Kyron 1 Engine 012 01 001

ECU 3
SCAN
TROUBLE DIAGNOSIS TABLE
ECU
TCU
INDEX OF DTC .................................................. 4, 53
M/T
Trouble diagnosis table ........................................................... 7
Trouble diagnosis table (update) .......................................... 57
TCCU
CLUTCH
BRAKE
A/BAG
A/CON
FFH
S / R O O F R/SENSOR R K - S T I C S
CHANGED BY DIAGNOSIS
EFFECTIVE DATE KYRON SM - 2005.09
AFFECTED VIN
4 ECU
INDEX OF DTC
P0102 Low HFM Sensor Signal (Circuit Open) ................. 7 P0118 Coolant Temperature Sensor Malfunction - Short .. 19
P0103 High HFM Sensor Signal (Circuit Short) ................ 7 P0117 Coolant Temperature Sensor Malfunction - Open ... 20
P0100 Air Mass Flow (HFM) Malfunction (Vref) .................. 8 P0115 Supply Voltage Fault to Coolant Temperature Sensor .. 20
P0344 Cam Position Sensor Malfunction P0685 Main Relay Malfunction ........................................... 20
(Cam Signal Missing) ............................................... 8 P1405 EGR Solenoid Valve Malfunction - Short to ground .. 20
P0341 Cam Position Sensor Malfunction P1406 EGR Solenoid Valve Malfunction - Short to +Batt 20
(Poor Synchronization) .............................................. 8
P1480 Condenser Fan #1 Circuit Malfunction - Open .... 21
P0219 Too Small Clearance of Crank Angle Sensor ........ 8
P1481 Condenser Fan #1 Circuit Malfunction - Short .... 21
P0336 Too Large Clearance of Crank Angle Sensor ........ 9
P1482 Condenser Fan #1 Circuit Malfunction - Short to
P0372 Crank Angle Sensor Malfunction ............................. 9 Ground ...................................................................... 21
P1107 Barometric Sensor (Low) ......................................... 9 P1526 Condenser Fan #2 Circuit Malfunction - Open .... 21
P1108 Barometric Sensor (High) ........................................ 9 P1527 Condenser Fan #2 Circuit Malfunction - Short .... 21
P1105 Barometric Sensor Circuit Short (Vref) ................... 9 P1528 Condenser Fan #2 Circuit Malfunction - Short to
P0562 Low Battery Voltage ................................................. 10 Ground ...................................................................... 21
P0563 High Battery Voltage ................................................ 10 P0325 Accelerometer #1 (Knock Sensor) Malfunction ... 22
P0560 Battery Voltage Malfunction .................................... 10 P0330 Accelerometer #2 (Knock Sensor) Malfunction
P0109 Low Booster Pressure Sensor Signal .................. 11 (only D27DT) ............................................................ 22
P0106 High Booster Pressure Sensor Signal ................. 11 P1611 Injector Bank #1 Malfunction - Low Voltage ......... 22
P0107 Booster Pressure Sensor Open/GND Short ........ 12 P1612 Injector Bank #1 Malfunction - High Voltage ........ 23
P0108 Booster Pressure Sensor Short ............................ 12 P1618 Injector Bank #2 Malfunction - Low Voltage ......... 23
P0105 Supply Voltage Fault to Booster Pressure Sensor 13 P1619 Injector Bank #2 Malfunction - High Voltage ........ 23
P1106 Booster Pressure Sensor Malfunction ................. 13 P0263 Injector #1 Balancing Fault .................................... 24
P1109 Booster Pressure Sensor Initial Check Fault ...... 14 P0266 Injector #2 Balancing Fault .................................... 24
P0571 Brake Pedal Switch Fault ....................................... 14 P0272 Injector #4 Balancing Fault .................................... 24
P1572 Brake Lamp Signal Fault ........................................ 15 P0275 Injector #5 Balancing Fault .................................... 24
P1571 Brake Lamp Signal Fault ........................................ 15 P0269 Injector #3 Balancing Fault .................................... 24
P1286 Low Resistance for Injector #1 wiring harness .. 15 P0201 Injector #1 Circuit Open .......................................... 24
P1287 High Resistance for Injector #1 wiring harness . 16 P0202 Injector #2 Circuit Open .......................................... 24
P1289 High Resistance for Injector #2 wiring harness . 16 P0205 Injector #5 Circuit Open (only D27DT) ................. 25
P1293 High Resistance for Injector #4 wiring harness . 17 P1201 Injector #1 Circuit Short .......................................... 25
P1294 Low Resistance for Injector #5 wiring harness P1202 Injector #2 Circuit Short .......................................... 25
(only D27DT) ............................................................ 17 P1204 Injector #4 Circuit Short .......................................... 25
P1295 High Resistance for Injector #5 wiring harness P1205 Injector #5 Circuit Short (only D27DT) .................. 25
(only D27DT) ............................................................ 18 P1203 Injector #3 Circuit Short .......................................... 26
P1290 Low Resistance for Injector #3 wiring harness .. 18 P0182 Fuel temperature sensor - Short to Ground ........ 26
P1291 High Resistance for Injector #3 wiring harness . 18 P0183 Fuel temperature sensor - Short to B+ ................. 26
P0704 Clutch switch malfunction ...................................... 18 P0180 Fuel temperature sensor - Vref ............................. 27
P1115 Coolant Temperature Sensor Malfunction ........... 19 P1678 Glow Plug Drive Malfunction - Open ..................... 27
DIAGNOSIS CHANGED BY
KYRON SM - 2005.09 EFFECTIVE DATE
AFFECTED VIN
ECU 5
P1679 Glow Plug Drive Malfunction - Short ..................... 27 P0223 Accelerator Pedal Sensor #2 Malfunction - Short . 38
SCAN
P1680 Glow Plug Drive Malfunction - Short to Ground ... 27 P0220 Accelerator Pedal Sensor #2 Malfunction - Supply
P1530 #1 Heater operating circuit - Open ........................ 27 Voltage Fault ............................................................. 38
P1531 #1 Heater operating circuit - Short to B+ .............. 28 P0192 Fuel Rail Pressure Sensor Malfunction - Open .. 39
ECU
P1532 #1 Heater operating circuit - Short to Ground ...... 28 P0193 Fuel Rail Pressure Sensor Malfunction - Short ... 39
P1534 #2 Heater operating circuit - Open ........................ 28 P0190 Supply Voltage Fault to Fuel Rail Pressure Sensor . 39
P1535 #2 Heater operating circuit - Short to B+ .............. 28 P0191 Fuel Rail Pressure Sensor Signal Fault .............. 40
P1192 Fuel Rail Pressure Sensor Initial Signal Fault - Low 40
TCU
P1536 #2 Heater operating circuit - Short to Ground ...... 28
P1254 Maximum Rail Pressure Control Malfunction P1193 Fuel Rail Pressure Sensor Initial Signal Fault - High 40
(IMV Fault) ................................................................. 29 P1190 Fuel Rail Pressure Sensor Initial Signal Fault .... 41
P1253 Minimum Rail Pressure Control Malfunction P0215 Main Relay Fault - Stuck ......................................... 41
M/T
(IMV Fault) ................................................................. 29 P1500 Vehicle Speed Fault ................................................ 41
P1256 Too Small Transfer Pressure Fuel in Rail Pressure P0642ECU Supply Voltage 1 Fault - Low (5 V) ................ 41
System ...................................................................... 30
P0643ECU Supply Voltage 1 Fault - High (5 V) ............... 42
TCCU
P1257 Too Large Transfer Pressure Fuel in Rail Pressure
P0641 ECU Supply Voltage 1 Fault (5 V) .......................... 42
System ...................................................................... 30
P0652 ECU Supply Voltage 2 Fault - Low (5 V) ............... 42
P1258 Too Small High Pressure Fuel in Rail Pressure
CLUTCH
P0653 ECU Supply Voltage 2 Fault - High (5 V) .............. 42
System ...................................................................... 31
P0651 ECU Supply Voltage 2 Fault (5 V) .......................... 42
P1259 Too Large High Pressure Fuel in Rail Pressure
System ...................................................................... 31 P0698 ECU Supply Voltage Fault - Low (2.5 V) ............... 43
P0699 ECU Supply Voltage Fault - High (2.5 V) .............. 43
BRAKE
P1191 Pressure Build Up - Too Slow ............................... 32
P0255 IMV Driver Circuit Malfunction - Open ................... 32 P0697 ECU Supply Voltage Fault (2.5 V) .......................... 43
P0251 IMV Driver Circuit Malfunction - Short .................... 32 P0245 Turbo Charger Actuator Circuit Fault - Short ........ 43
P0253 IMV Driver Circuit Malfunction - Short to Ground . 32 P0246 Turbo Charger Actuator Circuit Fault - Short to B+ . 43
A/BAG
P0112 Intake Air Temperature Circuit Malfunction - Open . 34 P0606 ECU Watchdog Fault ............................................... 43
P0110 Intake Air Temperature Circuit Malfunction - Source P1607 ECU Injector Cut Fault ............................................ 43
Power Problem ........................................................ 35 P1600 ECU Shut Down Fault ............................................. 44
A/CON
P1171 #1 Injector MDP Malfunction .................................. 35 P1601 ECU Fault ................................................................. 44
P1174 #4 Injector MDP Malfunction .................................. 36 P1614 ECU C2I/MDP Fault ................................................. 44
P1175 #5 Injector MDP Malfunction (only D27DT) .......... 36
FFH
P1615 ECU Fault ................................................................. 44
P1252 Too High IMV Pressure ........................................... 36 P1606 ECU Fault ................................................................. 44
P1120 Accelerator Pedal Sensor #1 Malfunction ............ 36 P1620 ECU Fault ................................................................. 44
P1121 Accelerator Pedal Sensor #2 Malfunction ............ 37 P1621 ECU Fault ................................................................. 44
P1122 Accelerator Pedal Sensor Malfunction P1622 ECU Fault ................................................................. 44
(Limp Home Mode) ................................................. 37
P1148 Accelerometer (Knock Sensor) Learning Fault ... 45
P1123 Accelerator Pedal Sensor Malfunction
P0400 EGR Control Valve Fault ......................................... 45
(Reducde Torque Mode) ......................................... 37
P1235 VGT Operation Fault ................................................ 45
P1124 Accelerator Pedal Sensor Malfunction - Stuck .... 37
P1608 ECU Fault ................................................................. 45
P0122 Accelerator Pedal Sensor #1 Malfunction - Open . 37
P0335 No Crank Signals .................................................... 45
P0123 Accelerator Pedal Sensor #1 Malfunction - Short . 37
P1170 Torque Trim Fault - High ......................................... 45
P0120 Accelerator Pedal Sensor #1 Malfunction - Supply
P1676 Glow Plug Communication Fault .......................... 46
Voltage Fault ............................................................. 38
P1677 Glow Plug Controller Fault ..................................... 46
P0222 Accelerator Pedal Sensor #2 Malfunction - Open . 38
AFFECTED VIN
6 ECU
P0671 #1 Glow Plug Fault - Open ..................................... 46 P1633 Immobilizer Fault (refer to immobilizer section) . 49
P0674 #4 Glow Plug Fault - Open ..................................... 47 P1102 High HFM Sensor Signal ........................................ 50
P0675 #5 Glow Plug Fault - Open ..................................... 47 P1103 Low HFM Sensor Signal ......................................... 50
P1671 #1 Glow Plug Fault - Short (B+) ............................. 47 P1501 Variant coding failure (vehicle speed) .................. 50
P1672 #2 Glow Plug Fault - Short (B+) ............................. 47 P1503 Vehicle speed sensor input failure ....................... 50
P1673 #3 Glow Plug Fault - Short (B+) ............................. 47 P0600 CAN BUS failure ...................................................... 50
P1674 #4 Glow Plug Fault - Short (B+) ............................. 47 P0602 Vehicle speed sensor coding failure .................... 50
P1675 #5 Glow Plug Fault - Short (B+) ............................. 48 P0608 ABS/ESP coding failure .......................................... 50
P0700 TCU Signal Fault ..................................................... 48 P0613 TCU coding failure .................................................. 50
P1540 Air Conditioner Operating Circuit Fault - Open .... 48 P0644 CAN cluster failure .................................................. 50
P1541 Air Conditioner Operating Circuit Fault - Short .... 48 P1565 Auto cruise switch failure (Acceleration) .............. 51
P1542 Air Conditioner Operating Circuit Fault - Short to P1566 Auto cruise switch failure (OFF) ............................ 51
Ground ...................................................................... 48 P1567 Auto cruise switch failure ....................................... 51
P1149 Too High Water Level in Fuel Filter ....................... 48 P1568 Auto cruise switch failure (Deceleration) ............. 51
P1634 Immobilizer Fault (refer to immobilizer section) . 48 P1569 Auto cruise switch failure (Safety) ......................... 51
P1635 No response from Immobilizer (refer to immobi- P3040 ECU internal failure ................................................ 51
lizer section) ............................................................. 48
P3041 ECU internal failure (only D27DT) ........................ 51
P1630 Wrong response from Immobilizer
P1657 Engine mount control failure (Open) .................... 51
(refer to immobilizer section) ................................. 49
P1658 Engine mount control failure (Short to B+) .......... 51
P1631 Immobilizer Fault (refer to immobilizer section) . 49
P1659 Engine mount control failure (Short to ground) ... 51
P1632 Immobilizer Fault (refer to immobilizer section) . 49
AFFECTED VIN
ECU 7
TROUBLE DIAGNOSIS TABLE
SCAN
Torque Torque Delayed Immediately Limp
DTC Trouble Help Reduction Reduction Engine Engine Home MIL
(max.50%) (max.20%) Stop Stop Mode
ECU
P0102 Low HFM Sensor Signal - HFM sensing values are lower than
(Circuit Open) minimum sensing values.
- Check the resistance in HFM sensor.
- Check the ECU wiring harness (open
and poor contact).
TCU
Check the ECU pin #83 and #84
for open circuit.
- Actual air mass flow vs. Output
voltages.
M/T
-20 Kg/h: 0.47 V
0 Kg/h: 0.99 V
10 Kg/h: 1.2226 ~ 1.2398 V
15 Kg/h: 1.3552 ~ 1.3778 V
TCCU
30 Kg/h: 1.6783 ~ 1.7146 V
60 Kg/h: 2.1619 ~ 2.2057 V
120 Kg/h: 2.7215 ~ 2.7762 V
CLUTCH
250 Kg/h: 3.4388 ~ 3.5037 V
370 Kg/h: 3.8796 ~ 3.9511 V
480 Kg/h: 4.1945 ~ 4.2683 V
640 Kg/h: 4.5667 ~ 4.6469 V
BRAKE
- Replace the ECU if required.
P0103 High HFM Sensor Signal - HFM sensing values are higher than
(Circuit Short) maximum sensing values.
- Check the resistance in HFM sensor.
A/BAG
- Check the ECU wiring harness (open
and poor contact).
for open circuit.
A/CON
voltages.
-20 Kg/h: 0.47 V
0 Kg/h: 0.99 V
10 Kg/h: 1.2226 ~ 1.2398 V
FFH
15 Kg/h: 1.3552 ~ 1.3778 V
30 Kg/h: 1.6783 ~ 1.7146 V
60 Kg/h: 2.1619 ~ 2.2057 V
120 Kg/h: 2.7215 ~ 2.7762 V
250 Kg/h: 3.4388 ~ 3.5037 V
370 Kg/h: 3.8796 ~ 3.9511 V
480 Kg/h: 4.1945 ~ 4.2683 V
640 Kg/h: 4.5667 ~ 4.6469 V
AFFECTED VIN
8 ECU

P0100 Air Mass Flow (HFM) Mal- - The external power supply is faulty.
function (Vref) Check the external power supply.
Check the sensor wiring harness
(open, short, poor contact).
voltages.
-20 Kg/h: 0.47 V
0 Kg/h: 0.99 V
10 Kg/h: 1.2226 ~ 1.2398 V
15 Kg/h: 1.3552 ~ 1.3778 V
30 Kg/h: 1.6783 ~ 1.7146 V
60 Kg/h: 2.1619 ~ 2.2057 V
120 Kg/h: 2.7215 ~ 2.7762 V
250 Kg/h: 3.4388 ~ 3.5037 V
370 Kg/h: 3.8796 ~ 3.9511 V
480 Kg/h: 4.1945 ~ 4.2683 V
640 Kg/h: 4.5667 ~ 4.6469 V
P0344 Cam Position Sensor Mal- - No cam recognition signal (missing O
function (Cam Signal Missing) events).
- Check the source voltage of cam po-
sition sensor (ECU pin #111)
(specified value: 4.5 ~ 12 V).
- Check the sensor wiring harness for
ECU pin #103 and #104 (open, short,
poor contact).
- Check the cam position sensor.
- Measure the air gap: 0.2 ~ 1.8 mm
P0341 Cam Position Sensor Malfunc- - Not synchronized with Crank angle O
tion (Poor Synchronization) signal.
- Check the source voltage of cam posi-
tion sensor (specified value: 4.5 ~ 12 V).
poor contact).
- Check the cam position sensor.
P0219 Too Small Clearance of - Crank angle signal faults or clearance O
Crank Angle Sensor too close.
poor contact).
- Check the resistance of crank angle
sensor: 1090 15 %.
1.3 mm of air gap: outputs 1.0 V at
40 rpm
0.3 mm of air gap: outputs 150 V
at 7000 rpm
- Check the teeth condition.
Drive plate (A/T), DMF (M/T)
AFFECTED VIN
ECU 9
SCAN
P0336 Too Large Clearance of - Air gap of crank angle sensor is O
Crank Angle Sensor abnormal.
ECU
poor contact).
sensor: 1090 15 %.
TCU
40 rpm
at 7000 rpm
M/T
TCCU
P0372 Crank Angle Sensor Mal- - Even though cam position recognition O
function is normal, no crank angle signal rec-
ognition (missing tooth).
CLUTCH
poor contact).
sensor: 1090 15 %.
BRAKE
40 rpm
at 7000 rpm
A/BAG
P1107 Barometric Sensor (Low) - Out of range about barometric sen-
sor (short to ground).
A/CON
- Actual barometric pressure vs. Out-
put voltages.
15 Kpa: 0 V 35 Kpa: 1.0 V
55 Kpa: 2.0 V 80 Kpa: 3.0 V
FFH
100 Kpa: 4.0 V 110 Kpa: 4.5 V
- Replace the ECU.
P1108 Barometric Sensor (High) - Out of range about barometric sen-
sor (short to B+).
put voltages.
15 Kpa: 0 V 35 Kpa: 1.0 V
55 Kpa: 2.0 V 80 Kpa: 3.0 V
100 Kpa: 4.0 V 110 Kpa: 4.5 V
- Replace the ECU.
P1105 Barometric Sensor Circuit - Out of range about barometric sen-
Short (Vref) sor (over voltage).
put voltages.
15 Kpa: 0 V 35 Kpa: 1.0 V
55 Kpa: 2.0 V 80 Kpa: 3.0 V
100 Kpa: 4.0 V 110 Kpa: 4.5 V
- Replace the ECU.
AFFECTED VIN
10 ECU

P0562 Low Battery Voltage - Malfunction in recognition of system O
source voltage (Lower than threshold).
Less than minimum 8 Volts in 2000
rpm below
Less than 10 Volts in 2000 rpm above.
- Check the battery wiring harness for
ECU pin #3, #4 and #5 (open, short,
poor contact).
- Check the battery main relay and fuse.
- Check the body ground.
- Measure the resistance between
body ground and ECU ground.
Repair the ECU ground if the re-
sistance is high.
P0563 High Battery Voltage - Malfunction in recognition of system O
source voltage (Higher than threshold).
More than minimum 16 Volts in
2000 rpm below
poor contact).
- Check the alternator.
sistance is high.
P0560 Battery Voltage Malfunc- - Malfunction in recognition of system O
tion source voltage (A/D converter faults).
Less than minimum 8 Volts in 2000
rpm below
Less than 10 Volts in 2000 rpm above.
poor contact).
- Check the battery main relay and fuse.
sistance is high.
AFFECTED VIN
ECU 11
SCAN
P0109 Low Booster Pressure - Out of signal range about boost pres-
Sensor Signal sure sensor at Ignition key-On and En-
gine Stop (Lower than specified values).
ECU
- Check the supply voltage to sensor.
- Actual boost pressure vs. Output
voltages.
Raw Signal Range: 0.545 ~ 2.490 bar
TCU
0.4 bar: 0.6120 V
1.4 bar: 2.6520 V
2.4 bar: 4.6920 V
- Check the sensor wiring harness for ECU
M/T
pin #99 and #100 (open, poor contact).
- Visually check sensor and replace if
required.
TCCU
- Check whether existing or not about
turbo boosting control malfunction
(P1235) simultaneously.
- If there is turbo boost control fault,
CLUTCH
Should be checked followings also;
Leakage before turbo system
Vacuum pump malfunction
Waste gate solenoid valve
BRAKE
Turbo charger system defect or
malfunction itself
Air inlet restriction
Exhaust system restriction
P0106 High Booster Pressure - Out of signal range about boost pres-
A/BAG
Sensor Signal sure sensor at Ignition key-On and
Engine Stop (Higher than specified
values).
A/CON
- Actual boost pressure vs. Output
voltages.
0.4 bar: 0.6120 V
1.4 bar: 2.6520 V
FFH
2.4 bar: 4.6920 V
ECU pin #99 and #100 (open, poor
contact).
required.
malfunction itself
AFFECTED VIN
12 ECU

P0107 Booster Pressure Sensor - Out of signal range about boost pres-
Open/GND Short sure sensor at Engine running condi-
tion (Lower than specified values).
- Actual boost pressure vs. Output volt-
ages
0.4 bar: 0.6120 V
1.4 bar: 2.6520 V
2.4 bar: 4.6920 V
contact).
required.
malfunction itself
P0108 Booster Pressure Sensor - Out of signal range about boost pres-
Short sure sensor at Engine running condi-
tion (Higher than specified values).
ages
Raw Signal Range: 0.545~2.490 bar
0.4 bar: 0.6120 V
1.4 bar: 2.6520 V
2.4 bar: 4.6920 V
contact).
required.
malfunction itself
AFFECTED VIN
ECU 13
SCAN
P0105 Supply Voltage Fault to - Out of range of supply voltages about
Booster Pressure Sensor boost pressure sensor at Ignition key-
On and Engine Stop (Higher than
ECU
specified values).
- Actual boost pressure vs. Output voltages
TCU
0.4 bar: 0.6120 V
1.4 bar: 2.6520 V
2.4 bar: 4.6920 V
M/T
contact).
required.
TCCU
CLUTCH
BRAKE
malfunction itself
A/BAG
P1106 Booster Pressure Sensor - Out of range of supply voltages about
Malfunction boost pressure sensor at Ignition key-
On and Engine Stop (Higher than
specified values).
A/CON
- Actual boost pressure vs. Output voltages.
0.4 bar: 0.6120 V
1.4 bar: 2.6520 V
FFH
2.4 bar: 4.6920 V
contact).
required.
malfunction itself
AFFECTED VIN
14 ECU

P1109 Booster Pressure Sensor - Implausible signal values or range
Initial Check Fault about boost pressure sensor at En-
gine running condition (Higher than
specified values).
ages
0.4 bar: 0.6120 V
1.4 bar: 2.6520 V
2.4 bar: 4.6920 V
contact).
required.
malfunction itself
P0571 Brake Pedal Switch Fault - The brake pedal switch or light switch
is faulty.
Brake pedal switch: Normal Close
(NC)
Light switch: Normal Open (NO)
When operating the brake switch,
one signal (NO) is sent to auto
cruise and the other (NC) is sent
to brake lamp.
- Check the brake and light switch wir-
ing harness.
- Check the supply voltage to brake and
light switch (12 V).
- Check the brake and light switch for
contact.
- Check the ECU wiring harness for ECU
pin #77 and #58 (short, poor contact).
AFFECTED VIN
ECU 15
SCAN
P1572 Brake Lamp Signal Fault - The brake pedal switch or light switch
is faulty.
ECU
(NC)
When operating the brake pedal
switch, one signal (NO) is sent to
TCU
auto cruise and the other (NC) is
sent to brake lamp.
- Check the brake pedal and light
switch wiring harness.
- Check the supply voltage to brake
M/T
pedal and light switch (12 V).
- Check the brake pedal and light
switch for contact.
TCCU
pin #58 (open, short, poor contact).
P1571 Brake Lamp Signal Fault - The brake pedal switch is faulty.
CLUTCH
(NC)
When operating the brake pedal
switch, one signal (NO) is sent to
BRAKE
auto cruise and the other (NC) is
sent to brake lamp.
- Check the brake pedal switch wiring
harness.
- Check the supply voltage to brake
A/BAG
pedal switch (12 V).
- Check the brake pedal switch for
contact.
A/CON
pin #77 (open, short, poor contact).
P1286 Low Resistance for Injec- - Out of range about wiring harness
tor #1 wiring harness resistance for Injector #1.
Low: Less than 0.115 (injector
FFH
circuit open)
- Check the injector #1 wiring harness
and electric isolation.
for open circuit.
If the pin in injector #1 is defective,
replace injector #1 and perform
C2I coding, then check again.
If the pin in injector #1 is not
defective, check the ECU wiring
harness.
AFFECTED VIN
16 ECU

P1287 High Resistance for Injec- - Out of range about wiring harness
High: More than 0.728 (injector
circuit short)
for short circuit.
If the trouble still exists after re-
moving the injector connector, re-
place injector #1 and perform C2I
coding, then check again.
If the trouble is fixed after remov-
ing the injector connector, check
the wiring harness between ECU
and injector.
circuit open)
for open circuit.
harness.
circuit short)
for short circuit.
and injector.
AFFECTED VIN
ECU 17
SCAN
ECU
circuit open)
TCU
for open circuit.
M/T
harness.
TCCU
circuit short)
CLUTCH
for short circuit.
BRAKE
A/BAG
and injector.
A/CON
(only D27DT) Low: Less than 0.115 (injector
circuit open)
FFH
for open circuit.
harness.
AFFECTED VIN
18 ECU

(only D27DT) High: More than 0.728 (injector
circuit short)
for short circuit.
and injector.
circuit open)
for open circuit.
harness.
circuit short)
for short circuit.
and injector.
P0704 Clutch switch malfunction - The clutch switch is faulty (Manual
Transmission Only).
- Check the switch wiring harness.
Check the ECU pin #38 for open,
short and poor contact.
- Check the switch supply voltage and
operations.
AFFECTED VIN
ECU 19
SCAN
P1115 Coolant Temperature Sen- - Implausible values of coolant tem-
sor Malfunction perature (If the temperature is below
the limits values after warm up).
ECU
- If Fuel temperature is invalid, the pre-
vious coolant temperature is retained.
- Actual coolant temp. vs. Resistance
TCU
20C: 2449
50C: 826.3
80C: 321.4
100C: 112.9
M/T
- Check the wiring harness (open,
short and poor contact).
ECU pin #101 and #102
- Visually check the sensor and re-
TCCU
place if required.
- Check the thermostat, water pump ra-
diator related coolant route
(thermostat stuck).
CLUTCH
P0118 Coolant Temperature Sen- - Malfunction in recognition of coolant
sor Malfunction - Short temperature
More than maximum values (Circuit
Short)
BRAKE
External power supply malfunction
A/BAG
20C: 2449
50C: 826.3
80C: 321.4
A/CON
100C: 112.9
- Check the wiring harness (short and
poor contact).
FFH
place if required.
AFFECTED VIN
20 ECU

P0117 Coolant Temperature Sen- - Malfunction in recognition of coolant
sor Malfunction - Open temperature
Less than minimum values (Circuit
Open)
External power supply malfunction
20C: 2449
50C: 826.3
80C: 321.4
100C: 112.9
- Check the wiring harness (open and
poor contact).
place if required.
P0115 Supply Voltage Fault to - Check if the supply voltage of approx.
Coolant Temperature Sen- 12 V is applied.
sor
P0685 Main Relay Malfunction - The the main relay is unexpectedly
high/low state (ECU is supplied after
3 seconds).
- Relay resistance: 92 9 (at 20C)
- Check the relay wiring harness (open,
short and poor contact).
Check for open and short: ECU pin #9.
- If the forced operation is not available,
replace the ECU.
P1405 EGR Solenoid Valve - Out of range about EGR gas: High.
Malfunction - Short to EGR controller circuit: Open or
ground short to ground
- Check the EGR actuator wiring harness.
- Check the supply voltage to EGR so-
lenoid valve.
- Check the EGR solenoid valve.
- Check the EGR valve for stick.
- Check the resistance of EGR
actuator: 15.4 .
- Check the ECU wiring harness for
open and short.
ECU pin #96
P1406 EGR Solenoid Valve - Out of range about EGR gas: Low.
Malfunction - Short to EGR controller circuit: Short to battery
+Batt
lenoid valve.
- Check the EGR solenoid valve.
- Check the EGR valve for stick.
- Check the resistance of EGR
actuator: 15.4
open and short.
ECU pin #96
AFFECTED VIN
ECU 21
SCAN
P1480 Condenser Fan #1 Circuit - Condenser fan #1: Open
Malfunction - Open - Check the relay and relay wiring
harness.
ECU
open and short.
ECU pin #80
- If the forced operation is not avail-
TCU
able after replacing the relay, replace
the ECU.
P1481 Condenser Fan #1 Circuit - Condenser fan #1: Short
Malfunction - Short - Check the relay and relay wiring
harness.
M/T
open and short.
ECU pin #80
TCCU
the ECU.
P1482 Condenser Fan #1 Circuit - Condenser fan #1: Short to ground.
CLUTCH
Malfunction - Short to Ground - Check the relay and relay wiring
harness.
open and short.
ECU pin #80
BRAKE
the ECU.
P1526 Condenser Fan #2 Circuit - Condenser fan #2: Open
A/BAG
Malfunction - Open - Check the relay and relay wiring
harness.
open and short.
ECU pin #81
A/CON
the ECU.
P1527 Condenser Fan #2 Circuit - Condenser fan #2: Short
Malfunction - Short - Check the relay and relay wiring
FFH
harness.
open and short.
ECU pin #81
the ECU.
P1528 Condenser Fan #2 Circuit - Condenser fan #2: Short to ground
Malfunction - Short to Ground - Check the relay and relay wiring
harness.
open and short.
ECU pin #81
the ECU.
AFFECTED VIN
22 ECU

P0325 Accelerometer #1 (Knock - The signal / noise ratio is too low about
Sensor) Malfunction accelerometer # 1.
- Check the accelerometer wiring har-
ness and tightening torque.
Tightening torque: 20 5 Nm
open and short.
ECU pin #45 and #46
- If the trouble still exists even after
replacing the accelerometer, replace
the ECU.
P0330 Accelerometer #2 (Knock - The signal / noise ratio is too low about
Sensor) Malfunction accelerometer # 2.
(only D27DT) - Check the accelerometer wiring har-
ness and tightening torque.
Tightening torque: 20 5 Nm
open and short.
ECU pin #44 and #63
- If the trouble still exists even after
replacing the accelerometer, replace
the ECU.
P1611 Injector Bank #1 Malfunc- - Malfunction of injector (#1, #4, #3)
tion - Low Voltage circuit (Low): Short to Ground or to
Battery.
- Operating voltage: 6 ~ 18 V
- Check the injector bank #1: Open and
poor contact
- Check if the trouble recurs with the
injectors removed and the ignition key
OFF.
If recurred, check the injector and
ECU wiring harness.
- Check if the trouble recurs while in-
stalling the injectors one by one with
the ignition key ON.
If recurred, replace the injector
(perform C2I coding after replacement).
Check the other injectors with
same manner.
- Check the ECU wiring harness.
AFFECTED VIN
ECU 23
SCAN
P1612 Injector Bank #1 Malfunc- - Malfunction of injector (#1, #4, #3) cir- O
tion - High Voltage cuit (High): Short to Ground or to Battery.
ECU
- Check the injector bank #1: Short and
poor contact
- Check if the trouble recurs with the injec-
tors removed and the ignition key OFF.
TCU
ECU wiring harness.
M/T
same manner.
TCCU
P1618 Injector Bank #2 Malfunc- - Malfunction of injector (#2, #5) circuit
CLUTCH
tion - Low Voltage (Low): Short to Ground or to Battery.
- Check the injector bank #2: Open and
poor contact
BRAKE
ECU wiring harness.
A/BAG
A/CON
same manner.
P1619 Injector Bank #2 Malfunc- - Malfunction of injector (#2, #5) circuit O
tion - High Voltage (High): Short to Ground or to Battery.
FFH
- Check the injector bank #2: Short and
poor contact
ECU wiring harness.
same manner.
AFFECTED VIN
24 ECU

P0263 Injector #1 Balancing Fault - Injector #1 cylinder balancing faults
(Injector stuck closed).
- Check the injector circuit for open.
- Check the glow plug.
- Check the inlet tube for clogging.
- Check the EGR.
- Replace the ECU if required (perform
C2I coding after replacement).
- Check the EGR.
- Check the EGR.
(only D27DT) (Injector stuck closed).
- Check the EGR.
- Check the EGR.
P0201 Injector #1 Circuit Open - Injector #1 circuit malfunction: Open. O
If the injector pin is defective, per-
form C2I coding and check again.
If the injector pin is normal, check
the ECU wiring harness (ECU pin:
#117, #114).
#118, #121).
AFFECTED VIN
ECU 25
SCAN
ECU
#117, #115).
TCU
(only D27DT) If the injector pin is defective, per-
M/T
#118, #120).
TCCU
CLUTCH
#117, #116).
P1201 Injector #1 Circuit Short - Injector #1 circuit malfunction: Short.
If the trouble recurs with the in-
jector removed, replace the
BRAKE
injector. Perform C2I coding and
check again.
If the trouble does not recur, check
the wiring harness between the in-
jector and ECU (ECU pin: #117, #114).
A/BAG
A/CON
check again.
FFH
check again.
(only D27DT) If the trouble recurs with the in-
check again.
AFFECTED VIN
26 ECU

check again.
P0182 Fuel temperature sensor - The sensing values are higher than
- Short to Ground specified values for fuel temperature
sensor. (More than maximum sens-
ing values 140C - Circuit Short)
- Actual fuel temp. vs. Resistance
-40C: 75.780 -20C: 21.873
-10C: 12.462 0C: 7.355
10C: 4.481 20C: 2.812
25C: 2.252 30C: 1.814
40C: 1.199 50C: 0.811
70C: 0.394 90C: 0.206
120C: 0.087
- Recovery values when fuel tempera-
ture sensor failure: 95C
- Check the wiring harness for open,
ECU pin: #109, #110
- Check the ECU wiring and replace the
ECU if required.
P0183 Fuel temperature sensor - The sensing values are lower than
- Short to B+ specified values for fuel temperature
sensor. (Less than maximum sens-
ing values - 40C - Circuit Open)
-40C: 75.780 -20C: 21.873
-10C: 12.462 0C: 7.355
10C: 4.481 20C: 2.812
25C: 2.252 30C: 1.814
40C: 1.199 50C: 0.811
70C: 0.394 90C: 0.206
120C: 0.087
ECU pin: #109, #110
ECU if required.
AFFECTED VIN
ECU 27
SCAN
P0180 Fuel temperature sensor - The power source circuit is faulty for
- Vref fuel temperature sensor. (Fuel tem-
perature sensor is mounted in high
ECU
pressure pump)
-40C: 75.780 -20C: 21.873
-10C: 12.462 0C: 7.355
TCU
10C: 4.481 20C: 2.812
25C: 2.252 30C: 1.814
40C: 1.199 50C: 0.811
70C: 0.394 90C: 0.206
M/T
120C: 0.087
TCCU
ECU pin: #109, #110
CLUTCH
ECU if required.
P1678 Glow Plug Drive Malfunc- - Glow plug circuit malfunction: Open.
tion - Open - Check the glow plug wiring harness
for open.
BRAKE
ECU pin #113
- Check the glow plug relay operations.
- Check the glow plug power supply.
A/BAG
ECU if required.
P1679 Glow Plug Drive Malfunc- - Glow plug circuit malfunction: Short.
tion - Short - Check the glow plug wiring harness
for open.
A/CON
ECU pin #113
ECU if required.
FFH
P1680 Glow Plug Drive Malfunc- - Glow plug circuit malfunction: Short
tion - Short to Ground to ground.
- Check the glow plug wiring harness
for open.
ECU pin #113
ECU if required.
P1530 #1 Heater operating cir- - #1 heater circuit malfunction: Open.
cuit - Open - Check the wiring harness for open.
ECU pin #61
- Check the heater relay operations.
replace the ECU.
ECU if required.
AFFECTED VIN
28 ECU

P1531 #1 Heater operating cir- - #1 heater circuit malfunction: Short.
cuit - Short to B+ - Check the wiring harness for short.
ECU pin #61
replace the ECU.
ECU if required.
P1532 #1 Heater operating cir- - #1 heater circuit malfunction: Short
cuit - Short to Ground to ground.
- Check the wiring harness for short.
ECU pin #61
replace the ECU.
ECU if required.
P1534 #2 Heater operating cir- - #2 heater circuit malfunction: Open.
cuit - Open - Check the wiring harness for open.
ECU pin #62
replace the ECU.
ECU if required.
P1535 #2 Heater operating cir- - #2 heater circuit malfunction: Short.
cuit - Short to B+ - Check the wiring harness for short.
ECU pin #62
replace the ECU.
ECU if required.
P1536 #2 Heater operating cir- - #2 heater circuit malfunction: Short
cuit - Short to Ground to ground.
- Check the wiring harness for short.
ECU pin #62
replace the ECU.
ECU if required.
AFFECTED VIN
ECU 29
SCAN
P1254 Maximum Rail Pressure - Rail pressure faults: Too high
Control Malfunction (IMV - Check the IMV wiring harness.
Fault)
ECU
Check the ECU pin #87 for open
and short.
- Check the high pressure fuel lines, fuel
rails and high pressure pipes for leaks.
TCU
- Check the rail pressure sensor.
Supply voltage: 5 0.1 V
Output voltage at 1600 bar: 4.055
0.125 V
M/T
Output voltage at atmospheric
pressure: 0.5 0.04 V
- Check the transfer pressure fuel
pressure lines.
TCCU
Check the fuel level in fuel tank.
Check the fuel system for air influx.
Check the fuel filter specification.
- Check the IMV resistance: 5.44
CLUTCH
When out of specified value: re-
place high pressure pump and IMV
P1253 Minimum Rail Pressure - Rail pressure faults: Too low O
BRAKE
Control Malfunction (IMV - Check the IMV wiring harness.
Fault)
and short.
A/BAG
- Check the high pressure fuel lines, fuel
rails and high pressure pipes for leaks.
A/CON
0.125 V
pressure lines.
FFH
AFFECTED VIN
30 ECU

P1256 Too Small Transfer Pres- - Rail pressure fault: IMV current trim
sure Fuel in Rail Pressure too high, drift.
System - Check the IMV wiring harness.
and short.
0.125 V
pressure lines.
- Check the high pressure fuel system.
Check the fuel rails and high pres-
sure pipes for leaks.
P1257 Too Large Transfer Pres- - Rail pressure fault: IMV current trim O
sure Fuel in Rail Pressure too high, drift.
System - Check the IMV wiring harness.
and short.
0.125 V
pressure lines.
AFFECTED VIN
ECU 31
SCAN
P1258 Too Small High Pressure - Rail pressure fault: IMV current trim
Fuel in Rail Pressure Sys- too high, drift.
tem - Check the IMV wiring harness.
ECU
and short.
TCU
0.125V
M/T
- Check the transfer pressure fuel lines.
TCCU
CLUTCH
BRAKE
P1259 Too Large High Pressure - Rail pressure fault: IMV current trim
Fuel in Rail Pressure Sys- too high, drift.
tem - Check the IMV wiring harness.
A/BAG
and short.
A/CON
0.125 V
FFH
AFFECTED VIN
32 ECU

P1191 Pressure Build Up - Too - The pressure build up during crank- O
Slow ing is too slow.
- Check the IMV wiring harness.
and short.
0.125 V
P0255 IMV Driver Circuit Mal- - IMV driver circuit malfunction: Open O O
function - Open - Check the IMV wiring harness.
Check the ECU pin #87 for open.
- Check the IMV resistance.
P0251 IMV Driver Circuit Mal- - IMV driver circuit malfunction: Short O O
function - Short - Check the IMV wiring harness.
Check the ECU pin #87 for short.
P0253 IMV Driver Circuit Mal- - IMV driver circuit malfunction: Short O O O
function - Short to Ground to ground
Check the ECU pin #87 for short
to ground.
AFFECTED VIN
ECU 33
SCAN
- The intake air temperature sensing
value is lower than maximum value
of 150C: Open
ECU
Actual air temperature vs. Voltages
20C: 2.65
30C: 2.18
TCU
50C: 1.40
Recovery values when intake air
temperature sensor failure: 50C
- Check the sensor wiring harness.
M/T
Check the source power circuit
for short to ground.
- Check the sensor resistance.
Actual air temperature vs. Resis-
TCCU
tance
-40C: 39.260
-20C: 13.850
0C: 5.499
CLUTCH
20C: 2.420
40C: 1.166
60C: 0.609
80C: 0.340
BRAKE
100C: 0.202
120C: 0.127
A/BAG
for open.
A/CON
FFH
AFFECTED VIN
34 ECU

P0112 Intake Air Temperature Cir- - The intake air temperature sensing
cuit Malfunction - Open value is lower than maximum value
of 150C: Open
20C: 2.65
30C: 2.18
50C: 1.40
tance
-40C: 39.260
-20C: 13.850
0C: 5.499
20C: 2.420
40C: 1.166
60C: 0.609
80C: 0.340
100C: 0.202
120C: 0.127
for open.
AFFECTED VIN
ECU 35
SCAN
P0110 Intake Air Temperature Cir- - The intake air temperature sensing
cuit Malfunction - Source value is lower than minimum value or
Power Problem higher than maximum value, or the ex-
ECU
ternal power to HFM sensor is faulty.
20C: 2.65
TCU
30C: 2.18
50C: 1.40
M/T
TCCU
tance
-40C: 39.260
-20C: 13.850
CLUTCH
0C: 5.499
20C: 2.420
40C: 1.166
60C: 0.609
BRAKE
80C: 0.340
100C: 0.202
120C: 0.127
A/BAG
for open and short.
A/CON
P1171 #1 Injector MDP Malfunction - The #1 injector MDP is faulty.
- C2I coding check
- Check fault code
- No fault condition, vehicle speed 70 KPH
FFH
- Coolant temp. 75C above condition
try again
- Replace the injector and perform C2I
coding again.
- C2I coding check
- Check fault code
try again
coding again.
AFFECTED VIN
36 ECU

- C2I coding check
- Check fault code
try again
coding again.
(only D27DT) - C2I coding check
- Check fault code
try again
coding again.
- C2I coding check
- Check fault code
try again
coding again.
P1252 Too High IMV Pressure - The rail pressure is excessively high.
and short.
0.125 V
P1120 Accelerator Pedal Sensor - The potentiometer 1 is not plausible O
#1 Malfunction with potentiometer 2.
- Check the wiring harness.
Check the ECU pin #71, 53 and
#32, 14 for open and short.
- Check the accelerator pedal module.
AFFECTED VIN
ECU 37
SCAN
P1121 Accelerator Pedal Sensor - The potentiometer 2 is not plausible O O
#2 Malfunction with potentiometer 1.
ECU
Check the ECU pin #71, 53 and
#32, 14 for open and short.
TCU
P1122 Accelerator Pedal Sensor - When triggering limp home mode. O O
Malfunction (Limp Home - Check the supply voltage to sensor.
M/T
Mode)
Check the ECU pin #72, 71, 53 and
#57, 32, 14 for open and short.
TCCU
P1123 Accelerator Pedal Sensor - When triggering reduced torque mode. O O
CLUTCH
Malfunction (Reducde Torque - Check the supply voltage to sensor.
Mode)
Check the ECU pin #72, 71, 53 and
#57, 32, 14 for open and short.
BRAKE
- Replace the ECU if required
P1124 Accelerator Pedal Sensor - The accelerator pedal sensor is stuck. O
Malfunction - Stuck
A/BAG
- Check the brake switch wiring har-
ness and operations.
- Check the accelerator pedal operations.
A/CON
P0122 Accelerator Pedal Sensor - Out of range about potentiometer 1 O O
#1 Malfunction - Open of pedal sensor: lower than speci-
fied values
FFH
Check the circuit for open and short.
Check the ECU pin #71, #53 for
open and poor contact.
- Check the accelerator pedal.
P0123 Accelerator Pedal Sensor - Out of range about potentiometer 1 O
#1 Malfunction - Short of pedal sensor: higher than speci-
fied values
AFFECTED VIN
38 ECU

P0120 Accelerator Pedal Sensor - The 5 V supply voltage is faulty. O
#1 Malfunction - Supply - Check the supply voltage to sensor.
Voltage Fault
open and short.
P0222 Accelerator Pedal Sensor - Out of range about potentiometer 2 O O
#2 Malfunction - Open of pedal sensor: lower than speci-
fied values
P0223 Accelerator Pedal Sensor - Out of range about potentiometer 2 O
#2 Malfunction - Short of pedal sensor: higher than speci-
fied values
P0220 Accelerator Pedal Sensor - The 2.5 V supply voltage is faulty. O
#2 Malfunction - Supply - Check the supply voltage to sensor.
Voltage Fault
open and short.
AFFECTED VIN
ECU 39
SCAN
P0192 Fuel Rail Pressure Sensor - The fuel rail pressure sensing values O
Malfunction - Open are lower than specified values.
Minimum sensing values: - 112 bar
ECU
(Open)
0.125 V
TCU
- Check the sensor and ECU wiring
harness.
M/T
- Check the fuel rail pressure sensor.
TCCU
P0193 Fuel Rail Pressure Sensor - The fuel rail pressure sensing values O
Malfunction - Short are higher than specified values.
CLUTCH
Maximum sensing values: 1,600
bar (Short)
0.125V
BRAKE
pressure: 0.50.04V
harness.
A/BAG
A/CON
P0190 Supply Voltage Fault to - The supply voltage to fuel rail pres- O
Fuel Rail Pressure Sensor sure sensor is faulty.
FFH
0.125V
pressure: 0.50.04V
harness.
open and short.
AFFECTED VIN
40 ECU

P0191 Fuel Rail Pressure Sensor - The rail pressure drop is too high. O O
Signal Fault - Check the supply voltage to sensor.
0.125 V
harness.
open and short.
P1192 Fuel Rail Pressure Sensor - The rail pressure sensor initial val- O
Initial Signal Fault - Low ues are lower than specified values
with the ignition ON.
Minimum sensing values: - 9 0
bar (Open)
0.125 V
harness.
P1193 Fuel Rail Pressure Sensor - The rail pressure sensor initial val- O
Initial Signal Fault - High ues are higher than specified values
with the ignition ON.
Maximum sensing values: 90 bar
(Short)
0.125 V
harness.
AFFECTED VIN
ECU 41
SCAN
P1190 Fuel Rail Pressure Sensor - The rail pressure sensor initial val- O O
Initial Signal Fault ues are higher or lower than speci-
fied values with the ignition ON.
ECU
Maximum sensing values: 90 bar
(Short)
Minimum sensing values: - 90
bar (Open)
TCU
0.125 V
M/T
harness.
open and short.
TCCU
CLUTCH
P0215 Main Relay Fault - Stuck - The main relay is stuck ; Shut down.
- Resistance of main relay: 92 9
(at 20C)
- Check the main relay wiring harness.
BRAKE
Check the ECU pin #3, 4, 5 for open
and short.
A/BAG
replace the ECU.
- Check the fuse for main relay
P1500 Vehicle Speed Fault - The vehicle speed signal through CAN
communication is faulty.
A/CON
- Check the CAN communication line for
open and short.
- Check the ABS/ESP and TCU commu-
nication lines.
FFH
P0642 ECU Supply Voltage 1 - Malfunction reference supply voltage
Fault - Low (5 V) from ECU
Supply voltage: 5 V
- Check the supply voltage to each
sensor
Supply voltage (5 V): accelerator
pedal sensor 1
- Check the wiring harnesses.
AFFECTED VIN
42 ECU

Fault - High (5 V) from ECU
Supply voltage: 5 V
sensor
pedal sensor 1
Fault (5 V) from ECU
Supply voltage: 5 V
sensor
pedal sensor 1
P0652 ECU Supply Voltage 2 - Malfunction reference supply voltage O O O
Fault - Low (5 V) from ECU
Supply voltage: 5 V
sensor
pedal sensor 1, HFM sensor, rail
pressure sensor, booster pres-
sure sensor, cam sensor
P0653 ECU Supply Voltage 2 - Malfunction reference supply voltage O O
Fault - High (5 V) from ECU
Supply voltage: 5 V
sensor
P0651 ECU Supply Voltage 2 - Malfunction reference supply voltage O O
Fault (5 V) from ECU
Supply voltage: 5 V
sensor
AFFECTED VIN
ECU 43
SCAN
P0698 ECU Supply Voltage Fault - Malfunction reference supply voltage
- Low (2.5 V) from ECU
Supply voltage: 2.5 V
ECU
sensor
Supply voltage (2.5 V): accelera-
tor pedal sensor 2
TCU
- High (2.5 V) from ECU
M/T
sensor
TCCU
tor pedal sensor 2
CLUTCH
(2.5 V) from ECU
sensor
BRAKE
tor pedal sensor 2
P0245 Turbo Charger Actuator - The waste gate driver circuit is short O
A/BAG
Circuit Fault - Short to ground or open
- Check the actuator wiring harness.
- Check the solenoid valve.
A/CON
and short.
P0246 Turbo Charger Actuator - The turbo charger actuator power O O
Circuit Fault - Short to B+ source circuit is short.
FFH
- Check the actuator wiring harness.
- Check the solenoid valve.
P0606 ECU Watchdog Fault - The ECU is defective. O
- Check the chassis ground wiring
harness.
- Check the ECU.
P1607 ECU Injector Cut Fault - The ECU is defective. O
harness.
- Check the ECU.
AFFECTED VIN
44 ECU

P1600 ECU Shut Down Fault - The ECU is defective. O
harness.
- Check the ECU.
P1601 ECU Fault - The ECU is defective. O
harness.
- Check the ECU.
harness.
- Check the ECU.
P1614 ECU C2I/MDP Fault - The ECU is defective. O O
harness.
- Check C2I code
- Check the ECU.
P1615 ECU Fault - The ECU is defective. O O
harness.
- Check the ECU.
harness.
- Check the ECU.
harness.
- Check the ECU.
harness.
- Check the ECU.
harness.
- Check the ECU.
harness.
- Check the ECU.
AFFECTED VIN
ECU 45
SCAN
P1148 Accelerometer (Knock - Check if the MDP is successful. O
Sensor) Learning Fault - Check the accelerometer (knock
sensor) sensor and wiring harness.
ECU
P0400 EGR Control Valve Fault - When the EGR emission is more than
specified value.
The EGR controller circuit is open
TCU
or short to ground.
The EGR controller is short to
battery.
M/T
lenoid valve.
- Check if the EGR valve is stuck.
- Check the resistance of EGR valve:
TCCU
15.4 .
and short.
CLUTCH
P1235 VGT Operation Fault - The boost pressure control is faulty. O
- Check the air intake system.
- Check the wiring harness and the
BRAKE
ECU wiring harness.
harness.
A/BAG
- Check the ECU.
P0335 No Crank Signals - Refer to P0372. O
A/CON
P1170 Torque Trim Fault - High - Refer to P0372.
FFH
AFFECTED VIN
46 ECU

P1676 Glow Plug Communication - The communication between ECU and
Fault glow controller is faulty.
- Check the communication line be-
tween ECU and glow controller.
- Check the glow plug wiring harness.
- Check the resistance of glow plug:
below 1 .
- Check the glow controller.
Check the ECU pin #34 for short to
ground.
P1677 Glow Plug Controller Fault - glow controller is faulty.
tween ECU and glow controller.
- Check the glow plug wiring harness.
- Check the resistance of glow plug:
below 1.
- Check the glow plug relay.
Check the ECU pin #34 for short to
ground.
P0671 #1 Glow Plug Fault - Open - The glow plug circuit is open.
tween ECU and each glow plug.
- Check each glow plug wiring harness.
- Check the resistance of each glow
plug: below 1 .
- Check or replace glow controller.
plug: below 1 .
plug: below 1 .
AFFECTED VIN
ECU 47
SCAN
ECU
plug: below 1.
TCU
M/T
plug: below 1 .
TCCU
CLUTCH
P1671 #3 Glow Plug Fault - Short - The glow plug circuit is short.
(B+) - Check the communication line be-
BRAKE
plug: below 1 .
A/BAG
A/CON
plug: below 1
FFH
plug: below 1
plug: below 1
AFFECTED VIN
48 ECU

plug: below 1
P0700 TCU Signal Fault - The communication between ECU and
TCU is faulty.
tween ECU and TCU.
- Check the ECU pin #54, 73 for open
and short.
- Replace the ECU or TCU if required.
P1540 Air Conditioner Operating - Check the air conditioner sensors and
Circuit Fault - Open wiring harnesses.
- Check the ECU if required.
Circuit Fault - Short wiring harnesses.
Circuit Fault - Short to wiring harnesses.
Ground - Check the ECU wiring harness.
P1149 Too High Water Level in - Drain the water from fuel filter. O
Fuel Filter
P1634 Immobilizer Fault (refer to - No response from immobilizer.
immobilizer section) - Perform the immobilizer coding again.
and short.
- Check the immobilizer unit for open and
short or check the supply voltage.
- Check the immobilizer antenna.
P1635 No response from Immo- - No response from immobilizer.
bilizer (refer to immobilizer - Perform the immobilizer coding again.
section)
and short.
- Check the immobilizer antenna.
- Replace the ECU or immobilizer if
required.
AFFECTED VIN
ECU 49
SCAN
P1630 Wrong response from Im- - The invalid key is inserted or no communi-
mobilizer (refer to immo- cation between transponder and immobi-
bilizer section) lizer (no response from transponder).
ECU
- Perform the immobilizer coding again.
and short.
TCU
- Check the immobilizer antenna and
transponder for damage.
M/T
P1631 Immobilizer Fault (refer to - The immobilizer is not operating.
TCCU
and short.
CLUTCH
P1632 Immobilizer Fault (refer to - No response from immobilizer.
immobilizer section)
BRAKE
and short.
A/BAG
A/CON
P1633 Immobilizer Fault (refer to - No key coding.
and short.
FFH
P0633 Immobilizer Fault (refer to - Key memory is not available
immobilizer section) (permissible - 5).
and short.
AFFECTED VIN
50 ECU

P1636 Immobilizer Fault (refer to - Severe trouble is not defined.
and short.
P1102 High HFM Sensor Signal - HFM sensing values are higher than
specified sensing values (not circuit
failure but sensor failure).
P1103 Low HFM Sensor Signal - HFM sensing values are lower than
specified sensing values (not circuit
failure but sensor failure).
P1501 Variant coding failure - If the vehicle speed is below 15 km/h
(vehicle speed) (even over 1,600 rpm of engine speed)
when the Vehicle speed sensor cod-
ing is YES (Non-ABS vehicle), the
vehicle speed input failure appears.
- If the Vehicle speed sensor coding
is NO (CAN, ABS/ESP vehicle), the
trouble code does not appear.
- Check the Vehicle speed sensor coding.
P1503 Vehicle speed sensor - If the pulse from speed pulse ring is
input failure more than specified value during the
specified interval when the Vehicle
speed sensor coding is YES (Non-
ABS vehicle), the vehicle speed sen-
sor failure appears.
- Specified pulse: 52 pulses/1 revolution
- Check the Vehicle speed sensor coding.
P0600 CAN BUS failure - CAN related device in ECU is defective.
- CAN communication between units is
failure.
P0602 Vehicle speed sensor - Even though the ESP or TCCU is not
coding failure installed in the vehicle, the vehicle
speed signal is sent through CAN
communication.
P0608 ABS/ESP coding failure - ABS/ESP variant coding is failure.
- CAN communication is failure.
P0613 TCU coding failure - TCU variant coding is failure.
failure.
P0644 CAN cluster failure - CAN cluster is failure.
failure.
AFFECTED VIN
ECU 51
SCAN
ECU
P1565 Auto cruise switch - Auto cruise acceleration switch or
failure (Acceleration) related wiring harness is defective.
P1566 Auto cruise switch - Auto cruise OFF switch or related
failure (OFF) wiring harness is defective.
P1567 Auto cruise switch - Auto cruise switch or related wiring
TCU
failure harness is defective.
P1568 Auto cruise switch - Auto cruise deceleration switch or
failure (Deceleration) related wiring harness is defective.
P1569 Auto cruise switch - Auto cruise safety switch or related
M/T
failure (Safety) wiring harness is defective.
P3040 ECU internal failure - ECU internal failure
P3041 ECU internal failure - ECU internal failure
(only D27DT)
TCCU
P1657 Engine mount control - Engine mount level control circuit is
failure (Open) failure.
failure (Short to B+) short to B+.
CLUTCH
failure (Short to ground) short to ground.
BRAKE
A/BAG
A/CON
FFH
AFFECTED VIN
MEMO
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.................................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................................
ECU 53
INDEX OF DTC
SCAN
HMF sensor Signal Fault (Electric Failure) ...................... 57 Brake Lamp Signal Fault .................................................... 72
ECU
P0102 .............................................................................. 57 P1572 .............................................................................. 72
P0103 .............................................................................. 57 P1571 .............................................................................. 72
P0100 .............................................................................. 57
High Wiring Resistance (Injector #1) ............................... 73
TCU
Cam Position Sensor (missing event) ............................. 58 P1286 .............................................................................. 73
P0344 .............................................................................. 58 P1287 .............................................................................. 73
Cam Position Sensor Malfunction High Wiring Resistance (Injector #2) ............................... 74
M/T
(Poor Synchronization of Crank and Cam) ....................... 59 P1288 .............................................................................. 74
P0341 .............................................................................. 59 P1289 .............................................................................. 74
Too Large Clearance of Crank Angle Sensor .................. 60
TCCU
P0219 .............................................................................. 60 P1292 .............................................................................. 75
P1293 .............................................................................. 75
Too Small Clearance of Crank Angle Sensor .................. 61
CLUTCH
P0336 .............................................................................. 61 High Wiring Resistance (Injector #4) ............................... 76
P1294 .............................................................................. 76
Crank Angle Sensor Malfunction ....................................... 62
P1295 .............................................................................. 76
P0372 .............................................................................. 62
BRAKE
Barometric Sensor Malfunction (Out of range, using
strategy of restoring by MAP sensor) ................................ 63 P1290 .............................................................................. 77
P1107 .............................................................................. 63 P1291 .............................................................................. 77
P1108 .............................................................................. 63
A/BAG
Clutch Switch Malfunction .................................................. 78
P1105 .............................................................................. 63 P0704 .............................................................................. 78
Battery Voltage Monitoring Signal Malfunction ................. 64 Coolant Temperature Sensor Malfunction
P0562 .............................................................................. 64 (Implausible Signal) ........................................................... 79
A/CON
P0563 .............................................................................. 64 P1115 .............................................................................. 79
P0560 .............................................................................. 64
Coolant Temperature Sensor Malfunction
Booster Pressure Sensor Malfunction (Electric Fault) ...................................................................... 80
FFH
(Out of range with Key ON) ................................................. 65 P0117 .............................................................................. 80
P0109 .............................................................................. 65 P0118 .............................................................................. 80
P0106 .............................................................................. 65 P0115 .............................................................................. 80
Booster Pressure Sensor Malfunction Too Fast or Low Main Relay Operation ............................. 81
(Out of range with Key ON) ................................................. 67 P0685 .............................................................................. 81
P0107 .............................................................................. 67
EGR Actuator Malfunction ................................................... 82
P0108 .............................................................................. 67
P1405 .............................................................................. 82
P0105 .............................................................................. 67
P1406 .............................................................................. 82
P1106 .............................................................................. 67
Condenser Fan Driving Signal Fault (Type 1) ................. 83
Booster Pressure Malfunction (Implausible Signal) ...... 69
P1480 .............................................................................. 83
P1109 .............................................................................. 69
P1481 .............................................................................. 83
Brake Pedal Switch Malfunction ........................................ 71 P1482 .............................................................................. 83
P0571 .............................................................................. 71
AFFECTED VIN
54 ECU
Condenser Fan Driving Signal Fault (Type 2) ................. 84 HSD Circuit Short to LSE (Injector #2) ............................ 102
P1526 .............................................................................. 84 P1202 ............................................................................ 102
P1527 .............................................................................. 84
HSD Circuit Short to LSE (Injector #4) ............................ 103
P1528 .............................................................................. 84
P1204 ............................................................................ 103
#1 Accelerometer Malfunction (Idling Signal/Too Small
Noise Ratio) ......................................................................... 85
P1205 ............................................................................ 104
P0325 .............................................................................. 85
#2 Accelerometer Malfunction (Idling Signal/Too Small
P1203 ............................................................................ 105
Noise Ratio) ......................................................................... 86
P0330 .............................................................................. 86 Fuel Temperature Sensor Malfunction ........................... 106
P0182 ............................................................................ 106
Injector Bank 1 Malfunction(Short to Ground or B+) ....... 87
P0183 ............................................................................ 106
P1611 .............................................................................. 87
P0180 ............................................................................ 106
P1612 .............................................................................. 87
Glow Plug Malfunction (Driving Signal) .......................... 107
Injector Bank 2 Malfunction(Short to Ground or B+) ....... 89
P1678 ............................................................................ 107
P1618 .............................................................................. 89
P1679 ............................................................................ 107
P1619 .............................................................................. 89
P1680 ............................................................................ 107
Cylinder Balancing Fault (Injector #1) = Clogged Air Intake
Heater 1 Malfunction (Driving Signal) ............................. 108
System .................................................................................. 91
P1530 ............................................................................ 108
P0263 .............................................................................. 91
P1531 ............................................................................ 108
Cylinder Balancing Fault (Injector #2) = Clogged Air Intake P1532 ............................................................................ 108
System .................................................................................. 92
P0266 .............................................................................. 92 Heater 2 Malfunction (Driving Signal) ............................. 109
P1534 ............................................................................ 109
P1535 ............................................................................ 109
System .................................................................................. 93
P1536 ............................................................................ 109
P0272 .............................................................................. 93
Rail Pressure Control Fault (Too High Pressure) ........ 110
P1254 ............................................................................ 110
System .................................................................................. 94
P1253 ............................................................................ 110
P0275 .............................................................................. 94
Rail Pressure Control Fault (Too High IMV Current Trim,
drift) ..................................................................................... 112
System .................................................................................. 95
P1256 ............................................................................ 112
P0269 .............................................................................. 95
P1257 ............................................................................ 112
Open Circuit (Injector #1) ................................................... 96 P1258 ............................................................................ 112
P0201 .............................................................................. 96 P1259 ............................................................................ 112
Open Circuit (Injector #2) ................................................... 97 Rail Pressure Control Fault (Too Slow Pressure Build
P0202 .............................................................................. 97 Up while Cranking) ........................................................... 114
P1191 ............................................................................ 114
Open Circuit (Injector #4) ................................................... 98
P0204 .............................................................................. 98 IMV Operation Fault (Electrical Fault) ............................. 116
P0255 ............................................................................ 116
Open Circuit (Injector #5) ................................................... 99
P0251 ............................................................................ 116
P0205 .............................................................................. 99
P0253 ............................................................................ 116
Open Circuit (Injector #3) ................................................. 100
Intake Air Temperature Sensor Fault (Electric Fault) .... 117
P0203 ............................................................................ 100
P0112 ............................................................................ 117
HSD Circuit Short to LSE (Injector #1) ............................ 101 P0113 ............................................................................ 117
P1201 ............................................................................ 101 P0110 ............................................................................ 117
AFFECTED VIN
ECU 55
MDP Fault (Injector #1) ..................................................... 118 Fuel Rail Pressure Sensor Malfunction(Out of Range
SCAN
P1171 ............................................................................ 118 when Key ON) .................................................................... 131
P1192 ............................................................................ 131
MDP Fault (Injector #2) ..................................................... 118
P1193 ............................................................................ 131
P1172 ............................................................................ 118
P1190 ............................................................................ 131
ECU
Main Relay Malfunction - Stuck ........................................ 133
P1174 ............................................................................ 119
P0215 ............................................................................ 133
TCU
Vehicle Speed Fault .......................................................... 134
P1175 ............................................................................ 119
P1500 ............................................................................ 134
5V Supply Voltage 1 Fault ................................................. 135
P1173 ............................................................................ 120
M/T
P0642 ............................................................................ 135
Rail Pressure Fault (Too High) ........................................ 121 P0643 ............................................................................ 135
P1252 ............................................................................ 121 P0641 ............................................................................ 135
TCCU
Accelerator Pedal Sensor Malfunction(Relationship 5V Supply Voltage 2 Fault ................................................. 136
between Track 1 and Track 2) ......................................... 123 P0652 ............................................................................ 136
P1120 ............................................................................ 123 P0653 ............................................................................ 136
CLUTCH
P1121 ............................................................................ 123 P0651 ............................................................................ 136
Accelerator Pedal Sensor Malfunction (Torque Reduction 2.5V Supply Voltage Fault ................................................. 137
Mode Operation) ................................................................ 124 P0698 ............................................................................ 137
P1122 ............................................................................ 124
BRAKE
P0699 ............................................................................ 137
Accelerator Pedal Sensor Malfunction P0697 ............................................................................ 137
(Limp Home Mode Operation) ......................................... 125
Turbo Charger Actuator Operation Fault (signal) .......... 138
P1123 ............................................................................ 125
P0245 ............................................................................ 138
A/BAG
Accelerator Pedal Sensor Malfunction P0246 ............................................................................ 138
(Electrical Fault, Pedal Stuck) .......................................... 126
ECU Watchdog Fault ......................................................... 139
P1124 ............................................................................ 126
P0606 ............................................................................ 139
A/CON
Accelerator Pedal Sensor Malfunction
ECU Watchdog Fault (Injector Cut-off) ........................... 140
(Electrical Fault, Track 1) .................................................. 127
P1607 ............................................................................ 140
P0122 ............................................................................ 127
P0123 ............................................................................ 127 ECU Watchdog Fault (Watchdog Trip) ............................ 141
FFH
P0120 ............................................................................ 127 P1600 ............................................................................ 141
P1601 ............................................................................ 141
P1602 ............................................................................ 141
(Electrical Fault, Track 2) .................................................. 128
P0222 ............................................................................ 128 ECU Non-Volatile Memory Fault ...................................... 142
P0223 ............................................................................ 128 P1614 ............................................................................ 142
P0220 ............................................................................ 128 P1615 ............................................................................ 142
P1616 ............................................................................ 142
Fuel Rail Pressure Sensor Malfunction
(Out of Range, ADC or Vref) ............................................. 129 P1606 ............................................................................ 142
P0192 ............................................................................ 129 P1620 ............................................................................ 142
P0193 ............................................................................ 129 P1621 ............................................................................ 142
P0190 ............................................................................ 129 P1622 ............................................................................ 142
P0191 ............................................................................ 129 Accelerometer Learning Fault ......................................... 143

P1148 ............................................................................ 143
AFFECTED VIN
56 ECU
EGR Valve Control Fault ................................................... 144 TCU Signal Fault ............................................................... 153
P0400 ............................................................................ 144 P0700 ............................................................................ 153
VGT Operation Fault .......................................................... 145 Air Conditioner Operating Circuit Fault ........................... 154
P1235 ............................................................................ 145 P1540 ............................................................................ 154
P1541 ............................................................................ 154
TBD ..................................................................................... 147
P1542 ............................................................................ 154
P1608 ............................................................................ 147
Excessive Water in Fuel Filter ......................................... 155
No Crank Signal ................................................................ 148
P1149 ............................................................................ 155
P0335 ............................................................................ 148
Immobilizer Malfunction .................................................... 156
High Torque Trim ............................................................... 149
P1634 ............................................................................ 156
P1170 ............................................................................ 149
P4335 ............................................................................ 156
Glow Plug Module Communication Fault ....................... 150 P1630 ............................................................................ 156
P1676 ............................................................................ 150 P1631 ............................................................................ 156
P1677 ............................................................................ 150 P1632 ............................................................................ 156
Glow Plug Module Circuit Malfunction - Open ............... 151 P1633 ............................................................................ 156
P0671 ............................................................................ 151 P0633 ............................................................................ 156
P0672 ............................................................................ 151 P1636 ............................................................................ 156
P0673 ............................................................................ 151
P0674 ............................................................................ 151
P0675 ............................................................................ 151
Glow Plug Module Circuit Malfunction - Short (B+) ....... 152

P1671 ............................................................................ 152
P1672 ............................................................................ 152
P1673 ............................................................................ 152
P1674 ............................................................................ 152
P1675 ............................................................................ 152
AFFECTED VIN
ECU 57
TROUBLE DIAGNOSIS PROCEDURES
SCAN
HMF sensor Signal Fault (Electric Failure)
ECU
Trouble Code and Symptom
Trouble Code Symptom
TCU
P0102 Low Signal
P0103 High Signal Not available EGR control(Air flow)
M/T
P0100 Supply Voltage
TCCU
Diagnosis Procedures
CLUTCH
Read DTC
YES
Fault in sensor supply voltage? Sensor problem caused by supply voltage.
BRAKE
Locate the problem while disconnecting
the sensor connector one by one. If not a
sensor problem, check the sensor supply
voltage circuit for open and short.
NO
A/BAG
Check sensor wiring and
NO
A/CON
connector
YES
Wiring Problem? Repair or Check wiring and insulation
replace
FFH
NO YES
Wiring Problem? Repair wiring
Check sensor resistance
NO
YES
Resistance Problem? Replace Replace ECU
sensor
Check ECU wiring
YES
Wiring Problem? Repair or
replace
NO
AFFECTED VIN
58 ECU
Cam Position Sensor (missing event)
P0344 Cam Position Sensor Malfunction MIL ON
Check Engine Lamp
Check sensor wiring and

connector
NO
YES
replace
Check wiring insulation
NO
YES
Check sensor
NO
YES
Sensor Problem? Replace
sensor
Check cam installation
NO
YES
Cam Wheel Problem? Replace cam
Check ECU wiring wheel
NO
YES
replace
Replace ECU
NO
Check if the cam and

flywheel signals are normal
with an oscilloscope
YES
Anmormal Signal? Repair or
replace
AFFECTED VIN
ECU 59
Cam Position Sensor Malfunction
SCAN
(Poor Synchronization of Crank and Cam)
ECU
TCU
P0341 Cam Position Sensor Malfunction - Poor Syn- MIL ON
chronization
M/T
TCCU
Check sensor wiring
CLUTCH
YES NO
replace
NO
BRAKE
YES
Check sensor Wiring Problem? Repair wiring
A/BAG
YES NO
sensor
Check cam installation
A/CON
NO
YES
Check ECU wiring Cam Wheel Problem? Replace cam
wheel
FFH
YES NO
replace
Replace ECU
NO
Check if the cam and

flywheel signals are normal
with an oscilloscope
YES
Anmormal Signal? Repair wiring
AFFECTED VIN
60 ECU
Too Small Clearance of Crank Angle

Sensor
P0219 Too Small Clearance of Crank Angle Sensor MIL ON
Check sensor wiring
YES
replace
YES
Trouble Continues? Replace APS
NO wheel
NO
Check ECU wiring
Replace wheel
YES
replace
YES
Replace ECU
NO
NO
Check insulation and
open circuit
Repair completed
YES
NO
YES
Trouble Continues? Replace VR
sensor
NO
New sensor installed
AFFECTED VIN
ECU 61
Too Large Clearance of Crank Angle
SCAN
Sensor
ECU
TCU
P0336 Too Large Clearance of Crank Angle Sensor MIL ON
M/T
Check sensor wiring
TCCU
YES
CLUTCH
replace
YES
NO wheel
BRAKE
NO
Check ECU wiring
Replace wheel
YES
A/BAG
replace
YES
Trouble Continues? Replace ECU
NO
A/CON
NO
Check insulation and open
circuit
Repair completed
FFH
YES
NO
YES
sensor
NO
AFFECTED VIN
62 ECU
Crank Angle Sensor Malfunction
P0372 Crank Angle Sensor Malfunction 3 MIL ON
Check sensor wiring
YES
replace
YES
NO wheel
NO
Check ECU wiring
Replace wheel
YES
replace
YES
NO
NO
Check insulation and open
circuit
Repair completed
YES
NO
YES
sensor
NO
AFFECTED VIN
ECU 63
Barometric Sensor Malfunction
SCAN
(Out of range, using strategy of
restoring by MAP sensor)
ECU
TCU
P1107 Low Signal
P1108 High Signal
M/T
P1105 Supply Voltage (Vext)
TCCU
CLUTCH
Replace ECU
BRAKE
A/BAG
A/CON
FFH
AFFECTED VIN
64 ECU
Battery Voltage Monitoring Signal

Malfunction
P0562 Low Signal Torque Reduction Mode Operation
P0563 High Signal Torque Reduction Mode Operation
P0560 Supply Voltage Torque Reduction Mode Operation
Key ON and check battery

voltage
YES
Battery Problem? Charge
battery
Charge battery, check wiring
NO
YES
Charge battery, wiring problem Repair or
Check battery wiring replace
NO
YES
Battery Wiring Problem? Repair or
replace
Replace ECU
NO
Check ECU wiring
YES
replace
NO
Check resistance of body

ground and ECU ground
YES
High Resistance Repair ECU
ground
AFFECTED VIN
ECU 65
Booster Pressure Sensor Malfunction
SCAN
(Out of range with Key ON)
ECU
TCU
P0109 Low
P0106 High Location demand=change the boost control to

O.L. mode at f (boost demand, engine cycling speed)
M/T
TCCU
1. Diagnosis Procedures (Boost Pressure)
Read DTC
CLUTCH
YES
Booster Pressure Problem? Refer to Diagnosis Tree Check sensor(1)
BRAKE
NO
A/BAG
Check air line malfunction:
* VGT/Turbo. * Air filter.
* Vacuum line. * Vacuum pump.
* Solenoid valve open.
A/CON
* Vane condition.
* Air inlet valve function
FFH
Repiar Completed
AFFECTED VIN
66 ECU
2. Diagnosis Procedure (Check sensor (1))
Read DTC
YES
Locate the problem while disconnecting the
sensor connector one by one. If not a sen-
sor problem, check the sensor supply volt-
age circuit for open and short.
NO
Check sensor wiring

NO
YES
replace Check wiring and insulation
NO
YES
Visually check sensor
NO
YES
sensor Replace sensor
NO
YES
Check ECU wiring
NO
YES
replace Repiar Completed
NO
AFFECTED VIN
ECU 67
Booster Pressure Sensor Malfunction
SCAN
(Out of range with Key ON)
ECU
TCU
P0107 Low
P0108 High Location demand=change the boost control to

M/T
P1106 GRAD
TCCU
CLUTCH
Read DTC
BRAKE
YES
Booster Pressure Problem? Refer to Diagnosis Tree Check sensor(1)
A/BAG
NO
A/CON
* Vane condition.
FFH
Repiar Completed
AFFECTED VIN
68 ECU
2. Diagnosis Procedures (check sensor (1))
Read DTC
YES
NO
Check sensor wiring

NO
YES
NO
YES
NO
YES
NO
YES
Check ECU wiring
NO
YES
NO
AFFECTED VIN
ECU 69
Booster Pressure Malfunction
SCAN
(Implausible Signal)
ECU
TCU
P1109 Booster Pressure Sensor Malfunction
Location demand=change the boost control to

M/T
TCCU
Read DTC
CLUTCH
YES
Booster Pressure Sensor Refer to Diagnosis Tree Check sensor(1)
Problem?
BRAKE
NO
A/BAG
A/CON
* Vane condition.
FFH
Repiar Completed
AFFECTED VIN
70 ECU
2. Diagnosis Procedures (check sensor (1))
Read DTC
YES
NO
Check sensor wiring

NO
YES
NO
YES
NO
YES
NO
YES
Check ECU wiring
NO
YES
NO
AFFECTED VIN
ECU 71
Brake Pedal Switch Malfunction
SCAN
ECU
P0571 Brake Pedal Switch Malfunction Unable Cruise Control
TCU
M/T
Check switch wiring
TCCU
YES NO
replace
CLUTCH
Check ECU wiring
NO
YES
Check 12V switch supply Wiring Problem? Repair or
BRAKE
voltage replace
NO
YES
Source Power Problem? Check wiring
A/BAG
and fuse
Check wiring and insulation
NO
A/CON
YES
Check switch operation
NO
YES
FFH
Switch Problem? Replace
switch
Replace ECU
AFFECTED VIN
72 ECU
Brake Lamp Signal Fault
P1572 Brake Lamp Signal Fault
P1571 Brake Lamp Signal Fault
Check switch wiring
YES NO
replace
Check ECU wiring
NO
YES
voltage replace
NO
YES
and fuse
NO
YES
NO
YES
Switch Problem? Replace
switch
Replace ECU
AFFECTED VIN
ECU 73
High Wiring Resistance (Injector #1)
SCAN
ECU
P1286 Low Resistance of injector #1 fault. Use estimate re-
TCU
sistance level.
P1287 High Unable Dynamic Leak of Injector #1
Unable Accelerometer Learning Strategy
M/T
TCCU
Read DTC
CLUTCH
YES
Low Fault? Refer to
injector circuit
BRAKE
malfunction
NO (open) tree
A/BAG
Read DTC
YES
High Fault? Refer to
A/CON
injector circuit
malfunction
NO (short) tree
FFH
No any other possibility
AFFECTED VIN
74 ECU

sistance level.
Read DTC
YES
Low Fault? Refer to
injector circuit
malfunction
NO (open) tree
Read DTC
YES
Highs Fault? Refer to
injector circuit
malfunction
NO (short) tree
AFFECTED VIN
ECU 75
SCAN
ECU
TCU
sistance level.
M/T
TCCU
Read DTC
CLUTCH
YES
Low Fault? Refer to
injector circuit
BRAKE
malfunction
NO (open) tree
A/BAG
Read DTC
YES
A/CON
injector circuit
malfunction
NO (short) tree
FFH
AFFECTED VIN
76 ECU

sistance level.
Read DTC
YES
Low Fault? Refer to
injector circuit
malfunction
NO (open) tree
Read DTC
YES
injector circuit
malfunction
NO (short) tree
AFFECTED VIN
ECU 77
SCAN
ECU
TCU
sistance level.
M/T
TCCU
Read DTC
CLUTCH
YES
Low Fault? Refer to
injector circuit
BRAKE
malfunction
NO (open) tree
A/BAG
Read DTC
YES
A/CON
injector circuit
malfunction
NO (short) tree
FFH
AFFECTED VIN
78 ECU
Clutch Switch Malfunction
P0704 Clutch Switch Malfunction
Check switch wiring
YES NO
replace
Check ECU wiring
NO
YES
voltage replace
NO
YES
and fuse
NO
YES
NO
YES
Switch Contact Problem? Replace switch
Replace ECU
AFFECTED VIN
ECU 79
SCAN
(Implausible Signal)
ECU
TCU
P1115 Coolant Temperature Sensor Malfunction Below Limited Temperature of Engine Overheat
Detection
M/T
TCCU
Read DTC
YES
CLUTCH
NO
BRAKE
Check sensor wiring
A/BAG
NO
YES
A/CON
NO
YES
FFH
NO
YES
Resistance Problem? Replace
sensor Replace ECU
NO
Check ECU wiring
YES
replace
NO
AFFECTED VIN
80 ECU

(Electric Fault)
P0117 Low
P0118 High Below Limited Temperature of Engine Overheat

Detection
Read DTC
YES
NO
Check sensor wiring

NO
YES
NO
YES
NO
YES
sensor Replace ECU
NO
Check ECU wiring
YES
replace
AFFECTED VIN
ECU 81
Too Fast or Low Main Relay Operation
SCAN
ECU
P0685 Main Relay Malfunction
TCU
M/T
Check relay wiring
TCCU
YES NO
replace
CLUTCH
Perform forced operation
NO and replace relay
Check ECU wiring YES
BRAKE
Not available forced operation? Replace ECU
YES
Wiring Problem? Repair or NO
replace
A/BAG
NO
Repiar Completed
A/CON
YES
FFH
AFFECTED VIN
82 ECU
EGR Actuator Malfunction
P1405 EGR Vacuum Modulator - Short to GND
P1406 EGR Vacuum Modulator - Short to +Batt Unable EGR Control (Air Flow)
Check actuator wiring
NO
YES
replace Replace actuator
NO
YES
Check resistance of actuator
NO
YES
actuator
Repiar Completed
NO
Check ECU wiring
YES
replace
NO
YES
NO
AFFECTED VIN
ECU 83
Condenser Fan Driving Signal Fault
SCAN
(Type 1)
ECU
TCU
P1480 Open Circuit Unable Air Conditioner Operation
P1481 Short Circuit
M/T
P1482 Short to Ground Below Limited Temperature of Engine Overheat
Detection
TCCU
CLUTCH
Check relay wiring
NO
YES
BRAKE
replace
Repiar Completed
NO
A/BAG
Check ECU wiring
YES
A/CON
replace
NO
FFH
YES
NO

and replace relay
YES
NO
AFFECTED VIN
84 ECU
Condenser Fan Driving Signal Fault

(Type 2)
P1526 Open Circuit Unable Air Conditioner Operation
P1527 Short Circuit
P1528 Short to Ground Below Limited Temperature of Engine Overheat

Detection
Check relay wiring
NO
YES
replace
Repiar Completed
NO
Check ECU wiring
YES
replace
NO
YES
NO
Perform forced drive and

replace relay
YES
NO
AFFECTED VIN
ECU 85
#1 Accelerometer Malfunction
SCAN
(Idling Signal/Too Small Noise Ratio)
ECU
TCU
P0325 #1 Accelerometer (Knock Sensor) Malfunction Unable Accelerometer Learning Strategy
M/T
Caution: Check the sensing
TCCU
value of coolant temp., intake
air temp., fuel temp. baromet-
ric pressure. Incorrect default
values of theses sensors may
CLUTCH
cause wrong diagnosis.
Check accelerometer wiring

and tightening torque, espe-
cially shield ground.
BRAKE
NO
YES
replace
A/BAG
Replace accelerometer
(knock sensor)
NO
YES
A/CON
Check ECU wiring Trouble Continues? Replace ECU
NO
YES
FFH
replace
Repiar Completed
NO
Check wiring and insulation S / R O O F R/SENSOR R K - S T I C S
YES
NO
AFFECTED VIN
86 ECU
#2 Accelerometer Malfunction
(Idling Signal/Too Small Noise Ratio)
P0330 #2 Accelerometer (Knock Sensor) Malfunction Unable Accelerometer Learning Strategy
Caution: Check the sensing

value of coolant temp., intake
air temp., fuel temp. baromet-
ric pressure. Incorrect default
values of theses sensors
may cause wrong diagnosis.
Check accelerometer wiring

and tightening torque,
especially shield ground.
NO
YES
replace Replace accelerometer
(knock sensor)
NO
YES
Check ECU wiring Trouble Continues? Replace ECU
NO
YES
replace
Repiar Completed
NO
YES
NO
AFFECTED VIN
ECU 87
Injector Bank 1 Malfunction
SCAN
(Short to Ground or B+)
ECU
TCU
P1611 Low Injector Bank 1 Voltage Resistance of injector #1 fault. Use estimate re-
sistance level.
P1612 High Injector Bank 1 Voltage Resistance of injector #4 fault. Use estimate re-
M/T
sistance level.
Resistance of injector #3 fault. Use estimate re-

sistance level.
TCCU
MIL ON
Unable Dynamic Leak of Injector #1
CLUTCH
BRAKE
Unable Cylinder Balancing
Unable Injector #1 Operation
A/BAG
A/CON
Unable High Pressure Leak Detection
FFH
AFFECTED VIN
88 ECU
1. Fuel Injection Bank 1/2 2. Check Injector Wiring
Injector - short (SC+ or SC-) Check ECU wiring
Key OFF and check injector

wiring
YES
replace
YES
Injector Wiring Problem? Repair or NO
replace
NO
Disconnect injector connec- YES

tor and key ON Wiring Problem? Repair wiring
YES NO
Trouble Continues? Refer to check
injector wiring
NO Replace ECU
Delete default and key OFF.

Key ON while connecting
injector connectors one by one.
YES
Trouble Recurred? Replace the
injector - Enter
new injector
NO C2I into ECU
Repeat same procedures for

all injectors
AFFECTED VIN
ECU 89
Injector Bank 2 Malfunction
SCAN
(Short to Ground or B+)
ECU
TCU
P1618 Low Injector Bank 2 Voltage Resistance of injector #2 fault. Use estimate re-
sistance level.
P1619 High Injector Bank 2 Voltage Resistance of injector #5 fault. Use estimate re-
M/T
sistance level.
MIL ON
TCCU
CLUTCH
BRAKE
Unable High Pressure Leak Detection
A/BAG
A/CON
FFH
AFFECTED VIN
90 ECU
1. Fuel Injection Bank 1/2 2. Check Injector Wiring
Injector - short Check ECU wiring

wiring
YES
replace
YES
Injector Wiring Problem? Repair or NO
replace
NO
Disconnect injector connec- YES

tor and key ON Wiring Problem? Repair wiring
YES NO
Trouble Continues? Refer to check
injector wiring
NO Replace ECU
Delete default and key OFF.

Key ON while connecting
injector connectors one by one.
YES
Trouble Recurred? Replace the
injector - Enter
new injector
NO C2I into ECU
Repeat same procedures for

all injectors
AFFECTED VIN
ECU 91
Cylinder Balancing Fault (Injector #1) =
SCAN
Clogged Air Intake System
ECU
TCU
P0263 #1 Cylinder Balancing Fault Unable Accelerometer Learning Strategy
M/T
Read DTC
TCCU
NO
YES
Injector Circuit Open? Circuit Open:
CLUTCH
Wiring problem Check air intake system
NO
YES
Air Intake System Clogged? Repair air
BRAKE
intake system
Check engine hardware
and check
NO EGR
YES
A/BAG
Engine Hardware Problem? Repair or
replace
Replace injector and enter new
injector C2I value into ECU
NO
A/CON
Check glow plug
FFH
YES
Glow Plug Problem? Repair or
replace
NO
Perform forced valve opera-

tion and check it
YES
Valve Problem? Repair or
replace valve
NO
AFFECTED VIN
92 ECU

Read DTC
NO
YES
NO
YES
intake system
and check
NO EGR
YES
replace
Replace injector and enter
new injector C2I into ECU
NO
Check glow plug
YES
replace
NO

tion and check it
YES
replace valve
NO
AFFECTED VIN
ECU 93
SCAN
ECU
TCU
M/T
Read DTC
TCCU
NO
YES
CLUTCH
NO
YES
BRAKE
intake system
and check
NO EGR
YES
A/BAG
replace
NO
A/CON
Check glow plug
FFH
YES
replace
NO

tion and check it
YES
replace valve
NO
AFFECTED VIN
94 ECU

Read DTC
NO
YES
NO
YES
intake system
and check
NO EGR
YES
replace
NO
Check glow plug
YES
replace
NO

tion and check it
YES
replace valve
NO
AFFECTED VIN
ECU 95
SCAN
ECU
TCU
M/T
Read DTC
TCCU
NO
YES
CLUTCH
NO
YES
BRAKE
intake system
and check
NO EGR
YES
A/BAG
replace
NO
A/CON
Check glow plug
FFH
YES
replace
NO

tion and check it
YES
replace valve
NO
AFFECTED VIN
96 ECU
Open Circuit (Injector #1)
P0201 #1 Injector Circuit - Open Unable RPC Trim Fault Detection
Unable H/P Leak Detection
MIL ON

wiring
NO
YES
Wiring Problem? Repair or Check ECU wiring
replace
NO YES
replace
NO
YES
Wiring Problem? Repair or Replace ECU
replace
NO
If the wiring is normal,

disconnect the injector
connectors and check the
resistance (difficult to check
injector resistance)
YES
Injector Wiring Problem? Replace
injector
and enter new
NO injector C2I
value into ECU
AFFECTED VIN
ECU 97
SCAN
ECU
TCU
M/T
MIL ON
TCCU
CLUTCH
wiring
NO
YES
BRAKE
replace
NO YES
A/BAG
replace
NO
A/CON
YES
replace
NO
FFH
YES
injector
and enter new
NO injector C2I
value into ECU
AFFECTED VIN
98 ECU
MIL ON

wiring
NO
YES
replace
NO YES
replace
NO
YES
replace
NO

YES
injector
and enter new
NO injector C2I
value into ECU
AFFECTED VIN
ECU 99
SCAN
ECU
TCU
M/T
MIL ON
TCCU
CLUTCH
wiring
NO
YES
BRAKE
replace
NO YES
A/BAG
replace
NO
A/CON
YES
replace
NO
FFH
YES
injector
and enter new
NO injector C2I
value into ECU
AFFECTED VIN
100 ECU
MIL ON

wiring
NO
YES
replace
NO YES
replace
NO
YES
replace
NO

YES
injector
and enter new
NO injector C2I
value into ECU
AFFECTED VIN
ECU 101
HSD Circuit Short to LSE (Injector #1)
SCAN
ECU
P1201 #1 Injector Circuit - Short Unable RPC Trim Fault Detection
TCU
M/T
TCCU
wiring
NO
CLUTCH
YES
Wiring Problem? Repair or Check wiring insulation
replace
BRAKE
NO YES
A/BAG
Disconnect injector connector
NO
YES
Same Trouble Continues? Replace Replace ECU
A/CON
injector
and enter new
NO injector C2I
value into ECU
FFH
Shorted injector circuit.
Check wiring from injector tip
to ECU.
YES S / R O O F R/SENSOR R K - S T I C S
replace
NO
AFFECTED VIN
102 ECU

wiring
NO
YES
replace
NO YES

NO
YES
injector
and enter new
NO injector C2I
value into ECU

to ECU.
YES
replace
NO
AFFECTED VIN
ECU 103
SCAN
ECU
TCU
M/T
TCCU
wiring
NO
CLUTCH
YES
replace
BRAKE
NO YES
A/BAG
NO
YES
A/CON
injector
and enter new
NO injector C2I
value into ECU
FFH
to ECU.
replace
NO
AFFECTED VIN
104 ECU

wiring
NO
YES
replace
NO YES

NO
YES
injector
and enter new
NO injector C2I
value into ECU

to ECU.
YES
replace
NO
AFFECTED VIN
ECU 105
SCAN
ECU
TCU
M/T
TCCU
wiring
NO
CLUTCH
YES
replace
BRAKE
NO YES
A/BAG
NO
YES
A/CON
injector
and enter new
NO injector C2I
value into ECU
FFH
to ECU.
replace
NO
AFFECTED VIN
106 ECU
Fuel Temperature Sensor Malfunction
P0182 Low
P0183 High
P0180 Supply Voltage (Vref)
Read DTC
YES
Fault in sensor supply voltage? Sensor problem caused by supply voltage
to sensor. Locate the problem while dis-
connecting the sensor connectors one by
one. If not sensor problem, check sensor
supply voltage circuit for open and short.
NO
Check sensor wiring

NO
YES
NO
YES
NO
YES
sensor Replace ECU
NO
Check ECU wiring
YES
replace
NO
AFFECTED VIN
ECU 107
Glow Plug Malfunction (Driving Signal)
SCAN
ECU
P1678 Open Circuit
TCU
P1679 Short Circuit Glow Plug Indicator ON
P1680 Short to Ground
M/T
TCCU
Check glow plug box wiring
NO
CLUTCH
YES
replace
Repiar Completed
NO
BRAKE
Check ECU wiring
A/BAG
YES
replace
A/CON
NO
FFH
YES
NO
Replace glow plug box
YES
NO
AFFECTED VIN
108 ECU
Heater 1 Malfunction (Driving Signal)
P1530 Open Circuit Unable Heater Operation
P1531 Short to +Batt
Check relay wiring
NO
YES
replace
Repiar Completed
NO
Check ECU wiring
YES
replace
NO
YES
NO

and replace relay
YES
NO
AFFECTED VIN
ECU 109
Heater 2 Malfunction (Driving Signal)
SCAN
ECU
P1534 Open Circuit Unable Heater Operation
TCU
P1535 Short to +Batt
M/T
TCCU
Check relay wiring
NO
CLUTCH
YES
replace
Repiar Completed
NO
BRAKE
Check ECU wiring
A/BAG
YES
replace
A/CON
NO
FFH
YES
NO

and replace relay
YES
NO
AFFECTED VIN
110 ECU
Rail Pressure Control Fault

(Too High Pressure)
P1254 Maximum Value Unable Accelerometer Decoding
P1253 Minimum Value MIL ON
1. Rail Pressure Control
Read DTC
YES
YES Transfer Fuel System Repair or
Rail preaaure sensor or IMV Refer to IMV
Problem? replace
Related DTC? diagnosis
NO
NO
YES Check high pressure fuel

Rail Pressure Sensor Repair or
system
Problem? replace
NO YES
H/P Fuel System Problem? Repair or
replace
Check transfer fuel system
NO
Replace ECU
AFFECTED VIN
ECU 111
SCAN
ECU
2. Transfer Fuel System 3. High Pressyre Fuel System
Check fuel level Check high pressure fuel

system
TCU
YES
Fuel Exhausted? Add fuel YES
Cause Found? Add fuel
M/T
NO
NO
TCCU
Visually check transfer fuel
system (fuel leaks, installation)
HP fuel system is normal
CLUTCH
YES
Transfer Fuel System Repair or
Problem? replace
BRAKE
NO
Check if the air in transfer
A/BAG
fuel system is too much
YES
A/CON
Excessive Air in Transfer Install a
Fuel System? container to
H/P pump
venturi.
Remove
venturi return
FFH
NO lines. Fill fuel
with hand
pump.
Check fuel filter specification S / R O O F R/SENSOR R K - S T I C S
YES
Different Specification? Replace filter
with new one
NO
Transfer fuel system is normal
AFFECTED VIN
112 ECU
Rail Pressure Control Fault

(Too High IMV Current Trim, drift)
P1256 Small Delivery of Transfer Fuel Unable Accelerometer Decoding
P1257 Large Delivery of Transfer Fuel MIL ON
P1258 Small Delivery of High Pressure Fuel Unable Dynamic Leak of Injector #1
P1259 Large Delivery of High Pressure Fuel Unable Dynamic Leak of Injector #2
1. Diagnosis Procedures (Rail Pressure Control)
Read DTC
YES
Problem? replace
NO
NO

system
Problem? replace
NO YES
replace
NO
Replace ECU
AFFECTED VIN
ECU 113
SCAN
ECU
2. Diagnosis Procedures (Transfer Fuel System)
Check fuel level
TCU
NO
YES
Fuel Exhausted? Add fuel
Check fuel filter specification
M/T
NO
YES
with new one
TCCU
NO
CLUTCH
YES
Transfer Fuel System Repair or Repiar Completed
Problem? replace
BRAKE
NO

fuel system is too much
A/BAG
YES
A/CON
H/P pump
venturi.
Remove
venturi return
NO
lines. Fill fuel
FFH
with hand
pump.
3. Diagnosis Procedures (High Pressure Fuel System) S / R O O F R/SENSOR R K - S T I C S
YES
Cause Found? Repair or
replace
NO
H/P Fuel System - Normal
AFFECTED VIN
114 ECU
Rail Pressure Control Fault (Too Slow

Pressure Build Up while Cranking)
P1191 Rail Pressure Build Up - Too Slow Unable Accelerometer Decoding
Limited Rail Pressure Mode Operation
MIL ON
Read DTC
YES
Problem? replace
NO
NO

system
Problem? replace
NO YES
replace
NO
Replace ECU
AFFECTED VIN
ECU 115
SCAN
ECU
Check fuel level
TCU
NO
YES
M/T
NO
YES
with new one
TCCU
NO
CLUTCH
YES
Transfer Fuel System Repair or Transfer fuel system is normal
Problem? replace
BRAKE
NO

fuel system is too much (with
A/BAG
a low pressure tester)
YES
A/CON
H/P pump
venturi.
Remove
venturi return
FFH
NO
lines. Fill fuel
with hand
pump.
3. Diagnosis Procedures (High Pressyre Fuel System) S / R O O F R/SENSOR R K - S T I C S
YES
replace
NO
AFFECTED VIN
116 ECU
IMV Operation Fault (Electrical Fault)
P0255 Open Circuit Unable Accelerometer Decoding
P0251 Short Circuit Delayed Engine Stop
P0253 Short to Ground Unable Dynamic Leak of Injector #1
MIL ON
Check IMV wiring

NO
YES Check resistance of IMV

replace
NO YES
Resistance Problem? Replace H/P
pump and IMV
Check ECU wiring
NO
YES Replace ECU

replace
NO
YES
AFFECTED VIN
ECU 117
Intake Air Temperature Sensor Fault
SCAN
(Electric Fault)
ECU
TCU
P0112 High
P0113 Low
M/T
TCCU
Read DTC
CLUTCH
YES
BRAKE
NO
A/BAG
Check sensor wiring
NO
A/CON
YES
NO
FFH
YES
NO
YES
sensor Replace ECU
NO
Check ECU wiring
YES
replace
NO
AFFECTED VIN
118 ECU
MDP Fault (Injector #1)
P1171 #1 Injector MDP Fault Unable Accelerometer Decoding
Unable Pilot and Post Injection
Torque Limit For Injector Drift
Enter the injector data into

ECU after replacing injector

AFFECTED VIN
ECU 119
SCAN
ECU
TCU
M/T
TCCU
CLUTCH
BRAKE
A/BAG
A/CON
FFH

AFFECTED VIN
120 ECU

AFFECTED VIN
ECU 121
Rail Pressure Fault (Too High)
SCAN
ECU
P1252 Too High IMV Pressure
TCU
M/T
Read DTC
NO
TCCU
Check high pressure fuel
YES system
CLUTCH
Rail preaaure sensor or IMV Refer to
Related DTC? IMV diagnosis
YES
NO H/P Fuel System Problem? Repair or
replace
BRAKE
YES NO
Problem? replace
A/BAG
Replace ECU
NO
A/CON
YES
Transfer Fuel System Repair or
Problem? replace
FFH
AFFECTED VIN
122 ECU
Check fuel level
NO
YES
NO
YES
with new one
NO
YES
Transfer Fuel System Repair or Repiar Completed
Problem? replace
NO

fuel system is too much (with
a low pressure tester)
YES
H/P pump
venturi.
Remove
venturi return
lines. Fill fuel
with hand
pump.
3. Diagnosis Procedures (High Pressyre Fuel System)
YES
replace
NO
AFFECTED VIN
ECU 123
SCAN
(Relationship between Track 1 and Track 2)
ECU
TCU
P1120 Accelerator Pedal Sensor 1 Malfunction Unable Cruise Control
P1121 Accelerator Pedal Sensor 2 Malfunction MIL ON
M/T
Torque Reduction Mode Operation
TCCU
Read DTC
CLUTCH
YES
BRAKE
NO
A/BAG
YES
Sensor Wiring Problem? Replace
sensor NO
A/CON
YES
NO
FFH
YES
NO
YES
NO
YES
Check ECU wiring
NO
YES
NO
AFFECTED VIN
124 ECU

(Limp Home Mode Operation)
P1122 Accelerator Pedal Sensor Malfunction (Limp MIL ON

Home Mode)
Limp Home Mode Operation
Read DTC
YES
NO
YES
Check sensor wiring Replace
sensor NO
YES
NO
YES
NO
YES
NO
YES
Check ECU wiring
NO
YES
NO
AFFECTED VIN
ECU 125
SCAN
(Torque Reduction Mode Operation)
ECU
TCU
P1123 Accelerator Pedal Sensor Malfunction (Torque MIL ON
Mode)
M/T
TCCU
Read DTC
CLUTCH
YES
BRAKE
NO
A/BAG
YES
Check sensor wiring Replace
sensor NO
A/CON
YES
NO
YES
FFH
NO
YES
NO
YES
Check ECU wiring
NO
YES
NO
AFFECTED VIN
126 ECU

(Electrical Fault, Pedal Stuck)
P1124 Accelerator Pedal Sensor Malfunction - Stuck Unable Cruise Control
Limp Home Mode Operation
Read DTC
NO
YES
Brake switch malfunction Repair or Check ECU wiring
replace brake
switch.
NO
YES
replace
Check if accelerator pedal is
normal NO
YES Check wiring insulation

Accelerator Pedal Stuck? Replace
accelerator
pedal YES
NO Wiring Problem? Repair wiring
Check if accelerator pedal NO

signal is correct with scan tool
Replace brake switch

YES
Signal Problem? Repair or
replace YES
NO
Check brake wiring connection NO
YES Repiar Completed

replace
AFFECTED VIN
ECU 127
SCAN
(Electrical Fault, Track 1)
ECU
TCU
P0122 Low MIL ON
P0123 High Unable Cruise Control
M/T
P0120 Supply Voltage Torque Reduced Mode Operation
TCCU
Read DTC
CLUTCH
YES
BRAKE
NO
A/BAG
Check sensor wiring
NO
A/CON
YES
NO
FFH
YES
NO
YES
NO
YES
Check ECU wiring
NO
YES
NO
AFFECTED VIN
128 ECU

(Electrical Fault, Track 2)
P0222 Low MIL ON
P0223 High Unable Cruise Control
P0220 Supply Voltage Torque Reduction Mode Operation
Read DTC
YES
NO
Check sensor wiring

NO
YES
NO
YES
NO
YES
NO
YES
Check ECU wiring
NO
YES
NO
AFFECTED VIN
ECU 129
SCAN
(Out of Range, ADC or Vref)
ECU
TCU
P0192 Low Unable Pilot and Post Injection
M/T
P0190 Supply Voltage Unable Dynamic Leak of Injector #2
P0191 Excessive Pressure Drop Unable Dynamic Leak of Injector #4
TCCU
CLUTCH
Unable RPC Trim Fault Detection
BRAKE
Fully Forced Open IMV
A/BAG
Unable High Rail Pressure Detection
A/CON
MIL ON
FFH
AFFECTED VIN
130 ECU
Read DTC
YES
Sensor Voltage Fault? Sensor problem caused by supply voltage
NO
Check sensor wiring

(Check sensor output) NO
YES
Wiring Problem? Repair or Replace rail and sensor
replace
NO YES
Check ECU wiring

NO
YES
Wiring Problem? Repair or Check fuel system
replace
NO
YES
AFFECTED VIN
ECU 131
SCAN
(Out of Range when Key ON)
ECU
TCU
P1192 Low Unable Pilot and Post Injection
M/T
P1190 Supply Voltage Unable Dynamic Leak of Injector #2
TCCU
CLUTCH
Unable RPC Trim Fault Detection
BRAKE
Fully Forced Open IMV
A/BAG
Unable High Rail Pressure Detection
A/CON
MIL ON
FFH
AFFECTED VIN
132 ECU
Check sensor wiring

NO
YES
Wiring Problem? Repair or Reinstall connect and wiring
replace
NO
YES
Trouble Continues? Replace rail
and sensor
Check ECU wiring
NO
YES
Wiring Problem? Repair or Repair completed
replace
NO
Check resistance of wiring
YES
AFFECTED VIN
ECU 133
Main Relay Malfunction - Stuck
SCAN
ECU
P0215 Main Relay Malfunction- Stuck
TCU
M/T
Check relay wiring
NO
TCCU
YES
replace Perform forced operation
and replace relay
CLUTCH
NO
YES
Check ECU wiring Not available forced Replace ECU
operation?
BRAKE
YES
Wiring Problem? Repair or NO
replace
A/BAG
NO Repair completed
A/CON
YES
FFH
AFFECTED VIN
134 ECU
Vehicle Speed Fault
P1500 Vehicle Speed Fault Unable Cruise Control
Check vehicle conditions
NO
YES
Automatic Transmission Recognize
Equipped? vehicle speed Check gear box target
through CAN.
Check CAN
NO and
YES
transmission. Gear Box Target Problem? Replace gear
box target
Check sensor and wiring NO
YES Install new target

replace
NO YES
Check ECU wiring

NO
YES
replace
NO
YES
replace
AFFECTED VIN
ECU 135
5V Supply Voltage 1 Fault
SCAN
ECU
P0642 Low Unable Cruise Control
TCU
P0643 High
M/T
TCCU
Supply Voltage 1 (5V):
Accelerator Pedal Sensor 1
CLUTCH
Supply Voltage 2 (5V): HFM
sensor, Rail pressure
sensor, Boost pressure
sensor and Cam sensor
BRAKE
Supply Voltage (2.5 V): Accelera-
tor Pedal Sensor 2
Read DTC
A/BAG
YES
All DTCs for sensors Sensor problem caused by supply voltage to
connected to sensor supply sensor. Locate the problem while discon-
A/CON
voltage? necting the sensor one by one. If not sensor
problem, check wiring.
NO
FFH
Check wiring
YES
NO
Repair completed
AFFECTED VIN
136 ECU
5V Supply Voltage 2 Fault
P0652 Low MIL ON
P0653 High Limp Home Mode Operation
Supply Voltage 1 (5 V):

Supply Voltage 2 (5 V): HFM
Supply Voltage (2.5 V): Accelera-
tor Pedal Sensor 2
Read DTC
YES
All DTCs for sensors Sensor problem caused by supply voltage
connected to sensor supply to sensor. Locate the problem while dis-
voltage? connecting the sensor one by one. If not
sensor problem, check wiring.
NO
Check wiring
YES
NO
Repair completed
AFFECTED VIN
ECU 137
2.5V Supply Voltage Fault
SCAN
ECU
P0698 Low Unable Cruise Control
TCU
P0699 High
M/T
TCCU
Supply Voltage 1 (5 V):
CLUTCH
Supply Voltage 2 (5 V): HFM
BRAKE
Supply Voltage (2.5 V):
Read DTC
A/BAG
YES
All DTCs for sensors Sensor problem caused by supply voltage
connected to sensor supply to sensor. Locate the problem while dis-
A/CON
voltage? connecting the sensor one by one. If not
sensor problem, check wiring.
NO
FFH
Check wiring
YES
NO
Repair completed
AFFECTED VIN
138 ECU
Turbo Charger Actuator Operation Fault

(signal)
P0245 Short to GND Unable Cruise Control
P0246 Short Circuit to B+ Unable VGT Operation
MIL ON
Torque Reduced Mode Operation
Check actuator wiring
NO
YES
replace Replace actuator
NO
YES
Check resistance of actuator
NO
YES
Resistance Problem? Replace Repair completed
actuator
NO
Check EUC wiring
YES
replace
NO
YES
NO
AFFECTED VIN
ECU 139
ECU Watchdog Fault
SCAN
ECU
P0606 ECU Watchdog Fault MIL ON
TCU
M/T
Read DTC
TCCU
YES
ECU Related DTC? Check body
ground wiring
CLUTCH
NO
Check wiring
BRAKE
YES
A/BAG
NO
A/CON
Repair completed
FFH
AFFECTED VIN
140 ECU
ECU Watchdog Fault (Injector Cut-off)
P1607 ECU Injector Cut-off MIL ON
Read DTC
YES
ground wiring
NO
Check wiring
YES
NO
Repair completed
AFFECTED VIN
ECU 141
ECU Watchdog Fault (Watchdog Trip)
SCAN
ECU
P1600 Trip ECU Write Fault MIL ON
TCU
P1601 Trip Shut Dowm Write Fault MIL ON
P1602 Trip Noise Write Fault MIL ON
M/T
TCCU
Read DTC
CLUTCH
YES
ground wiring
BRAKE
NO
Check wiring
A/BAG
YES
A/CON
NO
FFH
Repair completed
AFFECTED VIN
142 ECU
ECU Non-Volatile Memory Fault
P1614 MDP MIL ON/Limp Home Mode Operation
P1615 Tele-Coding MIL ON/Limp Home Mode Operation
P1616 Watchdog MIL ON/Limp Home Mode Operation
P1606 CAN MIL ON/Limp Home Mode Operation
P1620 ECU Malfunction MIL ON/Limp Home Mode Operation
P1621 ECU Malfunction MIL ON/Limp Home Mode Operation
P1622 ECU Malfunction MIL ON
Read DTC
YES
ground wiring
NO
Check wiring
YES
NO
Repair completed
AFFECTED VIN
ECU 143
Accelerometer Learning Fault
SCAN
ECU
P1148 Accelerometer (Knock Sensor) Learning Fault Torque Reduction Operation
TCU
Unable Cruise Control
M/T
Read DTC
TCCU
YES
Knock Sensor Related DTC? Refer to
CLUTCH
Accelerom-
eter (Knock
NO Sensor)
Diagnosis
BRAKE
Vehicl driving conditions are
not satisfy with MDP learning
requirements
A/BAG
A/CON
FFH
AFFECTED VIN
144 ECU
EGR Valve Control Fault
P0400 EGR Valve Control Fault Unable Cruise Control
Read DTC
YES
EGR valve and HFM sensor Check
related DTC? sensors and
EGR system
NO
Check vacuum modulator/

turbo charger boost modula-
tor and vacuum lines for leak
and installation
Repair completed
AFFECTED VIN
ECU 145
VGT Operation Fault
SCAN
ECU
P1235 VGT Operation Fault Unable Cruise Control
TCU
Location demand=change the boost control to O.L.
mode at f (boost demand, engine cycling speed)
Torque Reduced Mode Operation
M/T
TCCU
1. Diagnosis Procedures(Boost Pressure)
CLUTCH
Read DTC
YES
Boost Pressure Problem? Refer to
BRAKE
Diagnosis
Tree Check
NO sensor(1)
A/BAG
A/CON
* Vane condition.
FFH
Repair completed
AFFECTED VIN
146 ECU
2. Diagnosis Procedures(Check sensor (1))
Read DTC
YES
Sensor Supply Voltage Sensor problem caused by supply voltage
Problem? to sensor. Locate the problem while dis-
NO
Check sensor wiring

NO
YES
NO
YES
Visually check sensor replace
NO
YES
NO
YES
Check ECU wiring
NO
YES
replace Check fuel system
AFFECTED VIN
ECU 147
TBD
SCAN
ECU
P1608 ECU Malfunction MIL ON
TCU
M/T
Read DTC
TCCU
YES
ground wiring
CLUTCH
NO
Check wiring
BRAKE
YES
A/BAG
NO
A/CON
Repair completed
FFH
AFFECTED VIN
148 ECU
No Crank Signal
P0335 No Crank Signal MIL ON
Check sensor wiring
YES
YES
replace Trouble Continues? Replace APS
wheel
NO
NO
Check ECU wiring

Install new wheel
YES
YES
replace Trouble Continues? Replace ECU
NO
NO
Check wiring for open and

short
Repair completed
YES
NO
YES
sensor
NO
Install new sensor
AFFECTED VIN
ECU 149
High Torque Trim
SCAN
ECU
TCU
P1170 High Torque Trim
M/T
Read DTC
TCCU
YES
IMV Related DTC? Refer to IMV
CLUTCH
diagnosis
NO
Read DTC
BRAKE
NO
YES
Rail Pressure Sensor Repair or Check high pressure fuel
A/BAG
Problem? replace system
NO
YES
High pressure fuel system Repair or
A/CON
Problem? replace
Check transfer pressure fuel
system
NO
FFH
YES
Transfer pressure fuel Repair or Replace ECU
system Problem? replace
* Refer to Check High and Transfer pressure system.
AFFECTED VIN
150 ECU
Glow Plug Module Communication Fault
P1676 Communication Glow Lamp ON
P1677 Controller Glow Lamp ON
Read DTC
NO
YES
Poor Glow Plug Communica-
Communication? tion problem Check wiring and insulation
between ECU
and glow plug
NO box. Check
YES
related wirings. Wiring Problem? Repair wiring
NO
YES
Wiring Problem? Repair or Replace glow plug box
replace
NO
YES
Check glow plug and wiring
(Resistance: below 1 ) NO
YES Repair completed

Problems? Repair or
replace glow
plug
NO
Check ECU wiring
YES
replace
AFFECTED VIN
ECU 151
Glow Plug Module Circuit Malfunction
SCAN
- Open
ECU
TCU
P0671 Glow Plug #1 Glow Lamp ON
M/T
TCCU
CLUTCH
Read DTC
BRAKE
NO
YES
A/BAG
between ECU
and glow plug
NO
box. Check YES
related wirings.
A/CON
NO
YES Replace glow plug box

replace
FFH
NO YES
Repair completed
YES
Problems? Repair or
replace glow
NO
plug
Check ECU wiring
YES
replace
AFFECTED VIN
152 ECU
Glow Plug Module Circuit Malfunction

- Short (B+)
Read DTC
NO
YES
between ECU
and glow plug
NO
box. Check YES
related wirings.
NO
YES Replace glow plug box

replace
NO YES

Repair completed
YES
Problems? Repair or
replace glow
NO
plug
Check ECU wiring
YES
replace
AFFECTED VIN
ECU 153
TCU Signal Fault
SCAN
ECU
P0700 TCU Signal Fault
TCU
M/T
Check ECU wiring
TCCU
YES
replace
CLUTCH
NO
BRAKE
YES
A/BAG
NO
A/CON
Check CAN communication
(between High and Low: 120 )
YES
FFH
Communication problem Repair or
continues replace
(Replace TCU)
NO
Repair completed
AFFECTED VIN
154 ECU
Air Conditioner Operating Circuit Fault
P1540 Open Circuit Unable A/C Operation
P1541 Short to +Batt Unable A/C Operation
P1542 Short to Ground Unable A/C Operation
Check vehicle condition

(above fault is related to A/C
system) NO
YES Check wiring and insulation

Switch without sensor? N/A
NO YES
Check switch connection NO
YES Check A/C circuit and

Wiring Problem? Repair or compressor
replace
NO
YES
A/C Problem? Repair or
replace
Check switch
NO
YES
Switch Problem? Replace Replace sensor
sensor
NO
YES
Check ECU wiring
NO
YES
replace
AFFECTED VIN
ECU 155
Excessive Water in Fuel Filter
SCAN
ECU
P1149 Excessive Water in Fuel Filter Water Separator Warning Light ON
TCU
M/T
Remove fuel filter
TCCU
NO
YES
Water in fuel filter? Repair
CLUTCH
completed Check ECU wiring
NO
YES
Check water detection sensor
BRAKE
replace
NO
YES
A/BAG
NO
YES
A/CON
Check water detection
sensor wiring
NO
YES
FFH
Replace ECU
replace
NO
Check resistance of water
detection sensor
YES
coolant
temperature
sensor
AFFECTED VIN
156 ECU
Immobilizer Malfunction
P1634 Immobilizer Malfunction Immobilizer Warning Light ON
Check immobilizer unit

and ECU wiring
YES
replace
NO
YES
Perform immobilizer coding Repair
again completed
NO
Repair or replace immobi-

lizer unit and related devices
AFFECTED VIN

Kyron 1 Engine 012 01 001

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ECU 3

TROUBLE DIAGNOSIS TABLE

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Torque Torque Delayed Immediately Limp

Too Large Clearance of Crank Angle Sensor .................. 60

P1107 .............................................................................. 63 P1291 .............................................................................. 77

P0192 ............................................................................ 129 P1620 ............................................................................ 142

P0193 ............................................................................ 129 P1621 ............................................................................ 142

P0190 ............................................................................ 129 P1622 ............................................................................ 142

P0191 ............................................................................ 129 Accelerometer Learning Fault ......................................... 143

Glow Plug Module Circuit Malfunction - Short (B+) ....... 152

TROUBLE DIAGNOSIS PROCEDURES

Trouble Code Symptom

P0103 High Signal Not available EGR control(Air flow)

Check ECU wiring

Cam Position Sensor (missing event)

Trouble Code and Symptom

Trouble Code Symptom

P0344 Cam Position Sensor Malfunction MIL ON

Check Engine Lamp

Check sensor wiring and

Check if the cam and