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R00 Apr 05, 2017 First Issue For Review Trust.A. Harrison D. Chilaka U.
ONSHORE ROUTINE CONSTRUCTION AND
INSTALLATION FRAME CONTRACT
16333495/ECP/17
Table of Contents
0.0 PURPOSE.......................................................................................................... 4
1.0 SCOPE.......................................................................................................... 4
2.0 REFERENCES................................................................................................ 5
3.0 DEFINITIONS................................................................................................. 5
3.1 SPECIFIC DEFINITIONS.................................................................................. 5
Company.............................................................................................................. 5
3.2 ABBREVIATIONS............................................................................................ 6
3.3 DISTRIBUTION LIST....................................................................................... 7
3.4 PROCEDURE FOR UPDATING CONTENTS OF THIS PROJECT QUALITY PLAN...7
4.0 STATEMENT OF QUALITY OBJECTIVES / STRATEGY........................................7
4.1 QUALITY OBJECTIVES.................................................................................7
4.2 QUALITY STRATEGY................................................................................... 8
5.0 PROJECT QUALITY POLICY STATEMENT.............................................................9
POLICYSTATEMENT............................................................................................. 9
5.1 KEY ELEMENTS OF THE PROJECT QUALITY PLAN.........................................10
6.0 QUALITY CONTROL PROGRAM........................................................................11
6.1 PROJECT QUALITY CONTROL ORGANIZATION..............................................11
6.2 PROJECT RESPONSIBILITIES AND AUTHORITIES..........................................11
6.2.1 PROJECT MANAGEMENT RESPONSIBILITIES..........................................11
6.2.2 OBLIGATIONS AND RESPONSIBILITIES OF OTHER INVOLVED GROUPS. .14
6.3 PROJECT RESOURCE MANAGEMENT AND TRAINING....................................14
7.0 PROJECT QUALITY MANAGEMENT SYSTEM AND QUALITY PLANNING.............14
7.1 PROJECT QUALITY MANAGEMENT SYSTEM..................................................14
7.1.1. QUALITATIVE ASSESSMENT..................................................................14
7.1.2. RELATIONSHIPS BETWEEN MANAGEMENT SYSTEM AND PROJECT
QUALITY PLAN............................................................................................... 15
7.2 INTERFACE MANAGEMENT..........................................................................15
7.3 CHANGE MANAGEMENT.............................................................................. 16
7.4 MANAGEMENT REVIEW............................................................................... 16
7.5 QUALITY AUDITS......................................................................................... 16
8.0 SUBMITTALS................................................................................................... 17
8.1 FILING OF SUBMITTALS............................................................................... 17
8.2 SUBMITTAL REGISTER................................................................................. 17
ONSHORE ROUTINE CONSTRUCTION AND
INSTALLATION FRAME CONTRACT
16333495/ECP/17
8.3 QUALITY CONTROL MANAGER REVIEW AND APPROVAL..............................17
9.0 INSPECTION SYSTEM...................................................................................... 17
9.1 PREPARATORY INSPECTIONS.......................................................................18
9.2 INITIAL INSPECTIONS..................................................................................18
9.3 FOLLOW-UP INSPECTIONS...........................................................................19
9.4 Documentation and Control........................................................................19
9.5 COMPLETION INSPECTION..........................................................................19
9.5.1 PUNCH-OUT INSPECTION:.....................................................................19
9.5.2 PRE-FINAL INSPECTION.........................................................................19
9.5.3 FINAL ACCEPTANCE INSPECTION..........................................................20
10.0 TESTING....................................................................................................... 20
11.0 DOCUMENTS AND RECORDS......................................................................20
11.1 DOCUMENT IDENTIFICATION.....................................................................20
11.1.1 DOCUMENT NUMBERING....................................................................20
11.1.2 DOCUMENT STAMPS........................................................................... 24
11.2 (DESIGN) DOCUMENTS............................................................................. 25
11.3 MATERIALS AND EQUIPMENT CERTIFICATION............................................26
11.4 DATA SHEETS............................................................................................ 26
11.5 EQUIPMENT DRAWINGS............................................................................26
12.0 CONTROL OF NONCONFORMANCES...........................................................26
12.1 REWORK PROCEDURES.............................................................................26
13.0 DOCUMENTATION......................................................................................... 27
14.0 WORKMANSHIP............................................................................................ 28
15.0 QUALITY ACTIVITIES / MATRIX......................................................................29
16.0 ATTACHMENTS............................................................................................. 33
ONSHORE ROUTINE CONSTRUCTION AND
INSTALLATION FRAME CONTRACT
16333495/ECP/17
0.0 PURPOSE
The purpose of this project quality plan is to define the structure and content for
Project and Quality Management to be used by Bridgsite Nigeria Limited in order
to meet project specific requirements for Onshore Routine Construction and
Installation Frame Contract.
This project quality plan is designed to achieve the following objectives:
Define responsibilities and general principles for managing the
relationships between Bridgsite Nigeria Limited, Client (TEPNG), and
Bridgsite suppliers (internal or external) to projects of equipment,
services, consultancy.
Set a basis for quality assessments of the procedures employed by
Bridgsite Nigeria Limited to fulfil their contractual obligations to
TEPNG.
This project quality plan logically displays quality actions and activities necessary
to achieve a specific level of quality. The performance of work in coating,
fabrication and installation will be controlled by specific procedures collected in
construction procedures. These procedures will be specifically adopted for this
project and approved by CLIENT Project Engineer. They will give clear, complete
and up to date document instructions. The assigned QA Engineer supported by
the General Manager, Project Manager and the Construction Manager will
prepare above mentioned procedures.
1.0 SCOPE
The scope of work to be carried out under this CONTRACT include all WORK
specified in this section in conformity with the applicable drawings, guidelines
and scope of works described or/and presented for on job request by CLIENT.
2.0 REFERENCES
ISO 9001:2008. Quality Management System Requirements
ISO 10005:2005 Quality Management Systems Guidelines for Quality
Plans;
Total General Specifications 2014 Edition
Total General Specifications referenced codes and standards
3.0 DEFINITIONS
3.1 SPECIFIC DEFINITIONS
Personnel on the distribution list will receive the update of the Project Quality
Plan. In case of change of the contents, complete page(s) will be distributed. The
pages will be send undercover of a transmittal, on which instruction concerning
updating are specified. The recipient will return a signed copy of the transmittal.
The Quality Engineer is responsible for the distribution and filing of these
updates.
These Quality Objectives will support the specific Project Objectives of:
Detail Design, Engineering, Procurement, Fabrication, Construction,
Installation, Completion and Commissioning.
Handover to Customer.
Deliver the project within budget and schedule.
Ensure performance is in accordance with design.
Minimize potential hazards to personnel, environment and the Project by
risk identification and control.
The Quality Assurance / Quality Control (QA/QC) Manager has the full
support of BRIDGSITEs Management to implement the measures outlined
in the "QUALITY MANUAL" and in specific Projects Quality Plans.
CHILAKA UGORJI
Managing Director
05/01/2017
ONSHORE ROUTINE CONSTRUCTION AND
INSTALLATION FRAME CONTRACT
16333495/ECP/17
Schedule monthly, quarterly and annual audit dates in the project plan
depending on the project progress.
Appoint the Quality Manager, QA Staff and Project team to confirm that
the quality control framework is appropriate and being properly
implemented.
ONSHORE ROUTINE CONSTRUCTION AND
INSTALLATION FRAME CONTRACT
16333495/ECP/17
Ensure timely reviews of the results of any audit conducted on a project
activity.
FIGURE 1.1, BRIDGSITE PROJECT QUALITY CONTROL ORGANIZATION CHART, presents the
QC organization for the performance and support of remedial action at site,
including the lines of authority and interface with other members of the project
team. Each member of the project team, including subcontractors, shall be
responsible for the quality of their work. The duties and responsibilities of the
project QC organization are described in this section.
Responsibilities
Responsibilities
Responsibilities
Responsibilities
Responsibilities
The Health and Safety Manager shall monitor the Project Health and
Safety Plan. The Health and Safety Manager shall ensure that all elements
of the works comply with the current Health and Safety Plan, laws, and
regulations and shall promote the principals and objectives for managing
Health and Safety in relation to the work being performed during each
stage of production.
The Health and Safety Manager shall provide training, ensure compliance
with statutory requirements and give appropriate advice to management.
The Health and Safety Manager shall monitor health and safety
performance and standards on the project.
The Health and Safety Manager shall be available for inspections
conducted by regulatory agencies, governmental entities, and the
Developer.
The Health and Safety Manager shall liaise with all personnel including
subcontractors and suppliers to perform the following duties:
Plan and review specific work-risk assessments
Address work permitting requirements
Emergency Planning/First Aid Measures
Incident reporting
Responsibilities
ONSHORE ROUTINE CONSTRUCTION AND
INSTALLATION FRAME CONTRACT
16333495/ECP/17
Oversight and verification that the project is being conducted in
accordance with applicable quality criteria, as specified in the contract
documents, federal, state, or local requirements.
QA staff will perform the monitoring, inspection, and testing activities of
this Quality Plan as directed by the QAQC Manager.
The Project Manager is responsible for verifying that all project personnel are
properly trained, qualified, and where required, certified to the appropriate level
for the work being performed.
When required, the qualifications and certifications of the QAQC Manager and
subcontractor personnel will be submitted to Client for review and acceptance
prior to the performance of any functions by an individual. The submittal of a
subcontractors qualifications will be required only in the instance when the
subcontractor is solely responsible for QC. The ultimate responsibility for QC
resides with the Contractor.
The framework of the Project Quality Management System will align itself as
appropriate with the requirements of ISO 9001:2008. Within this framework the
projects selection process for Sub-contractors, Suppliers and Services requires
ONSHORE ROUTINE CONSTRUCTION AND
INSTALLATION FRAME CONTRACT
16333495/ECP/17
that they have an effective quality management system in place. They will also
be required to meet the requirements of ISO 9001:2008.
Define the quality policy and commitments and the overall Project
objectives,
Communicate the necessary responsibilities and authorities,
Review how well the QMS is working and communicate its effectiveness,
Demonstrate management buy-in and commitment.
The Project Quality Plan also describes how the Project organization will:
Identify the processes and the application of processes to achieve the
project objectives,
Indicate the sequence and interaction of the processes,
Define how these processes are operated and controlled,
Ensure that resources are available to implement the processes,
Implement continuous improvement, including monitoring, measurement,
analysis and improvement processes.
All work performed by the project team in the implementation of the Project
activities shall be in accordance with the QMS.
Disciplines; - structures;
Sub-contractors; - modules;
Operations; - projects.
Change requests are used to track changes to baselines. Any stakeholder can
submit change requests. Change requests can describe identified defects or
demands to change goals and scope of the project. The authorized Change
Control Board has to accept a change request before work on it is initiated, and
also accept all resulting changes before a new baseline is created. Approved
changes are communicated directly after the Change Control Board decision to
the affected stakeholders and in the project meetings to the whole development
team.
The objective of the audits will be to establish compliance and measure the
effectiveness of the management systems, procedures and quality assurance
activities implemented by the Company, Project Team and the Sub-Contractors.
Project team participation will be utilized as appropriate.
The QA/QC Manager will hold the latest revision of the audit and review plan.
8.0 SUBMITTALS
All submittals are scheduled, reviewed, certified and managed to include
submittals from subcontractors, offsite fabricators, suppliers, purchasing agents,
designers, consultants and engineers.
All submittals shall be reviewed, certified and managed by the Quality Control
Manager. Copies of the manufacturers data (material, equipment, etc.),
including catalogue cut-sheets showing dimensions, performance characteristics,
capacities, wiring diagrams, schedules, operation and maintenance manuals and
any other relevant information are reviewed by the QA/QC Manager. The QA/QC
Manager is an authorized submittal reviewer and testing lab report reviewer.
One (1) copy of the submittal remains with the Contractor and one (1) copy is
retained by Companys Document Control.
Review the contract drawings and specifications for this phase of work in
detail. Discuss the construction procedures, tolerances, workmanship
standards and repetitive deficiencies.
Review the requirement for special items and verify all samples have been
submitted and approved.
Verify all mobile construction equipment has been inspected for safety.
ONSHORE ROUTINE CONSTRUCTION AND
INSTALLATION FRAME CONTRACT
16333495/ECP/17
Verify all preliminary work required to start this phase of construction has
been completed and the work to be built upon has no deficiencies.
Verify MSDS for all material to be used are readily available on the jobsite.
Record The Results Of This Inspection On Separate Sheets And Attach Them To
The Daily Report.
Record the exact location where the initial inspection was held for future
reference and comparison during follow-up inspections.
Review the records of the preparatory inspection and verify that all action
items have been completed.
Verify all required quality control inspections and test are being performed.
Verify that the work being performed is in full compliance with contract
requirements, including acceptable level of workmanship. Compare with
approved samples as appropriate.
Record The Results Of This Inspection On Separate Sheets And Attach Them To
The Daily Report.
Review Noncompliance Tracking Log and ensure all deficiencies have been
corrected or are being scheduled for corrective action.
10.0 TESTING
The Testing Plan for this project is as follows:
Test reports will be attached to the Daily Report by the QA/QC Manager
Test reports will include the date, time and type of test to be performed,
test name, specification paragraph requiring testing, feature of work to be
tested, test frequency and person responsible for each test. (Laboratory
facilities will be approved by the Purchasing.)
The QA/QC Manager will notify the Client/Inspector twenty-four (24) hours
in advance of any scheduled test.
Control, verification and acceptance testing procedures for each specific test will
include the test name, specification paragraph requiring test, feature of work to
be tested, test frequency and person responsible for each test. Client-directed
laboratory facilities will be used when specified by Contract.
Project Title:
Contract No.
XXXXXXXXXXXXXXX
Each document for the project will be identified with a unique identification, the
format is as follows:
BNL-A(B)-ZYYY(i)(I)(f)(t)
A Administration
L Logistics
J Project Services
C Construction
M Material
QM QA/QC
HSE HSES
MT Maintenance
YYY in ZYYY represents serial No.: 001, 002, 003 --- etc.
i: internal memos
l: Letters
f: Fax messages
t: Transmittal
XX KK H NNN
H: Discipline Code
Document Designation
CODE DOCUMENT
ONSHORE ROUTINE CONSTRUCTION AND
INSTALLATION FRAME CONTRACT
16333495/ECP/17
AA Procedure
AC Calculations
AE Equipment List
AS Engineering Schedule
BL Bid List
BM Bill of Material
CS Construction Schedule
DR Document Register
DW Drawing
EC Cost Estimate
MA Manuals
MO Monthly Report
OR Organization chart
PE Purchase enquiry
PL Plans
PO Purchase order
RC Conceptual Report
RD Design Report
RF Feasibility Report
RP Progress Report
RX Inspection Report
ONSHORE ROUTINE CONSTRUCTION AND
INSTALLATION FRAME CONTRACT
16333495/ECP/17
SC Sub-Contract (Tender Documents)
SD Design Specification
SE Standard form
SK Sketches
ST Study/ Philosophy
TN Technical Notes
TR Technical Reports
EL Equipment Log
Discipline Code
CODE DISCIPLINE
C Commercial
D Drilling
E Electrical
F Project services
G Project general
H HVAC
J Instrumentation (including
K Pipelines
L Piping
M Mechanical
N Construction
P Process
ONSHORE ROUTINE CONSTRUCTION AND
INSTALLATION FRAME CONTRACT
16333495/ECP/17
R Rotating Machinery
S Civil/ Structural
T Telecommunications
U Commissioning
X HSES
All stamps are provided with date and space for signature
Project name
Contract No.
Document number
Title
Dimension
Scale
Draftsmans name
Revision / approval
The design documents will be distributed to all concern. The receiver of such
documents is responsible for appropriate filling, storing, and treatment of the
documents. The Project Manager is responsible for recording a distribution list.
He is also responsible for temporary distribution.
For external distribution, the drawings will be done by the CLIENT Project
Engineer, however the internal checking of correctness before submitting to the
CLIENT Project Engineer will be done by a person other than the draftsman, with
at least the same experience and level of education as the draftsman.
The drawing will be stamped issued for comment and will be signed for
checking by the project manager or the head engineering. The same procedure
shall be followed for up-dating.
Only documents which are Approved for Construction will be used for
construction purposes. The BNL project manager and the CLIENT Project
Engineer are releasing the documents.
The construction deficiency will be noted on the Daily Report and tracked daily
until corrective action has been completed. The QA/QC Manager will insure
corrective action is accomplished according to the contract Plans and
Specifications with approval of the Construction Manager.
The Noncompliance Program will be maintained throughout the life of the project.
Copies of all noncompliance reports will be available for review by the
Client/Inspector as well as any Subcontractor involved in the deficiency.
13.0 DOCUMENTATION
Procedure
All submittals of records will be maintained at the job site field office.
Test Reports will be attached to the Daily Report as they are received by the
QA/QC Manager.
The QA/QC Manager will submit all Inspection Reports not more than one (1)
working day after each inspection.
As-Built Drawings
Daily Report
Modifications
Safety Plan
Submittal Data
14.0 WORKMANSHIP
The Company plans and carries out construction activities that include
workmanship requirements for:
ONSHORE ROUTINE CONSTRUCTION AND
INSTALLATION FRAME CONTRACT
16333495/ECP/17
Approval of work according to supporting documentation that includes the
requirements of any applicable reference standards, regulatory codes,
quality plans and other documented procedures.
16.0 ATTACHMENTS
Report Number: Page 1
QUALITY CONTROL REPORT (QCR) of 2
WEEKLY LOG OF CONSTRUCTION Date:
Contractor: Weather:
4 Activities in process:
ONSHORE ROUTINE CONSTRUCTION AND
INSTALLATION FRAME CONTRACT
16333495/ECP/17
Report Number: Page 1
QUALITY CONTROL REPORT (QCR) of 2
WEEKLY LOG OF CONSTRUCTION Date:
Contractor: Weather:
Response:
5 General comments:
Response:
7 Prep/Initial Dates (Preparatory and initial dates held and advance notice)
Response:
Activity Start/Finish:
QC Requirements:
ONSHORE ROUTINE CONSTRUCTION AND
INSTALLATION FRAME CONTRACT
16333495/ECP/17
Report Number: Page 2
QUALITY CONTROL REPORT (QCR) of 2
WEEKLY LOG OF CONSTRUCTION Date:
Contractors/Visitors on Site:
Non-Conformance Report
<Project Name> <Project
Number>
Structural Mechanical Electrical Civil
Non-Conforming Condition:
Disposition:
Completed by Accepted by
Item
Description Construction Quality Control
No.
(Sign/Date) (Sign/Date)
ONSHORE ROUTINE CONSTRUCTION AND
INSTALLATION FRAME CONTRACT
16333495/ECP/17
Attendees
Client Contractor Subcontractors Other
Action Action
No. Description of Item Discussed
Date By
ONSHORE ROUTINE CONSTRUCTION AND
INSTALLATION FRAME CONTRACT
16333495/ECP/17
in Advance
Name Position Company/Government
When required?
TESTING
Worksheets:
WORKSHEETS