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CAESAR II

Quick Reference Guide

Version 2016 (8.0)

September 2015

DICAS-PE-200103F
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CAESAR II Quick Reference Guide 2


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CAESAR II Quick Reference Guide 3


CAESAR II Quick Reference Guide 4
Contents

Contents
What's New in CAESAR II ...................................................................................................................... 7

Overview .............................................................................................................................................. 13
Software and Hardware Requirements............................................................................................. 13
Seminars ......................................................................................................................................... 14
Additional Intergraph CAS Software ................................................................................................. 14

Licensing.............................................................................................................................................. 18
ESL Installation................................................................................................................................ 19
Install a local lock ...................................................................................................................... 19
Install a network lock ................................................................................................................. 19
SmartPlant License Manager Installation ......................................................................................... 22
Quick Installation Workflow ........................................................................................................ 22
Frequently Asked Questions (FAQ) ........................................................................................... 23

Using the SmartPlant License Checkout Utility.................................................................................. 34


Install SmartPlant License Checkout Utility ...................................................................................... 34
License Checkout Utility Dialog Box ................................................................................................. 35
Check Out a License ....................................................................................................................... 36

Installation............................................................................................................................................ 37
Network Installations ................................................................................................................. 38
Install CAESAR II ............................................................................................................................ 39
Install in Silent Mode........................................................................................................................ 43
Troubleshoot Installation .................................................................................................................. 45
Why do I get an error message saying CAESAR II cannot locate the configuration
file when I try to run CAESAR II? ............................................................................................... 45
Why does the CAESAR II Configuration Editor not open? Why does the
Configuration Editor not save and close? ................................................................................... 45

Technical Information .......................................................................................................................... 47


External Interfaces ........................................................................................................................... 47
Piping Codes ................................................................................................................................... 48
Equipment Codes ............................................................................................................................ 49
Wind and Seismic Codes ................................................................................................................. 50

CAESAR II Quick Reference Guide 5


Contents

Configuration Options ...................................................................................................................... 51


Computational Control ............................................................................................................... 52
Database Definitions ................................................................................................................. 53
FRP Properties .......................................................................................................................... 54
Geometry Directives .................................................................................................................. 54
Graphic Settings ........................................................................................................................ 55
Miscellaneous Options............................................................................................................... 60
SIFs and STRESSES ................................................................................................................ 60
List of Materials ............................................................................................................................... 62
Restraints ........................................................................................................................................ 63
Intersection Types ........................................................................................................................... 64
Node Locations on Bends ................................................................................................................ 65

Code Stresses ...................................................................................................................................... 67


Nomenclature .................................................................................................................................. 67
US Code Stresses ........................................................................................................................... 69
International Code Stresses ............................................................................................................. 75
CAESAR II Verification and Validation Guide ................................................................................... 85

Index ..................................................................................................................................................... 86

CAESAR II Quick Reference Guide 6


What's New in CAESAR II
The latest CAESAR II release delivers a number of significant new and extended capabilities in
response to current market requirements, as well as direct feedback from the growing CAESAR
II user community. The following changes have been made to CAESAR II:
CAESAR II 2016, Version 8.00

Technical Changes
The following technical changes for this release may affect the numeric results:
Updated the calculations for jobs using the B31.3 2012 code standard to use the Axial SIF
(ia) value for any non-bend elements, unless you do not specify an Axial SIF (ia) value.
When you leave the Axial SIF (ia) value blank, the software uses the Out-Plane SIF (io)
value. (DM-TX-13192)
Revised the calculations for wind loads using ASCE 2010 or IBC 2012 to include a 0.6 factor
when setting up load cases. Refer to each wind code standard, and ensure the wind speed
is in accordance with the specified wind design code. (CR-TX-10344)
Corrected the B31.1/B31.3 Verified Welding/Contour Tees configuration setting to only
apply this constant for tee flexibilities with B31.1 and B31.3 jobs and not jobs specified for
EN-13480. (TR-TX-13501)
Revised the allowable stress values in the materials file, cmat.BIN, for materials with ASME
B31.3 2012 allowable stress values. (DI-TX-13619)
Corrected calculations for sand/gravel soil models using the American Lifetime Alliance
(ALA) model type when the height/diameter ratio exceeds the valid range of the ALA
equations. The software now limits the height/diameter ratio to less than or equal to 20 for
yield loads at 40- to 45-degree angles. In addition, to prevent negative coefficient values,
CAESAR II now calculates the coefficient value e for 40- to 45-degree angles as a positive
value, which is different from the code standard. (TR-TX-14465)

Piping Code Updates


ASME B31.1, 2014 Edition (CR-TX-10720, DI-TX-13119)
ASME B31.3, 2014 Edition (CR-TX-10721), including the following changes:
Updated the software to support a new support condition for static load cases, called an
alternate load case. The B31.3 2014 code edition merged the previous Appendix P from
the code into the main body of the standard. This appendix addressed systems where
supports are active in some conditions and inactive in others. CAESAR II was modified
to address these additional sustained conditions using the alternate support condition,
which included adding the Alternate SUS/OCC check box on the Static Analysis -
Load Case Editor. For more information, see Understanding Alternate Sustained (SUS)
and Alternate Occasional (OCC) Load Cases in the CAESAR II User's Guide or the
Help. (DI-TX-13679)
Revised the software to handle alternative sustained or occasional load cases in the
static solver and stiffness matrix, including for linear and nonlinear jobs and more
complex load cases. (CR-TX-13680, CR-TX-13838)

CAESAR II Quick Reference Guide 7


What's New in CAESAR II

Updated materials, including changes to expansion coefficients (Ec), weld reduction


factors (W), and elastic modulus (EM) values. Updated allowable stress values for
material 341 (A789 S32750) and 342 (A790 S32750). Corrected low temperature
allowable values to match the code standard. (DI-TX-13120, DI-TX-13800,
DI-TX-13801)
Moved the B31.3 Implement Appendix P configuration setting from SIFs and Stresses
> Code Specific Settings to SIFs and Stresses > Legacy Settings as the appendix
was merged into the body of the B31.3 code standard.
Added a note in the restraints output reports to explain that, when you are using an
alternate SUS or OCC load case, the software reports no values on the restraints
reports.
Added several warnings and notes to the error checking module to alert you to special
conditions regarding the Appendix P configuration setting, cold spring values in piping
input, and minimum wall thickness calculation issues. (DI-TX-13677)
ASME B31.5, 2013 Edition
ASME B31.8, 2014 Edition, including a small revision to the biaxial state of stress formula
(Sc), according to code Paragraph 833.4. You can find this formula in the CAESAR II Quick
Reference Guide. (CR-TX-11871, DI-TX-13125, DI-TX-13651)
ASME B31.9, 2014 Edition (CR-TX-10723, DI-TX-13441)

Wind/Seismic Code Updates


NBC Seismic Code Standard, 2010 Edition (CR-TX-13497)
NBC Wind Code Standard, 2010 Edition, including adding the NBC-2010 option in the
Select Wind Code or Profile box on the Wind Loads tab of the Static Analysis - Load
Case Editor dialog box, and ensuring that NBC 2010 data appears on the Miscellaneous
Data results in the output reports. (CR-TX-11109, CR-TX-11110)
ASCE 7 2010, 2nd Edition and IBC 2012 Edition wind code standards, including a change in
the wind load reduction factor. You must now enter a 0.6 wind design factor in wind load
values. (CR-TX-10344)

Equipment Code Updates


API 560, 4th Edition (CR-TX-11947, CR-TX-13176)
API 610, 11th Edition (CR-TX-792, CR-TX-13178)
API 617, 8th Edition (CR-TX-4365, CR-TX-4366)
API 661, 7th Edition (CR-TX-11949, CR-TX-13177)

Piping Input/Hanger Support


Added hanger data for the following hanger manufacturers: Hesterberg, Unison, Spring
Supports Mfg. Co., Senior, and Wookwang. Also, revised the listing of the manufacturer
formerly known as Flexider, to CASTIM 2000. (CR-TX-13017, CR-TX-3923, CR-TX-5071,
CR-TX-10192, CR-TX-10625, CR-TX-10879, CR-TX-13027)
Improved the Classic Piping Input to display a Pressure 3 value on the interface.
Previously, this third pressure value was only accessible by clicking >> to open the

CAESAR II Quick Reference Guide 8


What's New in CAESAR II

extended dialog box. Now, you can enter three sets of temperatures and pressures without
having to open a separate dialog box. (CR-TX-10336)

Finite Element Analysis (FEA)


You can now access third-party tools for better modeling and evaluation from the
CAESAR II main menu. Send your CAESAR II job to be translated through FEATools to
generate more accurate SIFs and K factors. Compare multiple file results, assess the
sensitivity of your model elements, and evaluate nozzle/branch connections with
NozzlePRO. (CR-TX-14467)

Load Case Editor


Redesigned the Static Analysis - Load Case Editor to improve the user's experience and
add more robust functionality when creating and revising load cases for analysis.
(CR-TX-11962, DI-TX-13169, DI-TX-13171, DI-TX-13172, DI-TX-13173, DI-TX-13174,
DI-TX-13594, DI-TX-13710, DI-TX-13825, DI-TX-14484, DI-TX-13843, DI-TX-14472,
DI-TX-14806, DI-TX-14807)
Changes included the following features:
Removed the Load Case Options tab and merged all options to one List view.
Improved and enhanced the List view Easier scrolling and viewing options, as well as
filtering on columns, drag-and-drop capabilities, and easier manipulation of load cases.
Added a Group Edit view - select and change values on multiple load cases
simultaneously.
Improved the organization and groupings of inputs on the Wind Loads and Wave
Loads tabs to boost the usability.
Updated user documentation.
Added two new load case templates (.tpls) for the software to use when recommending load
cases. You can specify which template the software uses in the Configuration Editor. You
can now set CAESAR II to recommend load cases for the LOAD_EXP.TPL (includes all
expansion load cases) and the LOAD_ALT.TPL (includes all expansion and alternate
SUS/OCC load cases for all available piping codes, except IGE/TD/12). In addition, resolved
an issue where the software was not acquiring the HGR stress type for the first load case
when it applied recommend load cases for jobs with hanger design and multiple
temperatures. (DI-TX-13678)

Distance Measurements
Added functionality so you can minimize the dialog box while remaining in measuring mode
in the piping input. Perform multiple measurements around a model continually without the
dialog box blocking any of the model. When you exit the dialog box, the software exits the
distance mode and returns you to the previous operator. Also, revised the layout to improve
the usability of the dialog box, improved snapping in the Line Drawing (single line) mode,
and increased the default font size setting for distance measurement labels on the model for
ease of reading. (CR-TX-10373)
Updated the Snap To Nearest Node functionality when measuring from piping elements to
other DWG objects, such as imported CADWorx models. (CR-TX-5973)
Added the ability to measure multiple distances in the Distance dialog box and see all of
your measurements simultaneously. Press CTRL + click while measuring distances along a

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What's New in CAESAR II

line of pipe, and the software retains and displays all the measurements you have made.
(CR-TX-10374)

3D Model/Graphics
Added rotation functionality for S3D or SPR graphics (VUE) model when importing it into
CAESAR II using the S3D/SPR Model option in the piping input. You can specify the
degrees in which to rotate the loaded S3D or SPR model from the Load S3D/SPR Model
dialog box. (CR-TX-4531)
Enhanced the S3D/SPR Model functionality so you can now open zipped VUE files (ZVFs)
and Stitched VUE files (SVFs) from the Load S3D/SPR Model dialog box. (CR-TX-8586)
Added the ability to filter by line numbers from the 3D Plot (Options > Graphical Output) in
the Static Output Processor.
Improved modeling with single- and multiple- element right-click menus containing
frequently-used commands.
Select a single element on the model, and right-click to access the Element context
menu. This menu includes typical actions performed on elements, restraints, and rigids
(such as valve/flanges).
Select multiple elements on the model, and right-click to access the Block Operations
context menu. This menu includes lets you perform group operations such as rotate,
delete, duplicate, renumber, and so forth, on a block of elements.
Notice that the software returns the cursor to the next logical action in the piping input
after you select one of the right-click menu options, which improves modeling/piping
input time. (CR-TX-12995, CR-TX-13033)
Added the ability to view only node names on the 3D model by selecting a new option on
Node Number drop-down box in the piping input. The Names Only option applies to
whatever other node numbering option you have selected. For example, if you select to see
Anchors on the model, and you select the Names Only, you see only those anchors with
node names and no anchor node numbers. If you select All, you will see all node names
specified for anchors, hangers, and restraints, but none of the node numbers for those
elements. The software defaults to showing both node names and node numbers.
(CR-TX-1257)

Material Database Updates


Updated materials in accordance with the ASME B31.3 2014 code standard. Updates
included changes to many material properties including:
Expansion coefficient (Exp.Coeff.) values
Weld Strength Reduction Factors (W)
Elastic Modulus material value mappings
Allowable Stress values for material 341 (A789 S32750) and 342 (A790 S32750)
Extended Allowable Stress values for the minimum applicable temperature
(DI-TX-13120)
Updated the materials file, cmat.BIN, located in C:\ProgramData\Intergraph CAS\CAESAR
II\8.00 (on Windows 7). Revised the Allowable Stress values for the many materials in
accordance with the ASME B31.3 2012 code standard. (DI-TX-13619)

CAESAR II Quick Reference Guide 10


What's New in CAESAR II

User Interface
Updated the look of the CAESAR II splash screen that appears when launching the software
to the latest Intergraph standards. Also, updated the CAESAR II icon to the new Intergraph
style. (DI-TX-13041, DI-TX-13658)

Output Reports
Updated the Output Processor restraint reports to display a note when the job you are
running uses an alternate sustained or occasional load case. In these situations, the
software displays zero values in the restraint reports and notes to the user that the results
are not a valid structural representation of the system. (DI-TX-14506)

Documentation/Help
Updated the CAESAR II Quick Reference Guide with dates and information for all piping
and wind/seismic code editions supported in CAESAR II 2016.
Updated portions of the user documentation to the latest Intergraph PPM standards for
formats, which included adding more white space and indentation for field property formats.
(DI-TX-10490, DI-TX-R3733)
Added a comprehensive glossary of terms to the CAESAR II User's Guide to improve
understanding of the documentation. (DI-TX-10660)
Updated the software to call the .chm-based help when you press F1 on the user interface.
Previously, some of the help was in a text-based dialog box. In addition, moved the help for
the Stress Isometrics module into the main help file for CAESAR II. (CR-TX-3344,
CR-TX-12922, CR-TX-770, CR-TX-3352)

CAESAR II Quick Reference Guide 11


CAESAR II Quick Reference Guide 12
Overview

SECTION 1
Overview
The CAESAR II Quick Reference Guide helps you quickly identify needed information, answer
common questions, and resolve common problems. You can copy it as needed.
CAESAR II is an advanced tool for designing and analyzing piping systems using input forms,
on-line help, graphics, and extensive error detection.
CAESAR II statically and dynamically analyzes large piping models, structural steel models, or
combined models. ASME, B31, WRC, and rotating equipment reports are created to provide a
complete description of piping system behavior under applied loading conditions. Additional
capabilities, such as out-of-core solvers, force spectrum analysis (for water hammer and relief
valve solutions), time history, and large rotation rod hangers provide you with the most
advanced computer-based piping program available today.
CAESAR II is continuously enhanced to add new functionality and to modify existing procedures
as piping codes are updated. For more information on the most recent changes to CAESAR II,
see What's New in CAESAR II (on page 7).

In This Section
Software and Hardware Requirements ........................................ 13
Seminars .................................................................................... 14
Additional Intergraph CAS Software ............................................ 14

Software and Hardware Requirements


Operating System
Windows 7/8/8.1 Ultimate, Business, or Enterprise (32-bit/64-bit)
You must enable .NET 4.5.2 prior to installing CAESAR II on Windows 8/8.1
machines.
Windows Server versions are only supported for the installation of network licensing
systems (NetHASP License Manager).
CAESAR II is a native 32-bit application that runs with Windows 64-bit.
CAESAR II does not support Windows XP, Windows Vista, and Home versions of
Windows 7/8/8.1 (i.e., Starter, Home Basic, Home Premium).

Processor
Intel Pentium IV or higher AMD Athlon dual-core processor or higher
3.0 GHz or higher

CAESAR II Quick Reference Guide 13


Overview

Memory
4 GB RAM or higher for Windows 7/8/8.1

Display
Video card with at least 256 MB video RAM
Video card support for OpenGL 1.1 or later and DirectX 9.0 or later
Video card drivers updated with the latest manufacturer's drivers (Motherboard-intergrated
video cards not recommended for desktop systems.)
Motherboard-integrated video cards are not recommended for desktop systems.
1280 x 1024 minimum resolution or higher with True Color

Software
Adobe Reader 8.0 or later.

Seminars
Intergraph CAS periodically offers seminars to augment your knowledge of CAESAR II and of
pipe stress analysis. The general seminar is held in our Houston office and covers five days of
statics. Twice a year, we also cover five days of statics and three days of dynamics. These
seminars emphasize the piping codes, static analysis, dynamic analysis, and problem solving.
Custom seminars held at client locations are also available. For additional seminar details,
please contact the support staff at: seminars.icas@intergraph.com.

Additional Intergraph CAS Software


CADWorx Plant is AutoCAD-based plant design/drafting software with a bi-directional data
transfer link to CAESAR II. CADWorx allows models to be created in orthographic, isometric,
2D, or 3D modes. CADWorx template specifications contain built-in auto routing, auto iso, stress
iso, auto dimensioning, complete libraries, center of gravity calculations, and bill of materials.
PV Elite is comprehensive software for the design or analysis of vertical and horizontal vessels.
Pressure vessel codes include ASME VIII-1 and VIII-2, PD: 5500, and EN-13445. PV Elite
includes CodeCalc. CodeCalc is software for the design or analysis of pressure vessel
components. CodeCalc capabilities include: analysis of tubesheets, rectangular vessels,
flanges, nozzles; Zick Analysis; and standard internal/external thickness and pressure
calculations on heads, shells, and cones. API 579 calculations are also included.
PV Fabricator automates the production of pressure vessel fabrication deliverables. When
linked to PV Elite, PV Fabricator improves the workflow and reduces errors.
TANK is software for the design or rerating of API-650/653 storage tanks. The program includes
API 650 Appendices A, E, F, M, P, R, S, and V, and API 653 Appendix B. Calculations address
winds girders, conical roof design, allowed fluid heights, and remaining corrosion allowance.

For the latest support information for this product:

CAESAR II Quick Reference Guide 14


Overview

Technical Support ppmcrm@intergraph.com


Email:

ICAS Dealer http://www.coade.com/Support/Dealers.shtml


Support:

Phone: 1-800-766-7701

Fax: 281-890-3301

Web Sites: http://www.coade.com


http://www.intergraph.com/ppm/analysis.aspx

Address: Intergraph CAS


7840 N. Sam Houston Pkwy. W.
Suite 100
Houston, TX 77064

Sales Email: sales.icas@intergraph.com

Knowledge-Based https://smartsupport.intergraph.com
Articles/Tutorials
(US & Canada
only):

Also, you can submit any documentation comments or suggestions you might have on the
Intergraph support site.

CAESAR II Quick Reference Guide 15


CAESAR II Quick Reference Guide 17
Licensing

SECTION 2
Licensing
CAESAR II supports three types of licensing:
Local External Software Lock (ESL)
Hardware-based licensing using a green USB dongle. A local ESL can be moved
between computers (such as between desktops and laptops).
Network External Software Lock (ESL)
Hardware-based licensing using a red USB dongle. A network ESL is installed on a
computer that is network accessible from the computer, or multiple computers, running
CAESAR II.
License Manager
Software-based licensing using SmartPlant License Manager (SPLM). For more
information, see SmartPlant License Manager Installation (on page 22). Refer to the
SmartPlant License Manager documentation for complete installation and configuration
instructions.

External Software Lock (ESL) Keys


The External Software Lock (ESL) is the security protection method used by Intergraph The
software cannot execute unless an appropriate ESL (green or red USB key) is connected locally
to the computer, or to another computer in the network (red USB key).
The ESL contains the CAESAR II licensing data, and other client-specific information. This
information includes the client company name and user ID number. Additional data may be
stored on the ESL depending on the specific program and the specific client.
There are two different ESL types, local and network. Both types of ESLs are intended to be
attached to the USB ports of the applicable computers. The appropriate ESL(s) are shipped with
your product according to the licensing type purchase.
Local ESLs provide the maximum flexibility in using the software in that they can be moved
between computers (for example, between desktops and laptops).
Network ESLs must be attached to a computer on the network, either a computer or the
server. In order for the network to respond to software requests for the ESL, the NetHASP
License Manager utility must also be running on the computer where the network ESL is
attached.
The HASP drivers for ESL usage can be found in the sub-directory, ASSIDRV, beneath the
analysis products program directory. However, for CADWorx the HASP drivers for ESL usage
can be found in the sub-directory, Utilities. The documentation files in this sub-directory contain
instructions for a variety of networks and operating systems. Note that there are periodic
updates to these ESL drivers and they can be downloaded from the Intergraph Smart Support
(https://smartsupport.intergraph.com) website.
Do not connect two locks to the same computer. The software finds the first lock and
returns its code. For example, you have a lock for CAESAR II and CADWorx and plug both into

CAESAR II Quick Reference Guide 18


Licensing

the same computer. You start CAESAR II, but the software might find the CADWorx lock first
and return an error. If the same computer is going to run more than one Intergraph product, then
contact Intergraph CAS by sending an email to icaslicenserequests@intergraph.com to request
that both products be licensed from the same lock.

ESL Installation
The following topics explain how to install the different hardware locks supported by CAESAR II.

What do you want to do?


Install a local lock (on page 19)
Install a network lock (on page 19)

Install a local lock


1. Open Windows Explorer.
2. If you are installing CAESAR II, PV Elite, or TANK, navigate to c:\Program Files\Intergraph
CAS\Product\Assidrv and double-click HASPUserSetup.exe.
-OR-
If you are installing CADWorx, navigate to C:\CADWorx Version\Utilities and double-click
HaspHLDriverSetup.exe
3. Follow the on-screen instructions to install the driver.

Install a network lock


The following list details general information about red network ESLs.
The red network ESL should be set up by a Network Administrator or someone familiar with
Windows-based networks. If you are not familiar with concepts such as network protocols,
broadcast, IP addresses, TCP, UDP, and Windows Services, please do not attempt to setup
the red network ESL.
The red network ESL does not have to be attached to the network server. We recommend
attaching the red network ESL to a computer that is always up and running, can be
re-booted without impact to users, and is not the primary computer for any user on the
network.
If you install an Intergraph CAS product on a network drive for multiple users to access,
assign read/write privileges for all users to the [Product Folder]\System folder. Intergraph
CAS applications write temporary files to the [Product Folder]\System folder that pertains to
the installation. The [Product Folder]\System folder also needs to have read/write privileges
for all users.
If you are using other network protocols, such as NetBIOS or IPX, check the SafeNet web
site for instructions. The only protocol tested with Intergraph CAS products is TCP/IP.

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Licensing

The information provided in the analysis products Help file is a supplement to the NetHasp
User's Guide, which is delivered as a PDF(_NETHASP.pdf) in Assidrv folder. CADWorx
delivers this _NETHASP.pdf in the Utilities folder. Review the PDF file for any issues not
addressed in the Help file.

Notes on Network ESLs


A network ESL has advantages and disadvantages. One big advantage is that many client
computers can access the software from a single server. Additional points for consideration are
listed below.
Depending on the number of licenses allowed by the network ESL, some users may receive
error messages when attempting to access the software. For example, if the ESL has been
configured to allow four simultaneous users, an error message stating that no licenses are
available when the fifth user attempts to access the software. Consequently, the fifth user is
not able to access the software until one of the first four users exits the software and
releases a license.
Because of the communication procedures between the client computer and the file server,
memory access to the network ESL is much slower than to a local ESL. This access time
delay only occurs when the software is first started after installation.
Because there is no network specific version of the software, the software looks first for a
local ESL, and then for a network ESL. This allows both a network ESL and several local
ESLs to be used on the same system. This transparent ESL access procedure allows a
single version of the software to be used on the network and on remote computers.
We recommend that only 70 to 80 percent of the required licenses be assigned to a network
ESL, with the remaining 20 to 30 percent assigned to local ESLs. This enables the local ESL
to be moved between computers. If all of the licenses are on the network ESL, a user must
be logged into the network to access the software. As such, a few local ESLs provide much
greater operating flexibility.

NetHASP License Manager / NETHASP.INI Instructions


You must have Administrator privileges to perform the following procedure.
1. Attach the red network hardware lock to the parallel port or USB port of the computer.
2. On the computer where the hardware lock is attached, navigate to the analysis products'
Assidrv folder, and then double-click Lmsetup.exe. For CADWorx, navigate to the [Product
Folder]\Utilities to access LMsetup.exe. Follow the on-screen instructions to install the
NetHASP License Manager as a service.
3. The NetHasp License Manager starts automatically each time you re-boot the computer.
This occurs because the NetHasp License Manager is set up as a start-up service inside
Windows 7/8. To verify that the service is running, click Start > Control Manager >
Administrative Services, and then double-click Services. In the Services dialog box,
locate HASP Loader in the Name list. The HASP Loader Service starts even if no one logs
into the computer.
4. Determine what protocols the NetHasp License Manager is listening to. The NetHasp
License Manager displays a message similar to those list below:
Server is listening to IPX : Loaded
Server is listening to TCP/IP : Loaded

CAESAR II Quick Reference Guide 20


Licensing

Server is listening to NetBIOS : Loaded


Loaded means that this protocol is active on the computer.
5. Open the Activity Log menu. This displays the activity log that confirms which protocols are
loaded. Do not be alarmed if the activity log reports that the NHSRV.ini file is not found.
6. Use the box in the top-left corner of the activity log to display only the information specific to
each protocol. Open the activity log for the protocol you want to use, and verify that it
contains no error messages.
7. For TCP/IP protocol, the activity log should report something similar to the following:
Server IP address: 111.111.111.111
Server Host Name: PDC_NT01
8. To speed up response time to the network key, use the Remove menu to unload any
protocols that you are not planning to use with the NetHasp License Manager.

Modify NetHASP.ini for TCP/IP Protocol


If you still cannot access the network ESL you need to configure this NetHASP.ini
file. You must know the IP address of the computer where the red network hardware lock is
attached. All lines with a semi-colon at the start are considered not used.
1. Modify the NetHASP.ini file, located in the analysis products' Assidrv folder and in
CADWorx's Utilities folder under [NH_COMMON], as follows:
a. NH_TCPIP = Enabled
AND under [NH_TCPIP]
b. NH_SERVER_ADDR = 111.111.111.111
c. NH_USE_BROADCAST = Disabled
You may also have to modify other entries in the [NH_TCPIP] section depending on
your network setup. The most common entry to modify is NH_TCPIP_METHOD.
2. Copy the NetHASP.ini file to the AutoCAD folder.
Example: C:\Program Files\AutoCAD
Example: C:\Program Files\Autodesk\AutoCAD
3. For CADWorx Design, copy the NetHASP.ini file to the [Product Folder]\Intergraph
CAS\CADWorx Design folder.
4. Start CAESAR II.

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Licensing

Troubleshooting Network Locks


1. Verify that the NetHasp License Manager is running on the computer where the red network
ESL is attached.
2. Verify the protocols that NetHasp License Manager is broadcasting. Make sure that these
protocols are installed on the client computers.
3. Install and run the Monitor Utility. You can find the NetHASPMonitorSetup.exe located in the
analysis products' Assidrv folder. For CADWorx, you can find the
NetHASPMonitorSetup.exe in the [Product Folder]\Utilities. If NetHASP Monitor cannot find
the red network ESL, then CAESAR II cannot find the red network ESL.

SmartPlant License Manager Installation


Before beginning the product installation, refer to the delivered SmartPlant License Manager
readme file for the latest product installation updates. The readme file is delivered in the top
level product folder of the product media. Be sure you have the latest version of the SmartPlant
License Manager software before beginning the installation. If you do not have the latest version
of the software, you can download it from Intergraph Smart Support Online
(https://smartsupport.intergraph.com).
SmartPlant License Manager 2010 (v11) can be upgraded to SmartPlant License
Manager 2012 (v12). Any existing license key will be invalidated after the upgrade to SmartPlant
License Manager 2012 (v12). You will need to generate a new machine ID and request a new
key.
If you upgrade the SmartPlant License Manager 2010 (v11) license machine to a SmartPlant
License Manager 2012 (v12) client by mistake, you will have to un-install the SmartPlant License
Manager client and reinstall the SmartPlant License Manager 2012 (v12) license machine. -
Removed per Christy, 6-9-2015

Quick Installation Workflow


Use this workflow for all products that require SmartPlant License Manager licensing. The
System Administrator completes or gives guidance about most of these steps. Administrator
rights are required to install and set up SmartPlant License Manager. If you need more
information, follow the detailed procedures in the other sections. For more information, refer to
Functions of SmartPlant License Manager: License Machine and Appendix G: Error Messages
and Troubleshooting.
Please refer to the delivered SmartPlant License Manager Readme for all the latest
product installation updates.
1. Designate a computer as the SmartPlant License Manager license machine. This computer
must be on the network and have a name with no spaces and a static IP address.
2. Install SmartPlant License Manager using the License Machine option on the license
machine and generate a machine ID.
3. Request a license key from the Intergraph Order Desk or generate a license key using
eLicense (https://ppmapps.intergraph.com/elicensev3).
4. Click Start > Programs > Intergraph SmartPlant License Manager > SmartPlant
License Manager.

CAESAR II Quick Reference Guide 22


Licensing

5. Click Install and Remove and Install License Key commands.


6. Enter the license key you received. If the license key installs correctly, the SmartPlant
License Manager software automatically closes.
7. Next, install SmartPlant License Manager using the License Client option on each client
computer.
8. Click Start > Programs > Intergraph SmartPlant License Manager > SmartPlant
License Manager.
9. Click Configure and Test and Select License Machine for Client.
10. Enter the SmartPlant License Manager license machine name. Exit SmartPlant License
Manager.
11. Install the software that requires licensing, for example, SmartPlant Review, PDS, or
SmartPlant P&ID. Use that product's installation and configuration guides to install each
product.
12. Use the Test Seat Reservation and Test Seat Release commands to ensure that
communication is working between the license machine and the client. Successful
messages show appropriate communication.
13. Click Test Seat Reservation. Select the license machine name and Batch or Interactive
mode. Note the seat number in the SmartPlant License Manager Information dialog box
to enter.
14. Click Test Seat Release and enter the seat designated in the SmartPlant License
Manager Information dialog box.
15. Start the software product that requires SmartPlant License Manager licensing.
16. For information about firewalls, please refer to Appendix E: Microsoft Windows Firewall and
SmartPlant License Manager.

Frequently Asked Questions (FAQ)


For the most current questions and answers about SmartPlant License Manager, see Intergraph
Smart Support Online (https://smartsupport.intergraph.com). Type your question in the Search
Answers page, and click Search.

Purchasing Licenses FAQ


Q: Do I have to request a software upgrade from my local office before requesting a
license?
A: No, you can request licenses without upgrading the software. If you are upgrading
software, you must request the upgrade before you request licenses. A license request does
not include a software upgrade and a software upgrade does not include a license request.
Q: Is there a form to use for requesting licenses?
A: Yes, there is a PDF form and the same content in an Excel spreadsheet. All products
except INtools 6.0 and earlier use the same form, which is found on the following web page:
http://www.intergraph.com/ppm/products.aspx. Click SPLM Request Form on the right side
of the page. This form is also located on Intergraph Smart Support Online.

CAESAR II Quick Reference Guide 23


Licensing

INtools 6.0 and earlier uses its own form, found on the SmartPlant Instrumentation >
Additional Information web page.
Q: How do I purchase licenses?
A: Contact your local sales account manager to request an upgrade of the lease profile to
include purchase licenses. See https://ppmapps.intergraph.com/elicense.
See Also
General Topics FAQ (on page 24)

General Topics FAQ


Q: What product licenses are managed with SmartPlant License Manager 2012?
A: SmartPlant License Manager supports the following products and license types:
CAESAR II
CADWorx
FrameWorks Plus
ISOGEN (Batch ISOGEN and Interactive ISOGEN)
PDS: PDS 3D, PDS 2D, PDS IDM, PDS 2D PID
PV Elite
PV Fabricator
SDNF Import
Smart 3D to PDMS Exporter
SmartMarine 3D
SmartMarine 3D Hull
SmartMarine 3D Layout
SmartMarine 3D Outfitting
SmartMarine 3D Tribon
SmartPlant Construction
SmartPlant Electrical Basic (formally SmartPlant Electrical)
SmartPlant Electrical Detailed Engineering (formally sigraph.CAE)
SmartPlant Instrumentation (formerly INtools)
SmartPlant Isometrics (formerly I-Sketch)
SmartPlant Materials
SmartPlant Materials Material Life Cycle Library
SmartPlant Materials Engineering and Procurement Integration Module
SmartPlant Materials Material Supply Chain Management Module
SmartPlant Materials Site Management Module
SmartPlant Materials Integrator Module

CAESAR II Quick Reference Guide 24


Licensing

SmartPlant Materials Supplier Module


SmartPlant P&ID
SmartPlant P&ID Design Validation Tool
SmartPlant P&ID Engineering
SmartPlant Plant Engineering Solution Bundle
SmartPlant 3D
SmartPlant 3D Bundle (Support bundle licensing in SmartPlant 3D, SmartMarine 3D,
and SmartPlant 3D Materials Handling Edition)
SmartPlant 3D Import commands
SmartPlant 3D Materials Handling Edition
SmartPlant Layout
SmartPlant Reference Data
SmartPlant Review
SmartPlant Review Publisher
SmartPlant Spoolgen (formerly SPOOLGEN)
SmartSketch
SmartSketch Drawing Editor
SupportModeler for PDS
SupportManager for PDS
TANK
Q: What new features were added in SmartPlant License Manager 2012?
A: We added a new counted type seat for the license key. We also added new options in
the SmartPlant License Manager interface and improved some existing functions.
Q: Where can I find SmartPlant License Manager and other products to download?
A: SmartPlant License Manager is available from Intergraph Smart Support Online
(https://smartsupport.intergraph.com).
Select View Downloads > SmartPlant License Manager.
You do not need a serial number to install SmartPlant License Manager.
Q: What do I need to do to receive a License Key?
A: You need to generate a Machine ID from your license machine and submit it to
Intergraph to request a license key. After installing SPLM 2012 v12, you can find the
Generate Machine ID utility on your Start menu (Programs > Intergraph SmartPlant
License Manager).
To prevent a loss in production, you can pre-request a new SPLM 2012 license key before
upgrading your SPLM 2010 or previous version to SPLM 2012. You can download the utility
(splmGenMachineID.exe) from Intergraph Smart Support Online
(https://smartsupport.intergraph.com). For more information, please check our document
Important Upgrade Info for SPLM 2012.pdf on the eLicense and Smart Support sites (View

CAESAR II Quick Reference Guide 25


Licensing

Downloads > SmartPlant License Manager > Technical Notes and Whitepapers >
SmartPlant License Manager 2012 (v12)).
Q: What is a license machine?
A: The license machine is the computer where the license key is loaded; it can be a
standard computer or a server. The license key tells the license machine how many licenses
it can issue. Clients of a license machine are computers where SmartPlant License Manager
is installed and pointing to the license machine. The computer where you start the software
(for example, PDS or SmartPlant P&ID) asks the license machine for a license. If a license
is available, the license machine provides it. If all licenses are in use, the client is not
granted a license.
Q: What is the Machine ID?
A: The Machine ID is a collection of hardware and software identifiers that together allow a
machine to be uniquely identified. The Machine ID is used to manage licenses. The
information is used to generate the license key and is not useful to other software programs.
Q: Do I need to have SmartPlant License Manager installed in order to generate the
Machine ID?
A: No. The utility used to generate the machine identifier is included in the SmartPlant
License Manager installation but can be downloaded separately without installing
SmartPlant License Manager. The utility is used to generate the Machine ID, which is used
to produce keys for the license machine. SmartPlant License Manager and the new licenses
may be installed at the same time, minimizing disruption and down time.
Q: Will providing the Machine ID make my computer less secure?
A: No. The Machine ID allows the license manager to uniquely identify your computer from
a collection of hardware and software identifiers without explicitly publishing your computer's
TCP/IP address. Because the computer identifier cannot be used like a TCP/IP address, it is
actually more secure than publishing your computer's TCP/IP address.
Q: Is my existing key still running if I regenerate the Machine ID?
A: Yes, but you will not be able to reinstall the old key. You will need to request a new key
for the new machine identifier.
Q: I currently have SPLM v11 installed. Can I install SPLM v12 on top of this version?
What will happen with my current license key?
A: Yes, you can over-install SPLM 2012 v12 on your current SPLM 2010 v11 license
machine or client, but you will need to generate a new machine ID, and request and install a
new key after you upgrade to SPLM 2012 on your license machine.
Q: Can I pre-request a SPLM v12 license key to prevent production down time? I currently
have SPLM v11 installed.
A: Yes, you can pre-request a SPLM v11 license key prior to upgrading to SPLM v12 on
your license machine. You need to download the Generate Machine ID executable for
SPLM 2012 (splmGenMachineID.exe) first to get a v12 machine ID and then request a
SPLM v12 license key.
Detailed instructions can be found in Important Upgrade Info for SPLM 2012.pdf." Be sure
to read this document first before upgrading your license machine.
Both the upgrade instructions and the Generate Machine ID executable for SPLM 2012
(splmGenMachineID.exe) can be downloaded from Intergraph Smart Support Online

CAESAR II Quick Reference Guide 26


Licensing

(https://smartsupport.intergraph.com) or from eLicense


(https://ppmapps.intergraph.com/elicensev3).
Q: How can I tell what version of SPLM was used in the Machine ID or license key file?
A: Please check the starting number or letter in your Machine ID or license key. See the
table below.

Version Machine ID starts with License key starts with

2012 (12.00.82.00) M K

2012 (12.00.16.00) A 4

2012 (12.00.05.00) 5 3

2010 (v11) 6 2

2008 (v10) 7 1

Q: How can I find the version of SmartPlant License Manager that I have installed?
A: You can find that information in the readme.txt or readme.html located in the product
directory (by default, C:\win32app\INGR\SPLM), or you can select Help > About
SmartPlant License Manager located in the top right corner of the SmartPlant License
Manager user interface.
Q: What happens if I install the new license key prior to expiration of the old license key?
A: The new license will overwrite the existing key independent of the expiration date.
Q: Do I have to have one license machine for each LAN?
A: No, your configuration is entirely up to you. A persistent network connection is required if
you want to connect to a license machine that belongs to a different LAN.
Q: Can I divide the licenses for one LAN into several license machines for the purpose of
managing project access, for example, or as coverage in the event that my license
machine goes down?
A: Yes, you can divide the licenses.
Q: How do I remove SmartPlant License Manager?
A: Select Start > Control Panel > Programs and Features > Uninstall SPLM from the list
If you need to set up your license machine again after you remove SPLM, you will
need to re-install SPLM, generate a new Machine ID, and request a new key.
Q: Can I set up the SmartPlant License Manager license machine in a Virtual Machine?
A: Yes, you can set up the SmartPlant License Manager license machine in a virtual
machine. However, only limited testing had been done and there is a high potential of
failure. We do not recommend setting up a license machine in a virtual environment. We can
only provide very limited support for SPLM licensing machine running in any virtual
configurations.

CAESAR II Quick Reference Guide 27


Licensing

If you are experiencing problems with your SPLM machine configured in a virtual
environment you will ask you to configure a non virtualized environment. Only after the
problem is known to be reproducible in a non-virtualized environment will Intergraph react to
the problem. To troubleshoot your virtual configuration problems may require a consulting
services agreement and might not be covered under your regular maintenance agreement.
Q: Is the SmartPlant License Manager Users Guide delivered with the software products?
A: Yes. The SmartPlant License Manager Installation and Users Guide is included with all
products that require SmartPlant License Manager. The document is also available with the
product documentation on Intergraph Smart Support Online
(https://smartsupport.intergraph.com).
This document explains the new features, client and license machine installations and
functions, upgrade instructions, license control, error messages, and troubleshooting.
Q: What is license stacking?
A: License stacking gives an administrator the ability to input two license keys (this month's
and next month's), each with its own quantity of licenses for each of the next two months.
This gives system administrators much more freedom and helps ensure there is no down
time.
Q: Do I need to remove the existing key in order to input two license keys for two
months?
A: No. You schedule next months licenses this month. Get a new key, create the bat file,
and submit it to install. Once the installation date/time has passed, the new key will be the
one installed.
pdlice -a keyvaluehere >>outputfilehere
Submit the bat file to either the AT services or a batch queue to run at a specified time.
Q: How are the number of licenses for a given license machine determined?
A: The number of licenses covered by a license key equals the total number of licenses that
you have purchased or are leasing for each LAN ID listed for that license server. Intergraph
records determine the correct number of licenses for the key.
To change the number of licenses for a LAN, use the License Key Request Form found on
the following web page:
http://www.intergraph.com/ppm/products.aspx
Sending this form does not change your number of licenses; it notifies Intergraph that you
want to do so. A valid purchase order is required to increase the number of licenses for your
LAN.
Q: How do I check the number of licenses in a license key?
A: On your licensing machine, click Show Key Status on the Display Options dialog box to
show the status of your keys.
Q: How can I tell who is using a license?
A: Click Display Status of Reserved License on the Display Options dialog box.
Q: Does the installation date have to be precise?

CAESAR II Quick Reference Guide 28


Licensing

A: The key can be installed any time during the 72-hour period that begins with the
installation date you provide. For example, if you request 01-July-2008 as the installation
date, the key can be installed on 01-July, 02-July, or 03-July.
Q: Can I make an educated guess at my installation date?
A: Yes. Intergraph will provide a key within 48 hours of receipt of your request (via mail or
phone). Please ensure that the date you request is the actual date that you will install the
key, making sure that all necessary software is available and loaded before that date. We
request that you notify us as early as possible.
Q: What happens if my licensing machine goes down?
A: You will be unable to check out licenses from this machine until it is back in use.
Processes that already have licenses checked out are not affected by the fact that the
license computer is unavailable.
It is possible in critical situations to request emergency licenses from Intergraph. They are
installed on the client computer rather than a licensing machine. Contact Intergraph Support
at 1-800-766-7701 or your local Intergraph office for more information.
Q: What happens if the license machine is rebooted in the middle of my design session?
A: Nothing. Licensing does not depend on maintaining a continuous communication link to
the license machine.
Q: What happens if my local computer goes down after I've obtained a license?
A: If the scavenger cannot contact the client computer during scavenging, the license is
marked for a 16-hour hold before it is released. The scavenger periodically advances this
16-hour timer for each license. It is important to schedule the scavenger to run regularly, at
least every hour or two. If the client is in contact sooner, the hold is voided and normal
scavenging takes over.
Q: I am running out of licenses earlier than I believe I should be. How can I troubleshoot
to understand what is happening?
A: The Admin user can run Scavenge for Keys on the Scavenge Options dialog box or
you can type pdlice -n in a Command Prompt window on the license machine.
If you think that client nodes are improperly holding onto licenses, examine the results of the
pdlice -M command. This shows you which client nodes have licenses checked out. If a
client computer has no plant design-related activity and it is still holding licenses, rebooting
that client and then scavenging from the licensing machine may free some licenses.
If possible, find out what was processing when the job stopped. This information can help
you and/or Intergraph determine the underlying cause of the termination. Save the output of
any scavenging process that returns a license. This information will provide the reasons why
the license was returned. The output of the scavenger includes the following information:
nodename, product tag, batch mode (Yes/No), process ID, and checkout time.
Q: Can SmartPlant License Manager be installed on a laptop computer?
A: Yes, SmartPlant License Manager can be installed on a laptop and a laptop can be used
as a SmartPlant License Manager client or licensing machine.
1. Download the latest SmartPlant License Manager software from Intergraph Smart
Support Online and install the software.

CAESAR II Quick Reference Guide 29


Licensing

2. Prepare the laptop for machine ID generation: Disable all the network connections
except the loopback adapter before generating the Machine ID. Do not attempt to
generate the Machine ID more than once. (Please refer to the corresponding section in
the SmartPlant License Manager Installation and User's Guide about how to set up the
loopback adapter.). Also, make sure the loopback adapter is the first on your network
connection list (Control Panel > Network Connections > Advanced Settings).
3. Select Generate Machine ID from the Intergraph SmartPlant License Manager program
group.
4. Send the Machine ID output to Intergraph to request a license key. If all the previous
steps described in this section were performed correctly, SmartPlant License Manager
should work if the laptop is connected to the network or not. No extra step is required
when the laptop is connected back to the network.
Q: Is there a limit for the number of seats that can be generated per key?
A: The limit is 32766 seats per license key.
Q: Can I run the executable of SmartPlant License Manager or SmartPlant products in XP
compatible mode?
A: No, you should not set SmartPlant License Manager or SmartPlant products in XP
compatible mode. If you do, your SmartPlant products may return the following error:
SPLM Failed [Creating/Stating] The parameter is incorrect.
SOFTWARE\Intergraph\Pdlice_etc
Q: When an application is on a machine that is disconnected from the network without
exiting the product, how long is the license held?
A: 16 hours.
Q: Which products can have daily licenses?
A: Currently PDS and S3D support daily licenses.
Q: How long would a daily license last?
A: A daily license expires after 12 hours.
Q: We installed a key for three licenses, but we can operate only two licenses at the same
time. Why?
A: There can be several reasons.
Click Display Status of Reserved License on the Display Options dialog box to
determine the number of licenses that your key contains.
Click Scavenge for Keys on the Scavenge Options dialog box to scavenge for the third
license that you are unable to use.
Verify that clients and servers can ping to each other. Look for anomalies such as two nodes
on the network with the same name or the reuse of an old name for a new computer, but
with some traces of the old computer still existing in files on the network.
Q: What is the difference between the Select License Machine for Client command and
the Select License Machine for Client (Current User) command?
A: The Select License Machine for Client command updates the
HKEY_LOCAL_MACHINE (HKLM) list of license machines so that all users will have the
same list of license servers. This command requires administrator privileges.

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Licensing

The Select License Machine for Client (Current User) command updates the
HKEY_CURRENT_USER (HKCU) list of license servers for a specific user. This command
runs with non-administrator/standard user privileges. There can be a different list of license
servers for each user on a machine.
HKCU takes precedence over HKLM. In other words, if HKCU is set, SmartPlant
License Manager does not use the license machines in HKLM.
Q: How does the PDLICE_WAIT variable work?
A: For interactive jobs, the jobs do not wait for licenses if none are available. You are
notified immediately that the jobs did not start. You can retry.
For batch jobs, the variable PDLICE_WAIT can be used to change the wait time. By default,
a batch job will wait for up to 12 hours for a license to become available. You can change
the wait time by setting the environment variable on the client computer from which the
license was attempted to be obtained.

CAESAR II Quick Reference Guide 31


CAESAR II Quick Reference Guide 33
SECTION 3
Using the SmartPlant License
Checkout Utility
The SmartPlant License Checkout utility allows you to obtain licenses for ICAS for use on a
non-networked computer (for example, a remote laptop). Using this utility allows you to run ICAS
without a network connection to the license machine. Each user on a server can check out a
license on that machine. When you check out a license, the license and expiration information
are stored for use by the application. Your Intergraph application determines the license
information location and whether the checkout operation applies to all users or a single user on
the same system.
Each time you start the product during the checkout period, a message displays the expiration
date for the checked out license. When the checkout period for the license expires, the
application attempts to request a license using SmartPlant License Manager the next time you
start the product. For example, after the license expires at 11:59 PM on the expiration date, the
next time you start the product, it attempts to access the SmartPlant License Manager license
machine for base and module licenses prior to running.

For information on products supported by the SmartPlant License Checkout Utility, see the
Intergraph PPM Compatibility Matrix - Product Report: Intergraph Smart Support Online
(https://smartsupport.intergraph.com).
You must install and configure SmartPlant License Manager before checking out a license.
You must have administrator privileges to setup and install the utility.

Install SmartPlant License Checkout Utility


Do not uninstall the version of the SmartPlant License Checkout Utility that is
currently on your system if you (a) are installing a new product that includes the latest version of
the SmartPlant License Checkout Utility, or (b) have other Intergraph applications loaded on
your machine. You can have both versions of the Checkout Utility installed on your system. The
older version of the SmartPlant License Checkout Utility is required to work with your
currently-loaded applications. Refer to the compatibility matrix chart on Smart Support for
information on application versions and their required version of the SmartPlant License
Checkout Utility.
The SmartPlant License Checkout Utility version that is supported by your purchased Intergraph
product is included in the product delivery.

CAESAR II Quick Reference Guide 34


Install the Utility
1. Insert the product CD or DVD. If the installation does not start automatically, double-click
setup.exe in the main folder.

The required version of the SmartPlant License Checkout Utility is included with each
supported product installation and setup.
For ICAS products, locate the SmartPlant License Checkout Utility installation program
in the Other Installs folder of the product DVD.
2. Click SmartPlant License Checkout Utility Installation, and from the Welcome screen
click Next.
3. Type your name and the organization or company name, and then click Next.
4. Click Display to read and accept the license agreement, and then click Yes.
You must have a PDF reader to view the license agreement.
5. Specify the destination folder, and then click Next.
6. Click Install to start the installation process.
7. Click Finish.

You can uninstall the License Checkout utility at any time, even if you are currently running
a product in remote license mode.
If you installed the latest version of the SmartPlant License Checkout Utility, it is installed
along with the older version. Both versions display from the Start menu as shown in the
following example:

License Checkout Utility Dialog Box


Specifies the product for which you want to check out a license.
Application Group
Displays the installed products available for license checkout. Select the product for which
you want to check out licenses.
If the Application Group list is empty, your application requires an older version of
the checkout utility. Please check your original product installation media for the compatible
version of the utility.
Available Modules
Displays any modules or add-ins available with your product. If no modules appear in the
list, either your product contains no supported modules, or no modules have been installed.
Check the box beside the module for which you want to check out a license, and then click

CAESAR II Quick Reference Guide 35


Check Out. If you want to check out only the base product, do not check any of the
modules.
License Expiration
Specifies the date that you want the checkout to expire. When the checkout period for the
license expires, the product returns to normal and connected license operation using the
SmartPlant License Manager the next time you start the product.

Check Out a License


1. Make sure SmartPlant License Manager (SPLM) is set up on your computer.
2. Click Start > Programs > Intergraph SmartPlant License Checkout Utility > License
Checkout Utility.
License Checkout Utility Dialog Box (on page 35)
3. In the Application Group list, select your product.
4. In the Available Modules list, select the module to use.
5. If required, select an expiration from the License Expiration list, and then click Check Out.
The minimum length of time you can have a license checked out is for approximately 24 hours.
You can cut this time down to approximately 12 hours if you check out the license just before
mid-day. For product-specific check out information, refer to the installation guide provided with
your product.
Each time you start CAESAR II while using remote license mode, the software displays a
message informing you when the checked out licenses expire. The first time that you run
CAESAR II after the checked out licenses expire, the software displays a message informing
you that the checked out licenses have expired and that the software is reverting to the standard
connected license mode and attempting to get licenses from SmartPlant License Manager.

When running in remote license mode, you cannot use setup to modify the product
installation until the following conditions are met:
The checkout duration expires.
The system is working with SmartPlant License Manager in connected license mode
once again.
In other words, you cannot install or remove modules while running in remote license mode.
If CAESAR II is running in remote license mode but is unable to confirm for any reason that
it is running in that mode, CAESAR II automatically returns to connected license mode and
attempts to obtain the licenses from SmartPlant License Manager. CAESAR II notifies you if
it is unable to obtain licenses from SmartPlant License Manager.

CAESAR II Quick Reference Guide 36


SECTION 4
Installation
Prior to installing CAESAR II, verify that your computer meets the required hardware and
software requirements. For more information, see Software and Hardware Requirements (on
page 13).
The CAESAR II installation DVD contains the following options:
Install CAESAR II
Launches the main installation process, which installs CAESAR II, the HASP drivers, and all
associated documentation.
CAESAR II Information
Opens the CAESAR II Product Details page on the Intergraph CAS web site.
Release Notes
Opens a PDF file detailing the recent changes made to this new version of CAESAR II.
ReadMe File
Opens a text file discussing the installation steps, the system requirements, and the DVD
contents.
License Agreement
Opens an RTF file containing the CAESAR II License Agreement.
Installation Instructions
Opens the CAESAR II Quick Reference Guide, a PDF file containing these instructions. This
guide can be opened directly from the DVD without installing the software.
HASP Network Licensing Overview
Opens a DOC file containing a summary of the Aladdin (SafeNet) HASP Licensing System.
HASP Trouble Shooting
Opens a DOC file containing troubleshooting procedures for issues with HASP licensing.

Content
In addition, the DVD contains the following items:
Additional Installs
Displays options for installing HASP drivers and the Autodesk TrueView application.
Browse the DVD
Displays the DVD contents in Windows Explorer.
Additional Products
Displays additional Intergraph CAS products.

CAESAR II Quick Reference Guide 37


Installation

Contact Intergraph
Displays contact information for Intergraph CAS Support.

Services
Training
Opens the CAESAR II Course Details page on the Intergraph CAS web site.
Support Forum
Opens the CAESAR II Discussion Forum on the Intergraph CAS web site.

Network Installations
The installation program treats a network drive no different than a local hard drive. Specify the
target installation drive and folder, and the software will be copied and expanded accordingly.
Some networks protect installation directories from subsequent modification by users. This
involves setting the access rights to the installation folder to read, share, and scan. Because
Intergraph CAS, Inc. software uses data files specific to the installation (that is, accounting files,
material files, and so forth) that a user may need to modify, these files cannot be installed in a
typical write-protected installation folder.
Therefore, CAESAR II installs these data files in a System subfolder, located in the following
location of your root directory based on your platform.
Windows 7/Vista
\Program Data\Intergraph CAS\CAESAR II\Version Number\System
Windows XP
\Documents and Settings\All Users\Application Data\Intergraph CAS\CAESAR II\Version
Number\System

While the actual name of the program's installation folder can revised when you install the
software, the CAESAR II SYSTEM subfolder name is fixed as it is automatically created by
CAESAR II. If you rename the CAESAR II SYSTEM subfolder, CAESAR II fails run and
generates an error report.
Do not confuse this CAESAR II SYSTEM subfolder is not the primary, top-level SYSTEM
directory that contains the network operating system. Consult your system administrator for
further clarification.
After the software has been installed on the network drive, the installation program launches the
CAESAR II Configuration Editor, which generates a default configuration file.

In This Section
Install CAESAR II........................................................................ 39
Install in Silent Mode ................................................................... 43
Troubleshoot Installation ............................................................. 45

CAESAR II Quick Reference Guide 38


Installation

Install CAESAR II

Close all other software before running the CAESAR II installer. Most unsuccessful
installations are caused by other software running at the same time as the installer.
The installation DVD is not readable in a CD drive.
If you plan to run CAESAR II on the Windows 8 platform, you must enable .NET Framework
3.5.1 from your Control Panel prior to installing CAESAR II.
1. Insert the Intergraph CAESAR II DVD. If the DVD does not start automatically, double-click
CD_Main.html in the root folder of the DVD.
The Intergraph CAS CAESAR II setup page opens in your default internet browser.

2. Click Install CAESAR II.


3. Click Next on the Welcome to the Installation Wizard for CAESAR II page.
4. On the License Agreement page, carefully read the license agreement.
5. Click I accept the terms in the license agreement, and then click Next.
6. On the Customer Information page, enter information in the User Name, Organization,
and Serial number boxes. The serial number is provided to you by Intergraph CAS.
7. Click Next to continue.

CAESAR II Quick Reference Guide 39


Installation

The Setup Type dialog box displays.

8. Select the appropriate setup type, and click Next. In most cases, you want to select
Complete.
9. On the Destination Folder page, review the default folder path. If needed, click Change
and select the folder location. Click Next.
10. On the Select Language page, click the needed language, and then click Next.

CAESAR II Quick Reference Guide 40


Installation

11. On the Select License Type page, select the needed license type: network ESL, local ESL,
or SPLM license. For more information, see Licensing (on page 18).

12. On the Ready to Install the Application page, click\- Install to begin installing the client
software.

CAESAR II Quick Reference Guide 41


Installation

As the installation progresses, the status displays in a series of progress bars. The
CAESAR II Configuration Editor dialog box then displays.

13. Review the configuration options and make any needed changes.
14. Click Save and Exit to close the CAESAR II Configuration Editor and continue with
the installation.
For more information on the configuration options, see "Configuration and
Environment" in the CAESAR II User's Guide.
15. If an ESL license type was selected, the Aladdin device driver installation begins. Click OK
on each dialog box.
16. On the InstallShield Wizard Completed page, click Show the readme file to view the
Readme.doc file.
17. Click Finish to exit the installer.
18. In the CAESAR II Installer Information dialog box, click OK to restart the computer and
complete the installation.

CAESAR II Quick Reference Guide 42


Installation

Install in Silent Mode


You can use the Windows Installer to install and uninstall CAESAR II using a command line
instead of the normal installer interface. You can then perform an unattended installation without
dialog boxes, such as when performing a network installation or a corporate repackaging.
If you plan to run CAESAR II on the Windows 8 or 8.1 platform, you must enable .NET
3.5 from your control panel prior to installing CAESAR II.
Use the following command-line arguments and parameters with Windows Installer
(msiexec.exe) and the CAESAR II setup (setup.exe) to perform a silent installation of the
product.
1. Click Start > All Programs > Accessories > Command Prompt.
The Command Prompt window opens.
2. Type the drive letter where the CAESAR II DVD is located. For example, type:
E:
3. Change the path to the CAESAR II folder where Setup.exe is located on the DVD. For
example, type:
cd CAESARII_2013R1
4. Type the installation command:
For silent installation with English language and green ESL color, type:
Setup.exe /s /v"/qn INSTALL_SILENT="Yes" ESL_COLOR="Green"
SERIALNUMBER="<serial number>""
For silent installation with Red ESL color and ESL installed locally, type:
Setup.exe /s /v"/qn INSTALL_SILENT="Yes" ESL_COLOR="Red"
ESL_ON_MACHINE="Yes" SERIALNUMBER="<serial number>""
For silent installation with SPLM, type:
Setup.exe /s /v"/qn INSTALL_SILENT="Yes" ESL_COLOR="SPLM"
SERIALNUMBER="<serial number>""
For silent installation with customized path, type:
Setup.exe /s /v"/qn INSTALL_SILENT="Yes" ESL_COLOR="SPLM"
SERIALNUMBER="<serial number>" INSTALLDIR=\"<path>""

Arguments
/s
Hide initialization dialog for a silent install
/v
Pass MSI commands
/qn
Perform silent installation with no user interface
/qb

CAESAR II Quick Reference Guide 43


Installation

Perform silent installation with interface notifications (however, no user interaction is


required)

Parameters for Setup.exe


INSTALL_SILENT
Sets silent installation.
Yes - Installation is silent.
No - Normal installation dialog boxes appear.
SERIALNUMBER
Specifies the product serial number provided to you by Intergraph CAS.
ESL_COLOR
Sets the ESL license type.
Red - Network ESL
Green - Local ESL
SPLM - SmartPlant License Manager (no ESL)
ESL_ON_MACHINE
Identifies the ESL location.
Only use this parameter when the ESL_COLOR is Red.
Yes - ESL is on the local machine.
No - ESL is on the server.
INSTALLDIR
Sets the path from which to load the installation files.

The general format of the command is:


setup.exe /s /v"/qn PROPERTY_NAME="value" PROPERTY_NAME2="Value""
For a complete list of command-line arguments for msiexec.exe, type the following in a
Command Prompt window: msiexec.exe /?
For a complete list of command-line arguments for the CAESAR II setup.exe, type the
following in a Command Prompt window: setup.exe /?
You must type this command from the drive and path in which the program setup.exe is
located.

CAESAR II Quick Reference Guide 44


Installation

Troubleshoot Installation
The following section details quick resolutions to CAESAR II installation issues.

Why do I get an error message saying CAESAR II cannot


locate the configuration file when I try to run CAESAR II?
The Windows 8 platform installs with .NET Framework 4.0 by default. However, CAESAR II
requires .NET Framework 3.5.1 to run. From Windows 8, you can enable .NET Framework 3.5.1
through the Control Panel.
You must have an Internet connection to enable .NET from the Windows Control Panel.
To enable .NET Framework 3.5.1
1. Close CAESAR II.
2. From the Control Panel, click Programs.
3. In Programs and Features, click Turn Windows features on or off.
4. Select Microsoft .NET Framework 3.5.1 and click OK.
5. Run CAESAR II.

Why does the CAESAR II Configuration Editor not open?


Why does the Configuration Editor not save and close?
If the Configuration Editor does not open or will not save and close as it should, you should
look at your User Account Control (UAC) settings through the Windows Control Panel.
Decrease the level of your UAC notifications in the Control Panel>System and Security
settings.
Make sure that the CAESAR II system folder has read/write access for your user account.
In addition, verify that you have the system 32 path included in your Windows Environment
Variables.
To add the system 32 path to your Environment Variables
1. Close CAESAR II.
2. Right-click on Computer and select Properties>Advanced system settings.
3. From the Advanced tab, select Environment Variables.
4. Select Path in the System variables list and click Edit.
5. Add the following path to the Variable value and click OK.
c:\Windows\system32\;
6. Run CAESAR II.

CAESAR II Quick Reference Guide 45


CAESAR II Quick Reference Guide 46
Technical Information

SECTION 5
Technical Information
The following technical information and standards are delivered in CAESAR II.

In This Section
External Interfaces ...................................................................... 47
Piping Codes .............................................................................. 48
Equipment Codes ....................................................................... 49
Wind and Seismic Codes ............................................................ 50
Configuration Options ................................................................. 51
List of Materials........................................................................... 62
Restraints ................................................................................... 63
Intersection Types ...................................................................... 64
Node Locations on Bends ........................................................... 65

External Interfaces
Tools > External Interfaces transfers data between CAESAR II and other software packages.
The following interfaces are available:

CAESAR II Data Interfaces Notes

CAESAR II Neutral File Bi-directional

CAESAR II Data Matrix Import geometry only

MDB (Microsoft Access), TXT (Microsoft Excel


Data Export Wizard
compatible), and XML

CAD Interfaces Notes

Intergraph CADWorx Plant Bi-directional

CADPIPE Import CADPIPE neutral .UDE file

Intergraph Smart3D PCF Import Intergraph Smart3D PCF file

Intergraph PDS Import Intergraph PDS neutral .N file

PCF Import PCF file in Alias format

CAESAR II Quick Reference Guide 47


Technical Information

Analysis Interfaces Notes

LIQT Import dynamic pipe forces from LIQT (.frc)

AFT Impulse Import dynamic pipe forces from AFT Impulse (.frc)

PipeNet Import dynamic pipe forces from PipeNet (.frc)

PipePlus Import PipePlus neutral .PNF file

Flowmaster Import dynamic pipe forces from Flowmaster (.frc)

For more information, see "External Interfaces" in the CAESAR II User's Guide.

Piping Codes
CAESAR II supports the following piping codes.

Code Edition Issuance Date

ASME B31.1-2014 August 15, 2014

ASME B31.3-2014 February 27, 2015

ASME B31.4-2006 & Chapter IX October 20, 2006

ASME B31.5-2013 May 31, 2013

ASME B31.8-2014 & Chapter VIII September 30, 2014

ASME B31.9-2014 April 28, 2014

ASME B31.11-2002 May 30, 2003

2007 ASME Boiler & Pressure Vessel Code,


July 1, 2009
Section III (Class 2 & 3)

U.S. Navy, Section 505 1984

Canadian Z662-11 (Chapter 11) June 2011

BS 806: 1993 (Issue 1) September 1993

Swedish Method 1 & 2, 2nd Edition Stockholm 1979

ASME B31.1-1967 1967

CAESAR II Quick Reference Guide 48


Technical Information

Code Edition Issuance Date

Stoomwezen 1989

RCC-M C & RCC-M D 2007

CODETI June 2004

TBK 5-6 - Norwegian General Rules for Piping


1999
Systems

FDBR July 1995

BS 7159:1989 October 1989

UKOOA 1994

IGE/TD/12 2003

Det Norske Veritas (DNV) July 1996

BS EN 13480-1:2012 July 31, 2012

GPTC Z380.1-2009 January 2009

BS PD 8010-1 & 2: 2004 July 31,2004

ISO 14692-3:2002/COR1:2005 October 6,2005

JPI August 18, 2004

HPGSL (High Pressure Gas Safety Law) 2005

Equipment Codes
CAESAR II supports the following equipment codes.

Code Edition Description Issuance Date

AISC Code of Standard Practice for Structural Steel 1989


Buildings and Bridges

API 560, 4th Fired Heaters for General Refinery Service August 2007
Edition

CAESAR II Quick Reference Guide 49


Technical Information

API 610, 11th Centrifugal Pumps for Petroleum, Petrochemical, September


Edition and Natural Gas Industries 2010

API 617, 8th Axial and Centrifugal Compressors and September


Edition Expander-Compressors 2014

API 661, 7th Petroleum, Petrochemical, and Natural Gas August 2013
Edition Industries--Air-Cooled Heat Exchangers

ASME B31G Manual for Determining the Remaining Strength of October 2012
Corroded Pipelines

HEI, 8th Standards for Closed Feedwater Heaters 2009


Edition

NEMA SM 23 Steam Turbines for Mechanical Drive Service 1991

PD 5500, 5th Specification for Unfired Fusion Welded Pressure September


Edition Vessels 2012

WRC 107, Local Stresses in Spherical and Cylindrical Shells February 2002,
Edition 2; Due to External Loadings April 2011
WRC 537
Edition 10

WRC 297 Local Stresses in Cylindrical Shells Due to External September


Loadings on Nozzles - Supplement to WRC 1987
Bulletin No. 107 (Revision I)

Wind and Seismic Codes


CAESAR II supports the following wind codes.

Code Edition Description Issuance Date

ASCE 7-10, Minimum Design Loads for Buildings and 2010


2nd Edition Other Structures

IBC 2012 International Building Code June 2011

NBC 2010 National Building Code of Canada November


2010

EN 1991-1-4:2005 Eurocode 1: Actions on structures - Part 1-4: April 2010


+A1:2010 General actions - Wind actions

Mexico Complementary Technical Norms for Wind 1993


Resistant Design

CAESAR II Quick Reference Guide 50


Technical Information

GB 50009-2012 Load Code for the Design of Building October 2012


Structures (Code of China)

NBR 6123 Brazilian Wind Code: Forces Due to Wind June 1988
Buildings

IS 875(Part 3), 2nd Code of Practice for Design Loads (Other November
Revision than Earthquake) for Buildings and Structures 1998
- Part 3: Wind Loads

As/Nzs Australian/New Zealand Standard - Structural June 2002


1170.0:2002 Design Actions - Part 0: General Principals

BS 6399-2:1997 Load for Buildings: Code of Practice for Wind July 1997
Loads

UBC 1997 Uniform Building Code, Volume 2 - Structural February 1997


Engineering Design Provisions

CAESAR II supports the following seismic codes.

Code Edition Description Issuance Date

ASCE 7-10 Minimum Design Loads for Buildings and Other 2010
Structures

IBC International Building Code 2012

NBC National Building Code of Canada 2010(static)

CFE Sismo Seismic Code of Mexico 2008

UBC Uniform Building Code 1997

B31.1 App II Nonmandatory Appendix II - Rules for the 2001


Design of Safety Valve Installations

Configuration Options
Configure or Tools > Configure/Setup opens the Configuration Editor dialog box where
you set options in CAESAR II that control how the software performs analysis. The software
saves these options in the CAESAR.CFG file.

CAESAR II Quick Reference Guide 51


Technical Information

Computational Control
Convergence Tolerances Value Internal Index #

Decomposition Singularity Tolerance 1.00e+10 50

Friction Angle Variation 15.000 48

Friction Normal Force Variation 0.150 47

Friction Slide Multiplier 1.000 46

Friction Stiffness 1.00e+6 45

Rod Increment 2.000 58

Rod Tolerance 1.000 59

Input Spreadsheet Defaults Values Internal Index #

Alpha Tolerance 0.050 33

Coefficient of Friction 0.000 140

Default Rotational Restraint Stiffness 1.00e+12 99

Default Translational Restraint 1.00e+12 98


Stiffness

Hanger Default Restraint Stiffness 1.00e+12 49

Minimum Wall Tolerance (%) 12.500 107

New Job Ambient Temperature 70 135

New Job Bourdon Pressure None 136

Miscellaneous Value Internal Index #

Bend Axial Shape True 51

Ignore Spring Hanger Stiffness False 100

Include Insulation in Hydrotest False 147

CAESAR II Quick Reference Guide 52


Technical Information

Include Spring Hanger Stiffness in False 141


Hanger OPE Travel Cases

Incore Numerical Check False 60

Missing Mass ZPA Extracted 101

Use Pressure Stiffening on Bends Default 65

WRC-107 Interpolation Method Last Value 120

WRC-107 Version Mar '79 1B1/2B1 119

Database Definitions

Databases Value Internal Index #

Alternate CAESAR II Distributed Data Path <none> 123

Default Spring Hanger Table Anvil 112

Expansion Joints FLEXPATH.JHD 91

Load Case Template LOAD.TPL 142

Piping Size Specification ANSI 88

Structural Database AISC89 70

Units File Name ENGLISH.FIL 124

User Material Database Filename UMAT1.UMD 150

Valve/Flange Files Location Specs in CII, Data in CW 149

Valves and Flanges CADWORX.VHD 90

ODBC Settings Value Internal Index #

Append re-runs to existing data False 126

Enable data export to ODBC compliant False 125


databases

CAESAR II Quick Reference Guide 53


Technical Information

ODBC Database File Name <none> 127

FRP Properties

Material Properties Value Internal Index #

Axial Modulus of Elasticity 3200000.000 113

Axial Strain: Hoop Stress (Ea/Eh*Vh/a) 0.1527 115

FRP Alpha 12.0000 117

FRP Density 0.0600 118

FRP Laminate Type CSM and Multi-filament 116

FRP Property Data File CAESAR.FRP 122

Ratio Shear Modulus: Elastic Modulus 0.2500 114

Settings Value Internal Index #

BS 7159 Pressure Stiffening Design_Strain 121

Exclude F2 from UKOOA Bending False 134


Stress

Use FRP Flexibilities True 111

Use FRP Sif True 110

Geometry Directives

Bends Values Internal Index #

Bend Length Attachment Percent 1.000 38

Maximum Allowable Bend Angle 95.000 37

CAESAR II Quick Reference Guide 54


Technical Information

Minimum Allowable Bend Angle 5.000 36

Minimum Angle to Adjacent Bend Point 5.000 39

Input Items Value Internal Index #

Auto Node Number Increment 10 109

Connect Geometry Through CNodes True 34

Horizontal Thermal Bowing Tolerance 0.0001 92

Loop Closure Tolerance 1.0000 in. 42

New Job Z-Axis Vertical False 129

Graphic Settings
The following are examples of the graphic color settings:

Advanced Options

Backplane Culling False

Culling Maximum Extent 5

Use Culling Frustrum True

Background Colors

Bottom Light Yellow (255, 255, 230)

Top Light Yellow (255,255, 230)

Use Uniform Background False


Color

CADWorx Options

Color - Ambient White (255, 255, 255)

CAESAR II Quick Reference Guide 55


Technical Information

Color - Face Dark Gray (95, 95, 95)

Color - Line Med Gray (160, 160, 160)

Color - Specular White (255, 255, 255)

Color - Transmission Black (17, 17, 17)

Gloss Value 1

Show Lines False

Show Model True

Use AutoCAD Colors False

Use Keyboard for False


Walkthrough

Component Colors

Anchor CNode Orange (255, 192, 87)

Anchors Red (255, 0, 0)

Expansion Joints Lime (0, 255, 0)

Flange Magenta (255, 0 ,255)

Hanger CNode Orange (255, 192, 87)

Hangers Purple (128, 0, 128)

Nozzle Limit Color 1 Red (255, 0, 0)

Nozzle Limit Color 2 White (255, 255, 255)

Nozzles Magenta (255, 0 ,255)

Pipes Light Blue (166, 202, 240)

Restraint CNode Orange (255, 192, 87)

Restraints Lime (0, 255, 0)

Rigids Lime (0, 255, 0)

CAESAR II Quick Reference Guide 56


Technical Information

Selection Yellow (255, 249, 0)

SIFs/Tees Magenta (255, 0, 255)

Steel Light Gray (192, 192, 192)

Marker Options

Marker Color Red (255, 0, 0)

Marker Size 25

Miscellaneous Options

Default Operator Zoom to Window

Default Project Mode Orthographic

Default Render Mode Phong Shaded

Default View SE Isometric

Disable Graphic Tooltip False


Bubble

Force Black and White True


Printing

Idle Processing Count 50

Optimal Frame Rate 10

Restore Previous Anchor True


Size

Restore Previous Hanger True


Size

Restore Previous Operator True

Restore Previous Projection True


Mode

Restore Previous Render True


Mode

CAESAR II Quick Reference Guide 57


Technical Information

Restore Previous Restraint True


Size

Restore Previous View True

Video Driver OpenGL

Output Colors

Actual Stress Settings

Level 1 Light Blue (166, 202, 240)

Level 2 Light Cyan (192, 220, 192)

Level 3 Green (0, 128, 0)

Level 4 Yellow (255, 255, 0)

Level 5 Maroon (255, 0, 0)

Level 6 Red (255, 0, 0)

Displaced Shape Olive (128, 128, 0)

Percent Stress Settings

Level 1 Light Blue (166, 202, 240)

Level 2 Light Cyan (192, 220, 192)

Level 3 Green (0, 128, 0)

Level 4 Yellow (255, 255, 0)

Level 5 Maroon (255, 0, 0)

Level 6 Red (255, 0, 0)

Text Options

Annotation Text Arial;18;(255, 0, 0)

Color Red (255, 0, 0)

CAESAR II Quick Reference Guide 58


Technical Information

Font Arial, 18 pt.

Legend Text Arial;12;(255, 0, 0)

Color Red (255, 0, 0)

Font Arial, 12 pt.

Node Text Arial;28;(255, 0, 0)

Color Red (255, 0, 0)

Font Arial, 28 pt.

Output Text Arial;12; (128, 0, 0)

Color Maroon (128, 0, 0)

Font Arial, 12 pt.

Rendered Mode Text Always False


Visible

Silhouette Mode Text Always True


Visible

Visual Options

Always Use System Colors True

Always Use System Fonts True

Axis Mode On

Fixed Size Restraint Size 6

Shadow Mode None

Show Bounding Box True

Smooth Transitions False

Used Fixed Size Restraints False

Visibility 50

CAESAR II Quick Reference Guide 59


Technical Information

Miscellaneous Options
The following are examples of miscellaneous settings:

Input Items Value Internal Index #

Disable Undo/Redo Ability False 128

Dynamic Example Input Text Max 94

Output Items Value Internal Index #

Displacement Reports Sorted by Nodes True 89

Output Reports by Load Case True 87

Output Table of Contents True 105

Time History Animation True 104

System Level Items Value Internal Index #

Memory Allocated (Mb) 12

User ID <none>

SIFs and STRESSES

Advanced Settings Value Internal Index #

Class 1 Branch Flexibility False 55

Use Schneider False 63

Use WRC 329 False 62

Code-Specific Settings Value Internal Index #

B31.1 Reduced Z Fix True 54

CAESAR II Quick Reference Guide 60


Technical Information

B31.1/B31.3 Verified Welding/Contour Tees False 139

B31.3 Implement Appendix P True 144

EN-13480/CODETI use In-Plane/Out-Plane SIF False 133

Ignore B31.1/B31.3 Wc Factor True 148

No Rft/Wlt in Reduced Fitting SIFs False 53

Occasional Load Factor 0.000 41

Pressure Variation in EXP Case Default 143

Reduced Intersection B31.1 (Post 1980) 32

General Settings Value Internal Index #

Add F/A in Stresses Default 67

Add Torsion in SL Stress Default 66

All Cases Corroded False 35

Allow User's SIF at Bend False 52

Base Hoop Stress On ID 57

Default Piping Code B31.3 43

New Job Liberal Expansion Stress Allowable True 137

Use PD/4t False 64

Yield Stress Criterion Max3DShear 108

Legacy Settings Value Internal Index #

B31.3 Use SL Formulation Para 320 (2010) True 145

Include Axial Force in Expansion Stress Default 146

SIF Multiplier for Sustained Stress Index 0.000 40

CAESAR II Quick Reference Guide 61


Technical Information

List of Materials
The CAESAR II Material Table contains the following isotropic materials:

Pipe
Elastic Poisson's Density Temp. Range
Material No. Material Name Modulus Ratio lb./cu.in F

1 Low Carbon Steel 29.5 E6 0.292 0.28993 -325 to 1400

2 High Carbon Steel 29.3 E6 0.289 0.28009 -325 to 1400

3 Carbon Moly Steel 29.2 E6 0.289 0.28935 -325 to 1400

4 Low Chrome Moly Steel 29.7 E6 0.289 0.28935 -325 to 1400

5 Med Chrome Moly Steel 30.9 E6 0.289 0.28935 -325 to 1400

6 Austenitic Stainless 28.3 E6 0.292 0.28930 -325 to 1400

7 Straight Chromium 29.2 E6 0.305 0.28010 -325 to 1400

8 Type 310 Stainless 28.3 E6 0.305 0.28990 -325 to 1400

9 Wrought Iron 29.5 E6 0.300 0.28070 -325 to 1400

10 Grey Cast Iron 13.4 E6 0.211 0.25580 70 to 1000

11 Monel 67% Ni/30% Cu 26.0 E6 0.315 0.31870 -325 to 1400

12 K-Monel 26.0 E6 0.315 0.30610 -325 to 1400

13 Copper Nickel 22.0 E6 0.330 0.33850 -325 to 1400

14 Aluminum 10.2 E6 0.330 0.10130 -325 to 600

15 Copper 99.8% Cu 16.0 E6 0.355 0.32270 70 to 400

16 Commercial Brass 17.0 E6 0.331 0.30610 -325 to 1200

17 Leaded Tin Bronze 1 14.0 E6 0.330 0.31890 -325 to 1200

18 Cut short cold spring elements

19 Cut long cold spring elements

20 CAESAR II orthotropic material model (fiberglass-reinforced plastic pipe)


Default coefficient of expansion = 12.0 E-6 in./in./F

CAESAR II Quick Reference Guide 62


Technical Information

Pipe
Elastic Poisson's Density Temp. Range
Material No. Material Name Modulus Ratio lb./cu.in F

21 User-defined properties

100 and From the Material Database and include the allowable stress and other piping
above code data.

Restraints
CAESAR II stores information on the following restraints:

Restraint Type Abbreviation

Anchor A

Translational Double Acting X,Y, or Z

Rotational Double Acting RX, RY, or RZ

Guide, Double Acting GUI

Double Acting Limit Stop LIM

Translational Double Acting Snubber XSNB, YSNB, ZSNB

Translational Directional +X, -X, +Y, -Y, +Z, -Z

Rotational Directional +RX, -RX, +RY, -RY, +RZ, -RZ

Directional Limit Stop +LIM, -LIM

Large Rotation Rod XROD, YROD, ZROD

Translational Double Acting Bilinear X2, Y2, Z2

Rotational Double Acting Bilinear RX2, RY2, RZ2

Translational Directional Bilinear +X2, -X2, +Y2, -Y2, +Z2, -Z2

Rotational Directional Bilinear -RX2, +RY2, - RY2, etc.

Bottom Out Spring XSPR, YSPR, ZSPR

Directional Snubber +XSNB, -XSNB, +YSNB, etc.

CAESAR II Quick Reference Guide 63


Technical Information

Intersection Types
CAESAR II uses the following intersection types:

Type B31.3 Type Notes Sketch

1 Reinforced Reinforced Used to lower


Fabricated Tee SIFs
Not a fitting
Modified pipe

2 Unreinforced Unreinforced Routine


Fabricated Tee intersection
Not a fitting
Modified pipe
Usually the
cheapest

3 Welded Tee Welding Tee Usually


size-on-size
Governed by
B16.9
Usually the
lowest SIF
Usually
expensive

4 Sweepolet Welded-in "Sit-in" fitting


Contour Insert
Forged fittings on
a pipe

5 Weldolet Branch Welded "Sit-on" fitting


on Fitting Forged fittings on
a pipe

CAESAR II Quick Reference Guide 64


Technical Information

Type B31.3 Type Notes Sketch

6 Extruded Extruded Seldom used


Welding Tee
Used for thick
wall manifolds
Extruded from
straight pipe

Node Locations on Bends


Bends are defined by the element entering the bend and the element leaving the bend. The
actual bend curvature is always physically at the TO end of the element entering the bend.
The element leaving a bend must appear immediately after the element defining (entering)
the bend.
The default bend radius is 1.5 times the pipe nominal OD.
For stress and displacement output, the TO node of the element entering the bend is
located geometrically at the FAR point on the bend. The FAR point is at the weld line of the
bend and adjacent to the straight element leaving the bend.
The NEAR point on the bend is at the weld line of the bend and adjacent to the straight
element entering the bend.
The FROM point on the element is located at the NEAR point of the bend if the total length
of the element as specified in the DX, DY and DZ fields is equal to:
Radius tan( Beta / 2 )
where Beta is the bend angle and Radius is the bend radius of curvature to the bend
centerline.
Nodes defined in the Angle # and Node # fields are placed at the given angle on the bend
curvature. The angle starts with zero degrees at the NEAR point on the bend and goes to
Beta degrees at the FAR point of the bend.
Angles are always entered in degrees.
By default, nodes on the bend curvature cannot be specified within five (5) degrees of one
another or within five degrees of the nearest end point. This and other bend settings may be
changed in the Configuration Editor. Click Configure or Tools > Configure/Setup.
For more information, see Configuration Options (on page 51) and Geometry Directives (on
page 54).
When the FROM node on the element entering the bend is not at the bend NEAR point, a
node may be placed at the NEAR point of the bend by entering an Angle # equal to 0.0
degrees. For more information, see the graphic below.
When defining a bend element for the first time in the pipe spreadsheet, nodes are
automatically placed at the near and midpoint of the bend. The generated midpoint node
number is one less than the TO node number on the element, and the generated near point
node number is two less than the TO node number on the element. A near point should

CAESAR II Quick Reference Guide 65


Technical Information

always be included in the model in tight, highly formed piping systems. The top-left figure
below shows the points on the bend as they would be input. The top-right figure shows the
actual geometric location of the points on the bend. The bottom-left figure shows the same
geometry except that two nodes are defined on the bend curvature at angles of zero and
forty-five degrees.

For an animated tutorial on modeling bends, click Help > Animated Tutorials in the
main CAESAR II window.

CAESAR II Quick Reference Guide 66


SECTION 6
Code Stresses
The following code stress values are supported by CAESAR II.

In This Section
Nomenclature ............................................................................. 67
US Code Stresses ...................................................................... 69
International Code Stresses ........................................................ 75
CAESAR II Verification and Validation Guide .............................. 85

Nomenclature
Use the nomenclature definitions below throughout CAESAR II unless a code section
specifically provides a different definition.
Am - Cross-sectional metal area in the pipe.
B1 - Primary stress index (component specific)
B2 - Primary stress index (component specific)
Di - Internal diameter
Dm - Mean diameter
Do - Outer diameter
dT - Change in temperature
E - Elastic modulus
f - Cyclic reduction factor
F1 - Hoop stress design factor
Fax - Axial force
FAC - A unitless factor used for a number of purposes depending on the piping code. For more
information, see the CAESAR II User's Guide.
i - Stress intensification factor
ii - In-plane stress intensification factor
io - Out-of-plane stress intensification factor
ia - Axial stress intensification factor
it -Torsional stress intensification factor
I - Sustained moment index
Ii - Sustained in-plane moment index
Io - Sustained out-of-plane moment index

CAESAR II Quick Reference Guide 67


Code Stresses

Ia - Sustained axial force index


It - Sustained torsional moment index
k - Occasional load factor
Ma - Resultant moment due to weight and other sustained loadings
Mb - Resultant moment due to occasional loadings
Mc - Range of resultant moments due to expansion and displacement loadings
Mi - In-plane moment
Mo - Out-of-plane moment
Pi - Internal pressure
Pe - External pressure
R - Radius of pipe or bend
Sa - Axial stress
Sb - Bending stress
Sc - Cold allowable stress (ambient or reference temperature)
Se - Equivalent stress (von Mises or Tresca)
Sh - Hot allowable stress
Shoop - Hoop stress
Sl - Longitudinal stress
Slp - Longitudinal pressure stress
Ss - Tangential shear stress
St - Torsion stress
SU - Ultimate tensile strength
Sy - Yield stress
T - Temperature derating factor
tn - Nominal wall thickness
Z - Pipe section modulus
Ze - Effective section modulus for branch
- Coefficient of thermal expansion
- Poissons ratio

CAESAR II Quick Reference Guide 68


Code Stresses

US Code Stresses
The US code-based stress equations and load case labels used by CAESAR II for actual and
allowable stresses are shown below.
The load case recommendations made by CAESAR II are usually sufficient for code
compliance. CAESAR II does not recommend occasional load cases. Occasional loads are
unknown in origin and you must specify them.

Longitudinal Pressure Stress - Slp


Slp = PDo / 4tn Code approximation

Slp = PD2i / (Do2 - Di2) Code exact equation,


CAESAR II Default

Operating Stress unless otherwise specified


S = Slp + Fax/Am + Sb < N/A

B31.1
Sl = Slp + 0.75iMa/Z < Sh SUS

iMc/Z < f[1.25(Sc + Sh) - Sl] EXP

Slp + 0.75iMa / Z + 0.75iMb / Z < kSh OCC

B31.3
SL = [(Ia (|Slp + Fax / Ap |) +Sb)2 + 4St2]1/2 < Sh SUS
Where:
Sb = [(liMi)2 + (loMo)2]1/2 / Z
Where:
Z is the corroded section modulus
Note: For reduced outlet connections, use Ze
instead of Z.
St = ltMt / 2Z

CAESAR II Quick Reference Guide 69


Code Stresses

[(|iaFax/Ap | +Sb)2 + 4St2]1/2 < f [1.25(Sc + Sh) - SL] EXP


Sb = [(iiMi)2 + (ioMo)2]1/2 / Z
Where:
Z is the section modulus computed from
nominal dimensions (not corroded).
Note: For reduced outlet connections, use Ze
instead of Z.
St = itMt / 2Z

|IaFax/Ap| + Sb + SL < kSh OCC


Where:
Sb is defined as for sustained conditions; however, it
uses forces and moments due only to occasional
loading.

ASME SECT III CLASS 2 & 3


[B1PmaxDo / 2tn] + B2Ma / Z < 1.5Sh SUS

iMc/Z < f(1.25Sc + 0.25Sh) + EXP


Sh - Sl

B1Slpmax + B2(Ma + Mb) / Z < 1.8Sh and < 1.5Sy OCC

B31.1 (1967) and Navy Section 505


Sl = Slp + (Sb2 + 4St2)1/2 < Sh SUS

(Sb2 + 4St2)1/2 < f[1.25Sc + 0.25Sh EXP


+(Sh Sl)]

Slp + (Sb2 + 4St2)1/2 < kSh OCC

CAESAR II Quick Reference Guide 70


Code Stresses

B31.4
Fully Restrained Pipe (FAC = 1.0):

FAC|EdT Shoop| + Shoop < 0.9 Sy OPE

Buried w/soil restraints modeled Only applies to OPE case if S lp +


(FAC = 0.001): Fax/Am is compressive.

Fax/Am Shoop + Sb + Shoop < 0.9 Sy OPE

Fully Above Ground Only applies to OPE case if S lp +


(FAC = 0): Fax/Am is compressive.

Slp + Fax/Am + Sb + Shoop < 0.9Sy OPE

(Slp + Sb + Fax/Am)(1.0 FAC) < .75(.72)Sy SUS

(Sb2 + 4St2)1/2 < 0.72Sy EXP

(Slp + Sb + Fax/Am)(1.0 FAC) < 0.8Sy OCC

B31.4 Chapter IX
Hoop: Shoop < F1Sy OPE, SUS,
OCC

Longitudinal: |Slp| < 0.8Sy OPE, SUS,


OCC

Equivalent: Se < 0.9Sy OPE, SUS,


OCC

Where:
Se = 2{[(Slp Shoop)/2]2 + St2}1/2
Shoop = (Pi Pe)D/2t
Slp = Sa + Sb or Sa Sb

CAESAR II only reports the controlling stress the largest percentage of its allowable for
each load case.

CAESAR II Quick Reference Guide 71


Code Stresses

B31.5
Sl = Slp + Fax/Am +Sb < Sh SUS

(Sb2 + 4St2)1/2 < f[1.25(Sc + Sh) Sl] EXP

Fax/Am + Sb + Slp < kSh OCC

Sb = {[(iiMi)2 + (ioMo)2]1/2} / Z

B31.8
Restrained Pipe: As defined in section
833.1

Straight Pipe:

Max(SL, SC) < 0.9SyT OPE, SUS

SL < 0.9SyT OCC

SC < SyT OCC

All other components:

SL < 0.9SyT OPE, SUS,


OCC

Unrestrained Pipe: As defined in section


833.1

SL < 0.75SyT SUS, OCC

SE < f[1.25(Sc + Sh)] SL EXP

CAESAR II Quick Reference Guide 72


Code Stresses

Where:
SL = S P + Sx + SB
SP = 0.3Shoop Restrained Pipe
SP = 0.5Shoop Unrestrained Pipe
Sx = R / A
SB = MB / Z Straight pipe
SB = MR / Z All other components
MR = [(.75iiMi)2 +(0.75ioMo)2 + Mt2]1/2
MB = (Mi2 + Mo2)1/2
Sc = max [|Shoop-SL |, |Shoop |, |SL |]
or
[SL2 SLShoop + Shoop2]1/2
SE = ME / Z
ME = [(0.75iiMi)2+(0.75ioMo)2 + Mt]1/2
Where:
Sc = 0.33SUT (In the allowables)
Sh = 0.33SUT (In the allowables)

B31.8 Ch VIII
Hoop Stress: Shoop < F1SyT OPE, SUS,
OCC

Longitudinal: |SL| < 0.8Sy OPE, SUS,


OCC

Equivalent: Se < 0.9Sy OPE, SUS,


OCC

Where:
F1 Hoop Stress Design Table
Factor A842.22
T
Temp. Derating Factor Table
Shoop = (Pi Pe)D/2t 841.116A
Se = 2{[(SL Shoop)/2]2 + Ss2}1/2

The Temperature Derating Factor (T) value must be entered in the S H field in the
CAESAR II Input.

CAESAR II Quick Reference Guide 73


Code Stresses

B31.11
Fully restrained pipe (FAC = 1.0):

FAC|EdT Shoop| + Shoop < 0.9 Sy OPE

Buried w/ soil restraints (FAC = 0.001) Only applies to OPE case if in axial
compression

Fax/Am Shoop + Sb + Shoop < 0.9Sy OPE

Fully above ground (FAC = 0.0): Only applies to OPE case if in axial
compression

|Slp + Fax/Am| + Sb + Shoop < 0.9Sy OPE

(Slp + Sb + Fax/Am)(1.0 FAC) < 0.75(.72)Sy SUS

(Sb2 + 4St2)1/2 < 0.75Sy EXP

(Slp + Sb + Fax/Am)(1.0 FAC) < 0.88Sy OCC

GPTC
Slp + 0.75iMa / Z < Sy OPE

Slp + Sb < 0.75SyFt SUS

(Sb2 + 4St2)1/2 < 0.72Sy EXP

CAESAR II Quick Reference Guide 74


Code Stresses

International Code Stresses


The international code-based stress equations and load case labels used by CAESAR II for
actual and allowable stresses are shown below.
The load case recommendations made by CAESAR II are usually sufficient for code
compliance. CAESAR II does not recommend occasional load cases. Occasional loads are
unknown in origin and you must specify them.

Stoomwezen
Slp + 0.75iMa / Z <f SUS

iMC / Z < fe EXP

Slp + 0.75i(Ma + Mb) / Z < 1.2f OCC

CODETI
Sl = Slp + Fax/Am + Sb < Sh SUS

(Sb2 + 4St2)1/2 < f[1.25(Sl + Sh) Sl EXP

Slp + Fax/Am + iMA / Z + iMB / Z < kSh OCC

Sb = {[(iiMi)2 + (ioMo)2]1/2} / Z

Alternate Method: Config switch set to TRUE.

Sl = PDo/4t + 0.75iMA / Z < Sh SUS

iMC / Z < f[1.25Sc + EXP


0.25Sh]Eh/Ec

PDo/4t + 0.75iMA / Z + 0.75iMB / Z < kSh OCC

Click Configure or Tools > Configure/Setup to select the method.

CAESAR II Quick Reference Guide 75


Code Stresses

Canadian Z662

Fully restrained pipe (FAC = 1.0):

Sh - SL < 0.9ST OPE


This only applies if SL is negative (compression)
Where:
S = specified minimum yield strength
T = temperature factor (Table 4.4)
Sh = PDo/2tcor hoop stress
Where:
P = design pressure
Do = outside diameter of pipe
tcor = corroded pipe wall thickness
SL = Sh - EC(T2-T1) longitudinal stress
Where:
= Poissons ratio
EC = elastic modulus at ambient temperature
= thermal expansion coefficient
T2-T1 = temperature range between cold and hot conditions

Buried pipe with soil restraints modeled (FAC = 0.001):

Sh SL + SB < ST OPE
Where:
SB = iMb/Z bending stress
Where:
i = stress intensification factor
Mb = resultant bending moment
Z = (/64)(Do4-Di4)/0.5Do section modulus
Di = inside pipe diameter (nominal)

Fully above ground (FAC = 0.0):

|Slp+Fax/Am|+SB+Sh < ST OPE


Where:
Slp = PDi2/(Do2 Di2) longitudinal pressure stress
Fax = axial force

CAESAR II Quick Reference Guide 76


Code Stresses

Am = metal cross-sectional area

SE = (SB2 + 4St2)1/2 < 0.72ST EXP


Where:
St = Mt/2Z torsion stress
Where:
Mt is the torsion moment

0.5Sh + Sb < SFLT OCC


Where:
Sb = bending stress due to sustained and occasional loading
combined
F = design factor (0.800)
L = location factor (Table 4.2)

Canadian Z662 Ch 11
h = (Pi Pe)Do/2tmin < SyFAT OPE,
SUS,
OCC

Seq = (h2 + Sl2 - hSl + 32)1/2 < SyFBT OPE,


SUS,
CAESAR II reports the largest of the above two stresses OCC
only.

Where:
Seq = Equivalent Stress (commonly referred to as Von Mises
stress)
h = hoop stress.
The hoop stress used in the equivalent stress equation
is based on nominal pipe wall thickness, but the hoop stress
used in the separate code stress comparison is based on
minimum wall thickness.
Pi = internal pressure
Pe = external hydrostatic pressure
Do = outside pipe diameter
tmin = minimum pipe wall thickness accounting for corrosion
allowance and manufacturing tolerances
Sy = specified minimum yield strength
FA = design factor (Table 11.1, Column A)
FB = design factor (Table 11.1, Column B)

CAESAR II Quick Reference Guide 77


Code Stresses

T = temperature factor (Table 4.4)

Sl = ax b longitudinal stress
Both resultant Sl values must be considered in the
equivalent stress formula and the largest resultant equivalent
stress used.
Where:
ax = (Pi - Pe)Di2 / (Do2 Di2) Fax / Am axial stress
The software subtracts the Fax / Am term if the evaluation
is being done on the From node and adds the term if the
evaluation is being performed on the To node. Retain the sign
of the term prior to adding or subtracting it.
Where:
Di = inside diameter of the pipe (not corroded)
Fax = axial force due to all operating loads
Am = metal cross sectional area
b = SIF(Mb/Z) bending stress
Where:
SIF = stress intensification factor
Mb = resultant bending moment
Z = (/64)(Do4 Di4)/Ro pipe section modulus

= Mt/2Z torsion stress


Where:
Mt = torsion moment

Norwegian
SI = PDi2/Eff(Do2 Di2) + 0.75Ma/Z < Sh SUS

iMC / Z < Sh + Sr - Sl EXP

PmaxDi2/(Eff(Do2 Di2) + 0.75i(Ma + Mb) / Z < 1.2Sh OCC

Where:
Sr = min(1.25Sc + .25Sh, FrRs F2)
or The latter applies to temps > 370
C; 425 C for Austenitic stainless
Fr(1.25R1 + 0.25R2)
steel

CAESAR II Quick Reference Guide 78


Code Stresses

Fr = Cyclic Reduction Factor


Rs = Permissible stress for 7000 cycles
R1 = Min(Sc, 0.267Rm)
R2 = Min(Sh, 0.367Rm)
Rm = Ultimate tensile strength at room temp

FDBR
Sl = Slp + 0.75iMA / Z < Sh SUS

iMC / Z < f[1.25(Sc + Sh) Sl] EXP

Slp + 0.75iMA / Z + 0.75iMB / Z < kSh OCC

BS 7159
If Sx is tensile:

(Sx2 + 4Ss2)1/2 < Sh OPE

(S2+ 4Ss2)1/2 < EffSh OPE

If Sx is compressive:

< EffSh OPE

|S x| < 1.25Sh OPE

Where:
Sx = PDm / 4t + [(ixiMi)2 + (ixoMo)2]1/2 / Z
Ss = Sx Fx / A
If Fx / A > PDm / 4t, and it is compressive:
S= MPDm / 2t For Straight Pipe
S = MPDm / 2t + [(iiMi)2 +(ioMo)2]1/2 / Z For Bends
S= MPDm / 2t + [(ixiMi)2 + (i xo Mo)2]1/2 / Z For Tees
Dm and t are always for the run pipe
Eff = E/ Exff

CAESAR II Quick Reference Guide 79


Code Stresses

UKOOA
ab(f2/r) + PD m / 4t < f1f2LTHS / 2.0 OPE

Where:
ab = Axial Bending Stress due to mechanical loads
f1 = Factor of Safety for 97.5% confidence limit, usually 0.85
f2 = System factor of safety, usually 0.67
r = a(0:1) / a(2:1)
a(0:1) = Long-term Axial Tensile Strength in absence of pressure load
a(2:1) = Long-term Axial Strength under only pressure loading
LTHS = Long-term Hydrostatic Strength (hoop stress allowable)

Det Norske Veritas (DNV)


Hoop Stress: Sh < nsSMYS OPE,
SUS,
OCC

Hoop Stress: Sh < nuSMTS OPE,


SUS,
OCC

Longitudinal Stress: SL < nSMYS OPE,


SUS,
OCC

Equivalent Stress: Se < nSMYS OPE,


SUS,
OCC

Where:
Sh = (Pi Pe)(D-t)/2t
ns = Hoop Stress Usage Factor (Tables C1 and C2)
nu = Hoop Stress Bursting Factor (Tables C1 and C2)
SMYS = Specified Minimum Yield Stress at Operating Temp.
SMTS = Specified Minimum Tensile Strength at Operating Temp.
SL = Max. Longitudinal Stress
n = Equiv. Stress Usage Factor (Table C4)
Se = [Sh2 + SL2 ShSL + 3t2]1/2

CAESAR II Quick Reference Guide 80


Code Stresses

EN-13480
Pcdo/4en + 0.75iMA/Z < kfn SUS

Pcdo/4en + 0.75iMA/Z + iMc/Z < fn+fa EXP

Pcdo/4en + 0.75iMA/Z + 0.75iMB/Z < kfn OCC

Alternate Option:

SbA = [(iiMi)2+(ioMo)2]1/2 / Z Due to Primary Loads

Sl = Pcdo/4en + SbA < kfn SUS

[Sb2 + 4St2]1/2 +Sl < fn + fh EXP

SbB = [(iiMi)2 + (ioMo)2]1/2 / Z Due to Occasional


Loads

Pcdo/4en + SbA + SbB < kfn OCC

HPGSL
Sl = Slp +Fax/Am + Sb < Sh SUS

[Sb2 + 4St2]1/2 < f[1. 25(Sc + Sh) Sl] EXP

Fax/Am + Sb + Slp < kSh OCC

Sb = [(iiMi)2 + (ioMo)2]1/2 / Z

S1 = [(iiMi)2 + (ioMo)2]1/2 / Z + |Fax/A m| <S K1P

Se = 2[(iiMi)2 + (ioMo)2 + (Mt)2]1/2 / Z < 2 Sy K1S

Where:
S = Minimum value of 0.6S u and 0.9Sy if material is aluminum type
= Minimum value of 0.6S uo, 0.6Su, 0.9Syo and Sy if material is austenite type
= Minimum value of 0.6S uo, 0.6Su, 0.9Syo and 0.9Sy if material is other type
Suo = Minimum tensile strength at room temperature
Sy = Yield point or 0.2% endurance strength at the design temperature
Syo = Minimum yield point or 0.2% endurance strength at room temperature

CAESAR II Quick Reference Guide 81


Code Stresses

JPI
Sl = Slp + Fax/Am +Sb < Sh SUS

(Sb2 + 4St2)1/2 < f[1.25(Sc + Sh) EXP


S l]

Fax/Am + Sb + Slp < kSh OCC

S1 = [(iiMi)2 + (ioMo)2]1/2 / Z + |Fax/A m| <S K1P

Se = 2[(iiMi)2 + (ioMo)2 + (Mt)2]1/2 / Z < 2 Sy K1S

Where:
S = Minimum value of 0.6S u and 0.9Sy if material is aluminum type
= Minimum value of 0.6S uo, 0.6Su, 0.9Syo and Sy if material is austenite type
= Minimum value of 0.6S uo, 0.6Su, 0.9Syo and 0.9Sy if material is other type
Suo = Minimum tensile strength at room temperature
Sy = Yield point or 0.2% endurance strength at the design temperature
Syo = Minimum yield point or 0.2% endurance strength at room temperature

PD8010 Part 1
Hoop Stress: Sh < eSy OPE,
SUS,
OCC

Equivalent Stress: Se < 0.9Sy OPE,


SUS,
OCC

Where:
Sy = Specified min yield strength
e = Weld joint factor
Sh = P(Do2 + Di2)/(Do2 - Di2)
Se = [Sh2 + SL2 ShSL + 3St2]1/2
St = MT /2Z + 2Fs/A
MT = Torsional moment
Fs = Shear force
Unrestrained:
SL = Slp +iM/Z

CAESAR II Quick Reference Guide 82


Code Stresses

Restrained:
FAC = 1.0 (fully restrained):
SL = Sh - EdT
FAC = 0.001 (Buried w/soil restraints):
SL = Fax/Am +Sh(1-) + Sb

PD8010 Part 2
Hoop Stress: Sh < fdhSy OPE,
SUS,
OCC

Equivalent Stress: Se < fdeSy OPE,


SUS,
OCC

Where:
fdh = Hoop stress design factor per Table 2.
fde = Equivalent stress design factor per Table 2.
Sh = (Pe-Pi)(Do2 + Di2)/(Do2-Di2)
Se = [Sh2 + SL2 ShSL + 3St2]1/2
St = Mt/2Z + iM/Z
SL = Slp + iM/Z

RCC-M C&D
Slp + 0.75iMa/Z < Sh SUS

iMC/Z < f[1.25(Sc+Sh) Sl] EXP

Slpmax + 0.75i(Ma+Mb)/Z < 1.2Sh OCC

ISO 14692
ISO 14692 requires that the sum of all hoop stresses (h, sum) and the sum of all axial stresses (a,
sum) be evaluated for all states of the piping system. CAESAR II evaluates these stresses for
stress types OPE, SUS, and OCC. If the hoop stress is exceeded, the axial stress is not reported.

Pipe:
Fully Measured Envelope: (hl(1,1) and al(1,1) input)

If:
h,sum f2A1A2A3hl(2,1)

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Code Stresses

and if:
h,sum f2A1A2A3hl(1,1)
then use:
a,sum f2A1A2A3al(0,1) + [(al(1,1) al(0,1))/hl(1,1)] (h,sum )

If:
h,sum f2A1A2A3hl(1,1)
then use:
a,sum f2A1A2A3al(1,1)+{[al(2,1)
al(1,1)]/[hl(2,1)-hl(1,1)]}[h,sumf2A1A2A3hl(1,1)]

Simplified Envelope: (hl(1,1) and al(1,1) not input)

h,sum f2A1A2A3hl(2,1)
and
a,sum f2A1A2A3al(0,1) + [al(2,1) al(0,1)]h,sum/hl(2,1)

Joints and Bends:


Simplified Envelope (r 1):
h,sum f2A1A2A3qs
and
a,sum f2A1A2A3rqs / 2 + (1-r)h,sum / 2

Joints and Bends:


Rectangular Envelope (r 1):
h,sum f2A1A2A3qs
and
a,sum f2A1A2A3rqs / 2

Tees:
Rectangular Envelope (r = 1):
h,sum f2A1A2A3qs
and
a,sum f2A1A2A3qs / 2

CAESAR II Quick Reference Guide 84


Code Stresses

Where:
f2 = Part Factor for Loading (default values listed from Table 3)
0.89 for Occasional Short-Term Loads
0.83 for Sustained Loads Including Thermal Loads
0.67 for Sustained Loads Excluding Thermal Loads
A1 = Partial Factor for Temperature
A2 = Partial Factor for Chemical Resistance
A3 = Partial Factor for Cyclic Service
qs = Qualified Stress (entered for bends, fittings, and joints)
al(0,1) = Long-Term Axial Strength at 0:1 Stress Ratio
al(1,1) = Long-Term Axial Strength at 1:1 Stress Ratio

hl(1,1) = Long-Term Hoop Strength at 1:1 Stress Ratio

al(2,1) = Long-Term Axial Strength at 2:1 Stress Ratio

hl(2,1) = Long-Term Hoop Strength at 2:1 Stress Ratio

r= Bi-Axial Stress Ratio 2al(0,1)/qs (for simplified and rectangular


envelopes)
a,sum =
Sum of All Axial Stresses {(ap + ab)2 + 42}1/2
h,sum =
Sum of All Hoop Stresses [h2 + 42]1/2
ap =
Axial Pressure Stress
ab =
Axial Bending Stress

Torsion Stress
h = Hoop Stress

CAESAR II Verification and Validation Guide


The CAESAR II Verification and Validation Guide is a publicly available verification document.
This manual briefly discusses current industry QA standards, the Intergraph CAS QA standard,
a series of benchmark tests, and instructions for implementing QA procedures on your own
hardware.
The benchmark test compares analysis results to published data by ASME and the NRC.
Additional tests compare CAESAR II results to other industry programs.
For additional information on the manual, contact the sales department at
sales.icas@intergraph.com.

CAESAR II Quick Reference Guide 85


Index
A M
Additional Intergraph CAS Software 14 Miscellaneous Options 60

C N
CAESAR II Verification and Validation NetHASP License Manager / NETHASP.INI
Guide 85 Instructions 20
Check Out a License 36 Node Locations on Bends 65
Code Stresses 67 Nomenclature 67
Computational Control 52 Notes on Network ESLs 20
Configuration Options 51
O
D Overview 13
Database Definitions 53
P
E Piping Codes 48
Equipment Codes 49 Purchasing Licenses FAQ 23
ESL Installation 19
External Interfaces 47 Q
Quick Installation Workflow 22
F
Frequently Asked Questions (FAQ) 23 R
FRP Properties 54
Restraints 63
G
S
General Topics FAQ 24
Geometry Directives 54 Seminars 14
Graphic Settings 55 SIFs and STRESSES 60
SmartPlant License Manager
Installation 22
I Software and Hardware Requirements 13
Install a local lock 19
Install a network lock 19 T
Install CAESAR II 39
Install in Silent Mode 43 Technical Information 47
Install SmartPlant License Checkout Utility Troubleshoot Installation 45
34 Troubleshooting Network Locks 22
Installation 37
International Code Stresses 75 U
Intersection Types 64 US Code Stresses 69
Using the SmartPlant License Checkout
L Utility 34
License Checkout Utility Dialog Box 35
Licensing 18 W
List of Materials 62 What's New in CAESAR II 7
Wind and Seismic Codes 50

CAESAR II Quick Reference Guide 86

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