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a r t i c l e i n f o a b s t r a c t
Article history: A novel approach is presented to capture some of the potentially toxic elements (PTEs), other particulates
Received 27 July 2016
and emissions during the heat treatment of e-waste using alumina adsorbents. Waste PCBs from mobile
Revised 19 January 2017
phones were mechanically crushed to sizes less than 1 mm; their thermal degradation was investigated
Accepted 19 February 2017
Available online xxxx
using thermo-gravimetric analysis. Observed weight loss was attributed to the degradation of polymers
and the vaporization of organic constituents and volatile metals. The sample assembly containing PCB
powder and adsorbent was heat treated at 600 C for times ranging between 10 and 30 min with air,
Keywords:
nitrogen and argon as carrier gases. Weight gains up to 17% were recorded in the adsorbent thereby
E-waste
Potentially toxic emissions indicating the capture of significant amounts of particulates. The highest level of adsorption was
Particulates observed in N2 atmosphere for small particle sizes of alumina. SEM/EDS results on the adsorbent indi-
Adsorbent cated the presence of Cu, Pb, Si, Mg and C. These studies were supplemented with ICP-OES analysis to
determine the extent of various species captured as a function of operating parameters. This innovative,
low-cost approach has the potential for utilization in the informal sector and/or developing countries,
and could play a significant role in reducing toxic emissions from e-waste processing towards environ-
mentally safe limits.
2017 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.wasman.2017.02.023
0956-053X/ 2017 Elsevier Ltd. All rights reserved.
Please cite this article in press as: Saini, R., et al. A novel approach for reducing toxic emissions during high temperature processing of electronic waste.
Waste Management (2017), http://dx.doi.org/10.1016/j.wasma n.2017.02.023
recycling techniques, especially in developing countries, generate associated with high temperature processing of waste PCBs. The
high levels of environmental pollution that affect both the key challenge here was to develop an environmen-
ecosys- tems and the health of population living near the main
recycling areas (Song and Li, 2014; Zhang et al., 2012).
The environmental fate of particulates, fumes and ashes from
burning activities is similar to that of dismantling dust, with toxic
pollutants such as dioxins, furans, lead and other metals ending up
in soil, ground water and the atmosphere (Stenvall et al., 2013;
Wang and Xu, 2014; Widmer et al., 2005). During controlled pyrol-
ysis of waste PCBs in the temperature range 7501550 C, Rajarao
et al. (2014) observed that more than 90% of the lead present was
lost as emissions during heating to 750 C itself; several other
met- als showed a similar behaviour. The loss of hazardous/other
metals and PTEs as emissions is a serious issue, especially during
uncon- trolled/open burning of waste, causing significant
environmental pollution (Breivik et al., 2014; Fromme et al.,
2016; Ren et al.,
2014). A number of studies have been reported in the literature
on the capture of hazardous metals such as Pb, Cd and Zn from
var- ious incineration processes (Abanades et al., 2002; Srum
et al.,
2004; Uberoi and Shadman, 1991). While high temperatures have
routinely been used to treat different types of wastes (Kim, 2001;
San Miguel et al., 2002; Velghe et al., 2011), not much attention
has been paid towards capturing released particulate matter or
on limiting associated environmental contamination. Most e-
waste recycling activities have been focussed primarily on the
recovery of valuable and other materials from e-waste
(Hagelken, 2006; Cui and Roven, 2011), with limited attention
paid to the environmental sustainability of the processes used
(Bhutta et al., 2011; Bridgen et al., 2005).
Along with the generation of harmful emissions during e-waste
processing, the release of toxic ingredients over an extended period
can pose serious threats to the health and the environment
(Tanskanen, 2013). Ellamparuthy et al. (2017) have investigated
the recycling of waste PCBs at high temperatures (up to 1500 C)
using thermal plasma and have characterized airborne particulates
in the exhaust gas captured in gas-bag filters. Particulate sizes
were found to range between 3 and 200 mm; a high concentration
of carbon was detected along with oxides, metals and other impu-
rities. Results showed clear evidence for the presence of metals
such as Cu, Al, Fe, Sn, Zn, Ni; hazardous metals such as Pb, Sb, As,
Cd, and several other elements in trace amounts. To capture such
metals, PTEs and other harmful emissions, extensive gas cleaning
systems/filters have become integral components of e-waste recy-
cling in developed countries (Chiang and Lin, 2014; Lpez-Fonseca
et al., 2010); these are however rarely used in the informal sector
or in developing countries due to inadequate legislation, cost fac-
tors and technological issues.
Over the past several years, our group has been working
actively on developing optimal e-waste recycling approaches,
including the recovery of copper (Cayumil et al., 2014, 2017),
con- centrating precious metals in small volumes (Cayumil et al.,
2015), the generation of novel carbons, fibers and foams from
waste PCBs (Khanna et al., 2015; Sahajwalla et al., 2015), etc.
During our e- waste recycling studies, we have developed a
novel approach to capture some of the toxic gases/particulates,
metal fumes or dusts generated during the heat treatment of e-
waste. In this study, we report an in-depth investigation on
capturing metal particulates present in the exhaust gas using
alumina adsorbents. Alumina adsorbents have previously been
used to remove heavy metal ions from waste water; this
approach offered simplicity of approach, low costs, high removal
efficiency and operational convenience (Afkhami et al., 2010).
Along with detailed results on captured par- ticulates, optimal
operating conditions were also determined towards enhancing
particulate removal and lowering the environ- mental pollution
tally sustainable approach for processing e-waste that could be
implemented in developing and transitional economies in a cost-
effective and energy-efficient manner.
2. Experimental
Waste PCBs used in this study were taken from a range of end
of life mobile phones. These were crushed and mechanically
size reduced to powder sizes of less than 1 mm. As a first step, the
ther- mal degradation behaviour of these powders was
investigated using thermo-gravimetric analysis (TGA-DTG) using
nitrogen as carrier gas (flow rate: 0.2 L/min). TGA investigations
were carried out to establish the thermal region of maximum gas
release and associated weight loss. Significant amounts of gas
release were expected due to polymer degradation in waste
PCBs; the release of these gases may cause fine particles to
become airborne and be carried away with the flowing N2 gas.
Secondly, the vapour pressures of some volatile metals could
become significant at high operating temperatures of the furnace
resulting in their loss in the vapour phase. TGA results on the
system are shown in Fig. 1. A 20% weight loss was observed in the
temperature range of 300400 C with a further gradual weight
loss up to 6% in the temperature range between 400 C and 700
C. This gradual weight loss contin- ued up to 1200 C without
much change in slope. It was therefore decided to carry out gas
adsorption studies at 600 C as most of the gas release is likely to
have occurred by this stage. This tempera- ture lies just beyond
the degradation temperature of polymers and the associated
release of volatiles from waste PCBs. It is impor- tant to note that
temperatures 800 C are more appropriate for the recycling of
waste PCBs as the generation of harmful dioxins/- furans
generated from e-waste becomes negligible at these tem-
peratures (Mckay, 2002). However lower temperatures were
chosen in this study to maximise the release of metal particulates
along with gases generated during polymer degradation.
Alumina was used as an adsorbent to capture fine particulates
released during thermal degradation of waste PCB powders. Alu-
mina has previously been used for the adsorption & removal of
metallic phases from aqueous solutions (Afkhami et al., 2010;
Hua et al., 2012). Several factors however need to be taken into
account while choosing an appropriate adsorbent for the gas
phase. These include adsorbent stability at high temperatures,
the rate and capacity for adsorption, low toxicity and easy
disposal (Uberoi and Shadman, 1990). Alumina was chosen as the
adsorbent medium in this investigation due to its highly porous
granular nat- ure, surface area and capacity for adsorption (Gupta
et al., 2011). In addition, it has high thermal stability, and does not
react or decom- pose at the temperatures of this investigation.
Alumina surface is also known to be hydrophilic in nature and
has low adsorption affinity for organic compounds (Afkhami et al.,
2010); these adsor- bents will therefore be suitable for metal
adsorption even in the presence of organic compounds released
during polymer degradation.
Specific features of the alumina adsorbent used in this investi-
gation have been summarised in Table 1. These basic characteris-
tics also include the maximum level of impurities present
initially and the solubility of the adsorbent in a range of solvents.
Three commercially available particle sizes of alumina were used
in this investigation with an aim to identify optimal adsorbent
characteristics. Alumina powders were dried in an oven at 150 C
for 24 h prior to their use. The trapping and the capture of partic-
ulates from waste PCBs was investigated at 600 C using a range of
carrier gases and heating times. A schematic representation of the
experimental arrangement is presented in Fig. 2. A quartz tube fur-
nace was used for the heat treatment of waste PCBs; the furnace
was heated at the rate of 10 C/min to 600 C, maintained there
R. Saini et al. / Waste Management xxx (2017) xxxxxx 3
338 Cel
0.50
mg/min 140. 0.50
10.00
0
130. 0.00
5.00
0
120.
0.00 0 -0.50
110.
-5.00
DTA uV
mg/min
27 Cel -1.00
99.99 %
TG %
200 Cel
DTG
96.18 % 300
-10.00 Cel 100.
100 Cel
98.82 % 93.05 % 0 -1.50
-15.00
90.0
80.0 -2.00
399 Cel
-20.00 1202
72.61 % 500 Cel
600 Cel
69.44
Cel % 700 58.23 %
Cel
67.99 % 800 70.0
66.81 % 900 Cel
Cel 63.81 % 1000 Cel -2.50
-25.00 65.24 % 61.64 % 1100
Cel
59.70 %
60.0
Table 1
PCB powder weighing 1 g was placed in an alumina crucible,
Basic characteristics of alumina used in this investigation.
while 2 g of alumina powder as adsorbent was placed in a second
Adsorbent Characteristics alumina crucible. First the crucible containing the sample was
Alumina Aluminium oxide active neutral Activated I-II; positioned inside the furnace, and then the second collector cru-
Make: Merck, pH value: 6.87.8 cible containing the adsorbent was placed atop the sample cru-
Solubility with water 0.2%; Chloride (Cl) 0.05%
cible. Gases released during the heat treatment passed over the
Calcium (Ca) 0.15%
collector crucible. Adsorption studies were conducted by calculat-
ing the % adsorption capacity of the adsorbent as
for periods ranging between 10 and 30 min and then cooled down f Mi
Qe 100
slowly. Gases evolving during the thermal treatment were passed
over a collector ceramic crucible containing sub-micron size alu- Mi
mina adsorbent located such that there was sufficient contact area where Qe is the % adsorption capacity of the adsorbent; Mo, Mi and
between the adsorbent and the gases. The unidirectional flow of Mf respectively represent the initial mass of the adsorbent, the mass
gases was maintained at 0.2 L/min with the help of a pressurized of the adsorbent after heat treatment as a blank run in the absence
gas cylinder; a compressor was used to maintain the carrier gas of PCB powder, and the final mass of the adsorbent after heat treat-
supply to the tubular furnace. For some studies, the stop valve ment in the presence of PCBs. Mi-Mo represents the weight loss
was closed to achieve a maximum level of contact between the experienced by the adsorbent during exposure to high tempera-
adsorbent and gases and then opened to let the remaining gas tures in the absence of PCBs; this mass change is attributed to the
out. degassing of the adsorbent. Mf -Mi represents the weight gain by
the adsorbent during heat treatment in the presence of PCBs, and
4 R. Saini et al. / Waste Management xxx (2017) xxxxxx
Table 2
An analysis of various weight changes after heat treatment in air atmosphere.
Time PCB before HT PCB Adsorbent before Adsorbent after HT - PCB Adsorbent after HT - Adsorbent net weight Adsorption
(min) (g) after HT HT (g) run (g) Blank run (g) gain (g) capacity (%)
(g)
Time PCB before PCB after HT Adsorbent before Adsorbent after HT -PCB Adsorbent after HT - Adsorbent net weight Adsorption
(min) HT (g) (g) HT (g) run (g) Blank run (g) gain (g) capacity (%)
Table 4
An analysis of various weight changes after heat treatment in argon atmosphere.
Time PCB before PCB after HT Adsorbent before Adsorbent after HT - PCB Adsorbent after HT - Adsorbent net weight Adsorption
(min) HT (g) (g) HT (g) run (g) Blank run (g) gain (g) capacity (%)
Fig. 3. % adsorption capacity of alumina adsorbent during heating in air at 600 C Fig. 5. % adsorption capacity of alumina adsorbents during heating in Argon at
in the presence of waste PCBs. 600 C in the presence of waste PCBs.
Fig. 4. % adsorption capacity of alumina adsorbents during heating in Nitrogen at Fig. 6. Various impurities adsorbed on alumina as a function of time as determined
600 C in the presence of waste PCBs. using ICP-OES analysis.
Fig. 7. SEM/EDS analysis of alumina adsorbent (2045 mm) after heat treatment in Argon, for 30 min in the presence of waste PCBs.
Acknowledgements
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