange the
maintenance personnel to measure the insulation of generator stator circuit,
excitation circuit, generator bearing. The operators check and make sure
Page 39 of 157
following insulation values meet relevant requirements.
(1)When measuring stator winding insulation, make the testing voltage as
2500V. When it is at 25, the stator winding insulation resistance should be
R60 / R15 1.6. The
more than 500 M (1min). The absorption ration is
R R
polarization index 600 / 60 is 2. The variance time of insulation resistance
between each phase should be less than 2. Comparing the new data with
the previous one, if it is less than 1/5 to 1/3 the previous value, find out the
reasons and eliminate it( take ambient temperature and humidity into
consideration).
Formula for converting insulation resistance at normal temperature into
insulation resistance at 25.
Rt
R25 25t
( M )
0.025 10
R
Here, t is the insulation resistance value at t while t is the measuring
temperature.
(2) When measuring insulation resistance of generator excitation circuit, make
the testing voltage as 500V. When it is at 25, the stator winding insulation
resistance should be more than 500 M (1min).
(3) When measuring the insulation resistance between generator bearing and
sealing to ground, make the testing voltage as 500V. Before connecting it
with turbine, the insulation resistance should be 10M. After filling it with
oil, the insulation resistance should be 1M. The insulation resistance
between rotation shaft and frame (before connecting it with turbine) should
be 10M. After filling it with oil, the insulation resistance should be 1M;
after rotation shaft connecting with turbine, measure the insulation
resistance between terminal to ground (before and after charging oil). Make
sure the insulation resistance is 1M.
(4) When the insulation resistance of collective ring measure, make sure the
testing voltage is 500V. The insulation resistance should be 10M.
(5) When measure the insulation resistance of temperature measuring
elements, make sure the testing voltage is 250V. The insulation resistance
should be 5M.
(6) Use 500V voltage to measure the insulation resistance between iron core at
the end and thermal coupler of bearing shoe. The insulation resistance
should be 100M.f
(7) Use 1000V voltage to measure the insulation resistance of stator through-
core bolt. The insulation resistance should be 100M.
5. Before starting generator (after filling water and replacing air), operators should
contact maintenance personnel to measure the insulation resistance of
generator and excitation circuit. Compare the new insulation resistance with the
previous one to see whether the generator is affected with damp.
Page 40 of 157
6. Confirm that the UPS operates normally.
7. If the major overhaul and repairing is carried out for maintenance system or if the
excitation system is in standby status for long time, carry out electric testing and
inspection. Make sure the testing and inspection are good. Fill in the testing
results in formal report. Make sure the testing results satisfy the conditions for
startup. Change the excitation system from cold standby status into hot standby
status.
8. Check to make sure the generator neutral earthing transformer is complete. The
earthing device is in good condition and meets the condition for operation.
9. Check to make sure the generator outlet TV is normal and is in operation
condition. The HV fuse is inserted. The branch air switch at LV side is closed.
10. If the major overhaul and repairing are carried out to enclosed bus bar or if it is in
standby status for long time, carry out relevant testing before unit startup. Make
sure the operation conditions are satisfied.
11. Before unit startup, check main transformer, HV auxiliary transformers, HV
standby transformers, excitation transformer, and LV auxiliary transformer
thoroughly. Make sure they are ready for operation.
12. Check to make sure relay protective devices, automatic devices and the electric
instruments are good. The links of protective devices and automatic devices are
activated correctly. The status of each equipment, CB, disconnector displayed in
DCS display is the same as the actual status.
13. Supply power to power side of the primary control element of cooling devices of
main transformer, HV auxiliary transformer fans, fans of rectifier cabinet, AC
power source of 500KV CB and the main power of disconnector mechanism
14. Inspection of auxiliary power system
(1) Check to make sure the insulation of bus bar is normal.
(2) Check to make sure the protective devices and automatic devices of
auxiliary power system are activated normally as required.
(3) Test the emergency power source to make sure it could be put into operation
automatically and normally.
(4) Inspect the diesel generator system and make sure it works normally. Test
the diesel generator and make sure it could be put into operation
automatically and normally.
(5) Get the auxiliary power systems (6KV auxiliary power system is excluded)
into normal operation mode.
(6) Recover the dynamic power source, control power source, protective power
source, measuring power source and signal power source for equipment
and system whose unit is ready for energization.
15. Inspection of DC system
Check the earthing condition of each DC panel; make sure they are good.
16. Checks to make sure the rated current of fuses of DC system are the same as
setting values. The fuses are in good conditions.
17. The insulation monitoring system of DC system is activated normally. The
insulation of DC system is normal.
Page 41 of 157
18. The CB of DC feeders are activated normally as required.
19. The charging devices of batteries and high frequency CB are activated normally.
20. Check to make sure generator water cooling system operates normally. After air
replacement, the hydrogen cooling system operates normally.
Page 42 of 157
SECTION CONDITIONS FOR GENERATOR SYNCHRONIZATION
Page 45 of 157
SECTION GENERATOR STARTUP
Page 46 of 157
SECTION MONITOR AND ADJUSTMENT DURING GENERATOR
NORMAL OPERATION
(5) When it operates normally, AVR uses automatic double channel operation
mode. The PSS will be put into operation as required.
(6) Excitation system control mode:
When unit operates normally, operates will send out command from DCS to
control operation remotely. The LCP which is installed at the front panel of
excitation system can only be used during commissioning, testing and in
emergency.
(7) If the generator terminal voltage is less than 90% the rated value, the
excitation system will carry out forced excitation with 1.8 times the rated
excitation voltage. The forced excitation time will last for 10s to 20s.
11. The monitor and operation regulation of generator hydrogen system
(1) During normal operation, the generator hydrogen purity should not be less
than 95%. If the purity is less than 95% or if the oxygen content is more than
Page 50 of 157
1.2%, carry out blow down and recharge the hydrogen immediately.
(2) During normal operation, the hydrogen humidity is controlled at 2g/m3 to 4g/
m3 with normal hydrogen pressure. If the hydrogen humidity is more than
10g/ m3, it will alarm. If the humidity inside of the generator is converted and
calculated by atmospheric pressure, the dew point temperature is controlled
between -5 and -25.
(3) During generator normal operation, put the hydrogen drier into operation.
(4) The generator rated hydrogen pressure is 0.4 Mpa while the minimum
operating hydrogen pressure is 0.3 Mpa. The maximum operating hydrogen
pressure is 0.54Mpa. When it operates with rated power, it will alarm if the
hydrogen pressure is less than 0.38 Mpa or is more than 0.44 Mpa.
(5) Sufficient CO2 should be prepared at site for discharging hydrogen in
emergent situation.
(6) If the generator internal hydrogen pressure drops rapidly, check and
determine system leakage point immediately. Start the fans at the roof to
exhaust hydrogen. If the hydrogen is found in cooling water system, shut
down the unit and find out the leakage point of cooling water system.
12. Generator stator cooling water quality
(1) Cooling water quality: pure, transparent, without metal chips.
(2) If the conductivity is 5scm, it is high alarm.
(3) If the conductivity is 9.5scm, it is high high alarm.
(4) Hardness(25): 2mol/L
(5) PH value(25): 6.08.0
(6) NH3: micro
13. During normal operation, the generator stator cooling water flow is 30 m 3. The
water pressure drop at the terminals of stator winding should be kept between
0.15Mpa and 0.20Mpa. It will alarm if the pressure drops to the pressure relative
to 80% the rated flow. It will trip with 30s time delay if the pressure drops to the
pressure relative to 70% rated flow.
14. During normal operation, the generator shaft vibration should be less than
0.08mm. If the shaft vibration is equal to or is more than 0.127mm, it will alarm. If
the shaft vibration is equal to or is more than 0.254mm, it will trip.
15. Insulation monitor
(1) Measure the insulation resistance of stator and rotor circuits and record the
results before unit startup and after unit shutdown. If the shutdown period is
less than 24h, it is unnecessary to measure the insulation resistance.
Compare the new results with the previous one, if the value decrease
seriously, find out the problems and eliminate that.
(2) Use a 2500V megger to measure the insulation resistance of generator
stator winding. With 25 ambient temperature, the insulation resistance
should be more than 500 M (1min). The absorption ratio is 1.3
(1min/15s). The polarization index is 2.0 (10min/1min). It is the
maintenance personnels responsibility to measure the polarization index
Page 51 of 157
and the operators should re-check it and collect the data. The insulation
resistance difference time between each phase should be less than 2.
Compare the new insulation resistance with the previous one; it should not
be less than 1/5 to 1/3 the previous result. Otherwise, find out the reasons
and eliminate the faults. If the insulation polarization index is less than 2 and
the absorption index is less than 1.6, which means the stator insulation is
affected with damp. Check it, find out the reasons and eliminate the faults
immediately.
(3) After the generator stator winding is filled with water, check the insulation
resistance and make sure it is more than 1 M.
(4) Use the 500V megger to measure the generator rotor winding insulation
resistance. With 25 ambient temperature, the insulation resistance should
be more than 10 M (1min). If not, check it, find out the reasons and
eliminate that. Before measuring the rotor winding insulation, check to make
sure the FCB is disconnected to make sure the safety of SCR.
(5) The maintenance personnel should measure the insulation resistance while
the operators check and collect the results.
1 Use 500V to measure the insulation of generator bearing, the insulation
of sealing frame and intermediate ring. The insulation resistance should
be more than 10M before connecting rotation shaft and turbine. The
insulation resistance should be more than 1M after filling with oil. After
rotation shaft connecting with turbine, the insulation resistance should
be more than 1M.
2 Use 500V voltage to measure the insulation resistance of collective ring.
The insulation resistance should be 10M.
3 Use 250V voltage to measure the insulation resistance of temperature
measuring elements. The insulation resistance should be 5M.
4 Use 500V voltage to test the insulation resistance of terminal iron core
and the insulation resistance of bearing pad. The insulation resistance
should be 100M.
5 Use 1000V voltage to test the insulation resistance of stator through-
core bolt. The insulation resistance should be 100M.
(6) Monitor of bearing insulation at excitation side during unit operation
1 The excitation bearing of generator of this type has double insulation
layer. The insulation resistance could be measured after connecting
unit rotation shaft or during operation.
2 During unit operation, the maintenance personnel will use 1000V testing
voltage to measure the bearing to ground insulation resistance
periodically. It should be measured and recorded monthly.
3 The operators of second shift will check and collect the results once
every Tuesday on the first week of a month.
4 The expected insulation resistance value should be 1M. If it is less
than 0.5M, the shaft current will get through it and damage the
bearing. If the accident happens, report it to shift leader and shut down
Page 52 of 157
the unit for maintenance.
16. Inspection during generator operation
(1) During generator normal operation, inspect the automatic and protective
devices. Monitor and adjust the parameters of generator and make sure they
are within normal range.
(2) During generator normal operation, check and record the important electric
parameters hourly. Check the parameters like temperature of generator
stator winding, the temperature of outlet water, the stator iron core
temperature, the generator hydrogen inlet/outlet temperature, the inlet/outlet
temperature of hydrogen coolers, generator hydrogen humidity and purity
and record the parameters hourly. Compare and analyze the parameters
with operating conditions. If the abnormal condition is found, find out
reasons and solve the problems.
(3) During generator normal operation, check the primary and secondary circuit
according to relevant inspection regulation. Pay special attention to following
items.
1 Check the generator and the area around it. Make sure it is clean,
without sundries, water leakage, oil leakage, oil leakage and hydrogen
leakage.
2 Check the generator proper. Make sure there is no abnormal sound and
vibration. The vibration value is less than 0.08mm.
3 The big shaft of generator is well grounded. The carbon brush contacts
well. There is no spark. The carbon brush should not be short than
limited line.
4 The temperature of each part of generator should be normal, without
partial overheated part. The inlet and outlet water temperature and
hydrogen temperature are normal, without abnormal odor.
5 The hydrogen on-line monitor should operate normally. Each indication
values are within required range. The pressure of hydrogen inside of
generator, the purity, temperature and humidity of hydrogen should meet
the requirement.
6 The hydrogen leakage detector should work normally. There is hydrogen
leakage signal.
7 The micro-pressure device of the generator outlet enclosed bus-bar
work normally. The enclosed bus-bar should be free of vibration,
discharging and partial overheating.
8 The generator outlet PT, neutral earthing device should be complete.
The front and back gate should be closed well, without vibration,
discharging, abnormal sound, etc.
9 The G-T protective devices work normally, without abnormal alarm
signal.
10 The SF6 pressure of main CB and the energy storage indication should
be normal.
11 The generator insulation overheating device should operate normally.
Page 53 of 157
The current indication should be controlled between 100% to 110%.
12 The generator radio frequency monitors work normally. There is no
abnormal alarm.
13 The excitation system operates normally, without abnormal alarm and
signal. The insulation of excitation system should meet the requirement.
There is no grounding.
14 Inspection of carbon brush and slip ring
A. The slip ring contacts carbon brush well. The contacting surface
does not have sparks. The carbon brush work freely, without broken
parts.
B. The carbon brush pressure equalizing spring is installed firmly. The
pressure is proper. The spring should be complete, without
breakage and cracks. It is free of overheated parts, sparks,
blocking.
C. The carbon brush should not be less than the limited line. The color
of carbon brush and brush tail should not change. The brush tail
should be complete. The root of brush tail should not be loose. The
carbon brush should be of the same type. If the top part of carbon
brush is worn and is just higher than the top of brush by 3mm, ask
maintenance personnel to replace it.
D. The brush holder should be complete and clean, without cracks.
The distance between brush holder and slip ring should be
controlled within 1mm to 2mm.
E. The slip ring is clean and complete. There are no
overheated parts.
15 The excitation transformer operates normally, without vibration,
abnormal sound, overheating parts. The temperature controller and fans
work normally.
17. Check following section for the inspection and precautions of excitation during
operation
18. Maintenance and precautions of excitation circuit and slip ring
(1) If the carbon brush has to been replaced, contact with the operators on duty.
It is better to replace it when the unit load is low.
(2) The operators should work carefully. Button the sleeve opening tightly. The
pigtail of the female operators should be put inside of helmet.
(3) Wear the insulation boot when working on the slip ring. Use insulation pad
and tools of high quality. Arrange two operators to work. One operator works
as the supervisor. The operators should stand on insulation pad. He should
not touch two polarities at the same time or one polarity and the earthing
part at the same time. Do not get two person work at the same time to avoid
short circuit.
(4) The new carbon brush and the old one should be the same type. Polish it if
needed. Make sure the contacting surface is more than 50%. The distance
between carbon brush and brush holder should not be too big or too small.
Page 54 of 157
The carbon brush could work freely in brush holder, without blocking or
shaking.
(5) Arrange personnel to supervise the carbon brush maintenance work.
Measure and judge the current distribution of carbon brush before lifting
brush in case the field loses. When putting carbon brush in brush holder and
checking the contacting surface, hold the entire tail in the hand or put the tail
away from another polarity to avoid short circuit.
(6) Only after replacing one carbon brush can replace the second one. Do not
replace more than four carbon brushes of the same polarity at the same
time.
Page 55 of 157
SECTION EXCITATION SYSTEM OPERATIONS
I General description
Composition of system
It uses terminal self-shunt-excitation static excitation system. This system is
made up of five parts, terminal excitation transformer, SCR, AVR, de-excitation
and over-voltage protective device. Additionally, it still has other measuring,
controlling, protective and signal auxiliary device. The excitation transformer is
connected with the generator terminal via enclosed bus bar. 20KV voltage is
converted into 800V and then sent into SCR. The power is rectified and output to
generator rotor winding via FCB, slip ring, carbon brush.
II Integrated device of static excitation controlling system
1. Integrated device is the static excitation device made by Shanghai Power
Equipment Research Institute.
2. This system is made up of SCR, AVR, de-excitation and over-voltage protective
device. Additionally, it still has other measuring, controlling, protective and signal
auxiliary devices.
3. The set includes:
(1) ER panel: it includes AVR, small switches of AC/DC power source.
(2) ES panel: it consists of de-excitation and over-voltage protective devices.
(3) EE panel: outgoing panel of DC bus bar.
(4) EG1 to EG3 panel: SCR cabinet (it is also called power cabinet).
(5) This integrated device contains following panels EA panel: incoming panel of
AC bus-bar.
4. AVR
(1) The configuration of main channel (2AVR+2FCR)The AVR is designed as
double-channel and digital type. The characteristic of this system is that it
has two separate regulating and controlling channels. These two channels
are the same. Therefore, one of the channels can be treated as the
operating channel. The standby channel will trace the operating channel
automatically.
(2) Regulating mode: each channel includes one automatic AVR and one
manual FCR. That is to say, it has two kinds of ways, AUTO and MANUAL to
regulate.
1 With AUTO mode, the AVR will regulate the generator voltage
automatically. It will try its best to maintain the stable of generator
terminal voltage. Therefore, this kind of mode is also called terminal
constant voltage regulating mode.
2 With MANUAL mode, the AVR will keep generator excitation stable
automatically. That means the excitation current will be stable.
Therefore, the generator excitation will be adjusted manually according
to generator load and command of dispatcher to keep generator voltage
stable. This kind of mode is also called constant excitation current
Page 56 of 157
regulating mode.
3 No matter select which kind of mode as operation regulating mode, the
standby regulating mode will trace the operating regulating mode.
4 Emergency backup channel (2BFCR): In addition to two main channels,
the excitation control system is also equipped with two individual
emergent backup channels (EGC). Therefore, the 2AVR+2FCR+2BFCR
mode is formed.
A. Emergent backup channel regulating mode: This kind of regulating
mode is similar to the manual mode of main channel. It is also
equipped with excitation current regulator. That means, the
emergent backup channel regulating mode can only regulate the
excitation current manually to adjust generator voltage.
B. The emergent backup channel is equipped with over-voltage
protection and trigger impulse.
5 Cooling method and earthing: The AVR uses forced ventilation method.
If the fans are in trouble, it will make sure the normal operation of AVR.
The ER panel/AVR panel is close type. The air filter is installed at the air
intake. The protective earthing of panel is isolated from working
earthing.
6 Voltage regulating, monitoring, limiting and protective functions
A. Generator voltage regulating function
a. setting value adjustment
b. active power compensation and reactive power compensation
c. trace automatically
d. soft excitation
e. PID control(AUTO)
f. PI control(MANUAL)
B. Monitoring function:
a. PT faults monitoring
b. Rotor temperature measurement
c. Excitation transformer temperature measurement and alarm
d. Electric control panel self-diagnosis function
e. Fans and cooling flow monitoring
f. AC/DC power source faults monitor
g. Excitation transformer temperature controller fault monitor
h. Channel fault monitor
i. Manual/Auto switching monitor
C. Limitation and protection function
a. V/Hz over-excitation limiter
b. V/Hz over-excitation protection
c. low excitation limiter
d. loss of field protection (P/Q protection)
e. Inverse-time over-current protection and transient over-current
protection
Page 57 of 157
f. AC side over-voltage protection
g. DC side over-voltage protection
h. Rotor earthing protection
i. Forced excitation is activated due to system faults
j. Forced excitation recovers automatically
7 AVR alarm signal:
A. Excitation system channel 1 fault
B. Excitation system channel 2 fault
C. Over-excitation limiter activates and alarms
D. Low-excitation limiter activates and alarms
E. Excitation over-current inverse time protection activates and alarms
F. Active power and reactive power limiter alarm
G. Excitation current limiter alarms
H. TV line blockage alarm
I. Forced excitation activation signal
J. Excitation system AC/DC power source interruption signal
K. Automatic operation mode indication
L. Manual operation mode indication
M. PSS activate/deactivate indication
N. SCR fuse melt signal
O. Excitation transformer controller fault signal
P. Excitation transformer temperature high alarm
Q. Initial excitation fault alarm
R. Fans fault alarm
S. Excitation system total alarm
T. Emergent backup manual operation mode indication
U. Rotor earthing alarm
5. SCR
(1) The rectify mode is three phase total controlled bridge. It has the ability to
invert.
(2) There are five rectifier cabinets totally. They operate in parallel. The current
equalizing factor is more than 90%. If one cabinet is out of operation, it will
satisfy the requirements of generator forced excitation and operation with
1.1 times the rated excitation current. If two cabinets are out of operation, it
will meet the requirements of unit operation with 1.1 times the rated forced
excitation current.
(3) Each SCR element is equipped with the quick melt fuse to disconnect short-
circuit current quickly.
(4) The AC side of panel is equipped with the surge absorption devices to
restrict the peak over-voltage. The DC over-voltage protection uses the
voltage filter.
(5) The cooling mode is forced air cooling. It has 100% backup device. If the air
pressure or air flow is not enough, the standby fan will be activated
automatically. The power source circuits of cooling fans are two circuits.
Page 58 of 157
These two circuits will switch automatically.
(6) SCR Monitor function of SCR
1 The electric and electronic elements have fuses which are equipped
with melting alarm contacts.
2 Breakdown monitor
3 Cooling flow and fans monitor
4 Rectifier bridge temperature monitor
5 Rectifier bridge cabinet gate locking monitor
6 The AC side overvoltage protection is equipped with fuses which has
melting alarm contacts.
7 DC side has fuses which are equipped with melting alarm contacts.
(7)SCR alarm signal
1 If anyone rectifier cabinet is out of service, it will alarm.
2 SCR fuses melting alarm.
3 Air temperature high alarm.
4 Cooling fans fault alarm.
5 Cooling flow low alarm.
(8) Overvoltage protective devices at de-excitation side and DC side
1 If the generator uses static excitation system, the de-excitation is carried
out by inverter tripping FCB (with certain time delay) or by FCB
activation. The FCB could disconnect the DC short-circuit current and
leave certain margin. The FCB should have two separate tripping
winding. The over-voltage protection and higher harmonic filter should
be installed at the rotor side.
2 The generator de-excitation device uses SIC non-linear resistance.
(9) Initial excitation device
1 The generator external initial power comes from the unit 380V system.
The power is converted into DC via transformer and rectify device and
then sent to rotor winding for excitation.
2 Work mode Usually, the system could execute generator residual
voltage excitation. The normal input voltage which could support control
circuit normal work is 5V. If the voltage is equal to or is more than 5V,
use the residual voltage to excite firstly. It will trigger the rectifier bridge
of SCB continuously to improve the voltage to rated value. If the input
voltage is less than 5V, the external initial excitation circuit will close
automatically and supply power for rectifier bridge. When the terminal
voltage reaches to 10% the rated generator voltage, the rectifier bridge
will work normally and the external initial excitation circuit will out of
operation automatically. The soft initial excitation program will start up
and increase the generator voltage to rated value. The entire initial
excitation process is monitored and controlled by AVR software.
(10) General regulation of excitation system operation
(11) Normal operation mode of excitation system
1 AVR remote control.
Page 59 of 157
2 Three rectifier panels are in service.
3 AVR main channel 1/2 operates while FCR traces AVR operation.
4 AVR main channel 2/1 traces main channel 1/2; the FCR traces AVR.
5 The emergent standby channel1/2 traces main channel 1/2.
6 Rotor earthing protection, loss of field protection, over-excitation
protection and excitation over-current protection are activated.
7 All the limiters are activated.
8 Superimposed control, PSS and AVC are activated according to
dispatchers command.
(12) Abnormal operation mode of excitation system
1 The rectifier panels operate when one/two panels are disconnected.
2 AVR operates in FCR mode.
3 AVR main channel 1/2 is in trouble.
4 Emergent standby channel failure
(13) Excitation system regulating modes
1 Basic regulating mode The basic regulating modes include auto
regulating mode and manual regulating mode.
2 Superimposed regulating mode: The superimposed regulating mode
consists of constant reactive power regulating mode and constant
power factor regulating mode. Superposed regulation is controlled by
the upper controller of AVR. After generator is connected with the grid
and when the excitation system operates in automatic mode, it could be
switched into constant reactive power regulation and constant power
factor regulation.
(14) Regulations of excitation system operation
1 Trace and switching logic of channel and mode
A. Normally, if any one main channel of excitation system operates in
auto mode (AVR), the manual mode (FCR) will trace the auto mode.
Another main channel (the standby channel) AVR will trace the
operating channel. The FCR will trace this channel. The emergent
standby channel (emergent standby manual mode, BFCR) will trace
the relevant main channel FCR.
B. If the AVR of operating channel is in trouble, the excitation system
will get AVR of standby channel in to operation. If the AVR of two
main channels are in trouble, it will switch into FCR of operating
channel automatically.
C. If the AVR of two main channels fail to work and the FCR of the
operating channel is in trouble too, the excitation will get the FCR of
standby channel operate automatically.
D. When AVR and FCR of two main channels are in trouble, the
excitation system will change into emergent standby channel
automatically.
(15) The switching logic (when generator PT is in trouble)
1 If two main channels operate normally but the PT of operating channel
Page 60 of 157
has problem, the excitation system will switch into AVR of standby
channel automatically.
2 If the standby channel fails to work, the PT of operating channel is
normal but the operating channel has problem, the excitation system will
switch into FCR of operating channel automatically.
3 If PT of two groups of generator has problems, the excitation system will
change into FCR of operating channel automatically.
(16) The switching and interlocking between main channels and precautions
1 If the operating channel or if the relevant generator PT has problem, the
system will change into standby channel to operate. After trouble
removal, it will switch into the previous channel.
2 If the standby channel is in trouble, the manual switchover from
operating channel to standby channel will be blocked.
3 If the operating channel fails to work, the generator voltage may disturb.
At this moment, the standby channel which will activate will trace it with
time delay. In this way, it will not trace the disturbance. However, the
trace speed will slow down. This is the normal phenomenon.
4 If the operating channel is switched into standby channel manually, the
generator voltage will disturb transiently. The operators will consider this
trace delay and wait for trace balance.
(17) The switching and interlocking between main channel regulating modes and
precautions
1 If the auto mode detects faults and the system will switch into manual
mode, before trouble removal, switch interlocking into auto mode.
2 If the manual mode has problem, switch interlocking from auto mode
into manual mode.
3 The generator may operate within permissive range with auto mode;
however, the working condition may beyond the permissive range of
manual mode. At this moment, the FCR will not trace AVR. The
excitation system will switch interlocking into manual mode.
4 If there is fault, when switching auto mode into manual mode, the
generator excitation current will disturb transiently before switching. At
this moment, the FCR will trace excitation current change with time
delay and the it will slow down the trace speed. This is normal condition.
5 When switching auto mode into manual mode, the generator excitation
current will disturb before switchover, the operator should consider the
trace time delay and wait for trace balance.
(18) Switching and interlocking of emergent standby channel and precautions
1 When main channel is in trouble, the excitation system will switch into
emergent standby channel. Before the trouble removal, switch the
interlocking into main channel.
2 Normally, if the main channel has problem, excitation system will carry
out non-disturb lance switchover automatically.
3 The manual switchover between main channels into emergent standby
Page 61 of 157
channel should be done by replay protection personnel with hand panel
or PC.
(19) Precautions (if one main channel of excitation system has problem or if the
excitation system operates in manual mode)
1 Arrange operators to monitor and adjust the DCS excitation display.
Meanwhile, ask maintenance personnel to eliminate faults and recover
the normal operation mode.
2 If the excitation system operates in manual mode, the superimposed
regulating mode of excitation system should be made out of operation.
Otherwise, reactivate the superimposed regulation mode manually.
3 If two groups of rectifier cabinets are deactivated, the excitation system
will switch into manual operate. If not, switch the excitation system into
manual operation mode manually and strengthen the monitor.
4 When excitation system operates in manual mode, operators should
monitor the generator excitation carefully and continuously. Additionally,
regulate it according to generator V shape curve and generator output
curve (appendix 2 and appendix 3) carefully to make sure the generator
parameters are within operation range.
(20) Precautions (when excitation system forced activates)
1 If the generator of this system is in trouble or if other generator which
operates in parallel with this one has problem, the voltage will decrease.
If the generator outlet voltage is less than 90% the rated voltage (18KV),
the excitation system will execute forced excitation with 1.8 times the
rated excitation voltage. The forced excitation lasts for 10s. The forced
excitation current is 7461A.
2 When forced excitation activates, operators should be interrupt it within
10s.
3 The forced excitation activation will end 10s later. The AVR will control
excitation current automatically and get it less than 1.05 times the rated
value.
4 If the excitation current is not less than 1.05 times the rated value,
switch the AVR into Manual mode manually. The excitation current will
be controlled to be less than 1.05 times the rated value. Additionally,
strengthen the monitor.
5 If the forced excitation activation does not finish 10s later, switch the
AVR into Manual mode manually and control the excitation current to
make sure it is less than 1.05 time the rated value. Strengthen the
monitor.
(21) Operation regulation of excitation system superimposed regulating mode
1 If the generator is connected with the grid and the excitation system
operates in auto mode, switch into superimposed regulation mode of
constant reactive power regulation mode or constant power factor
regulation.
2 Before activating superimposed regulation mode, adjust the generator
Page 62 of 157
reactive power to make sure generator operate with rated voltage.
3 After operation, adjust the setting values of constant reactive power or
constant power factor according to generator voltage immediately.
4 If the generator disturbs strongly during operation, such as terminal
voltage, reactive power, reactive generator superimposed regulation
mode should be deactivated immediately.
5 If the excitation system is switched into manual operation mode, the
excitation system superimposed regulation mode should be deactivated
automatically. Otherwise, get the superimposed regulation mode out of
operation manually.
6 If the grid has problems, such as system surge, voltage drop rapidly, for
short, the excitation system will still use the basic regulation mode,
instead of superimposed regulation mode. At this moment, the functions
of limiter in auto mode will not change.
7 After deactivating superimposed regulation mode, the setting values of
constant reactive power regulation/ constant power factor regulation will
trace previous measurement values of reactive power/ power factor.
That is to say, at the moment when switching basic regulation mode into
superimposed regulation mode, the generator operation point will not
change. Just use / to adjust the setting values of superimposed
regulator to change reactive power/ power factor.
(22) Inspection items of excitation system during normal operation
Inspection items during operation
1 The limiters do not send out activation alarm signal during operation.
2 The setting value of operating channel does not reach the limitation
setting value.
3 The excitation current, generator voltage and reactive power are stable.
4 The trace between channels is balance and the channel switchover is
ready.
5 The trace between manual mode and auto mode is balance while the
manual/auto switchover is ready.
6 The trace between emergent standby channels is balance.
7 Excitation current, generator power and reactive power are within
required range. The adjustment is stable.
8 DCS does not have excitation system alarm signal.
9 The air conditions in excitation room operate normally. The room
temperature is kept about 25. The room should be clean and dry. The
light is good.
10 The devices do not have alarm signal.
11 The devices should not have abnormal sound, overheating parts,
vibration, and burnt smell.
12 All the operation indication lamps are on. The monitoring lamps for
indicating damaged silicon elements and quick melting fuse are off.
13 The indication values on device panels should be normal. The output
Page 63 of 157
current of each rectifier cabinet should be the same.
14 All the fans operate normally. The air inlet and outlet should not be
blocked. If the air strainer is dirty, ask maintenance personnel to clean
that.
15 The counter of over-voltage protective device should not have activation
indication.
16 The front and back gates of cabinet should be locked
(23) Precautions during excitation system operation
1 Usually, the excitation system is controlled remotely. The operators are
not allowed to control the local control panel.
2 Do not open the gates of cabinets of excitation system during operation.
If the gates are opened, the power cabinet will deactivate. If the
maintenance really has to open the gates, report it to the shift leader
and take relevant safety measures.
3 Normally, excitation system operates in auto mode. The superimposed
regulation mode and the activation and deactivation of PSS and AVC
should be determined by the requirement of dispatcher or according to
operation mode.
4 Do not use wireless communication devices, such as mobile phone and
walkie talkie in excitation room.
5 If the 150KV circuit breaker is closed, the excitation system can not be
disconnected by DCS remote control. If it has to be disconnected via
remote control, open 150KV circuit breaker firstly.
(24) Before starting excitation, check to make sure following conditions are met.
The excitation system has to been switched into hot standby status from
cold standby status.
1 Check to make sure maintenance work to primary and secondary
systems of generator excitation system have been finished. The primary
and secondary systems are normal. All the equipments are complete
and clean. They are ready for operation. All the work listed on work
permits has been finished. Check to make sure there are no tools left at
site. All the temporary safety measures have been removed and the
permanent safety measures have been recovered.
2 Check the excitation transformer and make sure it meets the conditions
for activating dry type transformer.
3 Check to make sure generator rotor earthing protection is activated
normally. There is no alarm signal.
4 Check the carbon brush of generator slip ring. It should contact well.
The pressure is even. The length is proper. It could work freely. When
turning the gear, it should not shake. The air ducts of slip ring are
smooth. The manhole of excitation non-separated bus bar has been
closed.
5 Check to make sure excitation control system is normal. The devices
could pass the testing. They are ready for startup. Check the relevant
Page 64 of 157
parameters of AVR and make sure they are set correctly.
6 Check to make sure the excitation system could pass excitation
transformer protection drive testing, excitation cabinet fans interlocking
testing, FCB and main CB interlocking testing, FCB open and close
testing.
7 Measure the insulation resistance of following parts.
A. Excitation transformer insulation.
B. Power circuit insulation (generator rotor circuit insulation)
C. Insulation of cables at the load side of heating power source and
lightning power source.
D. Insulation of cable at the load side of fan power source switch.
8 Check to make sure the power source sides of the first control element
of initial excitation power source, AC auxiliary power source and DC
power source have the power. The power source indication is normal.
9 Check to make sure the cooling fans of cabinets are in hot standby
status. The air inlet and outlet are not blocked.
10 Close the small air switches of AC auxiliary power source and DC power
source of cabinet. Make sure the fuses are activated. The fuses are
complete. The gates of cabinets are locked.
11 Check the excitation transformer protection, excitation system fault
protection, FCB inter-trip protection meets the conditions for activation.
The links are put at the correct positions.
12 Check to make sure the excitation system local display and DCS display
do not have alarm and limiter activation signal.
13 Check to make sure the voltage setting value of AVR auto/manual mode
is minimum.
14 Check to make sure FCB Q02, initial excitation contactor A03 is open.
The output of excitation system is zero.
15 Switch the excitation system at Remote and Auto position.
(25) Startup of excitation system
Check to make sure generator excitation system (excitation
transformer, UN5000, AC and DC bus-bar, slip ring and carbon brush, etc)
are ready for operation.
Check to make sure the links of excitation transformer in G-T protective
panel A, panel B and the links of FCB intertripping protection have been
activated. Relevant outlet links have been activated.
Check to make sure links of excitation system fault protection in
protective panel C as well as relevant outlet links are activated.
Check to make sure CB between DC distribution panel and excitation
system DC power source are closed.
Check to make sure the CB between UPS feeder panel and excitation
system AC power source are closed.
Check to make sure power source between turbine MCC A1 to
generator excitation cabinet has been energized.
Page 65 of 157
Check to make sure initial excitation CB Q03 in ER panel of excitation
system has been closed.
Check to make sure the power source CB Q91 of 220V fans in ER
cabinet of excitation system and the power source CB Q90 of AC 380V
lightning/heating device are closed.
Check to make sure 170V power source CB Q05 at the LV side of AC
auxiliary transformer T05 in ER panel as well as the 220V CB Q96 at the LV
side of fan AC power auxiliary transformer T90 should be closed.
Check to make sure DC 24V power source CB Q51 in ER panel is
closed.
Check to make sure the DC 110V power source CB Q15 and Q25 in
ER are closed.
Check to make sure fuses F04, F15 in panel ER are complete. The
fuse has been inserted. There is no melting part.
Check the elements in panel ER. There should no abnormal alarm
signal. The front and back gates should be locked.
Check the panel indication of excitation system. There is no abnormal
alarm signal.
Check to make sure the FCB Q02 in ES panel is in operation position
and hot standby status. The TCB should be open.
Check to make sure elements in ES panel are normal. There is no
abnormal alarm signal. The front and back gates have been locked.
Check to make sure elements in EE panel are normal. There is no
abnormal alarm signal. The front and back gates have been locked.
Check to make sure the power sources CBs Q11, Q12 of fans in panels
EG1, EG2, and EG3 are closed.
Check to make sure the fuse F02 of over-voltage protection in cabinet
EG1, EG2, EG3 is complete. The fuse has been inserted. There is no
melting mark.
Check to make sure the fuses F1 to F6 of SCR protection in panel
EG.1, EG.2 and EG.3 are complete. The fuse has been inserted. There is
no melting mark.
Check to make sure elements in panels EG.1, EG.2 and EG.3 are
normal. There is no abnormal alarm signal. The front and back gates have
been locked.
Check the panel indication (EG.1 to EG.3). They should be normal.
There is no abnormal alarm signal.
Check to make sure elements in panel EA are normal. The front and
back gates have been locked.
In panel ER, switch the UN5000 excitation system into REMOTE and
AUTO.
Check the excitation display of DCS. There is no abnormal alarm signal
and limiter activation signal. The excitation system operates in Auto mode.
Check to make sure generator rotation speed reaches to rated value.
Page 66 of 157
Report it to shift leader. Arrange the operators in CCR and NCR to
prepare for increasing the generator voltage.
Select Activate Excitation System in excitation display of DCS.
Check to make sure the FCB Q02 and initial excitation contactor A03
are closed. The initial excitation process should be normal. The voltage
increase stably.
When generator voltage reaches to 2KV, check the FCB Q02 and make
sure it is in closed position normally. The generator continues to increase
the voltage.
When generator voltage reaches to 20KV, check the DCS display and
the local excitation system. They should work normally. Switch and check to
see whether the voltages of three phases are balance. The stator current is
less than 70A and the currents of three phases are balance.
Report it to shift leader. Inform the operators of CCR and NCR that the
voltage increasing process is normal. Wait for synchronization or testing.
(26) Shutdown of excitation system
1 The excitation system should be stopped along with disconnecting the
unit with grid, or it should be stopped after unit protection activation and
a-synchronization.
2 Check to make sure that the unit has been disconnected with grid. The
currents of three phase of generator stator are zero.
3 Check the excitation system display on DCS and make sure the
excitation system is deactivated. The FCB Q02 is disconnected. The
excitation voltage and current indication are zero.
4 Check the FCB Q02 at site and make sure it is disconnected.
5 Open the power source CB Q11 and Q12 of fans in panel EG.1, EG.2
and EG.3. Check to make sure the fans are stopped.
6 Open the AC power source CB Q91 of 220V fans in panel ER.
7 Disconnect the 220V CB Q96 at the LV side of fan AC power auxiliary
transformer T90 in panel ER. Check to make sure fans are stopped.
8 Open CB Q51 of DC 24V power source in panel ER.
9 Open the DC 110V power source CB Q15 and Q25 in panel ER.
10 Open the CB Q05 of 170V power at the LV side of AC auxiliary
transformer T05 in panel ER.
11 Disconnect CB Q03 of initial excitation power source in panel ER.
12 Open the CB of power source between 380V to generator excitation
panel.
13 Open the CB of AC power source and between UPS feeder panel and
excitation system.
14 Open the CB of DC power source and between DC power distribution
panel to excitation system.
Note: if the unit is shut down for short time and there is no maintenance
work, it is unnecessary to open the small CB Q11, Q12, Q91, Q96, Q90,
Q05, Q51, Q15, and Q25.
Page 67 of 157
(27) Abnormal alarm and trouble removal of excitation system .
Page 68 of 157
Alarm
Indication Operator information Trouble removal
code
Check the serial communication
connection between channels.
ARC net
Check communication interruption
fault interrupted.
due to other faults and alarm;
whether the power source of one
channel disappears.
Ask the maintenance personnel to
repair it.
The generator voltage
Check the voltage from terminal PT
measurement value is less
to software signal. If it is correct, the
than the rectifier power
setting value of dynamic PT fault
Terminal source voltage minus the
120 monitor may not sensitive.
PT fault set margin. That means the
Check to make sure the terminal
generator voltage
voltage is 100% the rated value.
measurement parts have
Check its measuring elements and
problems.
I/O interface. If the alarm still exists,
replace this board one by one.
Ask the maintenance personnel to
repair that.
If the FCB is not closed, check the
wire connection of FCB control
Closing command is sent
circuit.
127 FCB fault out for 1s, there is no FCB
Check to see whether the winding of
closing feedback signal.
FCB Q2 is damaged or not.
If the FCB is closed, check the wire
connection of feedback circuit of
FCB.
Check the current monitor of
jumper.
Field discharges but there Check whether the jumper
Jumper
135 is no jumper current discharges for short time when FCB
fault
feedback signal. tripping command is sent out.
Ask maintenance personnel to
repair it.
The standby channel
Standby produces certain tripping Ask the maintenance personnel to
137
tripping signal for two channel repair it.
system
141 Auxiliary The input voltage to power Ask the maintenance personnel to
AC power source elements may have repair it.
fault problems. The system Check the AC power source CB
could continue to operate; inside and outside the cabinet.
however, these problems Check the AC input voltage of
have to be solved to ensure power source unit.
the redundant work. Check the internal fuse of power
Page 69 of 157
Alarm
Indication Operator information Trouble removal
code
source unit.
Check the wires of the whole AC
power source circuit.
Ask the maintenance personnel to
repair it.
Page 73 of 157
Fault
Indication Operator information Trouble removal
code
values of parameters.
Ask the maintenance
personnel to repair.
Check to see whether the
phase sequence of input
power source is the same
as the actual phase
sequence.
Excitation One branch of SCR bridge is Check the fuse of each
34
failure interrupted. branch.
Page 75 of 157
SECTION TROUBLES REMOVAL OF GENERATOR
I. If the unit fails to work, the operators should eliminate the faults in
following procedures.
Check and determine the characteristic of faults; whether it is unit fault,
system fault or other equipment faults according to instrument indication, the
CRT and alarm window and the faults phenomenon. If it is the unit faults, carry
out trouble-removal as follows.
1. Eliminate the trouble which is a danger to operators and equipment as soon as
possible. Disconnect the generator with grid or stop the faulty equipment if
needed.
2. Determine the character, the location and range of fault. Report it to shift leader
and then eliminate it.
3. Ensure the normal operation of non-faulty unit and equipment.
4. Try to report the process of trouble-removal to shift leader and main operators.
Take measures to solve the problems immediately and correctly.
II. Over-loaded operation
(1) In the rated working condition, the winding of generator stator could works from a
stable temperature and operate for at least 1h, with 120% the rated current. The
stator winding could withstand following short-time over-current, without harmful
deformation .
Table 2-6 over current
Over-current period(s) 10 30 60 120
(2) In the rated working condition, the winding of generator stator could works from a
stable temperature and operate for at least 1h, with 120% the rated voltage. The
excitation winding could withstand following voltage transiently.
Page 76 of 157
the operator on duty should check the generator power factor and
voltage. Meanwhile, monitor the overloading period and value. Write
down the relevant data carefully.
B. Within the permissive duration, if the system voltage is normal, reduce
the excitation current to reduce reactive power and to make sure the
current is within the normal range. However, the power factor should not
be more than 0.98(lagging) while the stator voltage should not be less
than 18KV.
C. If the generator voltage is less than 19KV, do not reduce reactive power.
Report it to shift leader to reduce generator active power.
D. Monitor the temperature change conditions of each part of generator. If
the stator/rotor winding temperature is a little higher than limit, restrict
the short time overloading times and duration properly.
E. If it is the generator forced excitation activates and causes the overload,
the operators should not disturb that within 10s. After 10s, switch the
regulator into manual and reduce the generator stator current.
F. If the generator symmetric overloading protection activates tripping, shut
down the unit.
III. G-T over-excitation
1. Description of G-T over-excitation
The DCS alarm display sends out G-T Over-excitation alarm signal.
When U/f 106, U/f definite time section activates and alarms.
When U/f108, if the time is more than 180s, the protection will activates and
trips.
When U/f109, if the time is more than 90s, the protection will activates and
trips.
When U/f110, if the time is more than 55s, the protection will activates and
trips.
When U/f112, if the time is more than 30s, the protection will activates and
trips.
When U/f115, if the time is more than 18s, the protection will activates and
trips.
When U/f118, if the time is more than 10s, the protection will activates and
trips.
When U/f120, if the time is more than 6s, the protection will activates and
trips.
When U/f125, if the time is more than 2s, the protection will activates and
trips.
2. Causes of G-T over-excitation
(1) Load is reduced suddenly.
(2) 100% load rejection and low frequency operation.
(3) During turbine rolling up, if the rotation speed is less than 2950rpm, carry out
generator excitation.
Page 77 of 157
3. Trouble removal
(1) Determine the alarm. Report it to shift leader and contact the maintenance
personnel.
(2) If it causes U/f out of range and when unit reduces load suddenly or when
unit 100% drops the load or unit operates with low frequency, regulate the
voltage to make sure that U/f is within the permissive range.
(3) After U/f protection activates and trips check the main transformer, generator
and HV auxiliary and excitation system. Make sure they work normally.
Raise the voltage from the zero and then connect the generator with the grid
after getting the permission from leader if needed.
(4) During turbine rolling up, if the rotation speed is less than 2950rpm, do not
close the FCB.
4 Generator three phase current unbalance
(1) Generator stator three phase current unbalance
If the three-phase load is dissymmetric, take the margin into consideration. If
I2
the I 2
*
is less than 10 %( I 2 is the negative sequence current
IN
component ,IN is the rated current.) And the current of each phase of
stator is less than the rated value, keep the operation continuously. If
*2
three phase currents are unbalance, make sure the I 2 t is less than
10s.
(2) Description of generator stator three phase current unbalance
1 When generator negative sequence current reaches to 10% the rated
current value, DCS alarm display will alarm.
2 Generator rotor temperature rises.
3 Unit vibration becomes more serious.
(3) Causes
1 Unit internal faults.
2 Auxiliary power system open phase operation
3 Excitation system AC side open phase operation
4 System fault
5 Generator outlet CT fault and measuring circuit fault.
(4) Trouble removal
1 Confirm the alarm, report it to shift leader and contact maintenance
personnel.
2 Check the G-T set thoroughly.
3 If the negative current is 10 the rated current and the stator
maximum current is less than the required value, continue to operate
the unit.
4 If the negative current is 10 the rated current value, report it to
dispatcher and reduce the generator reactive power load or active load
to reduce the negative current.
Page 78 of 157
5 When the negative sequence current reaches to 11.5% the rated
current, the inverse time section of negative current protection will
activate with certain time delay. The protection will disconnect the unit
with system and treat it as emergency shutdown.
6 If it is caused by unit internal faults, shut the unit down and de-excitate.
7 If it is caused by auxiliary power system open phase operation or
excitation system open phase operation, report it to dispatcher and take
relevant measures.
8 If it is because of system faults, report it to dispatcher and eliminate the
faults. Open the CB of open phase line to ensure the safe operation of
generator during the generator unbalance load operation permissive
operation moment.
9 When generator operates with unbalanced current, strength the monitor
and inspection of generator rotor temperature and unit vibration.
IV. Generator stator circuit single phase earthing fault
For generator whose rated stator voltage is 20KV, the permissive stator
earthing current is 1A. The setting values of the protection should be set
following this requirement. When the stator earthing protection alarms, transfer
the load immediately and arrange to shut down the unit.
1. Phenomenon
(1) DCS alarm display sends out Generator Stator Earthing signal and alarms.
(2) Check the generator stator voltage. The voltage of earthing phase will
decrease or drops to zero, the voltages of other two phases will increase. If
the voltage of earthing phase is zero, the voltages of other two phases will
increase to line voltage.
(3) The stator line voltage will not change.
2. Trouble removal
(1) Report it to shift leader and prepare to shut down the unit. Meanwhile,
contact maintenance personnel.
(2) If the protection activates and trips the generator, treat it as generator
emergency tripping.
(3) If the generator protection does not trip, check the parameters thoroughly. If
the indication values of neutral point current and phase voltage changes,
that means the generator stator is grounded. Disconnect the generator with
grid and shut down the unit immediately.
(4) If the protection does not trip the generator, however, generator leaks water,
oil or the generator leakage detector sends out alarm signal, disconnect the
generator with grid and shut it down.
(5) If it is the external part has earthing fault, arrange maintenance personnel to
eliminate the faults as soon as possible.
V. Breaking of Generator Voltage Circuit
1. Phenomenon
(1) TV Breaking signal may be sent at DCS alarm window, and Stator
Page 79 of 157
Grounding signal may appear (protection applied TV circuit).
(2) The index of stator voltage, active power and reactive power on DCS display
may be lowered down or return to zero (measurement applied TV circuit).
(3) Grounding signal may appear in case of blowing of TV high-voltage or low-
voltage fuse, or tripping of air switch at low-voltage side.
(4) Abnormal indications may appear for excitation regulator (AVR), and
corresponding AVR channels will automatically exit operation or exit standby.
(5) Excitation system may send signal of Generator TV Breaking.
(6) For phase voltage value indicated by stator voltage on DCS display, only
decreasing phase is shown, while no obvious increasing phase is found.
(7) Unbalanced stator line voltage (there is no obvious change for current at
neutral point, compared with normal value).
2. Handling
(1) Report to the monitor, and contact maintenance personnel.
(2) Strengthen the supervision of stator current, rotor current, rotor current and
rotor voltage of generator.
(3) Stable load shall be maintained as far as possible for turbine-boiler. CCS
may be relieved when necessary, and master of turbine-boiler may be
switched to manual status, oil fuel may be added, master command of
turbine-boiler may be manually adjusted to status before abnormal, and
supervision may be strengthened for steam temperature, steam pressure,
water feed flow and steam flow.
(4) Stop the function of breaking TV-related automatic devices and protection
(relieve combined-voltage block over-current, stator grounding, inverse
power, loss of field, and breaking protection clamper).
(5) Whatever blowing of fuse for transformer circuit (or tripping of air switch), its
time shall be recorded accurately, and readings of blowing of fuse (or
striping of air switch) or recovery shall be recorded immediately as far as
possible, which will be taken as basis for calculating energy losses.
(6) For the primary and secondary circuit breaking of regulator applied
transformer TV1 and TV2, the regulator will automatically be switched from
working channel to standby channel, and normal reactive output of
generator shall be supervised.
(7) Check whether there is blowing of TV secondary fuse, tripping of secondary
side air switch and breaking of secondary circuit.
(8) Take away fuse at TV low-voltage side (or trip the secondary side air switch),
take out TV, and check whether there is blowing of high-voltage fuse.
(9) If blowing happens for the secondary fuse, it should be replaced.
(10) In case of tripping of secondary side air switch, trial sending shall be
implemented. However, if tripping happens again, sending power is
forbidden, and air switch may be connected after inspection and elimination
of effects by maintenance personnel.
(11) In case of blowing out of primary fuse, inspection shall be made for TV, and
fuse may be replaced after inspection.
Page 80 of 157
(12) For connection and disconnection of TV, insulation tools shall be applied.
The operators shall wear insulation shoes and insulation gloves, and keep
safety distance.
(13) After all problems are solved, TV operation shall be re-implemented, the
abovementioned protection clamper shall be measured and used, and the
automatic devices stopped shall be re-used; after the recovery of stator
voltage, active power and reactive power for the unit, AGC operation is
implemented again, and fuel supply may be stopped according to detailed
condition. In case recovery is not realized, report shall be sent to the monitor
so as to shut down.
(14) After recovery, excitation mode shall be restored to normal operation mode
(the original operation of working channel, and tracing of standby channel),
and alarm signal shall be reset.
VI. Generator Rotor One-point Grounding
1. Phenomenon
(1) DCS alarm display will send alarm signal of Generator Rotor One-point
Grounding, and field control panel of excitation system will send rotor
grounding signal.
(2) Rotor circuit grounding detecting device activates.
(3) Inspect generator rotor voltage or rotor insulation monitor indicator, one
polarity-to-ground voltage is reduced or returned to zero, while the other
polarity-to-ground voltage is increased or changed as rotor voltage.
2. Reasons
(1) Failure of generator rotor winding
(2) Failure of excitation circuit
3. Handling
(1) Report to the monitor and contact maintenance personnel
(2) Strengthen the supervision of excitation system. In case rotor current is
increased while reactive capacity is reduced obviously, shutdown shall be
implemented immediately.
(3) In case of alarm of leakage indicator or hydroscope is sent along with one-
point grounding signal or water leakage and oil leakage of generator is
detected, shutdown shall be implemented immediately.
(4) In case losing step or loss of field happens for generator along with
grounding, shutdown shall be implemented immediately.
(5) Inspect grounding detecting device, further check insulation value of
insulation detecting device, switch positive & negative polarization-to-earth
voltage indications, and determine the earth electrode and grounding
condition.
(6) Implement thorough inspection of excitation system and check whether
there are obvious groundings. If the grounding is caused by ring slip or
contamination of excitation circuit, contact the maintenance personnel for air
blowing.
(7) Assist the maintenance personnel to determine failure point and its reasons.
Page 81 of 157
(8) For external grounding of rotor, maintenance personnel shall settle it.
(9) In case of stable metallic grounding inside of rotor, or grounding point
outside or rotor but shutdown is needed, report shall be sent to the monitor
so as shutdown may be implemented immediately.
(10) In case of stage II active tripping of rotor grounding protection, it should be
treated as emergency tripping. If the protection system rejects to act,
separation and de-excitation shall be implemented immediately for the
generator.
VII. Shortage between turns of generator rotor winding
1. Phenomenon
(1) The rotor current is increased significantly (increasing of more than 10%),
and temperature measurement indication of certain air cooling area may be
increased.
(2) The generator vibrates more seriously.
2. Handling
(1) In case the above phenomenon appears under the same load, it may be
concluded as short circuit between turns of rotors, and report must be sent
to the monitor immediately, so as to reduce load, and limit the vibration or
current of rotor to the range accepted. Shutdown, inspection and settlement
must be down immediately.
(2) In case of excitation overload protection activity, overall shutdown shall be
implemented.
VIII. Field loss of generator
1. Phenomenon
(1) In case of field loss of generator, field loss protection activates, system
separation and de-excitation is implemented, and DCS alarm display will
send signals of generation and transformation unit protection activates and
field loss of generator, and signals of step losing, failure of excitation
system, generator TV disconnecting, and low excitation limiter activates
may be sent out.
(2) After field loss of generator, in case field loss protection is not applied or
rejects to work, asynchronous operation will happen for the generator, with
the main phenomenon as follows:
1 Negative indications of generator reactive power, and leading phase of
power factor indications
2 Indications of generator active power are reduced, and swing appears.
3 Relatively small decreasing of generator stator voltage
4 Generator stator current is greatly increased, and periodical swing
appears. If there is relatively large active load at this time, the stator
suffers serious overload.
5 The rotor current indication is equal or close to zero. When rotor circuit
is not disconnected, rotor current swings from zero towards the both
sides.
Page 82 of 157
6 Generator rotor voltage witnesses periodical swing.
7 The generator speed exceeds the synchronous speed.
8 The force excitation of adjacent unit may activate.
2. Causes
(1) Bus bar, winding, carbon brush and slip ring of excitation circuit faults
(2) AVR faults.
(3) FCB Q02 disconnects wrongly.
(4) Operators or maintenance personnel mis-operation.
(5) Rectifier failure.
(6) Excitation transformer faults.
(7) Secondary circuit faults and mis-activation.
3. Trouble removal
(1) Report it to shift leader and contact the maintenance personnel.
(2) If the generator lose-of-field protection activates and unit trips, treat it as
generator tripping. Check the excitation circuit at the same time.
(3) If the generator loss-of-field protection is out in service or does not activate,
disconnect the generator with the grid immediately and check to see
whether the standby power sources of auxiliary power system is put into
operation automatically. If not, activate it manually after make sure the
working CB is in disconnection position.
(4) When generator loses the field, the AVR of adjacent unit should operate in
automatic mode. Meanwhile, it is allowed to operate the generator and main
transformer in short-time emergent overloaded mode.
(5) Cooperate with the maintenance personnel to find out the reasons of the
faults and eliminate the faults. After that, connect the generator with the grid
when getting the command from the dispatcher.
(6) After carrying out relevant testing and getting the permission from the
dispatching department, production vice manager and chief engineer, take
necessary measures and execute generator asynchronous operation for
short time. Then, take following measures.
1 If there is no system oscillation and serious equipment faults, switch
AVR automatic mode into manual mode and then recover excitation.
2 The operators of boiler and turbine parts should reduce load
significantly. After the generator losing field, reduce the loads to 0.6pu
within 30s. Reduce the loads to 0.3pu within 90s. The stator and rotor
currents should not be more than 1.0 and 1.1pu. The permissive
operation time (loss of field) should not be more than 15min.
3 After switching AVR into manual mode but the excitation cannot be
recovers, or if the system oscillation/equipment faults happen or
excitation cannot be recovered with 15min, disconnect the generator
with the grid immediately.
IX. Generator inverse power operation
1. Description
(1) The generator reactive power is negative and the generator operates as the
Page 83 of 157
synchronous motor.
(2) The generator main steam stop valve or regulating valve fully-close signal is
sent.
(3) The generator reactive power indication increases while the stator current
indication decreases.
(4) The temperature of turbine exhaust steam increases.
(5) The stator voltage, rotor voltage and rotor current are normal.
(6) System frequency may reduce slightly.
(7) Inverse power activation and program inverse power activation signals are
sent out.
2. Trouble removal
(1) Confirm the alarm and report it to shift leader.
(2) If it is generator inverse power fault, the protection will activate and
disconnect the generator with grid. Treat it as unit shut down.
(3) If the protective devices refuse to activate, check to make sure the main
steam stop valve is closed fully and the generator reactive power is
negative. Then, disconnect the generator with the grid and carry out
deexcitation. The permissive inverse power operation duration should be
less than 1min.
(4) Activate program tripping protection. After main steam stop valve is closed, if
the generator active power indication is still positive do not disconnect the
generator. Take measures to cut off steam source. After the power indication
becomes the negative value, disconnect the generator the carry out
deexitation.
X. Generator open-phase operation
1. Description
(1) During generator open-phase operation, the stator three phase currents are
unbalance. The current difference and vibration are serious.
(2) During CB open-phase operation, the G-T open-phase protection activates,
the generator negative phase current protection activates. The protection
sends out 150KV CB three phase positions different and 150KV circuit
breaker faults alarming signal. The circuit breaker protection may trip.
(3) Negative sequence current indication increases.
(4) Neutral point has zero sequence current.
(5) Active power drops.
(6) The rotor temperature increases quickly while the generator outlet air
temperature increases.
2. Causes
(1) G-T outlet main CB control circuit has problems and open-phase
opening/closing happen.
(2) The mechanism of G-T outlet main CB has problems and open-phase
opening/closing happens.
(3) One phase or two phases of G-T circuit are open.
(4) Generator internal single phase is open.
Page 84 of 157
3. Trouble removal
(1) Report it to shift leader and contact maintenance personnel.
(2) If the generator open-phase protection and negative sequence current
protection activate and the protection trip main CB, treat it as unit shutdown.
(3) If the main CB fails to open, start CB failure protection. Treat it as unit
shutdown.
(4) If the protection refuses to activate, solve the problems in following principle.
1 Open the main CB manually. If it fails to open, decrease the active
power and switch AVR from auto mode into manual mode. Adjust the
excitation current to make sure it closes to no-load rated value quickly to
decrease reactive power to minimum the unbalanced current of
generator stator. At this moment, do not shut down the turbine. Keep
FCB closed. Ensure the generator rotation speed is the rated value.
2 Since the main steam stop valve is closed due to certain reasons and
the rotation speed decreases, apply to shift leader for opening the
adjacent CB of open-phase operating CB to isolate the faulty CB.
3 Monitor the generator stator current closely and regulate the excitation
according to the current indication to make sure the three phase stator
current are close to zero.
4 Apply to shift leader for opening main CB once manually at site.
5 If the main CB cannot be disconnected manually at site, take measures
to eliminate or isolate the faults. If the problems cannot be solved
temporally, apply to shift leader and dispatcher for opening the adjacent
CB of open-phase operating CB to isolate the faulty CB.
6 Press the G-T emergency tripping button on the operation panel in CCR
to de-excite and close the main SSV.
7 If the protection does not activate or the open phase operation exceeds
the generator negative sequence current permissive range, check the
unit thoroughly to make sure everything is normal before restart up, with
the permission from production vice manager or chief engineer.
8 If the open-phase protection activates and trips, check it thoroughly and
quickly to determine the characteristic of fault. Ask the maintenance
personnel to repair it.
XI. Generator catches fires and hydrogen system explodes
1. Description
(1) Hydrogen leaking points has slight explosion sound and naked flame.
(2) If the internal part of generator has naked flame, the explosion sound is
strong. The two terminals smoke. There is insulation burnt odor.
(3) The purity of hydrogen decreases. If the explosion hydrogen pressure is
great, the safety valve, even the instruments and meters may be damaged.
(4) The temperature of generator iron core and winding increase sharply.
(5) The stator cooling water outlet temperature increases.
(6) The generator outlet air temperature increases.
(7) The generator insulation monitoring device alarms.
Page 85 of 157
2. Causes
(1) The generator leaks hydrogen and there is naked flames.
(2) The generator internal purity decreases and the oxygen content exceed the
explosion limitation. At the same time, the mechanical parts rub and spark or
the internal parts of generator discharge partially and it reaches the
hydrogen self ignition temperature.
(3) Trouble removal
1 Shut down the unit emergently and carry out de-excitation. Close the
main steam stop valve and report it to shift leader.
2 If the faults are found at site, the operators should latch and shut down
the unit. Report it to operator on duty in CCS and the shift leader. Inform
the fire fighting department.
3 Check to make sure the 150KV CB, FCB and CB of incoming line of
working power source of working section of 6KV auxiliary power trip; the
disconnectors of 150KV CB are disconnected.
4 Cut off the hydrogen source. Stop charging the hydrogen to generator.
Open the hydrogen exhaust valve to discharge the hydrogen to outside
of plant. Meanwhile, use CO2 to put off fire.
5 Maintain the normal operation of generator sealing oil system before
discharging the entire hydrogen in the generator. Monitor and regulate
the oil and hydrogen pressure difference.
6 Maintain the normal operation of stator cooling water system and
cooling water system of hydrogen coolers till the fires are put off. If the
temperature of each part of generator rises rapidly, check to see
whether the cooling water system of generator operates normally. Try
best to reduce the temperature of each part of the generator.
7 During the fire fighting, the rotor will be bent since one side is
overheated. Do not stop the generator rotor totally till the fire is off.
8 If the hydrogen system leaks, try best to isolate it. Do not use open fire
near the leakage point. Try to avoid friction and knocking. It is better to
use operation tools like copper valve hook and copper spanner.
9 If the external parts of generator or the area which is near to generator
catches fires, use 1211, CCL4 or CO2to put off the fire. Do not use foam
fire extinguisher to put off the fire.
10 Activate turning gear as soon as possible after the generator rotor is
stable. Then, shoot the trouble according to shift leaders command.
XII. G-T asynchronous synchronization
1. Description
(1) Generator and system surge. The indications of generator active power,
reactive power and current swing seriously. The generator sound is very
great.
(2) The generator vibrates.
(3) The generator out of step protection may activate.
2. Cause
Page 86 of 157
(1) The synchronous conditions are not met.
(2) The synchronous circuit has problems.
3. Trouble removal
(1) Report it to shift leader and contact the maintenance personnel.
(2) If the generator out of step protection trips, treat it as unit shut down.
(3) If the generator does not have strong and severe noise and vibration and the
parameters oscillation amplitude damp, the unit can not been shut down.
However, it is necessary to inform the maintenance personnel of that and
determine the reason for the generator asynchronous synchronization.
Additionally, check the G-T thoroughly.
(4) If the generator surge and vibration severely while the indications swing
seriously and the parameters oscillation amplitude do not damp, disconnect
the generator with the grid and shut down the generator immediately.
(5) If the generator without field is connected with the grid wrongly, disconnect it
with the grid immediately.
(6) If the generator is connected with the grid asynchronously, the operators
should work with maintenance personnel together to find out the reasons for
asynchronous synchronization. Additionally, the maintenance personnel
should check the G-T thoroughly and measure the generator rotor AC
impedance.
(7) Check to make sure the G-T is abnormal and all the faults are eliminated
before restart up. The generator synchronization should be carried out with
permission from production vice manager or chief engineer. Before re-
synchronization, raise the generator voltage from zero. Check to make sure
everything is normal.
XIII. G-T protection activates and trips
1. Description
(1) DCS sends out Protection Activates and 150KV CB Trips signals.
(2) The 150KV CB, FCB and the CB of working power source of auxiliary power
system trip.
(3) The entire generator parameters are zero.
(4) The main steam stop valve closes and the boiler MFT.
2. Trouble removal
(1) Check to see whether the standby power source of auxiliary power system is
activated automatically or not. Ensure the normal operation of auxiliary
power source.
(2) Report it to shift leader and contact the maintenance personnel. Ask the shift
leader to see whether the grid has problems or not.
(3) Check the activation of protection. Make records and arrange the relay
operators to check and reset the signal. Find out the reasons for tripping.
(4) If it is caused by external faults, isolate the faulty point and check it
thoroughly. If everything is right, connect the generator with the grid.
(5) If it is caused by internal faults, check the following items.
1 Check the entire equipment thoroughly within the G-T protection range.
Page 87 of 157
2 Check to see whether the G-T has burnt odor and other serious fault.
3 If the external parts of generator are normal, measure the insulation
resistance of generator stator and rotor to see whether the insulation
resistance and the temperature of each measuring points are normal.
4 If the inspection and measurement listed above are normal and the
generator voltage increasing testing (from zero) is good, connect the
generator with the grid with the approval.
XIV. Generator temperature abnormal
1. Description
(1) The generator temperature logger alarms and the DCS alarm sends out
Generator Temperature Abnormal alarm.
DCS displays that the stator winding temperature and iron core temperature
are abnormal.
DCS displays that the generator stator cooling water temperature are
abnormal.
DCS displays that the generator cold and hot hydrogen temperatures are
abnormal.
DCS displays that the generator slip ring hot air temperature are abnormal.
(2) Trouble removal
1 Confirm the alarm and report it to shift leader.
2 Arrange the I &C operators to check the temperature measuring devices
and elements. Arrange the electric personnel to check the generator
and its auxiliary equipment.
3 Check the relevant DSC display. Strength the monitor of generator
working condition. Pay special attention to alarm frequency.
4 Check to see whether the three phase currents of generator exceed
permissive values; whether the unbalance degree exceeds permissive
values.
5 Check to see whether the generator three phase voltages are balance
or not; whether the power factor is within the normal range; control the
power factor within 0.9 to 0.98 (lagging phase).
6 Check to see whether the cooling system of stator works normally or
not. Adjust it if needed.
7 Check the pressure of generator hydrogen; if it is less than the normal
range, find out reasons and recharge the hydrogen.
8 Check the hydrogen cooler system to see whether the cooling water
flow is normal or not. If the cooling efficiency is low, check to see
whether the coolers are blocked or not. If the cold hydrogen automatic
regulation fails to work, regulate it manually.
9 If the generator cold and hot hydrogen temperature increases seriously,
check to see whether it is because of iron core lamination partial short
circuit, report it to shift leader and apply for unit shutdown.
10 Check to see whether the generator insulation overheating monitor
alarms or not.
Page 88 of 157
11 If the temperature of certain point of stator winding increases suddenly,
check the temperature measuring devices and temperature measuring
devices, etc. If the temperature decreases seriously along with load
current decrease, check to see whether the stator winding water loop is
blocked or not. At this moment, monitor the temperature closely to make
sure it is less than the normal operating values. If the temperature rise is
caused by water loop blocking, report it to shift leader and apply for unit
shut down.
12 Check to see whether it is temperature measuring elements faults.
Operators could do following work with the I &C operators with the shift
leaders permission.
A. Reduce the generator reactive load properly, however, the power
factor should not be more than 0.98 (lagging) and the voltage should
not be less than 19KV.
B. Reduce the generator load properly and get it stably. Check the load
changing condition. If the temperature measuring element is still
abnormal with different load working condition, which means the
thermal coupler or the resistance may be damaged.
13 If the measures above fails to work or if the reasons of fault cannot be
found, report it to shift leader and reduce the active power to lower the
temperature and temperature difference. Arrange the maintenance
personnel to check it. If it is generator internal faults, report it to shift
leader and apply for unit shut down.
14 If the following fault happens, shut down the unit emergently and report
it to shift leader. Meanwhile, contact maintenance personnel.
A. The temperature of any one interlayer temperature measuring
element inside of generator stator slot is more than 90 or the
outlet water temperature is more than 85 and the temperature
measuring element are normal.
B. The temperature difference of stator winding reaches to 14 or the
temperature difference of outlet water is 12 and the temperature
measuring elements do not have problems.
C. The temperature of any one stator iron core temperature measuring
element is more than 120 and the temperature measuring
elements are normal.
XV.If generator temperature changes suddenly or becomes unstable or
increases continuously, monitor it closely and analyze it
comprehensively. Apply for disconnecting generator and grid as
soon as possible for further inspection.
XVI. Generator stator winding bar or water guiding pipes leakage
1. Description
(1) The pressure of cooling water of stator winding bar increases.
(2) The hydrogen leakage amount and the hydrogen recharging amount
Page 89 of 157
increase while the hydrogen pressure decreases.
(3) The pressure of stator cooling water tank increases.
2. Trouble removal
(1) Take samples from generator blow down valve for testing to see whether the
stator cooling water leaks.
(2) Check to see whether the stator cooling water pressure increase is caused
by stator winding bar leakage or water guiding pipes leakage.
(3) If the stator winding bar or water guiding pipes leak water, apply for unit
shutdown.
Page 90 of 157
CHARPTER TRANSFORMER OPERATION
Page 92 of 157
SECTION TRANSFORMER OPERATION IN PARALLEL
Page 93 of 157
SECTION TRANSFORMER PERMISSIVE OVERLOAD
For oil immersed transformer, if the temperature of cooling mediate is less than
the rated value, it could operate in normal overloaded mode which is higher than
rated value for short time. However, the upper layer oil temperature should not be
more than limitation.
1. The relationship between overloaded multiples and permissive time
1.50 0:15
2. The normal overloaded capacity and emergent overloaded capacity of dry type
transformer
Table 3-3
Page 94 of 157
Over-current multiple 1.2 1.3 1.45 1.6 1.75 2
Permissive operation
time 60 45 24 5 3 1
(Minutes)
3. Start all the coolers when transformer operates in normal overloaded condition
and emergent overloaded condition. Strengthen the inspection to the upper oil
temperature of transformer and transformer body. Record the overloaded
multiple and time.
Page 95 of 157
SECTION COOLING APPARATUS OF TRANSFORMER
(1) Generally the cooler is applied at 75-100%Se, which is not modified in case
of decreasing of load for short period.
(2) If the fan stops running while only submerged oil pump is running, the
transformer may be operated on the basis that the oil surface temperature
increasing shall not exceed 55.
(3) In case the thermometers of the upper layer show difference of larger than
5, reasons shall be found. Check whether the temperature difference is
caused by asymmetric allocation of cooler or insufficient opening of system
valve, and reduce the temperature difference immediately.
(4) When the cooler is not activated, load operation is forbidden for the
transformer, and empty running is also forbidden.
(5) When all cooling apparatus exit operation, the transformer may be allowed
to continue operation under rated load for Max. 10 minutes. If the oil
temperature of the top layer hasnt reached 75 after 10 minutes, its
allowed to operate until 75. However, the maximum operation time shall
not exceed 1 hour after disconnecting all coolers.
(6) The transformer with natural circulation air cooling apparatus has the
operation mode as follows:
1 The air blowing device shall be activated when the oil temperature
of the upper layer is not less than 50.
Table 3-5 air temperature and the operation time
Page 96 of 157
Air Temperature -10 0 10 20 30 40
()
Time Allowed (hr) 40 16 10 5 3 0.2
2 When the plant high-voltage transformer fan exits operation, the load
acceptable may be 2/3 of the rated capacity.
3 When the high-voltage standby fan exits operation, the load acceptable
may be 4/5 of the rated capacity.
4 When the plant high-voltage transformer fan and high-voltage standby
fan exit operation, operation time with rated load shall not exceed the
following limit:
(7) The cooler for transformer shall be applied before the transformer delivers the
current, and shall be stopped 15 minutes after de-energizing of transformer.
(8) The dry type transformer fan has two modes of startup and shutdown: automatic
and manual. Under automatic mode, the fan will be started up when winding
temperature is higher than 110, which will be stopped when winding
temperature is lower than 90. When winding temperature is higher than 155
and the core temperature is higher than 140, over-temperature alarm signal
will be sent out, and over-temperature tripping will happen when winding
temperature reaches 170. At present, manual mode is applied for the fan.
Page 97 of 157
SECTION NORMAL OPERATION AND INSPECTION OF
TRANSFORMER
Page 98 of 157
forbidden for the roof.
(13) Check whether the secondary circuit equipments (control, instrument,
protection devices, etc) are proper.
(14) Check the switches, disconnector, cables, etc according to related
specifications.
(15) For dry type transformer, it should be clean, without ash deposit or loose
joints/fasteners.
II. Normal Operation of Transformer
1. General Operation Principles
(1) For charging of transformer, switch at high-voltage (or power supply) side
shall be connected firstly, and then switch at low-voltage (or load) side shall
be connected (for shutdown, the disconnecting sequence is on the contrary).
(2) For connecting or disconnecting of transformer, switch must be applied. If
there is not switch, disconnector may be used to disconnect transformer with
no-load current not exceeding 2A. However, for our plant, its forbidden to
disconnect any no-load transformer with disconnector.
(3) The transformer for long-term standby shall be charged regularly.
(4) For newly installed transformer or that after overhaul of coil replacing, before
operation, it shall receive full-voltage attacks for five times (newly installed
transformer) or three times (after overhaul of coil replacing). If applicable,
generator shall be used for boosting from zero.
(5) Before boosting and synchronization or connecting and charging of main
transformer, the neutral point grounding disconnector at high-voltage side
shall be closed and grounded. After connecting of transformer to the grid,
the operation mode of neutral point grounding disconnector is determined by
operation arrangement.
(6) For transformer without excitation regulator, after adjustment of tap changer,
it can be operated with notice from test personnel for qualified resistance to
direct current. Otherwise, it may be operated after approval by the chief
engineer.
(7) For current load tap changer, remote control is generally applied, and local
operation may be used only when remote control fails. After operation, go to
site and check the transformer body to make sure the positions of three
phases are the same.
(8) For main transformer of 220KV level, before normal connecting or
disconnecting, neutral point ground disconnector at high voltage side shall
be closed, with accident condition as exception. When people change
transformers neutral point grounding disconnectors, neutral point ground
disconnector of non-grounding transformer shall be closed first, and then
neutral point grounding disconnector of original grounding transformer shall
be disconnected.
III. Inspection in Operation
1. The inspection of transformers in operation and standby transformer and their
Page 99 of 157
system shall be implemented regularly according to patrol inspection system.
Special patrol inspection of transformer and more inspection shall be made for
the following condition:
(1) Within 72 hours since newly applied, repair or reconstruction of transformer;
(2) Serious defects of transformer;
(3) Significant climate changes (such as strong wind, dense fog, heavy snow,
hail stone, cold wave, etc);
(4) Thunderstorm season, especially after thunder;
(5) High temperature season, peak load period, etc;
(6) Overload operation of transformer.
2. The personnel on duty shall monitor the operation of transformer through control
panel, and make records of oil temperature once each hour for main transformer,
high-voltage auxiliary transformer and high-voltage standby transformer. Oil
temperature of high-voltage auxiliary transformer shall be recorded during patrol
inspection. And records shall be made once each half an hour during normal or
accidental overload period.
3. Normal Inspection of Transformer
(1) Liquid-immersed Transformer
1 The liquid level and color for oil conservator of transformer shall be
normal, and there should be no oil leakage of main body of transformer.
2 There should be no damages, cracking or discharge marks on porcelain
insulator of bushing, and liquid level shall be normal for oil-filled
bushing.
3 Heating is not supposed to happen for joints of leading wires, cables
and bus bars.
4 No serious color changing shall happen for the drying agent, and the
dryer shall operate properly.
5 The noise of transformer shall be normal, there is no strange noise, and
no vibration shall happen for the main body and accessories.
6 The local thermometer of transformer shall have normal indications at
both sides.
7 There should be no sweat or moisture in load voltage-regulating
mechanism box, which condition shall be normal.
8 The temperatures of all coolers shall be similar, according to hand
touch. The fan, oil pump, and oil flow relay shall operate properly. There
should be no overheating or abnormal condition within the power supply
control box. The switches shall be at correct positions. And there should
be no alarm signals.
9 The breather shall be complete, and the color of silicone gel shall be
normal.
10 The grounding iron and iron-cored small bushing of transformer shall be
grounded properly, and oil pit shall be clean.
11 The gas-actuated relay shall be without any gas (filled with oil), and
valves (if applicable) at both side of which shall be open (during
Page 100 of 157
operation of plant auxiliary transformer, the abovementioned inspections
shall be made, which shall be made only after maintenance for main
transformer and plant high-voltage transformer).
12 Coolers shall be allocated equally.
13 The door, window and light illumination of transformer cabin shall be
proper, leakage is forbidden for the roof, and the temperature shall be
normal.
(2) Dry-type Transformer
1 No strange noise, odor, color change or abnormal vibration shall
happen.
2 Check whether there are loose fastening pieces or connecting pieces,
whether there are rust or erosion, and whether there are creeping or
carbide on the insulation surface.
3 The main body of transformer shall be clean and without ash deposit.
4 The temperature shall be normal, and the temperature control device
shall be proper.
5 There should be no water leakage around the transformer, and its outer
appearance shall be clean and perfect.
6 The front and rear doors of transformer shall be closed.
7 The cooling fan shall operate normally.
4. Special Inspection of Transformer
(1) When there is strong wind, check and confirm that there are no messes
around the transformer that may be blown up. The leading-out shall not
swing seriously or be loose.
(2) During heavy snow, check whether there is overheating according to
steaming or snow melting at joint of transformer.
(3) When the temperature changes suddenly, inspect oil level of transformer
and temperature of cooling system.
(4) After heavy frog, hail stone or thunder storm, check whether there is serious
discharging, cracking or burning marks on the transformer.
(5) Overload operation of transformer
(7) Open the vent of relay slowly to exhaust the air in the gas relay. If the
pressure of relay is negative, stop exhausting. The negative pressure is
caused by transformer breathing system blockage. Switch the heavy gas
relay into signal position and eliminate the faults immediately. If the blockage
phenomenon cannot be solved, stop the transformer operation.
(8) Solutions for transformer CB automatic tripping
Page 104 of 157
General principle
When the transformer trips automatically, activate the standby transformer
immediately if there is any. Check the automatic activation device of standby
transformer if there is any. Then, find out the tripping reasons.
If there is no standby transformer, determine the type of protection according
to indication. Check the transformer external part to see whether it is normal.
If it is the external faults which cause the transformer tripping, eliminate the
external faults and put it operation, without inspecting the internal part of
transformer. Otherwise, check the internal part of transformer to see whether
there are faults. Measure the insulation resistance of transformer winding.
Contact the electric maintenance personnel to find out the reasons of
tripping.
(7) Solutions of transformer coolers faults
1 If the power source of coolers of main transformer is out of service due to
faults, the main transformer is allowed to operate continuously for 10
minutes, with rated loads. 10 minutes later, if the upper layer oil temperature
is less than 75, it is allowed to get it rise to 75. The maximum operation
duration of the transformer working without coolers is 1 hour. It the condition
permits, the loads of the transformer can be reduced to prolong the
operation duration for recovering the cooler operation. If the power sources
of coolers cannot be recovered, deactivate the transformer.
2 one group of cooler fault
A. Description
The cooler fault device alarms while the standby coolers are activated
automatically.
B. Solution
When one group of cooler fails to work, check to see whether the
standby coolers are activated automatically. Cut off the power source of
fans of faulty coolers, check that and find out the faulty causes.
3 The entire transformer coolers fault or power source fault
A. Description
The entire coolers fault or power source fault device alarm. All the
coolers stop running or power source of circuit /of coolers trip.
B. Solution
a. If power source of circuit / of cooler is in trouble, check to see
whether the standby power source is activated or not. Whether the
coolers work normally or not. Find out the reasons for power source
fault. After trouble removal, re-energize it.
b. If power sources of circuit and of cooler are in trouble and the
entire coolers stop working, report it to shift leader and contact the
dispatcher to reduce the loads of main transformer, within the
permissive range. If the entire coolers shutdown and load reduction
protection are deactivated, the electric operators should reduce the
reactive power.
Page 105 of 157
c. Finish following operation within 10 minutes.
Check to see whether the voltages of power sources of two circuits
in control box are normal. Whether the automatic air switch of the
power sources trip or not.
Check whether there is short circuit. De-activate the entire working
coolers.
If there are serious faults and one of the power sources is normal,
open the automatic air switch of the power source which loses the
power immediately. Try to recover the normal power supply. If the
switch cannot be closed, check to see whether the voltages of three
phases are normal. Whether the switch of control power source trip
or not. Whether the control switch is damaged or not. If the voltages
of three phases are normal, close the electromagnetic switch by
force to recover power supply when necessary. Restart the coolers
one by one.
If both the power sources of the control box lose power, check to
find out the faulty points as soon as possible. If serious faults are
found, deactivate the entire working coolers immediately. Energize
one power source. If the circuit has power, re-start the coolers one
by one. If not, cut off the power and measure the insulation section
by section.
If the switch of power source trips after one group of coolers startup,
de-energize that group of coolers immediately. Recover the power
source and start other coolers to recover the output. Check the
faulty coolers and find out the reasons for cooler faults and
automatic air switch tripping failure.
(4) If the faulty coolers cannot be recover within 10 minutes and the cooler
deexitation asynchronization protection is not activated, minimum the
generator loads immediately. Monitor the upper layer oil temperature and
ensure it is less than 75. Measure the insulation section by section. Take
measures to eliminate the fault according to the insulation resistance and
recover the operation.
Diagram 4-1 the interaction between stator rotary field and rotor current
Since the rotor rotation speed is different from synchronous rotation speed, the
ratio of rotation speed difference(n0-n)to synchronous rotation speed n0 is called
rotation difference ratio of asynchronous motor, whose symbol is S.
Here, .
2. The casing of motors should have the manufacturer nameplates. If the nameplates
are lost, add new nameplates according to manufacturer data or testing results.
3. The motor in standby status should be activated at any time. Switch the motors
status regularly. Start the motor half a month once if the condition permits. If the
motor is not started within specified period, measure its insulation resistance
before startup. If the standby motor is affect by damp, it is necessary to measure
its insulation resistance.
4. The rated current value of fuse should be marked on the casing of fuse. The
capacity of fuse should be controlled between 2 to 2.5 times the rated current of
motor.
5. Write down the data after measuring the insulation resistance of motor.
I. With rated temperature (cooling air), operate the motor following the
data on the manufacturer nameplate.
II. No matter with any kind of operation mode, keep the temperature of
motor winding and iron core less than the required value. If the
manufacturer requirement is unavailable, see the following table 4-1.
Table 4-1
Insulation degree
A E B F H
Resistance
Resistance
Thermomete
Thermomete
Thermomete
Thermomete
Thermomete
Temperature
Temperature
Temperature
Temperature
Temperature
Name
Resistance
Resistance
Resistance
detector
detector
detector
detector
detector
r
r
Stator
wind-
ing 8 10 10 10 12
60 60 70 70 70 80 85
temper 0 0 0 5 5
-ature
Stator-
iron
core 10 10
60 70 80
tempe 0 5
rature
III. If the voltage of motor varies within -5% to +10% the rated voltage,
its output will not change.
IV. When the motor operates with rated output, make sure the phase to
phase voltage difference ratio is less than 5%.
V. During motor operation, make sure the bearing vibration is less than
the value listed in the following table 4-2.
Table 4-2
Rated rotation speed
3000 1500 1000 750
r/min
Vibration double
0.05 0.085 0.10 0.12
amplitudemm
Page 108 of 157
VI. The maximum permissive temperature of motor bearing should
follow the requirement provided by manufacturer. If the
manufacturer regulation is unavailable, use the following standards.
Table 4-3
Sliding bearing 80
I. For motors which are shut down for more than 15 days or motor
after repair, measure the insulation resistance before putting it into
operation.
1. Use a 2500V megger to measure the insulation resistance of stator winding
of 6KV motor. Make sure the resistance is more than 6 .
2. Use a 500V megger to measure the insulation resistance of motor whose
capacity is equal to or is less than 380V. The insulation resistance should be
more than 0.5 .
3. The insulation resistance absorption ratio (R60/R15) of the motor stator
winding should be more than 1.3.
4. If the insulation resistance values are less than the required values, report
that to shift leader immediately and contact the maintenance personnel.
II. Check the following items before starting the motor.
1. Check to make sure there is no foreign matter on the motor or around the
motor. The work permits has been completed.
2. The devices driven by the motor should meet the conditions for operation.
3. The protection device of motor is activated.
4. The oil for bearing oil ring is sufficient.
5. Try to turn the rotor to check whether the rotor and stator rub each other.
Make sure the machine which is driven by the motors is not blocked.
6. Check the starter. As for wound motor, check to make sure the contacting
surface of carbon brush and slip ring is normal.
7. Check the earthing wires of motor casing, the protective cover of coupler,
the cover of outgoing line. Make sure they are fixed firmly.
8. Check whether it rotates reversely. If it does, try to stop that.
III. Normally, for squirrel cage motor, it is allowed to start twice to 3
times in cold status and once in hot status. Only during trouble
removal or for motor whose starting time is less than 2s to 3s, it is
allowed to start it for another time.
IV. When finding the central line for motor and its mechanical part, keep
the starting interval less than half an hour.
1. Cold status: if the motor is stop for half an hour, it is in cold status.
2. Hot status: after closing the motor CB, if the current weakens firstly and then
becomes still, it is in hot status.
VII. When starting the motor remotely, arrange the operators to inspect
the appearance firstly and then inform the controller that the motor is
ready for startup. The operators should monitor the startup with the
ammeter. After motor startup, check the motor current to see
Page 110 of 157
whether it is more than rated value. If it is, re-check the motor.
VIII. For the newly installed motor or the motor after major overhaul, if
the CB will be closed remotely, leave the operators and
maintenance personnel near the motor till the rotation speed
reaches to rated speed.
I. During startup, if the motor does not run but sounds or the speed
cannot reaches to the normal rotation speed after closing the CB,
the reasons may as follows.
1. One phase of the stator circuit is broken.
2. Rotor circuit is broken or the contact is poor.
3. The motor or the devices which are driven by the motor are blocked.
4. The wires of stator circuit of the newly installed motor or the motor after major
overhaul is connected wrongly.
II. During motor startup, if it sparks, stop the starting. Check and find
out the reasons. If it is because of the broken squirrel cage or open
welding end ring, the electric maintenance personnel have the right
to determine whether to start it for another time. During the startup, if
it smokes or catches fire, stop the operation immediately. Cut off the
power and put out the fire and then ask the maintenance personnel
to repair it.
III. For the newly installed motor or motor after maintenance, if the
short-circuit or overloaded protective device activates during startup,
the reasons may as follows.
1. The machine which is driven by the motor has problems.
2. The motor or cable is short circuited.
3. For wound rotor motor, the slip ring is short-circuited during startup or the
rheostat is not at the starting position.
4. The set activation current of short circuit protective device is too small. The time
limit of overloaded protective device is not enough.
IV. During motor normal operation, if the sound changes suddenly or
the current indication increases or drops to zero, the reasons may
as follows.
1. One phase of the stator circuit is broken.
2. System voltage decreases.
3. Winding turn to turn short circuit.
4. The machine which is driven by the motor has problems.
V. During motor normal operation, if the stator current indication swings
periodically, the reasons may as follows.
1. The copper bar of squirrel cage rotor is damaged. The welding joint of wound
rotor winding is damaged.
2. The slip short circuit device of wound motor or the rheostat contact poorly.
3. The mechanical load changes unevenly.
VI. The motor stator heats abnormally.
Page 113 of 157
1. Check to see whether the inlet air temperature, the ventilation and the water loop
of cooling water system are normal.
2. Check to see whether the air duct of motor is blocked or not; whether the blades
are broken or not.
3. Check to see whether the three phases current are balance or not. Whether the
current exceeds the normal operating value.
VII. If the motor vibrates violently, the reasons may as follows.
1. Anchor bolts loosen.
2. The devices which are driven by motor are damaged.
3. The motor loses balance.
4. The center line of motor is different from the center line of its attached
equipment.
5. The bearing is damaged. The blade falls off the fans. The stator rubs against the
rotor. One phase of wound motor rotor is open.
6. The center is not at the right position. The double wedge of plastic couple works
unevenly.
VIII. If the bearing temperature is high, the reasons may as follows.
1. The oil is inefficient. The oil grease for rolling bearing is not too much or is not
enough.
2. The oil quality is not good.
3. The bearing internal parts of bearing rub or the internal part is damaged.
4. The belt is too tight. The bearing cover is fastened too tight. The bearing surface
is machined badly. The distance between bearings is too small.
5. The motor shaft and bearing incline
6. The bearing carries current. The surface of bearing journal is not smooth. The
alloy of bearing pad melts.
7. The rotor is not at the center of filed, which causes the axial vibration, bearing
knocking or bearing squeezing.
IX. If the carbon brush sparks during wound motor operation, the
reasons may as follows.
1. The surface of carbon brush and slip ring are not smooth.
2. The surface of slip ring is not clean or is worn.
3. The pressure of carbon brush is not even.
4. The slip ring vibrates axially violently.
I. General description
1. In this power plant, each unit is equipped with one on-line UPS. Normally, the
UPS supplies AC power to loads via rectifier and inverter. If the rectifier is in
trouble, convert the 220V DC power into AC and supplies the AC power to the
loads. If the inverter is in trouble, it will be switched into the bypass via static
switch automatically.
Switchover duration of static switch should be controlled within 5ms. The
normal input power source for working UPS should be controlled within 380V
10% -15%. The frequency is 50HZ. The voltage of bypass power source
should be within 380V+10% -15%. The frequency is 50HZ. The DC power
source comes from 220V DC system. The UPS outputs single phase as 220V
AC.
2. The UPS mainly supplies AC power to following loads.
Unit distributed control system (DCS), the power source of control room,
electric measuring device, fire detecting and alarm system, alarm control main
panel and other automatic regulating, monitoring and protective devices.
3. The output power of UPS is 220V single phase AC. There is no earthing
system. It could supply power to main loads. The rated capacity of unit UPS is
80KVA.
4. The UPS rectifier gets power from 380V auxiliary system and supplies DC
power to inverter. Meanwhile, the unit 220V DC system, which works as the
standby power source for inverter, is connected with the UPS via diode. If the
rectifier is in trouble, the diode will be automatically on. The inverter gets power
from unit 220V DC system without interruption.
5. If the inverter is in trouble or the output side of inverter is overloaded or load
failure, the static switch will switch the load into bypass automatically.
6. When the faults are eliminated, the static switch will switch the load into inverter
circuit from the bypass.
7. When repairing inverter or the static switch, close and then open the switch
automatically to switch it into bypass, without interruption.
8. Rectifier
The rectifier whose AC input is adjustable will supply stable DC power to
inverter.
The rectifying system consists of input transformer, rectifier, and the control
unit. The rectifier input side has an automatic switch with thermal element to
work as the over current protection.
The rectifier input voltage is 380V three phase AC POWER. The frequency
is 50Hz. The permissive voltage variation range is -5% to +5%.
9. Inverter
The inverter is made up of static elements with constant voltage and
constant frequency. The inverter should have automatic current limiting devices
/ /
I. Bus bar
1. Fully-connected isolated phase enclosed bus bar, non-separated bus bar and
cable bus bar
Normal Operation and Inspection
(1) Inspection before Operation of Bus bar
1 Check and confirm that works of the primary and secondary systems of
the bus bar has been completed, the primary and secondary circuits are
normal, the working permits are summarized, qualification clarification is
provided by maintenance department, there are no objects remained on
site, all temporary safety facilities are dismantled, all fixed safety
facilities are restored, the fences are fixed around the bus bar, and
distance to the live equipment shall comply with safety regulations.
2 Check and confirm that all disconnectors (including grounded
disconnectors) are disconnected, temporary grounding wires have been
dismantled, and draw-out circuit breakers are at disconnecting position.
3 Check and confirm that all gates for enclosed bus bars are locked, the
outer case of enclosed bus bar is grounded properly, all screws are
tightened, all supporting parts are strong and without cracking,
inclination, distortion or loosening, and three-phase short circuit board
on outer case of isolated phase enclosed bus bar shall be connected
properly.
4 Check and confirm that bus bars are sealed well after maintenance, the
leakage test is qualified, and there should be no condensate water in
drain valve at the lowest point of isolated phase enclosed bus bar, which
shall be closed.
5 Check and confirm that arrester and potential transformer cabinet can
satisfy the operation requirements, high and low voltage ruses are
perfect for potential transformer, counter for arrester, and transformation
ratio and polarity of potential transformer are correct.
6 Check and confirm that insulation value of bus bar shall satisfy: 380V
bus bar shall be 1M when measured with 500V megger, 6kV shall be
50M when measured with 2500kV megger, and 20kV enclosed bus
bar shall be 50M. If insulation value is measured for enclosed bus
bar together with transformer (or generator-transformer unit), the neutral
point of transformer shall be disconnected (or the earthing disconnector
of generator neutral point shall be disconnected), the working incoming
line or standby incoming line potential transformer (or generator outlet
potential transformer) shall be switched to isolation position.
7 The system equipment shall be clean, and without obvious grounding or
short circuit.
8 For newly installed bus bar or that after overhaul, voltage withstanding
Page 129 of 157
test shall be prepared.
9 Check and confirm that all switches are at position of test/maintenance,
and switchboard and switch cabinet shall be grounded properly.
10 Check and confirm that all protection, automatic, measuring and signal
devices are ready for operation.
11 Check and confirm that all working and standby power supply incoming
line switches are ready for operation.
(2) Inspection during Operation
1 No heating or color changing happens for surface and joint of bus bar.
2 No cracking, distortion or discharging happens for insulator.
3 No loosing, heating or abnormal electromagnetic noise or vibration
happens for joints of bus bar.
4 The shell gate of enclosed bus bar shall be closed, no un-uniform
sinking of enclosed bus bar shell shall happen, the shell temperature
shall not exceed 65, the shell is grounded properly, and the three-
phase short circuit board of isolation phase enclosed bus bar shell shall
be connected properly.
5 For operation or short-period shutdown of unit, the air circulation drying
device (pressure charging device) for isolation phase enclosed bus bar
shall be automatically applied; the air circulation drying device of
enclosed bus bar at exit of #5 generator shall be operated properly, and
there should be no air leakage or abnormal alarm; the pressure device
of enclosed bus bar at exit of #6 generator shall be operated properly,
the pressure shall be normal, there should be no water accumulated at
the bottom of oil-water separator, and there should be no gas leakage.
6 The hydrogen isolation and discharging device of isolation phase
enclosed bus bar shall be enclosed properly, and there is no alarm for
online hydrogen leakage device.
7 The aerial bus bar shall not be broken or disperse.
8 No abnormal heating shall happen for the adjacent metal structures.
9 Check that there is no water condensed in water drain valve at the
lowest point of isolation phase enclosed bus bar, and close the valve.
10 Check there are no abnormal phenomenon for neutral point grounding
transformer, exit arrestor and various TV cabinets, and the arrestor shall
be proper in term of leakage current.
(3) The following special inspections shall be made for outdoor bus bar in case
of heavy wind or snow:
1 There should be no ice attached or discharging for bus bar,
disconnector and all leading wires.
2 There should be no objects around the bus bar and distribution devices
which may cause short circuit due to wind.
3 Snow shall not be melted and evaporated immediately after its falling on
joints and diconnectors.
(4) Abnormal Operation and Its Handling
Page 130 of 157
1 Overheating of Bus bar in Operation
A. Phenomenon: There are obvious heating, color changing or odor.
And temperature indications are higher than normal values.
B. Reasons: The load current exceeds the rated value, or the bus bar
connection loses contact.
C. Handling:
a. If the bus bar in operation is overheated, adjust load according
to the heated condition and places.
b. Install temporary cooling devices.
c. If load is not permitted to be reduced, strengthen the
supervision of temperature changes.
d. Stop service according to the practical condition, and handle
the effects.
(2) Handling of Bus bar De-energizing
1 Check whether there are obvious faults of the bus bar, whether there is
arcing of porcelain insulators, and whether there are faults for
equipment connected to the bus bar.
2 If there is obvious fault of the bus bar, it should be isolated and handled
by the maintenance personnel.
(3)If there is no obvious fault of the bus bar, check whether the protection device
is mis-operated or whether the branch rejects to operate. If there is
misoperation of the protection device, exit such protection, and adjust
operation mode of bus bar to restore operation. If there is rejection by the
branch, isolate such branch and restore normal operation.
(4)In no circumstances will the bus bar operate without protection.
5. Reasons and Handling for Abnormal Condition of Enclosed Bus bar
Table 5-1
No. Abnormal Condition Reasons Handling
1. The current value
Overheating of 1. Reduce current.
1 exceeds the limit.
conductor 2. Stop service and repair.
2. Heating of cable head
1. Loosening of
fastening bolt 1. Fasten it.
2 Overheating of shell
2. Loosening of fastened 2. Fasten it.
material
1. Abnormal noise: Stop
Loose bolt Abnormal noise, and service and repair.
3
Loose of materials vibration 2. Shell: Find the reason
and handle it.
Reduce the current.
Abnormal temperature or
4 Odor Find the discharging reason
partial discharging
and handle it.
Breaking or cracking
Mechanical damages and
5 of porcelain insulator Replace it.
electrical damages
bushing
Page 131 of 157
No. Abnormal Condition Reasons Handling
Un-uniform sinking of Un-uniform sinking of Notify maintenance
6
bus bar shell foundation personnel
1. The current exceeds
1. Reduce the current
7 Heating of cable head the rated value.
2. Stop service and repair.
2. Improper contact
II. Arrestor
1. Normal Operation and Inspection of Arrestor
(1) Arrestor in normal operation shall be applied.
(2) Inspection of arrestor during normal operation:
1 For arrestor, the porcelain insulator and flange shall be clean and
perfect, and there should be no cracking, discharging mark or abnormal
noise.
2 For leading wire of arrestor, there shall be nothing hanging, and no
overheating, discharging, breaking, burning or serious swing.
3 The arrestor equalizing ring shall be perfect, without loosening, rust or
tilting.
4 ABC The arrestor action counter shall be perfect, the leakage current
indication shall be normal, and A, B and C three phase leakage currents
shall be basically the same, there should be no sudden changes
compared with history values, and arrestor action shall be recorded
regularly.
5 The grounding device of arrestor shall be complete, without loosening or
rust.
(3) Special inspection for arrestor:
1 90For operation with overload or overvoltage, the joint shall be checked
for heating condition and the temperature of switchboard shall not
exceed 90(infrared temperature measurement).
2 For heavy snow weather, check the leading wire for snow accumulation,
and observe snow melting condition to determine the overheating
condition of leading wire.
3 For strong wind weather, check whether there are materials around the
arrestor, which might be blown and fall on living part of arrestor.
4 For weather of dense fog, light rain and light snow, the porcelain
insulator shall be checked for serious corona or discharging.
5 In case of abnormal noise of arrestor, supervision shall be strengthened,
and inspection shall be made for whether there are breakdown of
transformer body, leading wire and joint, and whether there are
damages, cracking and arcing discharging.
6 After thunderstorm, thunder shock or accident tripping of switch, the
arrestor shall be checked for damages, cracking and discharging mark,
the leading wire shall not be disconnected or loosening and records
shall be made for discharging action recorder.
Page 132 of 157
7 During thunderstorm, its forbidden to access the grounding wire and
down lead of arrestor.
(4) Abnormal operation and emergency handling
1 The arrestor shall not be used in case of one of the following condition:
A. There is explosion, damage or obvious cracking of porcelain
insulator of arrestor.
B. There is discharging noise inside of arrestor.
C. The leading wire or ground wire of arrestor breaks.
(2) Handling of explosion of arrestor in operation:
1 When the explosion of arrestor has not caused short circuit earthing, it
must be reported to the monitor immediately, so as to implement power-
off, deactivate the arrestor and replace it.
2 When the explosion of arrestor has caused short circuit earthing, it must
be reported to the monitor immediately, so as to implement power-off,
and replace the arrestor.
III. Switch
1. General Regulations
(1) Before application, inspection shall be made for outer appearance of switch.
(2) Before application after major and minor overhaul, maintenance personnel
shall inspect the insulation condition of switch.
2. General Principles
(1) SF6Check the AC and DC power supply of switch, SF6 air pressure shall be
within the specified range, the energy storing condition of operating
mechanism shall be normal, abnormal condition shall be investigated and
handled with timely, and deactivation of locking device or manual operation.
(2) For switch with remote control operation function, remote control mode shall
be applied for normal living connection or disconnection. During operation,
instrument indications and signal lamp shall be monitored, and local
operation may only applied to special condition, such as switch verification
of power down maintenance and handling of failures.
(3) For switch that needs synchronization evaluation for closing, related
synchronized condition shall be satisfied before closing the switch.
(4) The switch that has problems for tripping circuit or tripping mechanism shall
not be used.
(5) When the indicating lamp of control switch is flashing, the reset of control
switch shall be made under supervision, and reset direction shall be paid
attention to. Wild operation is strictly forbidden, so as to avoid mis-operation
of switch.
3. Four statuses of switch
(1) Operation status: the draw-out CB is at the work position in the cabinet. Its
main circuit and control circuit are connected with the wires in the cabinet.
The CB is at closed status.
(2) Hot-standby status: the draw-out CB is at the working position in the cabinet.
Its main circuit and control circuit are connected with the wires in the
Page 133 of 157
cabinet. The CB is at the open status.
(3) Testing status: the draw-out CB is at the open position in the cabinet. Its
main circuit and the wires in the cabinet are separated. Its control circuit is
connected with the wires in the cabinet.
(4) Maintenance status: the draw-out CB is at the open position in the cabinet.
Its main circuit and control circuit are disconnected.
4. General procedures for draw-out CB energization
(1) Check to make sure the draw-out CB and its circuit is ready for operation.
(2) Check to make sure the earthing disconnector behind the switch cabinet is
open.
(3) Check to make sure the CB is at open position.
(4) Check to make sure the relevant protective devices and interlocking links
are activated.
(5) Put the CB at testing position.
(6) Insert the secondary plug and close the cabinet gate. Close the switches of
operational and signal power sources.
(7) Put the switch at the working position.
(8) Close the switch of closing power source of the CB.
(9) Check to make sure the comprehensive protective device of the switch
cabinet is activated. The operation lamp is on. There is no abnormal alarm
signal.
(10) The energy of CB is stored well. The opening indication green lamp is on.
(11) Put the local/remote switch at the remote position.
5. General procedures for de-energizing draw-out CB
(1) 0Check to make sure the CB is at closed status.
(2) /Put the local/remote switch at the local position.
(3) Open the switch of closing circuit of the CB.
(4) Put switch at the test position.
(5) Cut off the operational and signal power source of CB.
(6) Remove the secondary plug and close the gate of the cabinet.
6. Inspection items prior to CB energization
(1) Check to make sure the work done to the primary system and the secondary
system of the CB is finished. The primary and secondary circuits are normal.
The work permit is completed. Explain the work to maintenance department
technically. Check to make sure there are no objects left at the site. The
entire temporary safety measures have been removed. Recover the
permanent safety measures.
(2) The interlocking devices should be complete and normal. The earthing
disconnector has been disconnected. The earthing wires have been
removed.
(3) The CB proper and the area around it should be clean and complete. There
is no foreign matter affecting the normal operation. The electric heaters
should operate normally.
(4) 6kV380VThe appearance of the CB is normal. The position of mechanism is
Page 134 of 157
correct. The energy storage position, the opening/closing position, the
earthing disconnector position and the indication lamp position indicate
correctly. As for 6KV and 380V draw-out CB, check to make sure the CB is
at the open position before energization and deenergization.
(5) The primary contact and secondary plug of CB should be in good condition.
The secondary circuit and the auxiliary elements are good. The CB energy
storage device work well. The CB and the operation mechanism are fixed
firmly. The porcelain insulator of CB bushing is clean, without cracks. The
CB proper and auxiliary elements are complete, without burnt and
discharging marks.
(6) Measure the contact to contact insulation and contact to ground insulation.
The insulation resistance should be good. The insulation of loads and cables
should be normal.
(7) As for the newly operated CB or CB after maintenance, carry out CB
opening and closing testing before operation. Make sure the CB opens and
closes normally. Carry out the no-load closing and tripping testing at most for
3 times. When carrying out opening and closing testing, take measures to
preventing other CB from tripping interlockly.
(8) 6kV380V/150kVPut the 6KV/380V draw-out CB at maintenance/ testing
position. Lock the gates of LV chamber of CB cabinet, CB chamber, cable
chamber tightly. Close the 150KV CB control box gates and the mechanism
gates.
(9) Check to make sure the protective devices, automatic device, measuring
devices and the signal device are ready for operation.
(10) 150kVSF6The pressure of SF6 of 150KV is normal. There is no alarm
signal.
7. Inspection items during CB operation
(1) 408025The fire fighting device in power distribution room or near the power
distribution device should be complete. The lighting and ventilation are good.
The air conditioners work normally. The cable holes are plugged tightly. The
power distribution room and the area near the power distribution device are
clean, without foreign matters, water, dust, etc. There is no insulation burnt
odor. The temperature and humidity of power distribution room meet the
relevant requirement. The temperature is 40while the humidity is 80. If the
power distribution room is equipped with air conditioner, control the
temperature at about 25.
(2) 70Each part of CB should be clean, without damaged part, discharging,
flashover, and overheating, dewing phenomenon. The temperature indicator
should not melt. There is no abnormal sound, vibration, and odor. The
casing is well grounded. The gate is locked. Use the infrared thermometer to
measure the temperature of cable joint if necessary. Make sure the
temperature is less than 70.
(3) The primary contact and secondary plug of CB should be in good condition.
The secondary circuit and the auxiliary elements are good. The CB energy
Page 135 of 157
storage device works well. The CB and the operation mechanism are fixed
firmly.
(4) SF6The pressure of SF6 is normal. The CB counter works normally.
(5) Check to make sure the protective devices, automatic device, measuring
devices and the signal device work normally.
(6) The CB mechanism position, opening/closing position and indication lamps
indicate correctly.
(7) Check the appearance carefully after CB disconnecting the faults.
(8) During normal operation, the heaters inside the operation mechanism box
should be activated.
(9) /Put the local/remote control mode of operating CB at the remote position.
The operating power sources are normal.
(10) The current indication of operating CB is normal.
(11) Check to make sure the operation mode of each CB is the same as the
actual status. The warning board hung at site matches the relevant work
permits.
8. If following accidents occur, report it to shift leader immediately and get CB out of
operation.
(1) The porcelain bushing has serious cracks, flashover or broken parts.
(2) It leaks air severely. The minimum required value cannot be maintained.
(3) The vacuum arc extinguishing chamber leaks air or the operation
mechanism cannot store the energy automatically.
(4) The internal part of CB has abnormal and severe discharging sound.
9. Abnormal operation and trouble removal of CB
(1) 6kVTrouble removal of 6KV vacuum CB failure
1 Check to see whether the secondary circuit is normal. Check whether
the operation fuse blows. Replace the broken fuses. If the fuse melts
again, ask the maintenance personnel to repair it. If the operation power
source circuit uses small air switch, re-close it if it is normal. However, if
the small air switch trips for another time, it is not allowed to re-close it.
Contact the maintenance personnel to find out the reasons and
eliminate the faults. Check to see whether the operational voltage is
normal. If not, find out the reasons and eliminate the faults.
2 Check the voltage storage condition. If the automatic storage function
fails to work, contact the maintenance personnel and realize the energy
storage manually.
3 Contact the maintenance personnel to open the CB mechanically on the
switch panel.
4 Predict the accident.
5 If the mechanism is in trouble and the fault cannot be eliminated
temporally, report it to shift leader and treat it as CB failure and bus-bar
de-energization. Work out detailed plans according to the actual
situation.
(2) SF6SF6Solutions for SF6 low pressure
Page 136 of 157
1 SF6SF6When the SF6 pressure is lower than the alarm value, the
operators should contact maintenance personnel to recharge SF6 to the
CB.
2 SF6SF6SF6If the SF6 continue to leak, the pressure will decrease
continuously. When the pressure is less than the opening and closing
interlocking pressure, it will send out SF6 low pressure interlocking
signal to prevent CB from opening/closing. At this moment, the
operators should inform the shift leader and contact the maintenance
personnel to recharge the SF6. If the SF6 cannot recover to the normal
value, report it to shift leader and apply to dispatcher to stop the CB.
3 SF65If the SF6 leaks severely, the personnel should take measures to
prevent poisoning when he/she checking the CB. If there are no such
measures, the personnel should be far away from the CB, for more than
5m.
IV. Disconnector
1. Operation inspection and monitor
(1) Inspection prior to disconnector operation
1 Check to make sure maintenance work to primary system and
secondary system has been finished. The primary and secondary
circuits are normal. The equipment should be complete and clean. They
should meet the conditions for operation. The work permits are finished.
The maintenance personnel have already proved that the equipment is
ready for operation. There are no objects left at site. The entire
temporary safety measures have been removed. The permanent safety
measures have been recovered.
2 The supportive insulator and rod insulator should be clean, without
cracks and damaged parts.
3 The mechanism of disconnector should be complete. The interlock
between main disconnector and earthing disconnector or the interlock
between disconnectors should be credible.
4 Check to make sure the operation mechanism works freely. The main
power source is on. The manual operation and electric operation are
normal. The electric interlock between manual operation and electric
operation as well as manual operation and switches are in good
condition.
5 Check to make sure the drive mechanism is complete. The pins should
not flake off. Each drive mechanism contacts well and operate freely.
VI. Cable
1. The following table 5-2 will show the permissive operating data of cables during
normal operation.
Table 5-2
Rated voltage
Category 3KV
6kV 110330kV
Natural rubber
65 65
insulated cable
Sticky paper
80 65
insulated cable
PVC insulated
65 65
cable
PE insulated cable 70
XLPE insulated
90 90 90
cable
Ethylene propylene
90
rubber
Table 5-3
Floating battery Floating current
Control battery 1A
Power battery 2A
(2) During normal operation, control the voltage of bus bar of 110V DC system
between 110V to 119.6V. For 220V DC system, the voltage of the DC bus
bar should be controlled between 220V to 240V. Adjust the voltage
immediately if it exceeds the required values. In any case, the voltage of the
bus bar should not out of the voltage required in 4.1.1.8. after batteries
Page 147 of 157
floating current is normal, make sure the charger output current of 110V DC
system 50A while the charger output current of 220V DC system 100A.
(3) Battery inspection items
1 The appearance of battery is complete. The joints are connected firmly,
without corrosion, loose and overheated parts. The acid should not
overflow.
2 Keep the battery room clean. The battery and the frame should be
complete, without contamination. Keep the room temperature between
15and 25.
3 The battery room should be complete. The ventilation and lighting are
good, without acid odor.
4 The batteries inspection devices work normally.
(4) inspection items of DC panel, charger, insulation inspection devices
1 Check the positions of small switch on the DC panel and the
instruments and signal indications. Make sure they are normal.
2 The insulation of each DC system is good. The insulation value between
operating DC to ground should be more than 20 k. Find out the reasons
and eliminate that if there is earthing.
3 The monitoring device of DC power source system should work normal.
The status indication is correct. There is no alarm and signal.
4 The connection between charger and feeder panel is tight, without loose
and overheated parts.
5 The voltage of DC bus bar and the floating current are normal. They
should not swing or increase/decrease sharply and frequently.
6 The AC power source indication lamp on the charger panel is on. The
Incoming operation indication lamp on the charger is off while the
System fault indication lamp is off.
7 /The Voltage lamp and the Actual measurement indication lamp on the
high frequency switch panel are on. The Auto/Manual selective switch is
at Auto position.
8 The insulation monitoring device indicates normally, without abnormal
alarm.
6. DC system operation
(1) Inspection prior to operation
1 The DC circuit should be complete. The entire safety measures have
been removed. The operation conditions are met.
2 The insulation resistance passes the test.
3 The CB and the contactor mechanism should not be blocked. The wire
connection of secondary circuit should not loosen.
4 The phase and the polarity are correct.
5 The standby floating charging device should be normal.
6 Each instruments and fuse are in good condition.
(2) DC bus bar synchronization
1 Adjust the voltages of two DC bus bars and make sure the they are the
Page 148 of 157
same(U2V, no earthing signals).
2 Adjust the outlet ammeter of the battery which will be stopped and make
sure the indication is zero.
3 Switch the outlet switching CB of the battery which will be stopped to
another DC bus bar.
4 Adjust the output current of high frequency switch power source module
to zero. Open the input CB at the AC side and the output disconnector.
5 Adjust the output current of high frequency switch power source module
till the DC bus bar voltage is normal and the battery floating charging
current is 0.5A.
6 Take off the output fuse of the battery which is stopped.
(3) activate one group of batteries
1 Insert the output fuse for the batteries which will be activated.
2 Adjust the output current of the high frequency switch power source
module and make sure the voltage of the bus bar the same as the
voltage of the batteries which will be activated.
3 Switch the output CB of batteries which will be activated to the DC bus
bar.
4 Activate another high frequency switch power source module recharger.
5 Adjust the output currents of the high frequency switch power source
module of two bus bars to make sure the voltages of bus bars are within
the required range. The floating charging current of battery should be
0.5A.
(4) Operation procedures for high frequency switch power source module to
supply power to DC bus bar and charge battery in floating way
1 Check to make sure the high frequency switch power source module
circuit is complete. The operation conditions are met.
2 Insert the output DC fuse of high frequency switch power source
module.
3 Put the output switching CB of high frequency switch power source
module at the bus bar side.
4 /Put the Manual/Auto selective switch on the high frequency switch
power source module panel at the Auto.
5 Check to make sure the status indicated on the DC power source
monitoring panel is floating charging.
6 Check to make sure the high frequency switch power source module in
the DC power source system monitoring device is at Start status.
7 Close the AC incoming air switches of high frequency switch power
source module.
8 Close the AC incoming arrestor air switch of high frequency switch
power source module.
9 Close the three phase AC input switches of high frequency switch power
source module. Check to make sure the Incoming operation indication
lamp is on.
Page 149 of 157
10 Check to make sure the ammeter and voltmeter of charging bus bar on
the DC panel indicate normally.
11 Check to make sure the ammeter of the batteries on the DC panel is
about 0.5A.
(5) Operation for shutting down the high frequency switch power source module
1 Open the AC incoming air switches of high frequency switch power
source module.
2 Open the three phase AC input switches of high frequency switch power
source module. Check to make sure the Incoming operation indication
lamp is off.
3 Put the output switching CB of high frequency switch power source
module at the open position.
4 Take off the output DC fuse of high frequency switch power source
module.
5 Start the standby high frequency switch power source module.
7. DC system faults and trouble removal
(1) Protection and alarm
1 Input over-voltage protection: if it 456V5VAC, the device will stop and
alarm. It will be recovered after grid is normal.
2 Input low-voltage alarm: 2805VAC
3 Output over-voltage alarm: 320V(220V DC system) 160V( 110V DC
system). The device will stop and alarm. It will recover when the voltage
is normal.
4 Output low-voltage alarm: It is set by monitoring system.
5 Overheated protection: if the temperature of charger is 755, it will stop
and alarm. It will recover when the temperature is normal.
6 Output short-circuit protection: The output current is limited. It will
recover after the trouble-removal.
7 Lightning protection: it is equipped with lightning protection circuit.
(2) Abnormal operation of DC system
1 The DC bus bar high voltage optical illustration board lights.
A. Check the bus bar voltage value to see whether the voltage relay
activates correctly.
B. Adjust the GZDW high frequency switch power source module
output current to maintain the bus bar voltage within the required
range.
C. Check to see whether the Auto charging indication lamp on the DC
panel is on. If it is on, that means the charger charge the batteries
automatically. Strengthen the monitor. After charging, make sure
the DC bus bar is normal.
D. If the charger is in trouble, activate the standby charger and contact
the maintenance personnel for repairing.
2 The DC bus bar low voltage optical illustration board lights.
A. Check the bus bar voltage value to see whether the voltage relay
Page 150 of 157
activates correctly.
B. If it is the auxiliary power system failure or the charger control circuit
failure causes the charger AC power source interruption, try to recover
the power source of charging devices as soon as possible.
C. If it is caused by overloading, increase the high frequency switch power
source module immediately to keep bus bar voltage normally.
D. If it is because of GZDW high frequency switch power source fault, start
the standby GZDW high frequency switch power source. If the standby
GZDW high frequency switch power source fails to work too, consider to
get two bus bars operate in parallel.
(3) DC system earthing fault
1 Description
A. The insulation monitoring devices of control/power DC system
sends out alarm signal.
B. DCS The DCS optical illustration display sends out Control/power
DC system insulation low signal.
C. UACS The UACS system sends out Control/power DC system
insulation low signal.
D. The local insulation monitoring devices send out low insulation
alarm.
2 General solutions
A. If the DC system is grounded and there is earthing alarm, use the
microcomputer DC insulation monitoring devices on DC distribution
panel to determine the circuit numbers, the earthing polarity and
earthing degree. Report it to shift leader and cooperate with the
relay protection operators and I&C operators to find out the earthing
point.
B. Before determining the earthing point, predict the relevant
accidents, such as the protection failure, equipment mis-operation,
and equipment damages.
C. Determine the earthing points according to failure bus bar series
indicated on the microcomputer insulation monitor devices. Ask
whether there is operator working on that circuit. Stop the work if
there is operator.
D. Check to see whether there is newly started equipment, wet
equipments. Cut off the power supply for the equipment for short
time if needed.
E. Pay special attention to the equipments whose insulation resistance
is low, the faulty equipment and the electric equipment and circuits
which have the maintenance work and check them carefully.
F. Cut off the power for short time to determine the earthing point.
Energize the equipment immediately after switchover no matter
whether the equipment is grounded. As for the control DC system,
stop the operation part, protective part, and the I &C parts at last.
Page 151 of 157
As for power DC system, stop the lighting part and then the power
parts. When cutting off the power sources of DC oil pumps, check
to make sure the oil pump is out of service.
G. The 110V DC system mainly supplies power to operation and
protective loads, it is not suitable to cut off the power source for
short time to determine the earthing point since it may influence the
unit normal operation. Just use the DC insulation monitoring
devices to determine the earthing point.
H. Check to see whether the insulation monitoring devices, high
frequency switch power source module, the batteries and the DC
bus bar are grounded.
I. If the grounded equipment is not allowed to be stopped, report it to
shift leader.
J. After eliminating the earthing faults, try to recover the original
operation mode of DC system as soon as possible.
3 Precautions when determining the DC system earthing
A. Arrange two personnel to determine the earthing point. One person
works while another one supervise the maintenance.
B. When determining the earthing point, take measures for preventing
DC circuit short circuit or another point earthing.
C. Do not work to the secondary circuit if the DC system is grounded.
D. If the DC system is grounded, make sure the maximum operation
period is less than 2 hours.
E. use the instrument whose internal resistance is less than 2000/V to
determine the earthing point.
F. If the equipment of other department has to be activated/deactivated,
report it to shift leader and predict the accidents.
(4) DC bus bar short circuit
1 DCSUACS Description: the charger connected with the bus bar trips.
The battery outlet fuse melts. The bus bar voltage disappears. The
DCS, UACS and the local automatic monitoring devices send out alarm
signal.
2 Solution
A. Predict the relevant accidents, such as CB and protection devices
mis-operation as well as protection devices refuse to work.
B. Open the CB of the loads connected with the faulty bus bar.
C. Open the disconnectors between batteries and bus bar.
D. Open the outlet output disconnector of the high frequency switch
power source module.
E. Open the AC incoming CB of high frequency switch power source
module.
F. Find out the no-load bus bar and measure the insulation resistance
of the bus bar. If the insulation resistance is normal, check the
charger and batteries to make sure they are normal. Report it to
Page 152 of 157
shift leader and try to energize the DC bus bar by charger. Replace
the battery outlet fuse and then measure the insulation of loads to
determine the faulty points. Finally, recover the operation of loads
without fault.
(5) Battery faults and battery fuse melts
A. If the charger trips at this moment, disconnect the switches for the loads
connected with the faulty bus bar. If the charger does not trip, adjust the
output current to maintain the bus bar voltage.
B. If it is the fuse of battery of DC bus bar melts causes the problems,
open the battery outlet output disconnector and use charger to supply
power separately. Recover the original operation mode after trouble
removal.
C. If it is the battery has the problems, get two bus bars to operate in
parallel. Report it to shift leader and contact the maintenance personnel.
8. Maintenance of DC power source system
(1) high frequency switch module
Table 5-4
Faults Causes Solutions
It displays meaningless It interrupted by Open and close AC input
characters. thunderstorm. once.
Input AC switch is not
It does not display or Close the AC input switch.
closed.
the non-indication lamp
Plug at the rear plate is
is on. Insert plug tightly.
loose.
It is controlled manually and
Reset the potentiometer or
the potentiometer is adjusted
The current/voltage is control it manually.
too low.
close to zero.
The module is activated via
Activate the module.
the monitor.
The baud rate is set wrongly. Set the baud rate as 9600.
Actual measurement
indication lamp flashes The plug at the rear plate is
Insert the plug tightly.
loose.
The plug at the rear plate is
Insert the rear plate tightly.
The inter-module loose.
current is not good. Use the current average Use the module rated current
value to calculate the ratio. as the denominator.