Printed Pages—$ TMES02 rd Rall Noto filed in your Answer Boab] natn, CECEEL EET B.Tech, (SEM. Vj ODD SEMESTER THEORY, EXAMINATION2010-11 MACHINE DESIGN—I Time 3 Hows ial Mork: Tai Note (2) Attempt all questions (2) Assume any missing data suitably (9) Use of design data book i permite Luong ny our pans of te folowing (4-20) (4). Listout he corso be considered for materi section, (©) Discs the eect oF silico, manganese, spur and phosphorous oncastvon. (©) Wetea shor note on copper ae is alloys (What is tuigue fallre of « material ? Explain she mechanism o sok alr, (©) Diseus the ned fer standarizaton in machine dsin, (, Differeniate between clearence fi interference ft and trons fe Antempt ary two parts ofthe elowing (192-20) (@) Explain varios properties of duties with the hep of stress-strain curve What is working stessand how isitcaloulted from ukimate tes or yield stress? TiEsvEg6s ' iw er(0) Define maximum shear stress theory elnsal bat rade of tcl having ye eng 60 MP is subjected ‘Waifs consisting of bending amentIDAN-i ads torsional moment of AN, Assuming fastorafsafey ‘ff the required diameter of shaft sing meximum shear sress theory. Take E = 210 GPa and Poisson's tion 25 (©) A shafts subjected t a bending moment varying fom 200 Ne w 4800 Nem and wisting momett varying fiom $0. Nem to 175 Nom. Ir mute is 308, stress ‘smcenttion facto is 1.88, oth sensitiv is 098 and factor of safety is 1.5, find the diameter of sha, Aner any to pas oft folowing, 402-20) (2) Determine the lnath of weld required to weld pats ‘ofsze 120 mm wide snd 1S mm thick by meas of (a) & single transverse wold and (b) double pal ile weds he join is subjected to variable lads, (©) A swam engine cylinSer of effective diameter of 300 im is subjected 10 steam pressure of 15 Noun? The ‘llinder bead isconnated by means of Bbolishavng ysl ‘oins tress of330 MPannd endurance init of 240 MPa “The bots ae tightened witb prcood of 1S ines that of ‘Sean led A sof copper ashe fsed to make the joint leak proof Assuming sues concentration fctr of 28 and fetor of safety of 2, determine te sizeof bls, (€) "Whyte ina tigening obo essential? ow does it improve the fatigve tenet of bled join? Also explsin ‘the diferen kins of ndosd stress in ols. TMESEYEO 10 2 4 ‘trsevE0.10 3 Arnempcany two paso the Following 192-20) (@) A sluice gate weighing 4 BN is ried an lowered by means of to Square threaded crews, The soffit of fiction between the dst collar and sre i 1.003 and thar between the see ad nut i 0.08. Design the crew nda (0) Design closed ol ica ompresson spring which when ‘uttoa oad of 0 N may deflect 80 mm, The diameterof cach col is 10 tines tht of wire of the sping and the ‘maximum shear stess nt texceed $5 MPa. G~ 81 GP, Also fir wit sen ape joa wl elongate the spring by30 mm, (©) -Anollow tel shaft required to replace a solid wrought inoa shaft ofthe same diameter. The sess that the tel ‘can bears 30%morethaa that fhe ion Find th inter iameterand saving weight Attempt sny four pans ofthefollowing— (S20) (4). Explaindesion by imovation using a sutable example. (©) What ace she role of morphologia! chars ia product evelopnent? (6) Esplin the prodact consumption cycle and is various stages (Discus the key features of diverges phase of product sign ©). Explain the process of sin storming. What she role of ‘rain storming in ew product develope? () Discuss the timeline ofthe development of bieycl