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Chemical Engineering Science 57 (2002) 3299 3306
www.elsevier.com/locate/ces
Abstract
Hydrodynamic and mass transfer characteristics of a gasliquid stirred tank provided with a radial gas-inducing turbine were studied.
The e7ect of the rotation speed and the liquid submergence on global hydrodynamic and mass transfer parameters such as the critical
impeller speed, the induced gas 8ow rate, the gas holdup, the power consumption and the volumetric gasliquid mass transfer coe%cient
were investigated. The experiments are mainly conducted with airwater system. In the case of critical impeller speed determination, two
liquid viscosities have been used. The volumetric gasliquid mass transfer coe%cient kL a has been obtained by two di7erent techniques.
The gas holdup, the induced gas rate and the volumetric gasliquid mass transfer coe%cient are increasing functions with the rotation
speed and decreasing ones with the liquid submergence. The e7ects of these operating parameters on the measured global parameters have
been taken into account by introducing the dimensionless modi:ed Froude number and correlations have been proposed for this type of
impeller. ? 2002 Elsevier Science Ltd. All rights reserved.
1. Introduction However, radial and=or axial turbines are also used when
the biomass cell is resistant and when the gasliquid mass
Many processes involve the dispersion of a gazeous phase transfer is the rate-limiting step to get high liquid circulation
in a liquid phase. This operation is often conducted in gas and interfacial area. In chemical industry, radial and=or axial
liquid agitated tanks. In the conventional gasliquid mixed self-inducing turbines are used in many applications such as
reactors, the gas is introduced in the reactor through a sparger hydrogenations, oxidations or chlorations to avoid an exter-
located under the impeller. In this case, the super:cial gas nal loop and compressor especially in the case of hazardous
velocity and the impeller speed are independent parameters. or undesirable gas recompression and when almost complete
However, in some industrial :elds such as chemistry, bio- utilisation of the solute gas has to be obtained. Turbines
chemistry and mineralurgy, gas-inducing impellers are in- similar to the design of a centrifugal pump have also been
volved. Several designs of these systems have been reported used as gas inducing impellers of 8otation cells for gas
in the literature. The choice and the geometry of the im- liquidsolid contacting operations involved in mineral win-
peller depend on the process objective and application. For ning (Koen & Pingaud, 1977; Zundelevich, 1979; Sawant,
biotechnological processes, intensive liquid mixing without Joshi, Pangarkar, & Mhaskar, 1981, Raidoo, Raghav Rao,
the disadvantageous e7ects of shearing stresses which cause Sawant, & Joshi, 1987).
disintegration of biomass cells have generally to be ob- It is well known that the impeller performance per unit
tained simultaneously. These requirements seem to be satis- power consumption strongly depends upon the impeller de-
:ed by impellers such as helical paddles, disk, six pipe im- sign (Joshi, Pandit, & Sharma, 1982). For a given geometry
pellers (Heim, Kraslawski, Rzyski, & Stelmach, 1995) etc. of the reactor and gasliquid system, the knowledge of the
evolution of global parameters such as the gas holdup, the
power consumption, the volumetric gasliquid mass trans-
Corresponding author. Tel.: +33-83-17-52-23; fax: +33-83-32-29-75.
E-mail address: souhila.poncin@ensic.inpl-nancy.fr (S. Poncin).
fer coe%cient with the operating conditions (rotation speed,
1 Present address: Rhodia Centre de Recherche de Lyon; 85, av. des gas 8ow rate, etc.) is of primary importance for scale-up
FrEeres Perret; 69190 Saint-Fons. purpose.
0009-2509/02/$ - see front matter ? 2002 Elsevier Science Ltd. All rights reserved.
PII: S 0 0 0 9 - 2 5 0 9 ( 0 2 ) 0 0 2 0 0 - 2
3300 S. Poncin et al. / Chemical Engineering Science 57 (2002) 32993306
6 1.00
Nc (Rps) Frc(w/)0.07
5
0.75
4
sucrose solution
water 0.50 L = 14 mPa s
3
water
sucrose solution L = 1 mPa s
2 (60%) 0.25
Equ.4
1 (Ho-Ha)/D
Ho-Ha (m) 0
0 2 4 6 8
0
0 0 .25 0 .5 0.75 1 Fig. 3. E7ect of the liquid viscosity on the critical Froude number.
2.0 5
0.04
has not been varied. The following correlation holds in this QG /(ND3)
case:
Ho (m)
(Ho Ha ) 0.03
Frc = 0:35 Rec0:07 or Frc Rec0:07 = 0:35; (5) 0.42
D
0.52
which shows the same Reynolds exponent (0.07) and a co- 0.02
0.62
e%cient (0.35) close to that determined by Koen and Pin-
gaud (0.4). The comparison between predicted and experi- 0.72
mental values is illustrated in Fig. 4. 0.01 0.92
Equ.6
3.2. Gas induction 9ow rate
0
_
When impeller speed is increased beyond the critical 0.1 1 Fr* Frc* 10
speed at which gas induction occurs, the quantity of gas Fig. 6. Correlation of the gas induction rate.
in the reactor increases and the bubbles rise as in a bubble
column, the zone situated below the impeller being ap-
proximately free of bubbles. The most important variables experimental and calculated values with Eq. (6) is within
in8uencing the rate of gas induction are the impeller de- 20%.
sign, the impeller diameter, the impeller speed, the liquid
submergence and the physical properties of the liquid. The 3.3. Power consumption
results of gas induction 8ow rate measured at the outlet of
the reactor as a function of the impeller speed and liquid The most important variables in8uencing the power con-
submergence are reported in Fig. 5. The experimental data sumption are the impeller diameter and design and liquid
show the increase of the gas induced 8ow rate with the submergence. Without gas sparging, i.e. at ungassed condi-
impeller speed for the di7erent liquid submergences. For a tions, the power consumption is given by Po = Npo N 3 D5 ,
given impeller speed, QG is signi:cantly reduced when the where the power number Npo is a constant which depends
liquid height increases. upon the design of the impeller. At gassed conditions,
Di7erent dimensionless groups were proposed in the lit- the power consumption may be represented by the power
erature to correlate the gas induced 8ow rate. The gas 8ow number NpG or by the ratio NpG =Npo (aerated power
rates obtained in the presence of airwater system for di7er- number=unaerated power number). The value of the power
ent liquid heights are well correlated by plotting the aeration number Npo measured at ungassed turbulent conditions is
number NA as a function of the modi:ed Froude number found to be 1.1 for the turbine under study. This result has
Fr or the di7erence Fr Frc . The following correlation been obtained by sealing the holes through which the gas is
is thus obtained: induced.
NA = [23(1 + (Fr Frc )1:7 )]1 : (6) Fig. 7 shows the power number NpG plotted against the
impeller speed. The power consumption obtained for im-
The comparison between experimental and correlated val- peller speeds higher than the critical speed Nc is lower than
ues of NA is shown in Fig. 6. The agreement between that measured at ungassed conditions. This is due to the gas
S. Poncin et al. / Chemical Engineering Science 57 (2002) 32993306 3303
1.5 NPG
NPG
Ho (m) 1.2
1.3 Ho = 0.62 m
0.62
1.1 Ho = 0.72 m
0.72 Ho = 0.82 m
0.9 0.8
0.82 Ho = 0.92 m
0.7 Equ.7
0.5
0.4
0.3
N (rps)
0.1
5 10 15 20 Fr* _ Frc*
0
Fig. 7. Evolution of the power number with the impeller speed and the 0 1 2 3
liquid height.
Fig. 9. Correlation of the power number.
1.2
PG /Po As shown previously for Nc and QG , the e7ect of the
1.0 Ho = 0.62 m
liquid height is taken into account by the modi:ed Froude
number. This is obtained by plotting the ratio NpG against
Ho = 0.72 m
0.8 Fr as represented in Fig. 9. The results of NpG obtained
Ho = 0.92 m for di7erent liquid heights may be correlated by:
0.6 0:92
NpG = 0:19 + (7)
1 + 0:57(Fr Frc )2
0.4
This :gure shows the good agreement between the exper-
imental results and this correlation which is valid for air
0.2
NA = QG/ND3 water system in the following operating range and condi-
0
tions: T = 0:6 m; D = 0:2 m; 0:7 (Ho Ha )=T = 1:2 and
0 0.01 0.02 0.03 0.04 N = 13 rps.
Fig. 8. Evolution of PG =Po with the aeration number. 3.4. Global gas holdup
recirculation which causes a decrease of the average density The fractional gas holdup is intimately lined to the gas in-
in the impeller vicinity and also due to the adherent cavities duction rate which cannot be varied independently as men-
formed by the induced gas behind the impeller blades which tioned above and which is in turn related to the power con-
causes a decrease of the free volume available for the liquid sumption (impeller speed and geometry) and to the disper-
circulation inside the impeller, between the two discs. As a sion ability of the impeller which depends on its design. The
result, the liquid pumping capacity decreases. Furthermore, results of fractional gas holdup obtained by measuring the
the decrease of NpG when the impeller speed N increases heights of the gasliquid dispersion and the clear liquid, are
at gassed conditions is due to the increase of the induced plotted as a function of the impeller speed and the clear liq-
and the recirculated gas 8ow rates with N . The increase of uid height in Fig. 10. As expected, G increases with the im-
NpG with the liquid height is caused by the decrease of the peller speed. This is related to the increase in the rate of gas
induced gas 8ow rate with Ho . induction with N . When the liquid submergence increases,
In conventional mechanically agitated reactors, the gas the gas holdup decreases due to the reduction of the gas in-
rate as well as the rotation speed are operating parame- duction rate with Ho . The measurements are less accurate
ters and it has been more common to consider the gassed for the lower N due to the high oscillations of the liquid
power=ungassed power ratio and to relate it to the aeration level which occur at low impeller speeds. More accuracy is
number NA . For the gas inducing impellers, the gas rate de- obtained from G = 2%. Fig. 11 shows the experimental data
pends on the impeller speed which is an independent op- from Fig. 10 using the modi:ed Froude number to correct
erating parameter. It is therefore more suitable in this case the e7ect of the liquid height on the fractional gas holdup.
to correlate the hydrodynamic parameters with the Froude The experimental results are thus well described by the fol-
number, even if the power number may also be correlated lowing equation:
with the aeration number as illustrated in Fig. 8 which shows (Fr Frc )1:1
G = (8)
a good correlation between NA and PG =Po . 0:043(Fr Frc )1:1 + 0:135
3304 S. Poncin et al. / Chemical Engineering Science 57 (2002) 32993306
12 0.16
G (%) kLa(s-1)
10
0.12 Ho (m)
8 0.66
Ho (m) 0.72
0.08
6 0.62 0.82
0.78 0.92
4 0.04
0.92
2 N (rps)
N (rps) 0
0 5 10 15 20
0 5 10 15 20 25
Fig. 12. Evolution of kL a with the impeller speed and the liquid height.
Fig. 10. Variation of the gas holdup with the impeller speed and the
liquid height.
1 10
kLa(s-1)
kLa/VG0.4(m-0.4s-0.6)
0.1
1
0.01
Fr* _ Frc*
0.001
0.1 1 10 PG/VL (W/m3)
0.1
Fig. 13. Correlation of kL a with Fr . (1) Dynamic tech- 100 1000 10000
nique: water: ; Ho = 0:52 m; ; Ho = 0:62 m; ; Ho = 0:66 m;
; Ho = 0:72 m; ; Ho = 0:82 m; ; Ho = 0:92 m; K2 SO4 soln Fig. 15. Comparison of Linek et al. (1987) correlation with experimen-
(15 kg=m3 ): ; Ho = 0:72 m; (2) sulphide oxidation: 4; Ho = 0:72 m; , tal data obtained in non-coalescing systems by dynamic and chemical
Eq. (9); , Eq. (13). techniques. Ho = 0:72 m , dynamic method (airK2 SO4 ); 4, chemical
technique (sulphide oxidation); , Eq. (14) (Linek et al., 1987).
1
0.4
oxygen absorption technique using a coalescent system
kLa/VG (m-0.4s-0.6) (waterair) are lower than those measured using a
non-coalescent system (K2 SO4 solution) and those deter-
mined from the chemical technique (sulphite oxidation)
which requires the use of a coalescence-inhibiting system.
This is primarily due, as often mentioned in the literature,
to the higher gas holdups and thus the higher interfacial
areas obtained when coalescence-inhibiting systems are
used. The best agreement for both non-coalescing systems
is obtained with the following correlation:
PG / VL(W/m3) 0:35(Fr Frc )1:6
kL a = : (13)
1 + 0:2(Fr Frc )1:6
0.1
100 1000 10000 Linek et al. (1987) established the following relation in the
case of coalescence inhibiting systems and conventionally
Fig. 14. Comparison of Smith et al. (1977) correlation for coalescing agitated reactors:
systems with data obtained by dynamic method in airwater system. 0:946
; Ho = 0:52 m; ; Ho = 0:62 m; ; Ho = 0:72 m; ; Ho = 0:82 m; PG
; Ho = 0:92 m; , Eq. (10) (Smith et al., 1977). kL a = 0:00135 VG0:4 : (14)
VL
A good agreement is obtained again here between predicted
This type of correlation has also been proposed by Joshi and experimental values as con:rmed by Fig. 15.
and Sharma (1977) who proposed:
0:55
3 PG 4. Conclusion
kL a = 6:8 10 VG0:5 for VG 5 mm=s; (11)
VL
The global characteristics of a hollow shaft gas induc-
0:55
3 PG ing turbine based on the principle of centrifugal pumps are
kL a = 3:26 10 VG0:25 for VG 5 mm=s: presented. The evolution of the critical turbine speed has
VL
(12) been correlated in a viscous and a non-viscous system. The
e7ects of the impeller speed and the liquid height on the
The experimental results under study are generally slightly gas induced 8ow rate, the gas hold-up, the power consump-
underestimated by these correlations. tion and the volumetric gasliquid mass transfer coe%cient
Fig. 13 also shows that the volumetric gasliquid have been presented and correlations have been proposed
mass transfer coe%cient values obtained by the dynamic using the modi:ed Froude number which makes possible the
3306 S. Poncin et al. / Chemical Engineering Science 57 (2002) 32993306
design of the studied impeller. There is a good agreement Evans, G. M., Rielly, C. D., Davidson, J. F., & Carpenter, K. J. (1991).
between the experimental and the predicted values of the Hydrodynamic characteristics of gas inducing impeller. Proceedings
parameters under study. Surprisingly, a good agreement has of the Seventh European conference on mixing IV, Kiav, Brugge,
September 1820, Belgium (pp. 515 523).
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for gasliquid and liquidliquid systems. Second European conference
on mixing, 30th March1st April, Paper F5 (pp. 6781).
D diameter of the impeller, m Linek, V., & VaTcek, V. (1981). Chemical engineering use of catalyzed
Fr Froude number, dimensionless sodium sul:te oxidation kinetics for the determination of mass transfer
Fr modi:ed Froude number, dimensionless characteristics of gasliquid contactors. Chemical Engineering Science,
Frc modi:ed critical Froude number, dimensionless 36, 17471768.
Linek, V., VaTcek, V., & Benes, P. (1987). A critical review and
g acceleration due to gravity, m=s2
experimental veri:cation of the correct use of the dynamic method for
Ha height of the impeller from the bottom of the vessel, the determination of oxygen mass transfer in aerated agitated vessels to
m water, electrolyte solutions and viscous liquids. Chemical Engineering
Ho height of the liquid in the tank, m Journal, 34, 1134.
kL a volumetric gasliquid mass transfer coe%cient, s1 Nguyen, C. (1993). Etude et comparaison de trois contacteurs
gaz-liquide a* auto-aeration. ThEese de doctorat de lInstitut National
N impeller speed, rpm
Polytechnique de Lorraine, Nancy, France.
NA aeration number, dimensionless Oldshue, J. Y. (1983). Fluid mixing technology. New York: McGraw-Hill
Nc critical impeller speed, rps or rpm Co.
Np power number, dimensionelss Patwardhan, A. W., & Joshi, J. B. (1999). Design of gas-inducing reactors.
PG power consumption in presence of gas, Wa Industrial and Engineering Chemical Research, 38, 4980.
Raidoo, A. D., Raghav Rao, K. S. M. S., Sawant, S. B., & Joshi, J.
Po power consumption in absence of gas, Wa
B. (1987). Improvements in gas inducing impeller design. Chemical
QG gas 8ow rate, m3 =s Engineering Communications, 54, 241264.
Re Reynolds number, ND2 =, dimensionless Rewatkar, V. B., Raghava Rao, K. S. M., & Joshi, J. B. (1990). Power
T tank diameter, m consumption in mechanically agitated contactors using pitched bladed
V total clear liquid volume, m3 turbine impellers. Chemical Engineering Communications, 88, 6990.
Saravanan, K., & Joshi, J. B. (1995). Gas inducing type mechanically
VG super:cial gas velocity, m=s
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W baIe width, m Industrial and Engineering Chemical Research, 34, 24992514.
G gas holdup, Saravanan, K., Mundale, V. D., & Joshi, J. B. (1994). Gas inducing type
L liquid viscosity, Pa s mechanically agitated contactors. Industrial and Engineering Chemical
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Sawant, S. B., & Joshi, J. B. (1979). Critical impeller speed for the onset
Acknowledgements of gas induction in gas-inducing types of agitated contactors. Chemical
Engineering Journal, 18, 8791.
Sawant, S. B., Joshi, J. B., Pangarkar, V. G., & Mhaskar, R. D. (1981).
The authors are grateful to J. Breysse and C. Mathieu, Mass transfer and hydrodynamic characteristics of the Denver type of
formerly Rhone-Poulenc, now Rhodia for their support. 8otation cells. Chemical Engineering Journal, 21, 1119.
Smith, J. M., Vant Riet, K., & Middleton, J. C. (1977). Scale-up of
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