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QUALITY CONTROL PLAN FORM

Enel Green Power spa


Engineering and Construction

Supplier: QCP #.: Status:


Order N.: Project: Revision:
Equipment: Location: Date:

EQUIPMENT/
EQUIPMENT/COMPONENT EQUIPMENT / COMPONENT
COMPONENT EGP DRAWING # ACTORS CODES*
DESCRIPTION CRITICATILITIES
#
SAMPLING TYPE OF MANUF.
RATE REPORTS STAGE
REFERENCE
QCP TESTING/INSPECTION ACTIVITY STANDARDS/ INSPECTION / TESTING
E&C* C* SubC* TP* INSPECTION / TESTING NOTES
ACTIVITY# DESCRIPTION ACCEPTANCE PROCEDURES#
CRITERIA

See example below


Main Generator Shaft Raw
1 100% H.29.BR.H.42009.29.024 Type 3.1 W H H / Raw
Material
TES-0183M
Receiving Material
1.1 Raw Material Origin and traceability 100% Type 2.1 R R R / Raw
Operational Instruction 3345
ASTM E 352
TES-0183M
TES-0004M Receiving Material
1.2 Chemical Composition 100% Type 2.2 R R R / Raw
TES-0796 Operational Instruction 3345
ASTM E 352
TES-0004M
TES-0796 Receiving Material
1.3 Hardness 100% Type 2.2 R R R / Raw
ASTM E 23 Operational Instruction 3345
NBR NM187-1
1.4 Ultrassonic Test 100% ASTM A 388 US Procedure 5678 Type 3.1 W H H / Raw
Assembled Generator - Electrical
2 100% IEC 60038 Electrical Test OI 3879 Type 3.2 H H H H FAT
Tests
2.1 Functional Tests 100% IEC 60038 Electrical Test OI 3879 Type 3.2 H H H H FAT
2.2 Type Tests 100% IEC 60038 Electrical Test OI 3879 Type 3.2 H H H H FAT
2.3 Special Tests 100% IEC 60038 Electrical Test OI 3879 Type 3.2 H H H H FAT
Assembled Generator - Final
3 100% IEC 60038 FAT Procedure 04 Type 3.2 H H H H FAT
Inspection
3.1 Bushing Inspection 100% IEC 60038 FAT Procedure 04 Type 3.2 H H H H FAT
3.2 Dimensional 100% ISSO 6057 FAT Procedure 04 Type 3.1 W H H H FAT

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INSPECTION & TEST PLAN
Enel Green Power spa
Engineering and Construction

QCP # & Item / Testing&Inspection Testing&Inspection


Equipment/Componen
Isnpection&Test Facility Name and Facility Contact Main Contractor Week# Start DateFinish Date
t Description
Activity Description Location Name/Phone/E-mail
SEE EXAMPLE BELOW
HISON - Sobrador -SC Mr. Evertino Izomoni -
QCP 032 - Item 2.09
Turbine - Brazil - Rua da +55 9898935 Vestroin Gmbh W32 7/6/2009 7/6/2009
-Electrical Tests
Goriva,99 eizoni@hison.com.br
HISON - Sobrador -SC Mr. Evertino Izomoni -
QCP 032 - Item 2.10
Turbine - Brazil - Rua da +55 9898935 Vestroin Gmbh W34 7/6/2009 7/6/2009
-Operational Tests
Goriva,99 eizoni@hison.com.br
QCP 032 - Item 3.11 - HISON - Sobrador -SC Mr Shang Thun - +433
Turbine Pre-Shipment - Brazil - Rua da 7895479 - Vestroin Gmbh W11 1/1/2004 5/4/2004
Inspection Goriva,99 shangthun@werg.com
WERG - Husbeihalf - Mr Shang Thun - +433
QCP 032 - Item 1.6 -
Turbine Shaft Germanny - Authful 7895479 - Vestroin Gmbh W22 1/1/2004 5/4/2004
NDE Ultrasom
QCP 011 - Item 2.9 - SCHNDORC St. 08
- Santodor shangthun@werg.com
Mr. Miiguelito Cervantes
Transformer Final Acceptance - Cuba - Cabrononya Abbrobon - Spa W31 1/2/2004 5/5/2004
- +667 990895432
QCP 011 Tests
- Item 1.2 - SCHNDORC St78- Santodor
Mr. Miiguelito Cervantes
Transformer Pre-Shipment - Cuba - Cabrononya Abbrobon - Spa W13 1/2/2004 5/5/2004
- +667 990895432
QCPInspection
09- Item 4.2 - SCHNDORC St78- Santodor
Mr. Miiguelito Cervantes
Braker Pre-Shipment - Cuba - Cabrononya Abbrobon - Spa W11 1/2/2004 5/5/2004
- +667 990895432
Inspection St78
Generator xxxxxx xxxxxx xxxxxxx xxxxxx XXX 1/5/2004 5/8/2004
Cables xxxxxx xxxxxx xxxxxxx xxxxxx XXX 1/6/2004 5/9/2004
Crane xxxxxx xxxxxx xxxxxxx xxxxxx XXX 1/7/2004 5/10/2004
xxxxxxx xxxxxx xxxxxx xxxxxxx xxxxxx XXX 1/8/2004 5/11/2004

I&c-Automation:

Control Valves ZZZZZZZZZZZ Hydraulic & pneumatic test

Actor Codes
E&C EGP's Engineering & Construction (or its own Inspection body)
C Contractor
SubC SubContractor
TP Third Part

Level of Intervention

Hold Point: The Contractor must not proceed with the tests until it has obtained a clearance to
H proceed from the E&C. The Contractor therefore must send well in advance an Inspection
Notification (IN) to E&C and wait for his response before proceeding.

Initial Witness:The supplier must officially notify the customer the beginning of the phases of
inspection and testing. In the case of not anomalies are detected at the early stage, the supplier
IW
may autonomously proceed with the following phases of testing and production. The customer
must be invited by the supplier to participate by sending the IN well in advance.

Witness Point: E&C reserves the right to be present at the testing stage (or can give up), but the
W Contractor has always to invite the E&C to participate, by sending the IN well in advance. The
Contractor can proceed following its plans.

Surveilance: In this case Contractor shall not send an Inspection Notification to E&C. The E&C
inspector shall check the progress of the activities and witness the inspections and testing
S
activities during periodical visits in the Contractor's or Sub-Contractors facilities. (E.g: E&C
resident inspection during welding or final machining stage for 2 weeks).

Document Review: Document review by the Contractor, that shall make available the
R
documentation to the E&C for review.

Approval: Is a mandatory request for a preliminary analisys and approval of the component/
material/ equipment certifieds, records, reports, procedures, etc. It can occur in any
A
manufacturing stage according to the criticalities identified. The delivery of the supply is
conditionated with the documents approval by E&C.

(MS) Manufacturing Stage

Raw Raw Material

PreM Pre Machining

Weld Welding

FinalM Final Machining

Assy Assembling

FAT Fianl Acceptance Tests

PreS Pre Shipment

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