Professional Documents
Culture Documents
Manual
engine powered
diesel
gasoline
LPG
P/N 0181697
May 1997 - revised December 2001
General information
The following abbreviations may be used in this manual: Do not attempt to operate the lower controls when the
work platform or any part of the aerial platform is in con-
AC. . . . . . . . . . . . . . . . . . . . . . . . . alternating current tact with a high-voltage electrical conductor or if there is
ANSI . . . . . . . American National Standards Institute an immediate danger of such contact.
CCA. . . . . . . . . . . . . . . . . . . . . . . cold cranking amps
cm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . centimeter Personnel on or near an aerial platform must be continu-
DC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . direct current ously aware of electrical hazards, recognizing that
EMS . . . . . . . . . . . . . envelope management system death or serious injury can result from contact with an
GFCI . . . . . . . . . . . . . . . . ground fault circuit interrupt energized conductor.
LP . . . . . . . . . . . . . . . . . . . . . . . . . liquified petroleum
LPG . . . . . . . . . . . . . . . . . . . . liquified petroleum gas
mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . millimeters
ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . feet
in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . inch
lbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pounds
no . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . number
Date Model
Company Serial number
Address Optional equipment
Purchase order number
Contact name Ship to
Phone number
Fax number
Account number
Purchase order number Ship by
Note: Backordered parts will be shipped as soon as available by the same shipping method
as the original order unless indicated below:
Ship complete order only - do not backorder parts.
Ship all available parts and supply information of disposition of backordered parts.
Other instructions as specified
11
10
2 6
7
4
6
5
AWM00284
Drive, rear
BR
15
12 9
V2
V1
3
4
65
13 2
10 14
BR
3
V2
V1
11
AW0073026
9
2
1 3
5 8
5
5
6
6 AWM00285
4 AWM00286
3 5
5
7 79
10 9 10
6
11 8
10 View AA 10
9 9
7 7
5 4 1
A 3 2
6
8
11
AWM00287
12
11
1 8 A
7
4
A 2
5
7 18
8
19 11 17
12 16
1 21
10
2 20 20
6 15 15
14 14
3 13 13
9
Level
8 cylinder
11
12
9
16 Section AA Boom wires
17 Boom swich wire
18
AW0181490
12
11
1 8 A
7
4
A 2
5
7 18
8
11 17
12 16
1 10
2 6 9 9
15 15
14 14
3 13 13
Level
8 cylinder
11
12
9
16 Section AA Boom wires
17 Boom swich wire
18
AW0181489
11
11
5
6
7
12
8
1
10
9 AWM00289
6
7
5
4 AW0180900
3 22 16 19 20 26
14 13 12 10
8
24
5
18
23 18
SECTION A-A
17 27 28 29
1
26 19 16 15
2
12 13 14
26 20 A
FAR SIDE 13 14 25
14 13 12
18
A
7 8
11 21 6
8 9
22 18
8 10
AW0181221
Hose carrier
14
2 13
12
11 5 6 7
12
14
11 13
10
9
8
10
8 9
AWM00232
5 10
4 9
1 6
2 7
3 8
11
18
17 23
16 24
22
27
15 26
25
20
14 28
12 26
13 21 25
19 29
Swinging gate, steel platform Gate pin Door latch
Rear view rear view
32 33
24
23
30
28 27 16
26 25
17 16 15 19 18
14
20
4 5
34
13
31
6
3
11
10 21 22
35
12 7
AW0180873
17
FUEL TANK
18
FUEL PUMP
ON ENGINE
14
9
16 31 2
15 39
8
6 4 3
1 22 23 41
36
37 35 34 33
37
38 7
6
18
27
11
40
3
21
28 29 13 5
10
26 25 24 12 30 31 AW0180892
32 31 30
19
46
9 62
72
58
53
53
59
43 37 36
34 51 AIR CLEANER
50 33 17 54
25
18 14
57
56
55
3 64 65
13
29 63
44 42
58 59
36 37 43
16
10 20
9 11
8
71 35 70
36 37 26
59 67
3
45
39 40 15
23 12
36 37 43
41
A
FUEL
PUMP 24
2 (FS)
73
A
44 42 31 66
69
39 38
39 38
19 42 44
68
SECTION A-A 33 1 21
39 30
59 28
22
6 7
51 FS
5 4 NS
FS NS 27
AW0180986
Engine, Continental
28 36
56 38
39
19
29 14 47 16
10 7
11 9
13
15
40 37
36
22 23 24
42 41
47
57 TO FUEL
36 PUMP
58
8
46
59 14 VIEW C-C
DETAIL "B"
53
32
52 31
SECTION A-A
33
21
17
18 16 47
33
C 16 30 34
48 35 26
20
51
54 55
49 5 50
"B"
12
26 25 25 26
12
C
A A
11 9
4 5
26 25
5 4
1 2 3
27 26
6 AW0181618
45 44 43
Engine, Cummins
before 3-12-98
Page 1 - 48 Snorkel model ATB 60 DWG. 0181618
Engine, Cummins before 3-12-98
item part no qty description
0181618 1 Engine, Cummins before 3-12-98
1 7620026 1 Engine, Cummins 4B
2 0180458 1 Engine mount, front right hand
3 0180459 1 Engine mount, front left hand
4 5560694 12 Capscrew metric M12-1.75 x 35mm long hex head
5 5560614 13 Washer metric M12 lock
6 0180467 2 Engine mount, rear
7 20082045 1 Throttle actuator
8 0181426 1 Hydraulic pump and fittings - (see page 2-80 for parts breakdown)
9 5560136 2 Capscrew 1/2-13 self locking drilled head
10 0080825 2 Spring - (included with actuator)
11 5560168 2 Washer 1/2 hard flat ASTM-F436
12 0180791 1 Bracket, throttle solenoid
13 0181684 1 Spring retaining bracket
14 970479 8 Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5
15 0191205 1 Bracket
16 5560033 7 Nut 3/8-16 self locking
17 7630003 1 Air cleaner - (see page 1-70 for parts breakdown)
18 970549 4 Capscrew 3/8-16 x 3 inch long hex head grade 5
19 0180793 1 Plate, air cleaner mounting
20 0181033 4 Spacer
21 7630005 2 Air cleaner mounting band
22 970049 1 Capscrew 1/4-20 x 1 inch long hex head grade 5
23 986019 1 Washer 1/4 medium flat
24 5560004 1 Nut 1/4-20 self locking
25 972049 5 Capscrew metric M10-1.5 x 40mm long hex head
26 5560356 18 Washer metric M10 lock
27 5560617 7 Capscrew metric M10-1.5 x 35mm long hex head
28 0080691 1 Plate, engine adapter
29 7630248 1 Flexible coupling
30 970469 4 Capscrew 3/8-16 x 1 inch long hex head grade 5
31 7630016 1 Elbow, 3 inch 90 rubber
32 7630334 1 Muffler, standard
33 5550026 3 Clamp
34 0181287 1 Exhaust flange
35 971999 4 Capscrew metric M10-1.5 x 25mm long hex head
36 982129 3 Nut 1/4-28 hex
37 5530017 1 Washer 3/8 curved spring
38 5560697 1 Nut 3/8-24 hex jam
39 0181619 1 Actuator coupling
40 5560618 1 Shoulder bolt 3/8 x 3/8 inch long
41 2610001 1 Yoke
42 2620001 1 Clevis pin
43 5090006 1 Street 90 elbow, 1/8 NPT
44 5090031 1 Street elbow 45, 1/8 NPT
45 3020095 1 Switch, oil pressure
46 5093012 1 Clamp
47 986299 7 Washer 3/8 medium flat
48 7630264 1 Gasket
49 5093002 1 Clamp
50 5569905 1 Capscrew metric M12-1.75 x 25mm long hex head
37
36 39
37
40 16
1 6
38
3 4
22 5
39
7 8 35
29
10
9
13 14 34
11
15 16
23
24
41 25 2 15 16 17
18 12
19 20 33
26 21
27
28
AW0181839
29
11 9 11 15
57
37 36
40
61 23 24
13 58
TO FUEL
PUMP
46
47
8 VIEW C-C
DETAIL "B"
59 14
26 35
53
30 32
50 63 62 52
30
SECTION A-A 33
31
16 60
21 17
16 18
33
C 34 48 35 26
20
51
54 55
49 5
"B"
12
47 26 25 25 26 47
12
C
A
A 9
4 5
26 25
5 4 1
27 26 2 3
7 6 AW0181836
45 44 43
Engine, Cummins
after 3-12-98
Page 1 - 54 Snorkel model ATB 60 DWG. 0181836
Engine, Cummins after 3-12-98
item part no qty description
0181836 1 Engine, Cummins after 3-12-98
1 7624745 1 Engine, Cummins 4B
2 0181822 1 Engine mount, front right hand
3 0181824 1 Engine mount, front left hand
4 5560694 12 Capscrew metric M12-1.75 x 35mm long hex head
5 5560614 2 Washer metric M12 lock
6 0181823 1 Engine mount, rear right hand
7 0181825 1 Engine mount, rear left hand
8 0181426 1 Hydraulic pump and fittings - (see page 2-80 for parts breakdown)
9 5560136 2 Capscrew 1/2-13 self locking drilled head
10 20082045 1 Throttle actuator
11 0181834 1 Throttle lever
12 0180791 1 Bracket, throttle solenoid
13 5560664 2 Washer metric M6 lock
14 970479 10 Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5
15 0181835 1 Bracket, actuator mounting
16 5560033 7 Nut 3/8-16 self locking
17 7630003 1 Air cleaner - (see page 1-70 for parts breakdown)
18 970549 4 Capscrew 3/8-16 x 3 inch long hex head grade 5
19 0180793 1 Plate, air cleaner mounting
20 0181033 4 Spacer
21 7630005 2 Air cleaner mounting band
22 970049 3 Capscrew 1/4-20 x 1 inch long hex head grade 5
23 986019 3 Washer 1/4 medium flat
24 5560004 3 Nut 1/4-20 self locking
25 972049 5 Capscrew metric M10-1.5 x 40mm long hex head
26 5560356 18 Washer metric M10 lock
27 5560617 7 Capscrew metric M10-1.5 x 35mm long hex head
28 0080691 1 Plate, engine adapter
29 7630248 1 Flexible coupling
30 0181837 1 Fuel filter bracket
31 7630016 1 Elbow, 3 inch 90 rubber
32 7630334 1 Muffler, standard
33 5550026 3 Clamp
34 0181287 1 Exhaust flange
35 971999 6 Capscrew metric M10-1.5 x 25mm long hex head
36 982129 2 Nut 1/4-28 hex
37 5530017 1 Washer 3/8 curved spring
38 5560697 1 Nut 3/8-24 hex jam
39 0181619 1 Actuator coupling
40 5560618 1 Shoulder bolt 3/8 x 3/8 inch long
41 2610001 1 Yoke
42 2620001 1 Clevis pin
43 5090006 1 Street 90 elbow, 1/8 NPT
44 5090031 1 Street elbow 45, 1/8 NPT
45 3020095 1 Switch, oil pressure
46 5093012 1 Clamp
47 986299 7 Washer 3/8 medium flat
48 7630264 1 Gasket
49 5093002 1 Clamp
50 986269 2 Washer 5/16 medium flat
TO TANK
RETURN FROM
REGULATOR 47 17
20 17
17 18
51
TO FUEL FILTER 43 42 32 31
17
46
FUEL TANK 18
53
TO ENGINE
20
5
6
37 44
52 50
38 38 37 35
35 37 38
53 49
46
36
19 1
39
2 6 9
8
8
9
44 48
40 31 15
7
41 23 22
3
3 10
12
31 30
21 9
14 13 32 30 11
32 31 30 27 28 29
AW0181802
29 28 27
Engine mounting
Ford LRG-425
DWG. 0181802 Snorkel model ATB 60 Page 1 - 59
7
36
12
12
26
29 33 20 11
11
39 38
30 34 20 28
17 10 9
40 38
32
1
37
27 22 21
23 31
15 16 2 14 15
5
4 3
20 18
A
24 25
24 25 2
6 35
41
13
NC NO 19
FROM FORD HARNESS PUMP SUB ASSY
NOT SHOWN IN
TRUE ROTATION
24 25
AW0181801
SECTION A-A
Coupling hub
with engine
35
14
36
Nylon flange
with engine
AW0181423
Cowling
5 3
1
4
6
AW0180958
1 2
3
5
46
AW0180959
13
Exhaust installation
20
15 2 19
17 18
16
5 4
3
8
Section A-A
To filter minder
17
16
15 10
9 12 1
A A 9
6
11
14 CARB.
AW0082695
1 6
2 3
AW7630003
4
3 8
2
1 7 9
5 6
11
10 12 13
14
2 A
25 30
5 B 42
40 34
G
E
32 34 41
1
35
A
5
J J 8 34
E H
29 24
4
18
B
17
33 34
H 16
D D F F 14
INSIDE
VIEW A-A FACE OF
3 4
BOTH
FOLLOWER
ARMS
12
6
23 19 14 13
7
15
L.H. SIDE VIEW
ENGINE OIL DIPSTICK 38
R.H. SIDE VIEW
SN XXXX
VIEW H-H
20
22
23 44
20
VIEW J-J
11 9 34 37
1 10
21
20
VIEW E-E
4
25
22
27 37
43
12
28
28
21
SN XXXX
21
26 VIEW G-G
VIEW D-D
36
WH
ER
EE
PO W
L
9 - Torque 15-45 ft lbs
8
7 10
6
5 10 11
9
12 - Torque 45-50 ft lbs
4
13
14
JM716610 JM515610
15
JM716649
JM515649
16 17
2
18
3
19
7 20 - Torque 10-20 ft lbs
21
12 22
24
23
25 AWV00323
31 - torque 60-70 ft lb
32 - torque 15-45 ft lb
MUS T BE
- FI
LL
T ED
AN
IC
TO
BR
TH
LU
E P
W ITH O U T
ROP ER LE V
ED P
EL
IP
SH
PR
OR
I
T
I
UN TO
- S TA
R T UP
30 - torque 4-8 ft lb
29 - torque 15-45 ft lb
17 16
13 - torque 35-45 ft lb
18 19
15
14 20
11 12 21
22 - torque 16-21 ft lb
10 23
9 24
8 25
16T
30T
77T
7
12
12
3984
6 3920
26
563
570
27
5
4
3 28
2
1
AWV00200
35
25 26
31 21 22 28
30
31
2
24 5
1
36 3
5
8
7
9
20
10 11
19 20
6
29
27
4
34
23
32
15
33
14
13
16
17
18
12
AWV00201
33 18 30 29
31 28
27
34
23
26
25
24
23 22
21
20
19
18
32
14
17
16
13
15
12
3
4
11
10
9 7
8
6
5
4 2
AWV00202
24
41
5 11
30 14 22
3
13 29
40
31 38 39
35
36 37
42
20
34
33 32 10
13
6 7
15
9
26
8
18
23 17
21
16
25
19 AWV00372
14
25
17 24 23 19
11
9
8
21
22
12
16
10
20
7 6
13
12 18
3
15
4
14
4
3
2
1
AWV00203
14 15 16
1
21 20
3
20
2 21
4
14 15 16
12 13
10 11
16 15 14
13
10
12
11
AW0181008-1
19
17
18
Chassis hydraulics
2 wheel drive
DWG. 0181008-1 Snorkel model ATB 60 Page 2 - 3
BR
DS F
R
RH
101
109
103
110
102 C1 115
P T 107 112
106
105 M1
116
3
M2
V2 G2
5
1 BR
G1
V1 108
4
6
113
2
104 105
103 116
C1
107 108
T 114 109
P
102
112
101
111
LH
D
FRONT REAR F
R
S
BR
AW0181008-2
11
9 10
26 18 17
8
6
14 15 7
13
24 23 16 17 18
12 1
17 18 19
5
10 9
3
2
4
24
13 18 17 16 23
16 17 18
14 15
11
15 14
17 18 26
24
13
AW0180852-1
22
20
21
Chassis hydraulics
4 wheel drive
DWG. 0180852-1 Snorkel model ATB 60 Page 2 - 7
S F BR
R D
S
D R F
18
1
3
2
2
15
17
4
RH
5 C1 19
P
T 16 7
2 10 M1
9 PV1
FMF 6 M2 13
12 PV2
4 3 5
V2 G2
1 C
RMF X
RMR
1 BR
7
FMR G1
V1
FMR
C 4 2
RMR 6
6 X
RMF 20
6 FMF
21 12
8
9 7
1 C1
14
T
P
5
19
11
11
2
17
LH
18
2
3
1
D
R
F
S
D F
BR
R S
34
11 10 33
7
31 15 14 37
4
30
36 15 35
9 22 11 12
B
32 7 8
13 14 15 20
15 14 23 3
B
ON PUMP 5
24
38 30 4
21 18 19
27 28 29 36 15 35
25
26 16 15 14
12 11 10
101
31
ON HYD A A
OIL TANK 24
21 18 19 6 39 32
14 15 16
VIEW B-B
AW0181512-1
Turntable hydraulics
2 wheel drive
DWG. 0181512-1 Snorkel model ATB 60 Page 2 - 11
IN
101
PUMP
OUT
D
S
104
CENTERPOST A SWING
105 B DRIVE
1 4
7
121
3 2
5 6
107
ACCUMULATOR ANTI-CAV VALVE
2 T 112
EMER
POWER 1 1
UNIT CHECK VALVE
108 114
108
112
112 109
108
B4 PACKAGE
RISER
BOOM VALVE
A4
T1 EP
P
SP DV VP
LIFT
B2
STEER CYL 1
A2
4
106 2
C T1
A 113
B P1
115
102 S VS
SENSE 121 103
LINE
DUMP 108
VALVE
116
TEST
PORT
109
118 118
120 119
1
5
8 6
7
9 C2 C2 C2
105 2 108
SWING
DRIVE
RETURN LS
LIFT
MANIFOLD DRIVE/LIFT/
P SWING VALVE
T C1 C1 C1
RETURN
OIL FILTER
AW0181512-2
31 7
30 15 14 16
38
36 15 35
9 22 11 12 B 8
32 37 13 14 15 20
15 14 23 3
B
VIEW OF COUNTERWEIGHT 2
AT WIRING BOX
VIEW A-A
1
5
ON PUMP
29 28 27 24
21 18 19
38 30 34
26 25
36 15 35
16 14 15
101
12 11 10
ON HYD A A
24 31
OIL TANK 12 11 17 6
32
14 15 16
VIEW B-B
AW0181511-1
Turntable hydraulics
4 wheel drive
DWG. 0181511-1 Snorkel model ATB 60 Page 2 - 15
IN
101
PUMP
OUT
D
S
104
CENTERPOST A SWING
105
1 4
B DRIVE
7
3 2
5 6
121 107
ACCUMULATOR ANTI-CAV VALVE
2 T 112
EMER
POWER 1 1
UNIT CHECK VALVE
108 114
108
112
112 109
108
A4 PACKAGE
RISER
BOOM VALVE
B4
T EP
P CHECK
VALVE
SP DV VP
LIFT
B2
STEER CYL 1
A2
4
106 2
C T1
A 113
B P1
115
102 S VS
SENSE 121 103
LINE
DUMP 108
VALVE
116
A 122 111
HYDRAULIC 108 B2 B1
C 110
OIL TANK 116
SPEED
SHIFT
VALVE 117
TEST
PORT
109
118 118
120 119
1
5
8 6
7
9 C1 C1 C1
SWING
DRIVE
105 2 108
LIFT
RETURN LS
MANIFOLD DRIVE/LIFT/
P SWING VALVE
T C2 C2 C2
RETURN
OIL FILTER
AW0181511-2
28
27
26
25 2 16
19
17
24 3
23
22 11
21
13
19 12
14
16 5
11
29 9
10
4 6
13 8
1 11
12 11
15
8
7
8
31
30 31
30
32
18
12
P1 T1
16B
7
19
7
10
12
18
12
2 8
6 11 15 RET 19 LFT 22C UP 22A UP 13 UP
RISER BOOM
PLAT LEVEL
MAIN BOOM
JIB BOOM
STEER
SENSE
T2
VS
P2
14 15
A1
A4
A2 A3
B2 B3 A5
B1
B4
B5 4
160C
4
16 13 17
5
12
4
14 15
5
4
AW0181538-2
18
P1
T1
10
12 12
7
16 13 17
160C
2
15 RET 19 LFT 22A UP 22C UP 13 UP
19
RISER BOOM
PLAT LEVEL
MAIN BOOM
6 2
JIB BOOM
STEER
T2
VS P2
S
12
13 17 20 8
EXT 14 RT 20 DN 21C DN 21A DN 12
11
5 1
A1
4
B1
16B A2 A3 A4 A5
12
B2 B3 B4 B5
14 15
3
4
14 15
4 4
AW0181538-1
14 15 15 15 7
C2-8-2
T1
P1
15 15 8
7
13
RISER
JIB BOOM
EXTEND STEER LEVEL
BOOM
9 2 3 4 5 7 6
12
7 1
11
A1
10 A5
B1
A2 A3 A4
B2 B3
B4 B5
9 8 AW6010577
17 9 9
11
12
10
16
14
15
18
8 6 6 6 7
13 12
19
5
11
10 10
2 20 3 1
4 AW0180788
7 9
12 12
12 13
9 7 6 10
16
BOTTOM
8 3 PORT 19 24
23 22 21
C2 C2 C2 BOTTOM
11 4 PORT
1 LS 23 22
2
5
P 20 15 18
6 8
20 7
9
C1 C1 C1 1
9 7 5
17
4
3
14
2
13 12 6 10
7 9 12 13
14
FORD ENGINES
13 12 7 9
12 13
6 10
9 7
8
3 BOTTOM
PORT
C2 C2 C2 11
BOTTOM 14
4
LS PORT
1 2
P
4 14
3
5 18 15
1
C1 C1 C1
5 8
21
6 9
17
9 7 23 22 19 7
6 10
2
7 9
13 12
12 13
20 20
16
24
AW0180869
END
C1 C2
SWING
4
C1 C2
LIFT
3
C1 C2
DRIVE
INLET
5 7
O-ring
Orifice disc
T
LS
AWM00290
1
5
6
S
8
VS
M P
6
5
7
3
4
2
AW0152831
1
2
3
4
AW0181083
3
2
1
AW0082055
Centerpost and manifold port fittings - (fittings not shown, ports marked on parts)
10 5035311 2 Straight thread 90 elbow - (manifold ports no 2 and no 3)
11 5035316 1 Straight thread 90 elbow - (manifold port no 1)
12 5035318 1 Straight thread 90 elbow - (manifold port no 4)
13 5075205 3 Hex head plug - (centerpost port no 7, manifold ports no 8 and no 9)
14 5065705 2 Straight thread adapter - (centerpost ports no 5 and no 6)
15 5065719 2 Straight thread adapter - (centerpost ports no 2 and no 3)
16 5035305 2 Straight thread 90 elbow - (manifold ports no 5 and no 6)
17 5065705 1 Straight thread adapter - (centerpost port no 4)
18 5065728 1 Straight thread adapter - (centerpost port no 1)
19 5036903 1 Swivel nut 45 elbow - (centerpost port no 4)
20 5036906 1 Swivel nut 45 elbow - (centerpost port no 5)
21 5036910 2 Swivel nut 45 elbow - (centerpost ports no 2 and no 3)
5
4
18
13
21
6 19 15
17
4
21 1
15 2
3
7
7
8 6
5
14
14
9
AWM00283
9 10
6 2
8
EP T
7
3
1 VP DV SP
5
11
2 AW0180864
10 18 17 4
18 16 14
15
8 5 6 3
9 22
7 12
11 19 20 21
1 2 13 AWV00268
8 2
4 9 7 10
15 18 13 5
16 17
1 3 11 14 12
19 AWV00374
13
12
17 4
18 16
5 3
6
7
10
8
9 14 8
15 11
1 2 AWV00310
4 3
2 1
3
6
4
5
AW0180901
1 AW0180901-2
16
12 19
18
15 20 11 4
8 17
3 10
24 7
13
6 23 14
9 21 5 22 2 1
10 AWV00243
6 7
10 8
11
2
13 21
12 19 4 15 5 1 22 16
14 20 23 24 18 3
17 9 AWV00370
8 1
5
7 2
3 5 4 6 AW0180913
2
2
1
2 AW0180913-1
20
23 22 17 19
5 21 9 14 15 4 18
3
11 6
16
26
8
7 10
10
24 12
1 25 13
2 AWV00270
6
5 9
7
11
2 12
21
13
4 1 3 15 24 16
8 10
23 19 14 22 18
20
17 AWV00369
15 19
22 12 14 18
23 11 13
6 4
5 3 7
16
8 8
9 10
24 20 17
21 1 2 AWV00297
5 6 5 8
5
4 3
1
2
AW0180914
16
15
17 5 14
12 6 4 3
13 20
7
8 9
18 1 10
2 19 11
AWV00267
12 6 1 2 17 7
9 15 11
14 8 16 18
19
3 13 5
4 10 10
5 17
3 8 16
6
7 4 13
12
9 14 10
15
18 19
11
1 2 AWV00324
1
2 AW0180936
22
23 9 14 17
11 21 13 20 4 18 3
10 5 19
6
27
7 8
12 12
24 25 26 15
1 2 16 AWV00269
8 2 16 6 19 13 17 21 3 15 14 22
23 24 20 25 5 26 7 27 1
4 18
11 12
9 10
Butt end view Rod end view AWV00259
6
5 9
7
11
2 12
21
13
4 1 3 15 24 16
8 10
23 19 14 22 18
20
17 AW0181913
22 23
15 14
5 3 11 12 19
6 13 4
18
7
16
8 8
10 9
24 20
21 1 2 17 AWV00292
2 3 6 4
4 2
2 2
3 5 7 AW0180906
5 16 12
7 20 20
12 4 7
10
18
13
19
6
14 3
8
11 17 2 1 15
9 AWV00245
14 8 4
5 3 12 13 6 7 1 16
17
9 15
2
10
11
AWV00257
13
8 2 17 15 10 18
5 11
6
9 16
12
7 3 14 AWV00298
10 16 14
15 5 13
9 4 12
3
19
6
11
17
1 2 18 7
8 AWV00289
15 8
13 12 7
6 4 5
3
16
9
10
1 2
17 11
14 AWV00299
5 4
6 3
13
14 1 15 11
2 16 17 18
12
8
7
10
9
AWV00247
-B-
8 2
10 5 11 3
6 1 14
9 17 7
18 12 15 13 16
4 19 AWV00371
14 10 11
12 9 6 3
5 8
7 1 2
13 4
AWV00322
1
AW6010541
2
2
5
T
7
4
1 2
4 8
1
6 3 AW0181539
P
(OUT)
(IN)
T
4
1
2 AW0072940
C
PV1 PV2
1
1
AWM00292
C
PV1 PV2
1 1
AWM00293
PV1 PV2
C
1 1 AWM00294
3
2
1 5
7 9
4 6
7 8
AW0180855
4
3
2
23
17 16 22
2 19
2
18 21
15 20 26 8
27
25
30
28
33
32
1 31
6
29
11
14 12 24
6
13
34
5 14
AWV00319
10
9
4
3
2
23
17 16 22
2 19
2
18 21
15 20 26 8
27
25
30
28
33
32
1 31
6
29
11
14 12 24
6
13
34
5 14
AWV00319
10
9
7
8
4 AW0181671
18
19
22
21
18
15
18 16 14
20 11 13
9 12
10
17
5
8
7 6
4 3 2 AW0180517
6 7
IN
OUT
3
1
4
4
2
AW0181426
1 1
AWM00295
3 3
V1 V2
4
2 2
AW6010250
5
6
8 4
3
16
15
2
97
1
13
12 14
10 11
AWV00213
11 12
20
19
10
21 2
9
4
16
18 3 17
TOP
7 1
6 15 5 13
8
14
AWV00214
4
1
3
2 5
4 8
6 7
9
AW0180856
5
6
3
1
2
4 AW0181541
4
A
1 AW0180890
3
5
1 4
AW0180866
8 9 4
7 15
6 3
5
1 4
13
10
1 12
C1 C2
P
16
11 6
7
8
14 13 AW0180817
9 8
11 7
6
15
11
12
5
9
10
6 14
7 3
8 13
2 AW0180816
4 1 1
2
2
AWM00296
164C
164
3C
29
80B 1
AMMETER OIL PRESSURE
GRD BLK COIL 80A
14 SWITCH
80A
167
126
EMER
WHT
80 3C
BLK
RED
POWER C
3B NC HOLE IN
FRONT OF
1A
VACUUM SWITCH
56
57
ENG WIRE
19 ANTI-DIESEL
46 IGN 80 SOLENOID
STR 79 164C 38
24 3
SOL 77A
36
START FILTERLOCK CARB
15
46 5
1
77B 4
164B
BOOM SWITCH
T/T HARNESS
ENG HARNESS
18/19
18/19
(REAR)12/8
(FRONT)110 VOLT
80B
21 78
ALT
5A
5B GAS SHUT OFF 56
6
3
22 23
16
4 BATTERY
16B 160C
47 35 43
18 44 15 14
7
19 20 37
6
24
22C 21C
A
22A 21A
TO ENGINE
20 13 12 TILT 11 28 30
ADAPTER
(GRD) 19 ALARM
SIREN
VICKERS PACKAGE 12
74
25 26 27 VALVE WIRING TILT
SENSOR 5
TO
STARTER
10 8 9
160C
A
SP1
RED
1D
12 25 26 27 73A
WHITE
BLACK
23
26 27 48 19 3
13 25 26 27 35 16B
50 51 52 17 15 14
20 19
28 30 3 WECO 21C 22C
TO
BATTERY PACKAGE 28B
21A 22A
2 VALVE WIRING
12 13
13 SENSE
12 LINE
DUMP
PROP DRIVE/ 17
34 35 LIFT/SWING 170 34A
C1 C2
18
22B 21B SPEED
C1 C2
C2 SHIFT
C1
24 VALVE
23
1
33 32 31 29 AW0181614-1
VIEW A-A
Turntable electrical, Continental
sheet 1
DWG. 0181614-1 Snorkel model ATB 60 Page 3 - 3
WIRING BOX
74 55A
ENGINE ALARM
RELAY 55B
A B 7 9
12/8 CONDUCTOR WIRE
87 87 87
SNORKEL B. REX BRAND REX TERMINAL
87A 87A 87A WIRE NO.
DESCRIPTION
WIRE NO. WIRE COLOR WIRING BOX
28 6 - SPARE 17 BLACK/BLUE -
- SPARE 18 RED/BLUE -
6 6
22A 22A 22A - SPARE 19 ORANGE/BLUE -
28B 28A
22B 22B 22B 5C 5C
22C 22C 22C
4A
23 23 23 2 2
18/19 CONDUCTOR WIRE
24 24 24 SNORKEL
DESCRIPTION B. REX BRAND REX TERMINAL
WIRING BOX
6 1 1 WIRE NO. WIRE NO. WIRE COLOR
25 25 73A
11 MOTOR LOW RANGE SIGNAL 12 BLACK/RED ITEM 54
28 28 12 LEVEL - DOWN 13 BLUE/RED ITEM 54
70
1B
13 LEVEL - UP 14 ORANGE/RED ITEM 54
70 70 126 126
14 BOOM - EXTEND 15 YELLOW/RED ITEM 54
73 73 1A 1A 15 BOOM - RETRACT 6 BROWN ITEM 54
4
16 HYDRAULIC SPEED 3 BLUE ITEM 54
125 125
17 DRIVE - FORWARD 4 ORANGE ITEM 54
5
16B
160
34A
160 18 DRIVE - REVERSE 10 YELLOW/BLACK ITEM 54
19 STEER - LEFT 16 BROWN/RED ITEM 54
170
170 20 STEER - RIGHT 8 BLUE/BLACK ITEM 54
21A RISER - DOWN 5 YELLOW ITEM 54
164B
77B
77A
16B
126
167
4A
AUX
34
16
78
4
21B MAIN BOOM - DOWN 19 ORANGE/BLUE ITEM 54
GROUND 21C JIB - DOWN 18 RED/BLUE ITEM 54
110
3 22A RISER - UP 2 RED ITEM 54
WHT
167
164B
BLK
16
4
23 SWING - CCW 17 BLACK/BLUE ITEM 54
24 SWING - CW 11 BROWN/BLACK ITEM 54
77A
GRN
25 MED THROTTLE SIGNAL 1 BLACK ITEM 54
77B
78
SP1
1
36
3 4
5 ENGINE 110 VOLT WIRE
18/19 18/12 BOOM TURNTABLE
BOOM WIRE HARNESS (FRONT CONNECTOR)
BOOM WIRE SWITCH HARNESS
(SEE CHART) (SEE CHART) (CONTINENTAL)
12/8 BOOM WIRE
(REAR CONNECTOR)
(SEE CHART) AW0181614-2
3C C
40 TEMP 3B NC
GAUGE 1
164
29
3C
AMMETER BLK
FUEL
126
167
8D
WHT
14 55B
BLK
SOLENOID
RED
8D
1A
56
57
EMER 55A
2 POWER ADDCO ACT WIRE
19
(FRONT HOLE)
24 3 36
46
ALTERNATOR
STARTER (TOP VIEW)
START 15
56 52 54 55
46 1 5
5A
BOOM SWITCH
T/T HARNESS
ENG HARNESS
18/19
18/19
(REAR)12/8
(FRONT)110 VOLT
164B
57 4
21
5B
5A
3
6
22 43 20 39
16
4 BATTERY
16B 160C
49
18 42 57
7 6 35
15 14
24 3 45
19 20 A TILT
ALARM
TO ENGINE SIREN 11 28 30
22C 21C
ADAPTER (GRD)
22A 21A 56
34 35
12
25 26 27 74
13 12 TILT
SENSOR
5
10
8 9
VICKERS PACKAGE
160C
SP1
RED
1D
A
BLACK
27 26 25 VALVE WIRING 73A
WHITE
43 VIEW A-A
3
12 25 26 27 56 16B
2
30 51 15 14
17
50 46 47 48 20 19
28 30 WECO 21C 22C
TO PACKAGE 28B
BATTERY VALVE WIRING 21A 22A
33 32 31 TO STARTER
12 13
B 52 13 SENSE
12 LINE
DUMP
23
PROP. DRIVE/ 17
53 35 LIFT/SWING 170 34A
C1 C2
18
12 37 28 38 22B 21B SPEED
C1 C2
C2 SHIFT
C1
24 VALVE
23
B
29 1 AW0181611-1
VIEW B-B
Turntable electrical, Cummins
before 3-12-98, sheet 1
DWG. 0181611-1 Snorkel model ATB 60 Page 3 - 7
WIRING BOX
ADDCO
ACTUATOR
RED MODULE
74
ENGINE ALARM WHT
RELAY
ACTUATOR
A B 7 9 (ON ENGINE)
GRAY BLK
87 87 87
87A 87A 87A
86 85 86 85 86 85 55A
30 30 30
4 1 6 3 55B
TILT MEDIUM HIGH
RELAY THROTTLE THROTTLE
BLK
3 GROUND 1 BLACK ITEM 58
6 EMERGENCY POWER 4 ORANGE ITEM 58
11 11 11 26 PLATFORM ROTATION - CW 5 YELLOW ITEM 58
14 14 14 16A
15 15 15
38
18/19 CONDUCTOR WIRE
17 17 17 160C 160 SNORKEL
DESCRIPTION B. REX BRAND REX TERMINAL
1D 1D WIRE NO. WIRE NO. WIRE COLOR WIRING BOX
18 18 18
4 RUN - FROM PLATFORM 1 BLACK ITEM 59
21A 21A 21A 25 164 164 73 LEVEL SENSOR SIGNAL 8 BLUE/BLACK ITEM 59
125 HIGH THROTTLE SIGNAL 7 RED/BLACK ITEM 59
21B 21B 21B 160 HYDRAULIC VALVE SIGNAL 9 ORANGE/BLACK ITEM 59
27 27
21C 21C 21C 31 126 ENGINE KILL GROUND SIGNAL 4 ORANGE ITEM 59
170 2-WHEEL DRIVE SIGNAL 6 BROWN ITEM 59
26 26 - SPARE 10 YELLOW/BLACK -
28 6 - SPARE 3 BLUE -
- SPARE 5 YELLOW -
6 6
22A 22A 22A - SPARE 13 BLUE/RED -
4A - SPARE 17 BLACK/BLUE -
23 23 23 2 2 - SPARE 18 RED/BLUE -
- SPARE 19 ORANGE/BLUE -
24 24 24
6 1 1
25 25 73A
28 28
70
1B
70 70 126 126
18/19 CONDUCTOR WIRE
73 73 1A 1A SNORKEL B. REX BRAND REX TERMINAL
DESCRIPTION WIRING BOX
WIRE NO. WIRE NO. WIRE COLOR
4
125 125
11 MOTOR LOW RANGE SIGNAL 12 BLACK/RED ITEM 59
5
16B
160 160
34A
12 LEVEL - DOWN 13 BLUE/RED ITEM 59
13 LEVEL - UP 14 ORANGE/RED ITEM 59
170
170 14 BOOM - EXTEND 15 YELLOW/RED ITEM 59
15 BOOM - RETRACT 6 BROWN ITEM 59
164B
77B
77A
16B
126
167
4A
AUX
34
16
78
4
16 HYDRAULIC SPEED 3 BLUE ITEM 59
GROUND 17 DRIVE - FORWARD 4 ORANGE ITEM 59
110
3 18 DRIVE - REVERSE 10 YELLOW/BLACK ITEM 59
WHT
167
164B
BLK
16
4
21A RISER - DOWN 5 YELLOW ITEM 59
21B MAIN BOOM - DOWN 19 ORANGE/BLUE ITEM 59
GRN
21C JIB - DOWN 18 RED/BLUE ITEM 59
1 4 36
3 5
BOOM TURNTABLE ENGINE
18/19 18/19 110 VOLT WIRE
SWITCH HARNESS HARNESS
BOOM WIRE BOOM WIRE (FRONT CONNECTOR)
(CUMMINS)
(SEE CHART) (SEE CHART)
12/8
BOOM WIRE
(REAR CONNECTOR)
(SEE CHART) AW0181611-2
3C C
14 TEMP 3B NC 1
40
GAUGE
164
29
3C
AMMETER BLK ADDCO
ACT WIRE
167
126
8F
WHT
55B
(FRONT HOLE)
BLK
RED
TO FUEL
36
56
2 EMER SOLENOID
1A
55A
57
POWER 3
8D 52 54 55
24
46
ALTERNATOR
5 4
(TOP VIEW)
BOOM SWITCH
T/T HARNESS
ENG HARNESS
18/19
18/19
(REAR)12/8
(FRONT)110 VOLT
START 15 STARTER 8E
46 56
1 5A
164B
21 5A 57
5B
6
3
16 22 43
20 39
4 BATTERY
30 51
18 42 A
57
7 50
6 11 28 30
24 TILT
3 56 ALARM
52 12
74
TO ENGINE 35 53
ADAPTER TILT 5
(GRD) SENSOR
34 35
160C
SP1
A 1D RED
25 26 27
BLACK
WHITE
73A
8 9 3
56 16B
26 27 25
10
43 VIEW B-B 15 14
17
20 19
VIEW A-A 46 47 48 WECO 21C 22C
12 25 26 27 PACKAGE 28B
VALVE WIRING 21A 22A
12 13
23 16B 160C 13 SENSE
12
LINE
28 30
TO DUMP
PROP DRIVE/ 17
2 BATTERY TO LIFT/SWING 170 34A
STARTER C1 C2
18
B 15 14 SPEED
22B C1 C2
21B
C2 SHIFT
24
19 20
C1
VALVE
23
12 37 38 28
22C 21C
22A 21A
B
13 12
33 32 31
29 1
AW0181838-1
VICKERS PACKAGE
VALVE WIRING
Turntable electrical, Cummins
after 3-12-98, sheet 1
DWG. 0181838-1 Snorkel model ATB 60 Page 3 - 11
WIRING BOX
ADDCO
ACTUATOR
RED MODULE
74
ENGINE ALARM WHITE
RELAY
ACTUATOR
A B 7 9 (ON ENGINE)
GRAY BLK
87 87 87
87A 87A 87A
86 85 86 85 85 55A
86
30 30 30
4 1 6 3 55B
TILT MEDIUM HIGH 12/8 CONDUCTOR WIRE
RELAY THROTTLE THROTTLE
SNORKEL B. REX BRAND REX TERMINAL
DESCRIPTION WIRING BOX
WIRE NO. WIRE NO. WIRE COLOR
4
125 125 15 BOOM - RETRACT 6 BROWN ITEM 59
5
16 HYDRAULIC SPEED 3 BLUE ITEM 59
16B
160 160
34A
17 DRIVE - FORWARD 4 ORANGE ITEM 59
170 18 DRIVE - REVERSE 10 YELLOW/BLACK ITEM 59
170 AUX
19 STEER - LEFT 16 BROWN/RED ITEM 59
GROUND
164B
77B
77A
16B
126
167
4A
34 20 STEER - RIGHT 8 BLUE/BLACK ITEM 59
16
78
4
3
21A RISER - DOWN 5 YELLOW ITEM 59
110 21B MAIN BOOM - DOWN 19 ORANGE/BLUE ITEM 59
3
WHT
21C JIB - DOWN 18 RED/BLUE ITEM 59
167
110
34
164B
BLK
3B
16
4
22B MAIN BOOM - UP 7 RED/BLACK ITEM 59
22C JIB - UP 9 ORANGE/BLACK ITEM 59
GRN
23 SWING - CCW 17 BLACK/BLUE ITEM 59
24 SWING - CW 11 BROWN/BLACK ITEM 59
SP1 25 MED THROTTLE SIGNAL 1 BLACK ITEM 59
1
36
3 5 4
ENGINE 110 VOLT WIRE
18/19 18/19 BOOM TURNTABLE
HARNESS (FRONT CONNECTOR)
BOOM WIRE BOOM WIRE SWITCH HARNESS
(CUMMINS)
(SEE CHART) (SEE CHART)
12/8
BOOM WIRE
(REAR CONNECTOR)
(SEE CHART) AW0181838-2
TEMP STARTER
GAUGE 29
50
AMMETER BLK
14 FILTER MAIN ENGINE
LOCK HARNESS
WHT
RED
BLK
77B 55
GRD
EMER
57
1A
56
2 POWER
56
47
24 ALT 51
3
46 156
164B 36
3
15 57
FUEL
PUMP 5
1 4
BOOM SWITCH
18/12
T/T HARNESS
(REAR) ENG HARNESS
18/19
(REAR)12/8
(FRONT)110 VOLT
NC
77B
21
OIL
22 PRESSURE
23 SWITCH
4 BATTERY
58 171 TO WIRING BOX
170
6
181
WHT
180
MALFUNCTION
INDICATOR 180A
SWITCH
RED
MALFUNCTION 160C 16B
LAMP 13 35 43
57
16
3
14 15
56
20 19
EMER POWER
41 A
UNIT
21C 22C
LEVEL
33 32 31 30 28 11 SIREN
29 1 21A 22A
38
34 35 12 13
12 74
LEVEL
5 SENSOR
VICKERS PACKAGE
VIEW A-A VALVE WIRING
160C
RED
SP1
1D A
BLK
WHT
73A
2 3
TO 28 30 16B 38
BTRY
14 15
17
19 20
52 53 45
12 25 26 27 22C 21C WECO
28B PACKAGE
22A 21A
VALVE WIRING
23
13 12
SENSE
LINE 12
ENG DUMP
8 9
10 12 25 26 27 WIRE 17 PROP DRIVE/
26 27 48 ASSY 34A 170 LIFT/SWING
18 C2 C1
23
TO ENG 20
ADAPTER (GRD)
AW0181779-1
24
7 6
18 44
Turntable electrical
Ford LRG-425, sheet 1
DWG. 0181779-1 Snorkel model ATB 60 Page 3 - 15
WIRING BOX
74 55A RUN
55B 87
87A 12/8 CONDUCTOR WIRE
149
87 87 87 85
86 SNORKEL B. REX BRAND REX TERMINAL
87A 87A 87A 30 WIRE NO.
DESCRIPTION
WIRE NO. WIRE COLOR WIRING BOX
4
125 125 15 BOOM - RETRACT 6 BROWN ITEM 59
5
16 HYDRAULIC SPEED 3 BLUE ITEM 59
16B
160 160
34A
17 DRIVE - FORWARD 4 ORANGE ITEM 59
170 18 DRIVE - REVERSE 10 YELLOW/BLACK ITEM 59
170 19 STEER - LEFT 16 BROWN/RED ITEM 59
164B
77B
77A
16B
126
167
4A
AUX 20 STEER - RIGHT 8 BLUE/BLACK ITEM 59
34
16
78
4
GROUND 21A RISER - DOWN 5 YELLOW ITEM 59
WHT
21C JIB - DOWN 18 RED/BLUE ITEM 59
34 110
3 22A RISER - UP 2 RED ITEM 59
164B
4A
16
BLK
4
22B MAIN BOOM - UP 7 RED/BLACK ITEM 59
3
22C JIB - UP 9 ORANGE/BLACK ITEM 59
23 SWING - CCW 17 BLACK/BLUE ITEM 59
GRN
24 SWING - CW 11 BROWN/BLACK ITEM 59
SP1 78 25 MED THROTTLE SIGNAL 1 BLACK ITEM 59
1
36
5
3 4
18/19 18/19 BOOM TURNTABLE ENGINE
HARNESS 110 VOLT WIRE
BOOM WIRE BOOM WIRE SWITCH HARNESS
(FORD) (FRONT CONNECTOR)
(SEE CHART) (SEE CHART)
12/8
BOOM WIRE
(REAR CONNECTOR)
(SEE CHART) AW0181779-2
Turntable electrical
Ford LRG-425, sheet 2
Page 3 - 16 Snorkel model ATB 60 DWG. 0181779-2
Turntable electrical, Hatz
item part no qty description
1 0181429 1 Wiring box, Hatz - (see page 3-30 for parts breakdown)
2 0180993 1 Solenoid switch - (see page 3-60 for parts breakdown)
3 0180994 1 Boom lift switch - (see page 3-58 for parts breakdown)
4 0181435 1 Wire harness, Hatz engine
5 0181550 1 Wire harness, turntable
6 0150810 1 Battery box
7 0150910 2 Battery hold down bolt
8 0150811 1 Insulator angle
9 0150813 1 Battery hold down angle
10 3050002 1 Battery, 12 volt DC - 550 CCA
11 3020040 1 Tilt alarm sensor 5
12 5093004 5 Clamp
13 3044161 3 Terminal #10 stud insulated 16/14 wire
14 3040270 1 Insulator boot
15 3040269 3 Insulator boot
16 3040268 1 Insulator boot
17 3044162 1 Terminal 1/4 stud insulated 16/14 wire
18 5560031 2 Nut 5/16-18 self locking
19 3040082 2 Terminal .250 tab male slip-on fully insulated 16/14 wire
20 984069 2 Nut 1/4-20 hex
21 0090959 1 Jumper wire
22 0080519 1 Jumper wire
23 0101565 2 Battery ground wire
24 0080483 1 Jumper wire
25 970449 3 Capscrew 3/8-16 x 3/4 inch long hex head grade 5
26 986299 3 Washer 3/8 medium flat
27 987119 3 Washer 3/8 medium lock
28 970049 9 Capscrew 1/4-20 x 1 inch long hex head grade 5
29 986019 5 Washer 1/4 medium flat
30 5560004 9 Nut 1/4-20 self locking
31 970889 2 Capscrew 1/2-13 x 1 inch long hex head grade 5
32 987139 2 Washer 1/2 medium lock
33 986359 2 Washer 1/2 medium flat
34 5569910 2 Machine screw #10-24 x 2-1/2 inch long round head
35 5560034 4 Nut #10-24 self locking
36 0181188 1 Wire harness, 110 volt power
37 0071557 1 Jumper wire
38 3044854 7 Terminal ring tongue insulated 12/10 wire
39 0181503 1 Bracket, tilt alarm
40 480652 1 Siren, tilt alarm
41 970529 2 Capscrew 3/8-16 x 2-1/2 inch long hex head grade 5
42 3040083 1 Terminal .250 tab female slip-on fully insulated 16/14 wire
43 5093002 1 Clamp
44 986269 2 Washer 5/16 medium flat
45 974709 2 Machine screw #10-24 x 1 inch long round head
46 0090623 1 Jumper wire
47 0181433 1 Angle
48 970469 2 Capscrew 3/8-16 x 1 inch long hex head grade 5
49 5560033 4 Nut 3/8-16 self locking
50 3046972 27 Terminal .188 tab female slip-on insulated 22/18 wire
51 3046697 4 Terminal .188 tab female slip-on insulated 16/14 wire
52 3044332 1 Terminal .250 tab female slip-on insulated 16/14 wire
164
H7
H5
MOTOR
BTRY DISC 13 TEMP TEMP FILTER PRESS
SWITCH 23 NO NO NO NC B+ D+
0 35 34
50 30
H1
1A
2 EMER
H1
H14
H17
H7
H4
H3
H2
H5
H0
POWER
H
SOL 1
46
6
START SOL 15
21 24
3
5B
VIEW A-A
H3
4
16
BATTERY
23
TO WIRING BOX
EMER
POWER
WIRING BOX
UNIT
TO WIRING BOX
(FRONT VIEW)
6 18 44
7
45 35 40
11 28 30
A 5 36
TILT
37 ALARM 17
SIREN 3
4
TURNTABLE HARNESS
BOOM SWITCH
SP1
A
39 49 41
24
1D
73A 3
12 13
21A 22A
49 48
21C 22C
B
20 19 SENSE
LINE
10 15 14 DUMP
19
16B
28B
9 8
21B PKG B
18
24 VALVE
160C
17 170 34A
47 23
C2 C2 C2 22B
2 23 SPEED SHIFT
15 C1 C1 C1
PROP
DRIVE/LIFT/SWING TO
12 25 26 27 WIRING
30 28 BOX
12
1
33 32 31
B 86 85 86 85
30 30
17 3
17 17 18/12 CONDUCTOR WIRE
18 18 18 16A SNORKEL
WIRE NO. DESCRIPTION
B. REX
WIRE NO.
BRAND REX
WIRE COLOR
TERMINAL
WIRING BOX
19 19 19 55
4 RUN-FROM PLAT. 1 BLACK ITEM 52
6 - SPARE 10 YELLOW/BLACK -
31 - SPARE 3 BLUE -
6 6
22A 22A 22A - SPARE 5 YELLOW -
23 23 23 2 2
28B 28A 18/19 CONDUCTOR WIRE
28 28 1B
12 LEVEL-DOWN 13 BLUE/RED ITEM 52
70 55 13 LEVEL-UP 14 ORANGE/RED ITEM 52
70 70 163 14 BOOM-EXTEND 15 YELLOW/RED ITEM 52
73 73 1A 1A 15 BOOM-RETRACT 6 BROWN ITEM 52
4
16 HYDRAULIC SPEED 3 BLUE ITEM 52
4
125 125
5
17 DRIVE-FORWARD 4 ORANGE ITEM 52
16B
160 160 18 DRIVE-REVERSE 10 YELLOW/BLACK ITEM 52
H4
34A
19 STEER-LEFT 16 BROWN/RED ITEM 52
170 H2
20 STEER-RIGHT 8 BLUE/BLACK ITEM 52
170
21A RISER-DOWN 5 YELLOW ITEM 52
164B
163B
16B
54
4A
3A
34
16
5
4
21B MAIN BOOM-DOWN 19 ORANGE/BLUE ITEM 52
21C JIB-DOWN 18 RED/BLUE ITEM 52
WHT
H0 110 22A RISER-UP 2 RED ITEM 52
BLK
H17
3
16
22C JIB-UP 9 ORANGE/BLACK ITEM 52
BROWN (6)
4
23 SWING-CCW 17 BLACK/BLUE ITEM 52
AUX
24 SWING-CW 11 BROWN/BLACK ITEM 52
1 GROUND
GREEN
25 MED. THROTTLE SIGNAL 1 BLACK ITEM 52
BLUE (3)
TO WIRING BOX
3 36
5
SOL SWITCH
WIRE ASSY AW0181425-2
27
38 37 36
4 39 11 10 12 10
10
45 35 10
40 3
1 10
14
TOGGLE
6 12
8
33 34 35 31 TOGGLE
13 14
15
41 19 28
44
19 20 26
WIRING BOX
2
5 9 7 7
30
32
A
SECTION A-A 16 16 22 16 16 18 18
23 23 21 18 18 16 16 33 42 35
(FRONT POSITION)
18/19 BOOM WIRE
BOOM SWITCH
(REAR POSITION)
110 VOLT POWER
12/8 BOOM WIRE
ENGINE WIRE ASSY
T/T HARNESS
AW0181536-1
Wiring box
21C
21B
21A
11 11 6 6 13
5C
4A
72
15 85
19
30
87 JIB MAIN RISER
11 16
86
GRD BOOM BOOM BOOM
17
12 12
3 3 PLATFORM ELEV ELEV ELEV
13 13
7
18
22C
16 38 38
14 14 6
10 22B 22A
15
26
15 1D
5
3 6
4
16A 16A 12
17 55 55
15
18
164 PLAT BOOM
19 160 PLATFORM
27
RHEOSTAT ROTATE
20 27 27 LEVEL EXT
12
21A 21A 160A 160A 14
26 26 10
21B 21B
6
160A
6 6
16A
13
21C 25
21C
23
7
6
TILT EMER T/T
5C 5C POWER 13 6
RELAY
31 31
86 85
2 SWING
87 ENGINE EMER
24
22A 22A STOP
30 1 1
28
22B 22B
1B
72
22C 22C
1B
28A 28A
1A OFF
23 23
GRD
1A
24 24
4A 6
31
CNTLS
5 ON
9
+ 6
28A
8 3
ST
7
20 IGN
KEY
4 SWITCH THROTTLE
9
BAT
1
HOURMETER
-
1B 55
5
78
77B
77A
14
MAIN
5
4A
CIRCUIT
38 BREAKER
4
1A
RUN
2
164B
77B
77A
16B
CIR BRKR
126
167
4A
78
34
16
THROTTLE
CIR BRKR
77A
38 37 36
4 39 11 10 12 10
25 35 40
10
RUN
RELAY HARD 1 3
START
PLATF
START RELAY
RELAY
33 34 35
12
17
40 14
DUEL
FUEL
RELAY
6
8
19 20 26 31
15 28
13
41 19
WIRING BOX
33 42 35 2
7
32
30 5
9 43
A
SECTION A-A 16 16 22 16 16 18 18
23 23 21 18 18 16 16
BOOM SWITCH
18/19 BOOM WIRE
(FRONT POSITION)
(REAR POSITION)
ENGINE WIRE ASSY
AW0181783
Wiring box
Ford LRG-425
DWG. 0181783-1 Snorkel model ATB 60 Page 3 - 27
19
17
HARD
START 22
RELAY
85 DUAL PLATF
FUEL START
30
RUN RELAY 6
15 87
RELAY RELAY 11 13
21A
21B
17
21C
86
85 85 11 6
5C
4A
85
72
21
30 30
30 87 87
87 118
86
86 86
16
JIB MAIN RISER
21 19 19 GRD BOOM
11 BOOM BOOM
12 12
3 3 7 PLATFORM ELEV ELEV ELEV
13 13
22C
16 38 38
14 14 6
10 22B 22A
26
1
15 15 1D
3 12
4
16A 16A 6
17 55 55
15
18
164 PLATF BOOM
19 160 PLATF
27
RHEOSTAT ROTATE
20 27 27 LEVEL EXT
12
21A 21A 160A 160A 14
26 26 10
21B 21B 6
16A
160A
6 6
13
21C 25
21C
23
6
TILT EMER 7 T/T
5C 5C 13 6
RELAY PWR
31 31
86 85
2 SWING
87
ENG EMER
24
5 STOP
22A 22A 30 1 1
28
22B 22B
1B 1B
72
22C 22C
28A 28A
23 23
1A OFF
GRD 7
1A
24 24
4A CONT 6 3
31
ON 9
+ 6
28A
ST 8
IGN
KEY THROTTLE
180A
4 SWITCH 9
BAT
1
HOURMETER
-
55
2
78
77B
MAIN
77A
13 CIRCUIT
4A
38
BRKR
4
5
1A
RUN CIRCUIT THROTTLE
1B BRKR CIRCUIT
164B
20
77B
77A
16B
126
167
4A
78
34
16
BRKR
77A
77B
78
AW0181783
38 37 36 29
11 10 12
4 39 10
10
10
41 35
1 3
40
10
14 TOGGLE
12 26
6
33 34 35 TOGGLE
31 14
13 28
15
20
2
WIRING BOX
30
5
9 7
32
SECTION A-A 16 16 22 18 18 18 19
A
23 17 21 16 16 16 33 8 35
BOOM SWITCH
(REAR POSITION)
AW0181429-1
6 13
21C
21B
21A
11 6
4A
5C
15
11
85
17 6
30 JIB
87 MAIN RISER
86
GRD BOOM BOOM BOOM
11 19
18
12 12
16 PLATFORM ELEV ELEV ELEV
13 13 7
22C
6
3 3
14 14
22B 22A
1
15 15
5
12
4
10 6
26
16 3
17 55 55
15
18
164 164 PLAT BOOM
16A 16A 6
19 PLATFORM
27
RHEOSTAT ROTATE
20 27 27 LEVEL EXT
12
21A 21A 160 14
26 26 10
21B 21B
16A
160A
6
13
6
160A 160A
21C 21C
7 6
23
5C EMER T/T
5C POWER 13
25
2 SWING
ENGINE EMER
24
STOP
22A 22A 1 1 4
31 31
22B 22B
1B
22C 22C
1B
28
1A OFF
23 23 GRD
1A
24 24
28A 28A
CONT
31
5 ON 9
163 28A
+ 8 7
THROTTLE
IGN
ST 7
20 KEY
2 SWITCH
1
9 BAT
HOURMETER
-
1B 55
14
78
77B
77A
4A
164
5 CIRCUIT
4
3A
3A BREAKER
3
1A
CIRCUIT
CIRCUIT BREAKER
163B
164A
16B
BREAKER
4A
3A
34
16
77A
5
77B
78
AW0181429-2
MED HIGH
THROTTLE THROTTLE
RELAY RELAY
A B 7 9
19 13 12
42 17 43
12 13 19
87A
87A
9
87
86
85
30
87
86
85
30
4 1 6 3
37 7
42 ENGINE 38 37 19 44 8
ALARM
RELAY 38
47 ENGINE
ALARM
11 15 16
MED HIGH
THROT THROT
3
AUX 3
RELAY
AUX 16
1
32
A
16
31 16A
32 21C 2
160
3
87A
A
86
85
87
30
160A 38 22A
TILT 11
32
1D
25
31 55
31 33
35 164 20
34 32
28 27 6 6
30 TILT 26 3
RELAY 40
28A 1A
6
170 17
4A 5C
164B
2
78
6 22
1
23
1B
87A
22A
85
86
87
30
22B
1A
22C
23 28 19 44
36
24 24 19 44 11 3 10 5 4
14 18
25 33
28
70
73
29
125
160
170 17 16
39 28 28 21
46
41 26
27 25
10
AW0181555
164B
77B
77A
16B
126
167
4A
VIEW A-A
78
34
16
5
87A
87A
37
87
86
85
30
87
86
85
30
37 7 17
38 19 44 12 13 19 8
38
9
11 15 16 40 41 42
MED HIGH
THROT THROT
3
AUX 3
RELAY
AUX 16
32 1
A
16
16A
31 32 21C 2
160
3
87A
A
86
85
87
30
160A 38 22A 11
TILT
32 43
1D
25
31 55
35 31 33
34 164
20
32
27 6
28 6
TILT 3
RELAY 26
28A 1A 17 18
6
30
170
4A 5C
22 2
164B
78
6
1 23
1B
87A
22A
85
86
87
30
22B
1A
22C
23 28 19 44
36
24
24 19 44 11 3 10 5 4
33 14 18
25
28
70
73
125
160
170 17 16
28 28 21
29
25
27
10
26
39
AW0181784
164B
77B
VIEW A-A
77A
16B
126
167
4A
78
34
16
5
32
15 16
9 12 13 19
7
12 8
29
29
30 8
32 30
START
33 INTERLOCK
MED HIGH
THROT THROT
20 1
26
28
2
19 28 11
28
19
9
32
6
3
17
19
24
27
21
31 12
12 3 5
14
10 4
21 11
21
24
21 23
26
AW0181430
22
10
66 7 11 1 3
9
27 33 34 35 86
23
25 24 26 28 80
A A
8 20
33 34 35 86
29 26 1 26 27
14
28 26
42 16 44
87 84 75 37 38 43
33 34 35 86
40 41 10 77
37 36 15
33 34 35 86
12 13
31
22
20
81 37
80 59
2 33 34 35 39
47
4
76 5
19
SECTION A-A
TO GFCI 88 AW0181609-1
OUTLET
78
73 74 41
27
PLAT ROT
26
9
69
22C 13
JIB LEV
22B
21B
21C 12
71
49 18 B
HYD
SPD X
51 DRIVE
-
MAIN
48
LIFT
A +
+
16 60 17 A
-
X
R NC
STEER
SWING
24
NO
BX-+A B C
160 10 C C
NO NC NC NO
22A 15
82 48 170A
1C DRIVE 70A
RISER EXT
67 73 20
25 RANGE
70A
23 14 19
71 21A
68
4
61 C
NO
EMER NC
STOP
48 EM
125A 4C
48 PWR 65 67
ENG
72 61
SPD 6
49 56
70A
6 5
7
2
46 28 170 A
85 20 160 82
125A
70A
20 160 B
64 19
45 19 TILT ALARM
139 57 RELAY
18
18 125
17 73
17 73 HIGH RANGE
3
16 RELAY
6
70A
9
16
10
70A
26
15
6 3
27
4 1
53 70 15 70
14 25
14
B9
25
26 13 24
A
27 88 13 24
TILT 79 12 23 21
ALARM 50
85
86
30
87
87A
12 23
1 2 3 6 8 9 10 26 27
22C
11 22C
4 TIME RELAY
22B MODULE 69
63 4C 4 22B
52 54 22A - -
SUPPLY
LOAD
83
22A
21C ENGINE + +
21C SPEED 170A
1C
68
69
67
55 BATT ACC
- 62 21A
+
MASTER
SWITCH BOTTOM
SWING LIFT DRIVE CIRCUIT
C/B C/B C/B BREAKER
49
AW0181609-2
10 66 7 9 1
11 28 26 21 35 34 33 80
39 33 34 35
27 26 42 43
29 26
30 A A
3 8
23
20
26 28
41 40 44
28 26 38 16 77 15 14
10
37 36 35 34 33 32
13 55 70 37 81 50
12
20
20 TILT
ALARM
RELAY
RANGE
SPEED
RELAY
39 33 34 35
TIME
DELAY
MODULE
47
4 SECTION A-A
6 5
77
78 73 76 41
79
AW0181075-1
3 11A
27
49 26
PLAT ROT
9 51
49 13
JIB
22C
21B 21C 12 18
HYD 69
SPD 49 LEV 60 B
139 X
DRIVE
51 49 -
A +
48
MAIN LIFT
+
16 17 A
-
NC
SWING X STEER
NO
BX-+A B C
160 48 C
22B
C
EXT 170A NO NC NC NO
22A 15
24 RISER 73
20
23 19
25 61 DRIVE
14
68 10 RANGE
67 71 21A EMER C
51 STOP
NC NO
1C
70A EMER 4
PWR
48 67
125 56 65
6 4C
48
49 ENG
SPD
61
TILT ALARM
RELAY
57
5
46
11A 7
28 170 2
85 20 160
72
20 160 A
19 139
45
19 18 139
125 B
18 17 125
70 73
64
17 73
16 70A 5
3 6 16 7
15 70A 2
53 9 10 15 70
27 14 25 A
26
14
13 24 25 62
B
26 91 13 HIGH RANGE
27 12 24
23 RELAY
TILT 12 23
1 2 3 6 8 9 10 26 27 ALARM 22C
4
11 22C
22B - -
SUPPLY
LOAD
4 22B 83
4C 22A + 170A
+
21C 22A TIME RELAY
52 54 38
21C
MODULE
MASTER
SWITCH ENG 68 69 1C 21B
67
ALARM 21B 58
IGN 63 21A
STRT
- 21A
68
BATT ACC +
55
23
16 20
14
29 26
1 26 27
28 26
38 42 77 15 44 32 33 34 35
86 84 73 69 37
10
40 41
33 34 35 86
12
13
90 37 20
22 19
87
2
33 34 35 39
62
4 47
31 5
SECTION A-A
91
TO GFCI
OUTLET 78 41 74 75 76
AW0181610-1
27
PLAT ROT
26
49 49 9
48
69
22C 13
JIB
22B
21B
LEV
21C 12
49 18 B
HYD
SPD X
51 82 -
DRIVE
MAIN
48
LIFT
A +
+
16 60 17 A
-
X
70A R NC
STEER
SWING
24
NO
BX-+A B C
160 70A C C
10 NO NC NC NO
22A 15 170A
RISER
1C DRIVE
EXT
67 73 11A 20
25 RANGE
23 14 19
71 21A
68
61
4
C
NO
EMER NC
STOP
48 49 EM
125A 4C
ENG
PWR 61 67
SPD 48 72 6 56
51
70A
6 5
7
2
46 28 170 A
55 20 160
125A
20
70A
160 82 B
64 19
45 19 139 TILT ALARM
18 RELAY
18 125 57
17 73
17 73
3
16
6
70A
9
16
10
70A
26
15
6 3
27
41
53 70 15 70
14 25
14
B9
25
26 13 65
24 80
A
27 79 13 24
91 12 23 21
12 23 HIGH RANGE
85
86
30
87
87A
1 2 3 6 8 9 10 26 27 11A 22C 50 RELAY
11 22C 94
4 22B
4C 4 22B
52 53 83 - -
SUPPLY
22A
LOAD
TILT 22A
ALARM 21C ENGINE SPEED + + 58
ENG RELAY 170A
1C
68
69
67
21C
38 ALARM 21B TIME RELAY
21B MODULE
63 IGN
STRT
21A
BATT ACC
- 21A
+
68 MASTER
SWITCH
SWING LIFT DRIVE CIRCUIT
92 C/B C/B C/B BREAKER
AW0181610-2
49
10 66 7 9 1
11 28 26 21 35 34 33 80
39 33 34 35
27 26 42 43
29 26
30 A A
3 8
23
20
26 28
41 40 44
28 26 38 16 77 15 14
10
37 36 35 34 33 32
13 55 70 37 81 50
12
20
20 TILT
ALARM
RELAY
RANGE
SPEED
RELAY
39 33 34 35
TIME
DELAY
MODULE
47
4 SECTION A-A
6 5
77
78 73 76 41 AW0180849-1
79
27
49 26
51
PLAT ROT
49 9
13
JIB
22C
21B 21C 12 18
49 69
49 B
LEV 13
60 139 X
48
70A R DRIVE
A 51 -
+ +
48
MAIN
LIFT
- HYD 17 A
16 SPD
R
NC
SWING X STEER
NO
BXR-+A B C
160 10 C C
22B
22A 15 1C 170A NO NC NC NO
24 RISER EXT 73
20
23 DRIVE 11A 19
25
14 61 RANGE
71 68
67 21A NC
C
NO
EMER
12 51 STOP
EMER 4
PWR 51
48 56 67
125
6
48 ENG
49 4C
SPD
62
61
TILT ALARM
59 RELAY
57 5
46
7
72 28 170 2
20 160
20 160 A
19 139
45 19 139
18 125 B
75
18 17 125
73
70 64
17 73
16 70A 5
3 6 16 7
15 70A 2
9 10 15 70
53 14 25 A
26 27
14
13 24 25
62 B
26 13 HIGH RANGE
27 12 24
23 RELAY
12 23
1 2 3 6 8 9 10 26 27 22C
TILT 11
11A 22C
ALARM 22B - -
SUPPLY
LOAD
4 22B
4 22A 82 + 170A
4C +
79 65
21C 22A TIME RELAY
54 38 MODULE
52 63 21C
MASTER 21B
ENG 67 68 69 1C
SWITCH
ALARM 21B
IGN
TOP 21A 58
STRT
- 21A
BATT ACC +
74
BOTTOM
CIRCUIT
68 BREAKER
SWING LIFT DRIVE
49 BREAKER BREAKER BREAKER
49
AW0180849-2
2
3
4
1 AW0180923
164
34
11
24 23 21 22
NO NC
NO NC
14 13 11 12
70
4
2
3
5
6 AW0180994
C NO NC
C NO NC
10
8
2
3
4
1
Foot switch wiring shown for
Linemaster switch
6
10
1B 1A 2A 2B
9
4
9
5
13
14
11 18 8
10 9 1
9 6
5 3
2 12
17 2 7 16 AW0180993
4
9
5
13
14
10 9 1
9
3
8
12
2 7 16 AW0180992
2
3
5 4
31 6
38 24
37
25
35
36
} To P.C.
Board
7 8 10
32
40
} To P.C.
Board
13 15 7 28
14
11
34
25 36 39
12 35
A
16 26
27 28
A
+
-
X
B
R
30
17
18
19 2 A View AA
20 29 33
21 23 24
22
AW3040492
2
3
5 4
27
32 20
31
21
A - X B R
+
29
30
} To P.C.
Board
7 9
33 } To P.C.
Board
11
25
10 33
21
30
29 A
12 22 24
23
A
+
-
X
B
R
26
13
14 A View AA
15 2
17 16
19 28 20
18 AW3040493
25 28
6 29
6 25
INTERNAL 9 21
25
WIRE ASSY
7 169 169
4
10 9
BLUE (3)
110
GREEN 21
110 23 24
11 BROWN (6) WHITE 21
BLACK
4
30 39
73A TURNTABLE 18/12
169 HARNESS BOOM 169
1 4
WIRE
12/8 110 27
BOOM POWER
WIRE 22
CABLE MACH
FROM BOTTOM ROW
22
WIRING
BOX
PRESSURE 25
MANIFOLD
20 28 SWING
TURNTABLE 39 FUSE
WIRING 26
HARNESS 8
SP GEN
PACKAGE 4 TOPP ROW
VALVE
TO SPEED
SHIFT VALVE
12
22 26 39
4
9
UPPER CONTROL BOX
13 18 17 19
1 2 3 19
16 37 37 36 34
4
RETURN
MANIFOLD
33 5
14
169
PROPORTIONAL
DRIVE/LIFT/SWING 32
VALVE
PS S 30
38 P
HYD GENERATOR
15
AW0180084
AC generator
hydraulic powered
DWG. 0180084 Snorkel model ATB 60 Page 4 - 3
11 19 15
11 14 19
12
5
4
10
18 2
AW0151471
17 18 13
AC generator
ST
IGN
HOUR BAT
METER
KEY SWITCH THROTTLE
164B
16B
77B
126
77A
4A
78
167
4
34
16
5
12 14
24 22
21 16
23
7D
8
2
4
7
9 11 17
1 10 10 3
18
5 7D
7C
THERMOSTAT
4 7C
1
6
7
2
4
23 21
24 AW0180096
Fuel pump
(far side of engine)
AW0180999
FILTERLOCK
2
15 17 10
1
26
25 27
8
B B
9 22 23 24
5
11
13
FORD ENGINE
FILTERLOCK
77B
4 28 BAT
IGN ST
MASTER
SWITCH
19
ENGINE WIRE
VIEW B-B ASSEMBLY (FO)
AW0181795
Dual fuel
Ford LRG-425
DWG. 0181795 Snorkel model ATB 60 Page 4 - 19
6
FILTERLOCK
10 15 17 14
7
1
2
3
B B
9 22 23 12
11
13
FORD ENGINE
FILTERLOCK
77B
ENGINE WIRE
FROM ASSEMBLY (FO)
5 LP TANK GROUND CONTROL PANEL
20
BAT
IGN ST
21
78
17 15 10
18 MASTER
SWITCH
4
16 14
ENGINE WIRE
ASSEMBLY (FO)
19
VIEW B-B
AW0181804
LP fuel only
Ford LRG-425
Page 4 - 20 Snorkel model ATB 60 DWG. 0181804
LP fuel only, Ford LRG-425
item part no qty description
1 0112100 1 Dual fuel engine, Ford LRG-425 - (see page 4-22 for parts breakdown)
2 0070974 1 Coupler, female LPG
3 0181034 2 Mount bar
4 0080668 1 Relief valve mount bracket
5 0081441 1 Placard, caution liquid withdrawal
6 0101430 1 LP gas fuel hose
7 0101724 1 LP gas fuel hose
8 0181035 4 Angle
9 5093004 1 Clamp
10 5560031 9 Nut 5/16-18 self locking
11 9940005 1 LP gas cylinder, liquid withdrawal 43.5 lb capacity - (before 3-23-99)
9940018 1 LP gas cylinder, liquid withdrawal 43.5 lb capacity - (after 3-23-99)
12 986019 1 Washer 1/4 medium flat
13 9940011 2 Tank bracket
14 987109 16 Washer 5/16 medium lock
15 986269 9 Washer 5/16 medium flat
16 970239 8 Capscrew 5/16-18 x 3/4 inch long hex head grade 5
17 970259 9 Capscrew 5/16-18 x 1 inch long hex head grade 5
18 Kit item 1 Bulkhead tee - (included in dual fuel kit 0073444)
19 Kit item 1 Hydrostatic relief valve - (included in dual fuel kit 0073444)
20 Kit item 1 Connector - (included in dual fuel kit 0073444)
21 5090033 1 Street elbow 90 1/4 NPT brass
22 970009 1 Capscrew 1/4-20 x 1/2 inch long hex head grade 5
23 987099 1 Washer 1/4 medium lock
5
16 26
23
26
25
24 21
9
26
20
28
7 4
10
26
22
18 17
22
19
15
25
1
26
27
13 14
13
12
Driving lights
4 flood
DWG. 0180113 Snorkel model ATB 60 Page 4 - 25
AW0180127
Driving lights
with red rear lights
Page 4 - 26 Snorkel model ATB 60 DWG. 0180127
Driving lights with red rear lights
item part no qty description
1 3067619 2 Headlight, halogen flood
2 3060017 2 Light, turn signal
3 3020013 1 Switch, toggle
4 3011601 1 Wire, 16 gauge single conductor x 30 feet long
5 3040083 5 Terminal .250 tab female slip-on fully insulated 16/14 wire
6 3040082 4 Terminal .250 tab male slip-on fully insulated 16/14 wire
7 5093019 10 Clamp
8 3040068 1 Circuit breaker, 20 amp capacity
9 5560692 8 Machine screw #10-24 x 1 inch long pan head
10 5560034 8 Nut #10-24 self locking
11 0181376 1 Placard, light switch
12 5569003 2 Grommet
13 3040469 1 Relay, 12 volt DC
14 5560692 1 Machine screw #10-24 x 1 inch long pan head
15 3044599 2 Terminal .250 tab female slip-on insulated 22/18 wire
16 3044161 4 Terminal #10 stud insulated 16/14 wire
17 3044142 1 Terminal #6 stud insulated 22/18 wire
18 0181031 1 Jumper wire
19 0073057 2 Jumper wire
20 0181187 1 Jumper wire
21 0073250 2 Jumper wire
22 0073781 1 Jumper wire
23 3090019 1 Flexgard tube, 360 inch long
24 970029 10 Capscrew 1/4-20 x 3/4 inch long hex head grade 5
25 986019 10 Washer 1/4 medium flat
26 5560004 10 Nut 1/4-20 self locking
Yoke
2
1 2
3
4
5
6 AW0082111
A
3
4
SECTION A-A
A
2 1
2 AW0181688
5
2
1
3
HORN
Wiring box
4
Wiring box
terminal strip
78
Control
1 wire #2
9
H
B 12
S
29
10
78
AWM00297
MOVE
19 20 21
A
DETAIL C
15 16
4 1
18 20 6
5
28 27 26 C B
2
22 24 25
3
10 8 DETAIL B
3
9 7
SECTION A-A
14
11
2
17
23 24 25
SEE DETAIL B
2 1
13
SEE DETAIL C
2 11
10 10
AW0180148
Heat exchanger
1
10
WIRING BOX
11
18
12
17
13
14 3
3
15
3 17
6 17
9 55
1 18
7
4
18 164 HYD OIL
19
RESERVOIR
164
2 B 20 27
3
A 21A
26
21B
21C 6
164D
4 5C
22A
2 5
22B
1
22C 1
23
9
24 1B
1A
C NC
5 NO
164D
164
164A
77B
77A
16B
4A
3A
78
34
16
5
4
11
3 3
Hydraulic tank 5
1
To pump
To emergency power
3 3
6
2
4
To sense line
dump valve "C" AW0180117
39
3 14
12 1
11 10
39
7 6 5
4 8
39 39
AWA18044
4 5
1
OIL FILTER
2
WIRING BOX
AW0180135
1
8 7
7
3
2
8
7 10 7
6
5
10
3 1
4 2 AW0180119
1
5
6
4
7 5
2 1
Slave level cylinder
1
4
3
2
4
4
AW0180134
5 6 28 30
27
6 7 8
A
11 9 23 14
11 9 22 15 5 6 7 9 10 11
24 25
2
4
SECTION A-A
12 13
B B
VIEW B-B
18
19
{ POWER TO SWITCHES
{ MOVE
{ FROM TERMINAL #28
26 17
13 20 14 16 { MOVE
70A
A B C 70
21
15
3 9
{ MOVE
{ FROM FUSES
3 AW0181436
WIRING DIAGRAM
Proximity sensing system
41
41
7
1 2
3 4
44
B
1
A
21
5
13 22 20
25 24 23 11 A 26
6
4
8
A SECTION B-B
B
SECTION A-A
23 12
11
43
42
24
6 20
40
TOP
25
2
HOUSING DIAGRAM
23
SECTION A-A
16
9
BULKHEAD 10
FITTING
19
COVER PLATE
17
32 9
15 39 38
31
14
33
6 18 1 REF
FLOAT
34 VALVE
35
CL
36 LH STEERING CYL
18
10 27
39 37
AW0180091
Tow package
Snap
Side view
cover shown
in stowed position
AW0071654
5 DEGREE TILT
INDICATOR LIGHT
1
LIFT/SWING
CONTROLLER
LIFT
5 7
SWING
2
A
Black Red 3 B
TILT ALARM
4 RELAY
ALARM
1 2
AW0180109
12
11 Wiring box
2 10
3
47
47 164
To beacons
9
14 13 15
Wiring box
1 17 164
86
30
87 85
13 47
47
16
4 39
39
18
5 To motion alarm
8 6 (if equipped)
7 To Beacons
19
20
13
AWM00338
12
11
2 10
Wiring box
47
47 164
1
To beacons 9
5
8 6
7
AWM00339
Waterline to platform
steel booms
Page 4 - 54 Snorkel model ATB 60 DWG. 0180162
Water line to platform
item part no qty description
1 5240010 1 Hose reel with hose
2 5010015 1 Water hose 1 inch diameter x 18 feet long
3 5260014 3 Fitting 1 inch hose to 1 inch NPT
4 7714208 2 Pipe plug 1 NPT square head
5 5093013 1 Clamp
6 0181401 1 Guide bracket, long
7 0181403 2 Guide bracket, short
8 0181596 2 Bulkhead
9 0180821 11 Bolting plate
10 0181397 3 Mounting bar
11 0181597 1 Reel mount
12 5550034 3 Hose roller guide
13 5093010 11 Clamp
14 5550037 3 Clamp
15 970469 15 Capscrew 3/8-16 x 1 inch long hex head grade 5
16 987119 26 Washer 3/8 medium lock
17 986299 24 Washer 3/8 medium flat
18 970426 6 Capscrew 3/8-16 x 7/8 inch long hex head grade 5
19 970449 9 Capscrew 3/8-16 x 3/4 inch long hex head grade 5
20 7734408 1 Pipe 45 elbow, 1 inch NPT
21 0181598 1 Nipple 1 inch NPT x 13 inch long
22 970269 4 Capscrew 5/16-18 x 1-1/4 inch long hex head grade 5
23 986269 4 Washer 5/16 medium flat
24 5560033 4 Nut 3/8-16 self locking
25 5560031 4 Nut 5/16-18 self locking
1 1
8 8
14 14
10
13 8
Light 4 14 Light
12
11
Upper control box
terminal strip
2
3
1
3
2
5
6
7
AW0080768
U
Upper control box, 3-41, 3-45, 3-49, 3-53
Upper control box cover, 4-50
Upper control box, 2 wheel drive, 3-41
Upper control box, 4 wheel drive, 3-49
Upper control box, Hatz 2 wheel drive, 3-45
Upper control box, Hatz 4 wheel drive, 3-53
V
Vacuum fitting, 4-22
Vacuum hose, 4-13, 4-17
Vacuum switch, 4-13, 4-17, 4-22
Valve mount angle, 2-20, 2-23
W
Warranty
See inside back cover
Wheel nut, 1-71
Wire harness, 110 volt power, 3-2, 3-6, 3-10, 3-13, 3-18, 4-2
Wire harness, alternator, 1-61
Wire harness, boom extend switch, 3-57
Wire harness, boom lift switch, 3-58
Wire harness, Continental engine, 3-2
Wire harness, Cummins engine, 3-6, 3-10
Wire harness, Ford LRG-425 engine, 3-13
Wire harness, Hatz engine, 3-18
Wire harness, platform foot switch, 3-59
Wire harness, turntable, 3-2, 3-6, 3-10, 3-13, 3-18
Wire harness, upper control box internal, 3-41, 3-45, 3-49,
3-53
Wire harness, upper control box power, 3-41, 3-45, 3-49,
3-53
Wire harness, wiring box internal, 3-22, 3-26, 3-30
Wiring box, 3-2, 3-6, 3-10, 3-22
Wiring box panel, 3-22, 3-34
Wiring box panel, Ford LRG-425, 3-26, 3-37
Wiring box panel, Hatz, 3-30, 3-38
Wiring box, Ford LRG-425, 3-26
Wiring box, Hatz, 3-18, 3-30
Maintenance information
The parts drawings located in the repair parts sections, Parts should be thoroughly inspected before restoring to
are designed for use as a guide for proper disassembly service at the time of reassembly. Burrs, nicks or
of the machine and components as well as for parts re- scratches may be removed from machined surfaces by
placement. Always refer to the hydraulic system installa- honing or polishing with #600 crocus cloth, followed by a
tion drawings and the electrical wiring diagram before thorough cleaning in an approved cleaning solvent, and
removing or disassembling associated parts. blown dry with compressed air. Do not alter the contour
of any part. If this operation does not restore the part to a
CAUTION serviceable condition, replace the part. Replace all
Do not attempt to disconnect or remove any hydrau- O-rings, seals, and gaskets at reassembly. Use new roll
lic line before reading and understanding all text pins or cotter pins. Dip all packing rings and seals in hy-
concerning the system hydraulics. In most cases, draulic oil before reassembling in cylinder and manifold
disassembly of the machine will be obvious from the installations. Replace any part having imperfect threads.
illustration. In general, units that have been disassembled can be
reassembled by reversing the order of disassembly.
When disassembling or reassembling components,
complete the procedural steps in sequence. Do not par- Remember that the service life of a machine can be in-
tially disassemble or assemble one part, then start on creased by keeping dirt and foreign materials out of the
another. Always check your work to assure that nothing vital components. Precautions have been taken to safe-
has been overlooked. guard against this; shields, covers, seals and filters are
provided to keep air and oil supplies clean; however,
The following list is a gentle reminder when disassem-
these items must be maintained on a scheduled basis in
bling or assembling the machine.
order to function properly.
Always be conscious of weight. At any time air or oil lines are disconnected, clean sur-
Never attempt to lift heavy objects without the aid of rounding areas as well as the opening and fittings them-
a mechanical device. selves. As soon as a line or component is disconnected,
Do not allow heavy objects to rest in an unstable cap or cover all openings to prevent the entry of dirt or
foreign materials.
condition.
New parts should remain in their container until they are
Always make sure work platform is in stowed ready to be used.
position - blocked or the weight removed by a
suitable lifting device before disconnecting the Clearly mark or tag hydraulic lines and electrical wiring
hydraulic hose from the motor/pump unit to the lift connections when disconnecting or removing them from
cylinder. unit. This will assure that they are correctly reinstalled.
When raising a portion of the machine, be sure that Proper assembly is critical to the successful rebuilding
of any unit. Carefully inspect any parts which are to be
adequate blocking is properly positioned - Do not
reused. If in doubt, replace.
depend on lifting device to hold and secure weight.
If a part resists removal, check to see if all SAFETY FIRST is a good slogan.
fasteners, electrical wiring, hydraulic lines, etc., Replace any guards and protective devices that have
have been removed or that other parts are not been removed to carry out maintenance and repair
interfering. work.
11
10 7 9
8 6
Slide pads
do not lubricate
Front Rear
3 1 5
2
4
Pressure gun application 2. Unit is full if oil is level with bottom of fill hole or just
starts to run out.
Service all fittings as indicated in the Maintenance
3. If low, remove the vent on top of gear box and fill un-
Schedule and lubrication illustration. Wipe away all ex- til lubricant flows from port, reinstall plug.
cess lubricant from exposed surfaces. Over lubrication
can collect dirt and foreign matter which acts as an abra- Gear hubs
sive. Lubrication of accessory equipment should be in
accordance with the manufacturers recommendations. Gear hubs (item 5.): To check and fill Gear hubs:
1. Rotate wheel until bottom of filler/drain plug is
Rotation bearing about 1 inch above horizontal centerline.
Rotation bearing (item 1.): Pressure gun lubricate bear- 2. Remove plug with drive ratchet and extension.
ing at recommended interval using lubricant as outlined 3. Fill until lubricant is level with bottom of fill hole.
in the maintenance schedule. Rotate while lubricating.
Lubrication fitting is located on the font plate of the turn- Note:
table. Do not overfill gear hubs as they are not vented and
need air space for expansion of oil to prevent damage
Rotation gear teeth and pinion to hubs.
Rotation gear teeth and pinion (item 2.): Gear teeth and
gear box pinion should be lubricated with a spray-on
type open gear lubricant.
Booms
Structural (1)
Main boom pin caps and tie wire (2,6)
Main boom emergency bleed down valve (4)
Hydraulic tubes and hoses (3,5)
Extension cylinder pin caps and tie wire (2,6)
Extension cylinder and holding valve (3,4)
Hose carrier tube and support (7)
Plastic hose track
Electrical wires (5)
Extend retract wire ropes and sheaves (2,5,6)
Main lift cylinder pin caps and tie wire (2,6)
Main lift cylinder holding valve (3,4)
Riser boom pin caps and tie wire (2,6)
Follower arm pin caps and tie wire (2,6)
Jib cylinder pin caps and tie wire (2,6)
Jib cylinder holding valve (3,4)
Note: If correction action is required on any item, attach sheet indicating problem and action taken.
All items have been properly checked and tested and found to be operating satisfactory or necessary corrective action has been completed.