What is press tool?

21.

What do you mean

22. by stampings?
 What are stock
23. materials?

What do you
24. mean by drawing?

What is progressive
25. tool?
 What is compound
26. tool?
 Explain shearing with
27. diagram.
Differentiate between blanking
28. and piercing

Write short notes on :

29. a. Methods of reducing cutting forces
b. Stripping force
Stripping force. Two actions take place in the punching process punching and stripping. Stripping
means extracting the punch. A stripping force develops due to the spring back (or resiliency) of the
punched material that grips the punch. This force is generally expressed as a percentage of the force
required to punch the hole, although it varies with the type of material being punched and the amount
of clearance between the cutting edges.

Discuss the various defects in deep

30. drawing operations.
 Explain the difference between
31. die and punch.

Explain spring back in bending.

32.
 What is deep drawing? What type of components can be made by
33. deep drawing operation?
 How does a compound die differ from a progressive die? Giving a
34. neat sketch describe constructional feature and working of a
compound.
 A compound die differs from a progressive die in that it performs two or more cutting operations
during one stroke of the press at one station only.

Compound dies are slower in operation than progressive dies but they have advantages for certain jobs,
especially where tolerance are close (1) the cutting operation, by the action of the knockout plate
,ensures flatness of the blank.2 Large parts can be blanked in a smaller press if compound dies rather
than progressive dies are used.
What is the role of clearance in blanking and piercing operations?
35. How are clearance provided on punch and die? On what factors
do the die and punch clearance depends?
 A washer of 28.4 mm outer diameter and 14.7 mm inner hole is to
36. be made from 1.6 mm thick strip of 0.2% carbon steel. Find
a. Clearance
b. Die and punch size for blanking operation
c. Die and punch size for piercing operation

A steel washer of 46 mm outer diameter and 24 mm inner hole

37. diameter and is 3 mm thick. If maximum shear stress is 405
N/mm2 and percentage penetration is 20, find work done and the
shear to be ground on tool if maximum punch force to be
reduced to 0.05 MN.

With the help of neat diagram explain in detail the deep drawing
38. operations and its various types.
 Explain various types of shearing operation with neat
39. diagram.

Same as 27 question.

Discuss the analysis of deep drawing for cutting force.

40.