COMPANY LOGO Elsmar.

com
Manufacturing Process Audit
Audit Date Performed by: Plant audited: Plant 1 Plant 2 Plant 3
Job# M Operator #:
Mach # Customer Name: Indicate shift audited: 1st 2nd
Score
Rating: G = Green - No nonconformances identified.
Y = Yellow - Overall being followed - isolated instance/minor oversight observed and corrected immediately
R = Red - Nonconformance Identified.
N/A = Not applicable to process being audited. Rating:
G Y R n/a
ITEM# OBSERVE OPERATOR MEASURE PARTS REQUIRED ACTION/NOTES

Is the control plan being followed by the operator?

1
Audit the operator performing control plan checks (product audit).

Is the control plan adequate to assure a quality product?

2
(If no, what changes are required?)

Does operator understand how to use the gages and perform all required
3
checks correctly?

4 Are all gages available as specified on control plan?

5 Are gages adequate for features being measured?

Is the operator properly identifying product and segregating good

6 material from bad material?

STATISTICAL PROCESS CONTROL

Is SPC required at this process?
Yes No
If "no" mark mark questions 7 - 10 as "n/a".
Is DataMyte available and functioning properly?
7 (If "no" mark this question "Red" and mark questions 8, 9, & 10 as
"n/a")
Does operator know how to use DataMyte?
8
(Can Operator enter data and display charts?)

Is operator entering data into the DataMyte at the required frequency?

9
(See control plan)
Is operator recording significant process events (ex. Tool change,
10 machine repair)? Assignable cause codes should be entered into
DataMyte when appropriate.
EMPLOYEE COMPETENCE & AWARENESS
Is the operator familiar with the Reaction to Abnormal Conditions?
11 Do they know it's o.k. to shut the machine down?
(Reference work instruction xxxx)
Is operator trained & competent to operate equipment being audited?
12
(Verify through HR or Employee Versatility Matrix)
Does operator know and understand Quality Policy?
13
Quality Policy " "

Does operator know the customer and application that uses the parts?
14
(If no, advise the operator.)
Does the operator know what is critical to the customer and what the
15
effects are to the customer if the critical items are not met?
Does the operator know whether or not customer is satisfied and why?
16 (ex. CCN's, PPM, On-time delivery) If customer is not satisfied, is
operator aware of and involved with actions being taken?
Does the operator know the company quality objectives and goals?
Knows if objectives are being achieved? Knows how they impact the
17
objectives? Note: Operators may refer to handout cards and posted graphs to
answer this question.

Notes: To Compute Score: 0 0 0 0

Number of G + Y Items X 100 = Score
Auditor: Place an "X" in the corresponding box for each item. Number of Applicable Items
For each item marked "Red", record the actual nonconformance 0.0%
either under "Required Action/Notes" or on a separate sheet.
# items OK (G + Y): 0
# Applicable Items: 0
Action Required: 0

F0376 Rev. G 4/14/05