Design Project 1 Rubrics 2015/2016

PROCESS BACKGROUND AND SELECTION

Topic Compulsory content

Clear and complete understanding of design goals and
1
constraints
Main points are discussed in a relevant manner supported by
Process Background 2
figures and tables
Sufficient background information. Structured logically and in an
3
easy manner to follow
Consideration of major factors such as selectivity, general cost
1
and safety issues in the process selection
Process Selection/method
2 A few process options are compared using a basis
used
The screening process is clearly summarised using tables or
3
graphs
The PFD is complete including all streams (input and output),
1
major equipment and labels
Process Flow Diagram
2 The PFD is created based their own ideas
(PFD) and Plant Item List
The PFD is labelled completely for all streams and equipment
3
1 Clear information and arranged in logical manner
Process Details (chemistry,
Chemical kinetics, formulae and the thermodynamics for the
kinetics, thermodynamics) 2
compounds are presented

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 Design Project 1 Rubrics 2015/2016
MARKET ANALYSIS

Topic Compulsory content

All information are presented in a logical, interesting and novel
1
sequence, which is easy to follow
Economic Data/ Supply
2 Sufficient information
and Demand
3 Assumptions are stated
4 Limitations are explained
1 Discuss how long it will take the venture to breakeven
Establishes how much cumulative cash is necessary to
Break Even Analysis 2
breakeven and provides evidence of analysis.
3 Provides limitations in the break analysis
1 Effectively wraps up the topic
Conclusion Conclusion Beyond the disscusion including recommendations
2
Determination of purchase cost of individual equipment is shown
1
with proper reference
Determination of bare module costs at base conditions of all
2
equipments are shown extensively & accurately
Selection & calculation of bare module costs factors are shown
3
Purchase Cost extensively & accurately
Determination of bare module costs at non-base conditions for all
4
equipments are shown extensively & accurately
Determination of bare module costs at non-base conditions for all
5 equipments for the current year are shown extensively &
accurately
Calculation of total module cost is shown accurately with
Capital Cost 1
comprehensive explanation
Determination of cost of operating labor is shown accurately with
1
comprehensive explanation
Determination of raw materials cost is shown accurately with
2
comprehensive explanation
Determination of utility cost is shown accurately with
Cost of Manufacturing 3
comprehensive explanation
Determination of yearly costs are shown accurately with
4
comprehensive explanation
Usage of stream factors shown accurately with comprehensive
5
explanation
Cash Flow Diagram of Cash flow diagram is shown accurately with comprehensive
1
Project explanation

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 Design Project 1 Rubrics 2015/2016
SITE LOCATION

Topic Compulsory content

1 All the information are sufficient to illustrate the location
Arranged in a logical, interesting and novel sequence which is
Site Location Data 2
easily to follow
3 Use of maps and tables
1 Define more than 5 criteria for site selection
Criteria of the Site 2 Explain the assumptions
Selection 3 Explain the limitations
4 The topic is presented in an easy manner to understand.
1 Effectively wraps up the topic
Conclusion Conclusions beyond the disscusion including recommendations
2

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ENVIRONMENTAL AND SAFETY CONSIDERATION

Topic Compulsory content

Objectives
1
2 Hazard identification & Risk Assessment
3 Potential Incident Hazards
Hazard Identification, Risk
4 Control & Preventive Measure
Assessment and Risk
5 Relevant OSH Legislation & Regulation
Control
Summary of Hazardous Materials Chemical & Physical Properties
(Detail discussion of five to six of the above criteria, Plant related
6
safety)

Objectives
1
2 Relevant Environmental Acts and Regulations
Waste Treatment/Waste
3 Waste materials identification
Management
4 Waste treatment process
Waste management (Detail discussion of five of the above
5
criteria, Plant related safety)

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 Design Project 1 Rubrics 2015/2016
MASS BALANCE

Topic Compulsory content

Clear and complete statement of valid assumptions used in the
Assumptions of Calculation 1
calculations
1 The calculation basis is clearly stated
Basis of Calculation 2 The calculation is complete and balanced
3 The calculations are performed in appropriate units
The calculations presented are detailed and easy to understand
1
The method of calculation has been clearly identified and
2
performed appropriately
Details of Calculation
3 An assumption is stated prior to each calculation
4 The flowsheet are clear and understandable
Equipment and streams are clearly and appropriately labelled
5
Extensive selection of references are used to support the
1
Reference Data calculation performed
2 Recent data is used as the basis for calculations

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ENERGY BALANCE

Topic Compulsory content

Clear and complete statement of valid assumptions used in the
Assumptions of Calculation 1
calculations
1 The calculation basis is clearly stated
Basic of Calculation 2 The calculation is complete and balanced
3 The calculations are performed in appropriate units
The calculations presented are detailed and easy to understand
1
The method of calculation has been clearly identified and
2
performed appropriately
Details of Calculation
3 Assumption(s) is(are) stated prior to each calculation
4 The flowsheet are clear and understandable
Equipment and streams are clearly and appropriately labelled
5
Extensive selection of references are used to support the
1
Reference Data calculation performed
2 Recent data is used as the basis for calculations
 Design Project 1 Rubrics 2015/2016
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SIMULATION (HYSYS)

Topic Compulsory Content

Description of the process and the used of major equipment were
Choice and sequence of carried out. The choice of equipment used in plant was justified.
1
equipment Equipment used was placed in PFD in logical manner. The
sequence was justified in the report.
The final product meets the desired product purity. Only small
Separation process amount of products were found in waste streams. The simulation
1
efficiency results (product purity) were clearly explained and compared with
literature data.
Correct fluid flow principles were applied to the simulation across
equipment and streams. Justification was given on the choice of
pressures selected for stream and equipment, with cited literature
Fluid flow principle 1 reference for major equipment.

Activity coefficient model was used for simulation of liquid system.

Equation of states was used to simulate gas system. eg.:NRTL-
Choice of Simulation Fluid PR. The choice of fluid packages were justified
1
Packages

Readable and PFD and workbook were submitted. Complete

information for assessment were submitted such as P, T, V/F,
Overall report and Printed
1 mass flow, component mass fraction. The report was clearly
Output
written and presented in logical sequence.

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