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Final Exam ESE 405 December 2010 Your Name: Solutts Your ID #: There are 4 problems in this examination. 1.25 pts) The data shown in the table below are deviations from nominal diameter for holes drilled in a certain manufacturing process. Sample { { {colon} Prioe|y JU jp KO} RS | \ ha sam | LI Lo | | @7e | 6 (a) Draw ¥ and R chart. Is the process in statistical control? = 6,25 (b) Estimate the process standard deviation using the range method. Ba Rk Oe R/yg, = 625/2,089 ~~ B08 Pale 2.25 pts) Given = 200, 6 = 10 andn= 4: (a) Find three-sigma contro] limits for the s chart. Cenkr line = Cy =(0.9219-(10) = 9.213 Uc = Be =@.08e} (0) = 20.8% ee ye Oh) er (©) Find a center line and control limits for the chart such that the probability of a type I error is 0.05. K = Zap = Zowsle = Zorxe = 1196 UCL= 4+ KWAN) = 2004 1646 (LONG) = 209.2 Let = u- Kv) = 200- 196 colts ) = (90.2 3.25 pts) A process is controlled with a fraction nonconforming control chart with three- sigma limits, n = 100, UCL = 0.161, center line = 0.080, and LCL = 0, (a) Find the equivalent control chart for the number nonconforming NP =(100) (2.080) =e Vel = apt a{npirp) = e+ 3 Gacoeey = ly LoL= np~ 3 (1p trp) = &- 2(g01-0.08) = —p 8s > Lu=0d (b) Use the Poisson approximation to the binomial to find the probability of a type I error. P=, 08d Prob Ceype L error) =a = PobCP

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