Axyz CNC Router Manual v1

CNC Router Manual v1 1
COVER PAGE
VERSION AND CONTACT INFORMATION
CNC Router Manual
Safety Machine Overview Operations - Maintenance

Version 1
November 25th 2015
Original Instructions in ENGLISH
5330 South Service Road, Burlington, ON, Canada L7L 5L1

Call: 905-634-4940 Fax: 905-634-4966
www.axyz.com
INTRODUCTION
IMPORTANT
Read and understand these instructions for use
before you operate this automated equipment.
About the Documentation
Viewing Options
Attributes
Declarations
Use of Machine
Materials Suitable for Cutting

About the Documentation

Information contained in this manual is subject to change
without notice. Please visit the AXYZ website to verify
Publications
that you are viewing the most recent version. Pre-install Guide (PDF)
CNC Router Manual (PDF + extended content)
Maintenance Log (printed booklet)
Warranty Information (printed booklet)
OEM Literature (as received)
Disclaimer
AXYZ International Inc. makes every effort to provide
accurate information about the CNC Router. However,
since each machine configuration varies considerably,
AXYZ International Inc. cannot guarantee the accuracy
or completeness of this manual or accept responsibility
Purpose of this publication
for any errors or omissions.
To help you safely and effectively
operate the machine
A training support tool Copyright
This manual contains proprietary information that is protected by
copyright. All rights are reserved. No part of this manual may be
About its use
repurposed by any means without prior consent
It takes about an hour to read through this entire publication. from AXYZ International Inc.
Doing so will help ensure your understanding
of the machine operations.
Viewing Options
Notebook or Desktop
Use the arrow keys or mouse
to step through the pages.
No scrolling required.
Scan the page thumbnails.
Click the ICON to display them.
Navigate via the bookmarks.
Shown in the example
Use the Find function

for searching the text.
Navigate via strategically
placed hyperlinks.
Tablets
Optimized for the iPad Air
These examples show the manual
being displayed with the Acrobat Reader.
Other viewers may offer different options.
Tap the center of the screen

to toggle the menus ON or OFF.
Use the slider to scan the pages.
Tap and select from the menu.
Printing the PDF

Select Scale/Fit to Page when printing specific pages or the entire document.
Attributes
Graphics
The drawings and illustrations in this documentation help to expand and enhance the text. They are representations only and are not
drawn to scale. For accurate drawings, refer to the mechanical and electrical drawings provided by AXYZ International.
Style Conventions
Specific text styles indicate various types of information.
Bullets indicate listed items where the specific order is not significant.
Numbered items indicate a systematic procedure, process, or an ordered list.
Bolded text emphasizes important information.
OEM Literature
AXYZ International provides copies of OEM (Original Equipment Manufacturer) literature as received from suppliers.
Select information about OEM devices may be incorporated. For more detailed information, refer to the OEM literature.
If the OEM literature for a specific device is not included, please contact that manufacturer directly for the information.
Suppliers often revise and update their publications. Contact the manufacturer directly for the most current information.
Extended Content
The onscreen version of this publication offers links to web-based content.
Warnings and Notations

This document uses five types of warning messages and two levels of notation.
Indicates a hazardous situation that

if not avoided, will result in serious injury or death.

if not avoided could result in serious injury or death.

if not avoided could result in minor or moderate injury.
Indicates a condition that if not avoided

could result in equipment or property damage.
Provides additional information about

known situations that require special attention.
Declarations
Conformity Noise Emissions
Use of Machine
Environmental Considerations
Climate Control
DO NOT expose the machine to extreme variations in temperature
and humidity as this could decrease both performance and longevity.
Operate and/or store the machine at room temperature
and in a dry, contaminant free environment.
Lighting
Ensure the entire working area of the machine is well lit.
Ventilation
Consider the ventilation system requirements
according to the type and amount of material being processed.
Consult the SDS and MSDS to determine any special requirements.
Clean Working Conditions

Keep the machine and the working area clean and clear of obstructions.
Corrosion
Some of the machine components are subject to corrosion in an unfavorable environment.
DO NOT expose the machine to free flowing water-based fluids or lubricants.
DO NOT expose the machine to acidic or alkaline substances.
Intended Use
Machines are designed to machine or cut:
wood, engineered wood, plastics, aluminum and non-ferrous metals,
metal composite materials, steel using a plasma cutting head, vinyl,
paper, cardboard, foam, fabric, rubber, and similar materials.
Foreseeable Misuse
These machines are NOT designed to cut or machine:
stone or similar products, glass, phenolic, and related materials.
If you are uncertain, contact AXYZ International or a qualified support service.
DO NOT process hazardous materials or products

including any substance that is or contains a flammable,
toxic, explosive, corrosive, infectious, oxidizing, or reactive agent.
Doing so could result in equipment damage,
serious injury, or even death.
Disposal
The majority of the machine components can be recycled.
Only qualified persons should disassemble the machine.
Recycle or dispose of the components according to your municipal guidelines.
Materials Suitable for Cutting

The following is a brief overview of some commonly processed materials.
If you are uncertain about processing a specific material, consult your supervisor or an AXYZ representative.
Do not use the machine to cut extremely hard material, such as carbides.
Doing so could damage the machine and/or injure you.
Plastics All plastics, including the hard plastics such as polycarbonate, cast or extruded acrylics, corrugated, and UHMW
Wood Most natural types of wood, other wood-based materials, including MDF, plywood, and other composite boards
Non-Ferrous Metals Such as aluminum, brass, copper, and derivatives
ACM - Most types of ACM, including those with stainless steel or titanium
Composites and Laminates Many types of composites and laminates
Foams Most foam-based materials
Rubber Hard and soft rubber and neoprene
Leather Both natural and imitation
Card Stock Thick, multiple layers, and single layer carton
Other Cork, foil, vinyl, felt, textiles, and more

SAFETY
IMPORTANT
Read and understand this entire section
Rules and Guidelines
Operator Qualifications
Processing Materials
Protective Features
Personal Protective Equipment
Dust and Debris Collection Systems
Hazard Placards
Rules and Guidelines

It is your responsibility to read, understand, and follow all of the safety rules and guidelines.
Rules of Operation
Follow these rules to help ensure your safety when operating the machine.
Failure to comply with these Rules of Operation could result in death or serious injury.
DO NOT remove any of the machine-mounted warning labels

or the mandatory signs in the work area.
DO NOT disable or remove any safety devices or guarding.
DO NOT operate the machine after the consumption of alcohol or the use of narcotics.
DO NOT operate the machine if you have taken medications or drugs

that could cause drowsiness or loss of attention.
DO NOT operate the machine while wearing rings, watches, chains,

loose clothing, neckties, or untied long hair.
DO NOT use the machine as a workbench or hammer on the tabletop.
DO NOT stand or lean on the machine while it is in operation.
DO NOT remove any cut material while the machine is running.
DO NOT adjust any tooling, misters, or extractor hoses during operation.
DO NOT attempt to brake or slow down the machine with your hands or any foreign device.
DO NOT attempt to repair the machine, unless you are qualified.
DO NOT open the electrical enclosure(s) while electrical power is enabled.
DO NOT use pressurized air, washers, or free flowing liquids to clean the machine.
Guidelines
These guidelines will help you to operate the machine safely.
Ensure that all operators have access to and understand these instructions.
Read, understand, and comply with the warning labels on the machine
and the mandatory signs posted in the work area.
Wear the required PPE (personal protective equipment) at all times.
Ensure that anyone near the machine knows how to perform an emergency stop.
Only authorized persons should enter the working area while the machine is in operation.
Look for and remove any loose parts, work pieces, or tools left in the operating area,
before starting the machine.
Keep the working area clean and free of obstructions, such as waste material.
When machining combustible material, keep the correct type of fire extinguisher accessible.
Keep chemicals and flammable material away from electrical equipment and moving components.
Verify that the machine is in good working order for production.
Verify that the emergency stop pushbuttons, machine guarding, and all other safety devices
are functioning correctly.
Ensure that the cutters, knives, and/or engraving tools are in good working condition.
Verify that the mister(s) are functioning correctly.
Ensure material to be processed is securely held.
Stay clear of moving parts when the machine is in operation.

Operator Qualifications
It is your responsibility to ensure that only qualified persons operate this CNC router.
Operation of this machine by an unqualified operator

could result in serious injury or death.
The following operator qualifications apply:
Complete a course of training that is acceptable to and approved by AXYZ International and your company.
Be knowledgeable about the basic design, operation, cleaning, and maintenance of the CNC router.
Be knowledgeable about the types of material that are processed with the CNC router.
Be knowledgeable about the specific tools and configuration of the machine.
Be knowledgeable about the control devices, such as the warning lights, visible and audible signals, and safety systems.
Be able to disconnect the main electrical power supplied to the machine.
Be able to disconnect the main pressurized air supplied to the machine.
Be able to operate the CNC router in a safe manner, according to the safety rules and guidelines,
and to maintain the required operational logs and records.
You must:
Operate the equipment by following the instructions contained in this manual.
Follow all WARNINGS, CAUTIONS, and other notices.
Ensure the machine is properly maintained before commencing with operation.

Processing Material
Its important to understand the potential hazards associated with processing certain materials.
Read and understand the following information concerning the varied conditions.
Combustibles
When processing materials such as cardboard, MDF, or other wood products,
the risk of a fire exists. Ensure access to a suitable fire extinguisher.
Refer to the SDS or MSDS to determine the specific requirements.
Dust Explosion
Processing materials such as MDF or other wood products creates dust.
The risk of a dust explosion exists. Use a suitable dust collection system.
Toxic Fumes and Dust

Processing materials such as MDF, plastics, and some composites
may cause exposure to toxic fumes, gases, or dust.
Refer to the SDS or MSDS to determine any potential risks
and take appropriate measures to control these risks.
Sharp Edges and Splinters

Materials such as metals, natural wood, and some composites may have sharp edges
and/or splinters that could cut or pierce your hands, arms, or other parts of your body.
Wear cut-resistant gloves and protective clothing.
Hot Materials and Waste

Processing plastics and metals generates heat in both the material being cut
and the debris. This increases the risk of skin burns.
Use heat resistant gloves when handling hot material after cutting.
Heavy or Awkward Sheets of Material

When loading/unloading heavy or awkward material onto the table,
consider working with an assistant.
Also consider the use of appropriate lifting gear and rigging,
including suitable panel lifters and similar equipment.
Material Hold-down
When processing porous or irregular-surface materials,
alternate methods of hold-down are required.
Use clamps or fixtures to secure the material.
Protective Features
Emergency Stop Pushbuttons
The machine is equipped with Emergency Stop pushbuttons that, when pressed, halt all motion.
Familiarize yourself with the location of these pushbuttons.
The CONTROLS and INDICATORS section provides more information.
Fixed Machine Guards

The machine is equipped with several protective covers that
prevent you from coming into contact with hazardous components. DO NOT operate the machine without these guards.
A tool is required for their removal. Without the guards, you may come into contact with
components that could seriously injure or even death.
Carriage
This plate covers the drive and electrical components.
Devices
These covers are unique to each type of device.
Refer to the OEM literature for more information.
Gantry Legs
These covers restrict access to the X-axis drive components.
Pressure Foot
The pressure foot and bellows are attached to the spindle. Spindle
They help prevent accidental contact with the cutter.
Retraction of the pressure foot and/or bellows may be required
during cutter inspection or manual tool replacement. Bellows
DO NOT operate the machine without Pressure Foot

the pressure foot and bellows properly installed.
Coming into contact with rotating cutter bits
or debris could seriously injure you.
Personal Protective Equipment - PPE

Operators and other persons working near the machine must wear protective equipment
in accordance with the machine configuration, material, and process requirements.
Hearing Protection
Wear hearing protection when machining noise is excessive.
Examples: When cutting some metals, plastics, or hard materials.
Eye Protection Face Shield

Wear eye/face protection during all machining operations.
Special eye protection must be worn during Plasma cutting.
Mask or Respirator
Processing some materials may create airborne toxins.
Wear an appropriate mask or respirator.
Refer to the SDS or MSDS for specific information.
Suitable Gloves
Wear suitable gloves when handling sharp edged or hot materials.
Cutters are sharp and may also be hot during changeover procedures.
Clothing
Wear protective clothing when working with sharp edged or hot materials.
You may also come into contact with contaminants, such as dust, debris, or lubricants.
Footwear
Wear safety rated footwear when working with material over 20 kg. or 40 lbs.
or where a cut hazard exists.
Dust and Debris Collection Systems

During the machining process, dust and debris may be produced.
Cutting certain materials, such as MDF and other wood products,

creates dust that could explode. Ensure that the machine
is equipped with a properly functioning extraction system.
Failure to comply with this warning could result in,
property damage, serious injury, or even death.
Each pressure foot is equipped with an outlet

for the connection of an extraction hose.
Ensure each extraction hose is attached directly to a collection system

or to the corresponding outlet on the vacuum manifold.
The hose must be connected to a suitable extraction system.
Before starting the machine, ensure the extraction system

is free of obstructions and in optimal working order.
Failure to do so could result in material or tool damage.
Hazard Labels
Ensure that all of the hazard labels are displayed according
to the direction provided in this segment of the manual
and that they are in legible condition. All operators must be aware of the implications of these labels.
Failure to do so could lead to serious injury or even death.
Electrical Enclosure
On the Table
Located on both front sides of the table.
On the Carriage(s)
Specific Devices
On the Router
On the Knife
MACHINE OVERVIEW
Important
Learn about the major components
before operating the machine.
Machine Identification
Major Components and Function
Device Options
Machine Identification
What model of machine are you working with
and where is the serial number
Serial Number
Also located on a label on the electrical enclosure.
Identifies the specific machine
AXYZ International tracks information about the machine,

including ownership and location, based on the serial number.
Please report any modifications or change of ownership.
Doing so helps AXYZ to provide you with pertinent support.
Model Number
A combination of the table series and length of the table
The first digit denotes the nominal table width in feet.
The last two digits signify the table length in feet.
E.g. this 5010 table is 5-feet wide and 10-feet long.
Automatic Tool Changer

ATC shows that the machine is equipped
with a tool changer.
Major Components and Function

Determine the devices and configuration of your specific machine.
Carriage
Your machine is equipped with either single or dual carriages.
Devices are mounted to the carriage.
Devices
Router spindles, pressure feet and options, knives, drills, engravers,
misters, vision system, braille, print head, and more.
ATC Automatic Tool Changer

This optional unit is mounted to the gantry leg.
It allows automatic selection and installation of cutting tools.
Gantry
The beam, support by two legs, spans the width of the table.
Your machine may be configured with the dual gantry option.
Material Hold-down System

The spoil board on the tabletop protects the machine surface
from cutter damage and is a part of the vacuum hold-down system.
Table
The rigid steel frame is fitted with an aluminum deck.
Table Overview
Popup Pins
These optional pins help you to quickly
and accurately align the material for processing.
They are usually located across the front
and along the left side of the tabletop. (Not shown)
Tool Tip Sensor

If theres no ATC, a tool tip sensor
is installed at this corner of the tabletop.
Hold-down System Manifold

Located near the front of the machine
under the tabletop.
Linear Bearing Rails

Mounted on either side of the table frame.
Guide the gantry along the length of the table.
Linear Gear Rack

Mounted below the bearing rail,
it provides drive motor engagement.
Material Hold-down System

Material for processing can either be held by vacuum
or it can be manually clamped to the deck.
Vacuum Source
The tables vacuum system is connected to either a pump or blower.
Refer to the OEM literature for information about your equipment.
Spoil Board
Use either a standard MDF or precision board.
Fasteners secure the board to the tabletop.
T Slot Deck
Used for securing clamps or fixtures to the tabletop.
Hold-down Vacuum Manifold

Supplies vacuum to the various zones in the tabletop.
May be fitted with manual valve handles (as shown).
Zone Diagram
Identifies the tables vacuum zone configuration.
Corresponds with the numbers on each valve or switch.
Gantry
The gantry beam is supported above the tabletop by two legs that
move along linear bearing rails attached to either side of the table.
The gantry beam guides the Y-axis carriage motion.
The beam may have a cantilever at either or both ends,

depending on the carriage configuration and/or
the automatic tool changer option.
Dual gantry systems allow separate processing

at either end of the table.
Drive System
The gantry legs contain the X-axis drive system.
There are two drive motor options:
Stepper motor with a drive belt and pulley system
Servo drive system with a planetary gearbox
There are two gear rack options:
Spur gear (usually for stepper drive)
Helical (angled) gear (usually for servo drive)
Automatic Tool Changer

This optional device allows for seamless, multiple-router-tool processing.
There are three capacities: 7, 21, and 33 tools,
as identified by the number on the cover.
Router Spindle
Equipped with a quick tool release feature, the HSD spindle
releases the tool onto the raised tool cup.
Tool Tip Sensor

Determines the exact position of the tool in the spindle.
Automatic Cover
Opens to allow the actuator to raise the tool cup.
Closes after the tool change to help prevent contamination.
Tool Carousel
Machine controlled to receive and deliver
the appropriate tool for the process.
Actuator
Raises the cups to either receive a tool from the spindle
or insert the selected tool from the carousel into the spindle.
Carriage(s)
The machine is either equipped with one or two carriages.
On dual carriage machines, Carriage #1 is on the right side
and Carriage #2 is on left.
Device Connectors
There are up to four positions and the corresponding connectors
for cutting devices such as routers, knives, and drills.
Each position is numbered sequentially from right to left.
Options
Such as the AVS, misters, and printers
are mounted directly to the carriage and
are not assigned a numbered position.
Linear Gear Rack

Mounted to the top of the gantry
to provide drive motor engagement.
Z-Plate
Ball screw driven assemblies are fitted to positions
where routers or knives are mounted. They allow
the cutting device to be raised and lowered.
Linear Bearing Rails

Mounted on either side of the gantry to guide the carriage.
Device Options
Various devices cut and shape the material.
Other devices assist in that process.
This section provides information about:
Routers Spin a bit that cuts the material
Pressure Feet Help reduce the risk of contact with cutting tools,
may help in material hold-down, and dust and debris collection
Knives Slice or crease material
Drills Make holes in material
Engraver Marks/cuts into the material
Mister Lubricates the cutter
Vision System Locates registration marks on prints
Print Head Prints on the material
Braille System Installs braille characters
Dust and Chip Collection Removes dust and debris from the cutting area
If a device on your machine is not described in the section,

refer to the OEM literature or installer instructions.
Routers
There are two basic types of cutting tool attachment,
as shown and described below.
Routers are equipped with sharp cutting bits
Learn more about changing the cutter bit that may not stop spinning immediately.
in the OPERATING PROCEDURES chapter
Cutting Tool Change section. Always ensure the router spindle has completely stopped
and use approved gloves to handle the cutter.
Routers vary in horsepower and operating speed.
Coming into contact with the sharp cutting tools
Refer to the OEM literature for more information could seriously injure you.
about your specific the router(s).
ELTE - Collet Spindle HSD - Quick Release Spindle

The collet is compressed by a covernut The cutter bit is secured to a cone.
to hold the cutter bit (tool) in the spindle. The spindle captures the cone.
A pneumatically actuated quick release
can be manually activated by pressing
the button or is automatically activated
by the tool changer (ATC).
Cone
Spindle
Collet
Covernut
Covernut
Collet
Cutter
Cutter
Pressure Feet
The assembly is fitted to bottom of the spindle and helps There are two types of pressure feet and
to prevent operator contact with the router bit. they can be equipped with various options.
Both types of pressure feet are part of an effective dust and debris
collection system and may assist in material hold-down.
High Capacity
This assembly rides on the surface of the material being cut.
The cutter depth is determined by the spindles Z-plate position.
With the optional Nose Rider Collar (not shown)

The assembly rides on the surface of the material being cut
to ensure a consistent cutting depth independent
of variances in material thickness.
This option is primarily used for processing ACM.
Universal 5Y
This assembly rides on or just above the surface
of the material being cut. It does not compensate
for variances in material thickness.
Manually set the fixed height.
DO NOT operate the machine without the pressure foot

and bellows (if applicable) properly installed.
Coming into contact with rotating cutter bits
or debris could seriously injure you.
High Capacity
This assembly rides on the material during processing.
Video Overview
Pressure Foot Assembly

This assembly is pneumatically raised for tool change
and then lowered during processing.
Bellows
Helps to prevent accidental contact with the cutting tool
and assists in effective dust and debris extraction.
Extraction hose
Connected to the dust and debris collection system.
Interface
Various options such as a donut or brush are attached to the base.
Raised position
Provides cutter access for inspection and replacement.
Lowered position
Uses the weight of the spindle and foot to assist in material hold-down.
Processing position
The interface rides on the surface of the material while processing
to ensure a consistent cut depth despite variations in thickness.
Universal 5Y
Rides at a fixed height either on or just above the material
Video Overview
Fixed stop
Raises and lowers the pressure foot with Z-plate/spindle motion.
Bellows
Helps to prevent accidental contact with the cutter.
Contains the dust and chips and enhances extraction.
Extraction hose
Connected to the dust and debris collection system.
Interface
Various options, such as a donut or brush, are attached to the base.
Ride height adjustment

Use this knob to set/lock the processing position of the pressure foot.
Clearance position
With a raised Z-plate/spindle, obstacles can be cleared.
Ride height position

Set the position of the pressure foot when it is lowered for processing.
Processing position
The spindle/cutter can independently raise and lower while processing.
Options
The following parts enhance the performance
and capabilities of the pressure foot.
Nose Rider Assembly

The collar and ring are placed between the
pressure foot assembly and the bottom of the spindle.
Manually adjust the collar ring to set the cutting depth.
The foot/collar is pressed against the bottom of the spindle.
An optional reducer bushing is required for some spindles.
Bellows Seal
Helps prevent accidental exposure to the cutting tool
and significantly assists in dust and debris extraction.
Donut and Brush

Help prevent marking of the material
and assists in dust and debris extraction.
Knives
There are two basic types of precision knives,
Knives are equipped with sharp cutting blades.
Learn more about installing cartridges and knives
Use extreme caution when handling the blades.
in the OPERATING PROCEDURES section
Knife Blades segment. Coming into contact with the sharp edges
of the blades could seriously injure you.
Tangential Oscillating
The blade or wheel follows The blade moves up and down
a determined cut path. while following a path to cut through
materials such as foam or cardboard.
Various types of cartridges hold
the knife blade, cutting wheel,
or creasing wheel. Blades are manually installed.
Drills
There are two basic types of drills,
Drills are equipped with sharp cutting bits.
Use caution when handling them.
The edges could cut you.
Single pneumatic or electric drill Multi-spindle drilling head

The photo shows two drill units The pneumatically actuated unit
mounted beside each other. is either configured with 5 or 9 bits.
Activate any combination of bits.
The unit is pneumatically actuated
and is either pneumatically Refer to the device specific
or electrically driven. documentation
for more information.
The manual drill chuck
secures the bit.
Cold Air Gun

Mounted beside the router spindle,
this pneumatic unit directs cold air at the cutter.
Used to improve edge quality and prolong cutter life,
when processing acrylics and plastics.
Engraver
Mounted to the carriage, this assembly
engraves a pattern into the material.
Pressurized air keeps the tip cool.
Mister
Pneumatically dispenses
a microfine lubricant.
Lubricant is added
to the reservoir.
Used to lubricate and cool the
router bit when processing
non-ferrous metals.
AXYZ Vision System (AVS)

The system recognizes conventional registration marks
and automatically adjusts the machines cutting path
to align with printed shapes.
An APP is required to configure and operate the AVS.
Print Head
(Not shown)
This inkjet unit prints a single colour image on parts.
It is typically raised and lowered by a pneumatic cylinder.
Braille System
(Not shown)
Uses the spindle, with a specific tool, to create a hole in the material.
A dispensing unit then inserts a ball into the hole.
Special fonts are required for this process.
Contact AXYZ International for more information.
Dust and Chip Collection

These components represent a typical system configuration.
Jib Base and Arm

Guides the extraction hose clear
of the moving carriage and gantry.
It is mounted to the table frame.
Dust and Debris Extraction Manifold

When there are multiple routers, this manifold automatically
switches extraction vacuum to the active router.
It is mounted to the rear of the carriage.
Canister
Collects and contains the dust and debris.
It is connected to a vacuum blower or pump.
Blower
Generates the vacuum used for extraction.
Refer to the OEM literature to learn more about your device.
Pressure Foot and Bellows

Contains the dust and debris at the base of the spindle for extraction.
CONTROLS AND INDICATORS
Important
Emergency Stop Buttons
SmartConsole
Hold-down System
Carriage Indicators
Pressurized Air Gauge
Pressure Foot Switches
X & Y Home Indicator
Popup Pins
Emergency Stop Buttons

Located on the gantry ends, the electrical enclosure door
and optionally on the SmartConsole.
Usually located at the back of the machine under the tabletop,
the enclosure is either equipped with a single or double door. Avoid coming into contact with the live electrical components
in this enclosure. Keep the door(s) closed and locked.
Failure to comply with this warning
could result in serious injury or even death.
Main Power Disconnect switch
Enable or disable the main electrical power
supplied to the machine.
Power OFF and ON pushbuttons

Enable and disable electrical power to the machine.
Data Connectors
Both a network and a USB port
Pressurized Air inlet

Connect the supply hose to this inlet.
The pneumatic disconnect may unexpectedly be

disengaged, causing hose whip. If not avoided,
this could result in minor or moderate injury.
Smart Console
This device allows you to control and monitor machine operations.
It rests in a holder mounted to the gantry.
This video provides you with

a basic overview of the console.
Display
The various fields display information
about position, speed, rotation,
origin, and tooling.
Soft keys
The relative function is shown
in the tab above each key.
Control keys
Use them to initiate functions,
Refer to the Operational Overview control devices and processing,
to learn more about using the console. and display pertinent information.
View/Download
Emergency Stop pushbutton

(optional)
Press to stop processing and
turn OFF the electrical power.
Hold-down System
Your table is either equipped with automatic or manual vacuum zone control.
Automatic Zone Control Zone Switches

Each vacuum zone is automatically The optional pneumatic toggle switches
enabled and disabled throughout function just like the manual valves,
the processing sequence. to enable or disable vacuum
to a select zone.
This video provides an overview
Manual Valves Zone Layout

Turn to enable or disable Corresponds with
vacuum to a select zone. the valve numbers.
Carriage Indicators
Left - ON during a drill cycle.
Middle - Flashes during Z-axis homing.
Right - Flashes during knife homing.
Pressurized Air Gauge

Usually located on the right side of the carriage.
Displays the supply pressure.
Normally it should read about 100psi.
Pressure Foot Switches

Each pressure foot has its own control switch.
Located either on the end of the gantry or on the leg.
X and Y Home Indicator

Flashes when either the X or Y-axis sensor
activates during the homing sequence.
Popup Pins
Toggle the switches up or down
to raise or lower the popup pins.
OPERATING PROCEDURES
Important
Operational Overview
Stopping and Starting the Machine
Using the Basic Applications
Cutting Tool Change
Functions
Processing Considerations
Pre-start Inspection
Machine Setup Procedures

Operational Overview
A NC Numeric Control file, for each job, is transferred to the machine.
Operators control and monitor the machines production.
Stopping and Starting the Machine

The three methods of stopping and starting the machine: emergency, controlled, and complete.
Emergency Stopping Restarting after an Emergency Stop

1. Correct the condition that caused the emergency stop
Press a red Emergency Stop pushbutton
2. Ensure the machine is ready for operation
or 3. Pull to reset any pressed Emergency Stop pushbutton
Press the black Stop pushbutton 4. Press the white Power ON pushbutton
on the electrical enclosure on the electrical enclosure
5. Initialize the Machine
The following conditions apply:

Depending on the configuration:
All processing/motion stops immediately
6. Restart the dust and debris collection system
(Gantry, carriage, and Z-plate)
7. Restart the material hold-down system
Router spindles come to a controlled stop
(They may continue to spin for up to 10 seconds)
Electrical power to the devices is turned OFF If an Emergency Stop button was pressed during processing,
also do the following:
The pressurized air supply remains ON
8. Select the job being processed
Pneumatic drills complete their cycle and stop
9. Select the appropriate origin
(i.e. G55 or G56 etc.)
Depending on the configuration: 10. Press the Start key once
The dust and debris collection system may turn OFF 11. As applicable, select the shape
The material hold-down system may turn OFF 12. Press the Start key again to continue processing
Pausing the Process Restarting the Process

Press one of the red Stop keys Press the green Start key
on the Smart Console on the Smart Console
The machine continues processing

The following conditions apply: from where it was stopped.
All of the processing devices come to a controlled stop
(Gantry, carriage, and Z-plate motion stops)
The spindles come to a controlled stop and raise

Aborting the Process
(They may continue to spin for up to 10 seconds)
Press the Abort soft key
The angled knife remains in position
If the lift-on-pause option is enabled, The following conditions apply:

all other knives raise and retain orientation
The machine stops all processing
Drills complete their cycle and stop
The spindles raise
Electrical power to the devices remains ON
All of the knives automatically retract
The pressurized air supply remains ON
The material hold-down system remains ON Electrical power to the devices remains ON
The dust and debris collection systems remain ON The pressurized air supply remains ON
The Smart Console displays the message: The material hold-down system remains ON
continue or abort
The dust and debris collection systems remain ON
You now have the option to either restart the processing,

when you are ready, or you can abort the job completely.
Complete Shutdown Complete Power-up Procedure

The Machine: Connected Equipment:
Complete all processing
Turn ON/ENABLE the electrical power
Press the black Stop pushbutton to the vacuum hold-down system *
on the electrical enclosure
Turn ON/ENABLE the electrical power
Turn the Main Power Disconnect switch
to the dust and debris collection system *
to the OFF position
Disconnect the pressurized air supply Turn ON/ENABLE any other sources
of energy supplied to the system *
Connected Equipment:
Turn OFF/DISABLE the electrical power The machine:
to the vacuum hold-down system * Ensure the machine and all of the connected
Turn OFF/DISABLE the electrical power equipment are ready for operation
to the dust and debris collection system * Perform the Pre-start Inspection
Turn OFF/DISABLE any other sources Turn the machines Main Power Disconnect switch
of energy supplied to the system * to the ON position
Connect the machines pressurized air supply
Press the white Start pushbutton
As required by your company, perform a hazardous on the machines electrical enclosure
energy lockout/tagout on the specified control devices. Initialize the Machine
* Refer to the OEM literature and/or installer information

Using the Basic Applications

Detailed instructions for use of these applications
are available in the APPs help system.
File Manager Origins Manager

Manage and transfer job files Set the user and programmable origins and
to and from the A2MC (controller). the G54 surface offset, in consideration
Navigate your list of job files and select a file to process. of spoil board thickness.
View and edit the NC code, run a simulation in 2D or 3D, Provides a visual representation of each origin.
and provide information about the job file.
Tools Manager Vision System (AVS)

Set up, configure, and manage your devices and tools. Perform tasks like print to cut.
Add and remove tools, view, load, The machine scans the registration marks
delete, and save configurations. on your printed material and then
precisely cuts the parts.
Configuration Manager Zone Manager

Modify, save, and load motion profiles and filters. Manage and monitor the software-controlled
Other parameters are restricted vacuum hold-down zones.
and are for authorized use only. Monitor and manually control the dust and debris
collection system and the popup pins.
Cutting Tool Change

Removing and replacing router bits, Sharp-edge cutters.
cartridges, and knife blades
Wear protective gloves or avoid coming into contact
with the cutting edges of the bit.
Router Bits Coming into contact with these sharp-edge blades
How to change the router bit VIDEO could injure you.
HSD Spindle
To remove the bit assembly from the router spindle:

1. Ensure the spindle has completely stopped rotation
and that it is in the raised position.
2. Remove or raise the pressure foot.
3. Carefully hold the cone to prevent it from falling when released.
Either use protective gloves or avoid contact with the bit.
4. Press the green button on the spindle to release the bit assembly.
5. Lower the bit assembly clear of the spindle/pressure foot.
Router Bit Replacement HSD Spindles

Procedure continued from the previous page
Sharp-edge cutting tools/bits.
To replace the bit:
1. Depress the cone lock-in plunger.
2. Place the bit assembly into the holder,
aligning an orientation flat at the top.
3. Release the plunger and verify that
the assembly is locked in place.
4. Use the wrench to loosen and
remove the cover nut.
5. Remove the collet and the cutter bit.
6. Inspect/clean the cone,
collet, and cover nut.
Refer to Servicing the Tools
7. Place/snap the collet into the cover nut.
8. Insert the bit into the collet.
Expose about a or 7mm of the shank.
9. Install the sub-assembly into the cone.
10. Use the wrench to tighten the cover nut.
To attach the bit assembly to the spindle:

11. Ensure the machine is stopped.
12. The pressure foot should be raised or removed.
13. Press and hold the green button to open the spindle clamp.
14. Insert the bit assembly into the spindle.
15. Release the green button to engage the clamp.
16. Install/position the pressure foot.
ELTE Spindles
Sharp-edge knife blades.
To remove the bit assembly from the router spindle: Wear protective gloves or avoid coming into contact
with the cutting edges of the bit.
1. Ensure the spindle has completely stopped rotation
and that it is in the raised position. Coming into contact with these sharp-edge blades
2. Remove or raise the pressure foot. could injure you.
3. Rotate the spindle while pressing the lock button
until the pin engages and locks the shaft.
Continue to press and hold the button.
4. Use the wrench to loosen the cover nut.
5. Remove the cover nut, collet, and cutter.
6. Inspect/clean the collet and cover nut.
Refer to Servicing the Tools
To replace the cutter bit:

1. Place/snap the collet into the cover nut.
2. Insert the bit into the collet.
Expose about a or 7mm of the shank.
3. Rotate the spindle while pressing the lock button
until the pin engages and locks the shaft.
Continue to press and hold the button.
4. Install the sub-assembly into the cone.
5. Use the wrench to tighten the cover nut.
6. Release the spindle lock button.
7. Install/position the pressure foot.
Knife Blades
Removing and replacing cartridges and knife blades
with the cutting edges of the blades.
Coming into contact with these sharp-edge blades
Tangential could injure you.
To remove the cartridge from the shank:
1. Ensure the knife unit has completely stopped.
2. If applicable, remove the pressure foot/guard.
3. Carefully hold the cartridge.
4. Loosen the lock knob.
5. Remove the cartridge.
To replace the cartridge:

1. Place the cartridge onto the shank
ensuring orientation of the pin.
2. Tighten the lock knob.
3. Replace the pressure foot/guard.
To replace the knife blade:

1. Loosen the setscrew.
2. Replace the blade.
3. Tighten the setscrew.
Oscillating

with the cutting edges of the blades.
Coming into contact with these sharp-edge blades
could injure you.
To remove the knife blade:

1. Ensure the knife unit has completely stopped.
2. If applicable, remove the pressure foot/guard.
3. Carefully hold the blade.
4. Loosen the setscrew.
5. Remove the blade.
To install the knife blade:

1. Carefully insert the blade into the shank.
2. Tighten the setscrew.
3. Replace the pressure foot/guard.
Oscillating Knife Air Supply

This factory set regulator restricts the pressurized air supply to 100 PSI.
DO NOT adjust this regulator,
unless you are directed to do so
by a qualified service technician.
Adjusting this regulator does NOT
change the speed of the knife. Changing this setting could cause adverse
processing results and/or damage the device.
Functions
Use them to configure the machine parameters
Consider posting the following two pages in the work area.
Basic Machine Operation

For more detailed information visit the AXYZ website.
Function Description Function Description
F1 Displays information about the A2MC (controller) F26 Automatically measures all valid tools in the ATC
F7 Use to reset the servo motors F27 Set the user Z origin
F9 Abort an existing job or delete the current job F28 Set a new, or plane an existing, spoil board
F10 Set the user X and Y origin and the G55 origin F31 Change the active tool
F11 Select between six user origins F32 Use to load or unload the ATC
Seek the machine origins F34 Unload the spindle

F12
and set the user origin to G54
F39 Initiate the spindle warm-up routine
F13 Move the carriage to the active origin
F40 Displays the run time of the last job
F16 Set and enable the machines parked position
F41 Set the maximum feed rate
F20 Set the material thickness (PanelBuilder)
F42 Set the spindle speed or knife angle
Used to manually set the tool height
F24 F45 Set the maximum Z axis plunge speed
(Alternative to F25 and generally used for knives)
F25 Set the height of a specific tool F46 Program a traverse/cut move
Processing Considerations
Operator Qualification
Ensure that the machine operators are trained and that they have access to the AXYZ support services.
Type of Tool
Select and properly install the optimal bit or blade for the type of material you intend to process.
For production, do not use adaptor bushings to reduce the collet size.
Excessive Heat
Heat can destroy the router bit.
The denser the material, the faster the feed rate to help minimize heat.
If the feed rate is too slow, the friction causes bit burning.
To help prevent excessive heat, do not allow the bit to dwell in the cut.
Use a mister or cold air gun when possible.
Condition of the Machine

The condition of the machine directly impacts its ability to perform.
Maintain the machine according to AXYZ recommendations.
Pre-Start Inspection
Perform the following safety checks before starting and operating the machine:
The prescribed maintenance has been performed

and the machine is authorized for operation.
No tools, equipment, or foreign materials are left on or near the machine.
All of the OEM equipment is ready for operation.
The cutters, drills, and other tooling are ready for operation.
All of the safety guards are in place and correctly positioned.
The spoil board is in good condition and correctly positioned.
Ensure that the gantry and carriage movement is not impeded.
The area around the machine is clean and free of obstructions.
Only qualified personnel are in the working area of the machine.

Machine Setup Procedures

Unique to your type of machine, tooling, and other options
If you dont find your specific configuration described, please

contact an authorized AXYZ service representative.
Machine Configurations
Oscillating Knife & HSD Spindle/ATC

One carriage and two Z axes plates equipped with
an oscillating knife, router, and an automatic tool changer.
Tangential Knife & HSD Spindle/ATC

One carriage and two Z axes plates equipped with
a tangential knife, router, and an automatic tool changer.
ATC Automatic Tool Changer

The automatic tool changer option
FAULT RECOVERY
What to do when a fault occurs

Select a link or scan this section to help find a solution.
Overview
Select Messages
Overview
Message Display
When a machine fault occurs, a message is presented on the SmartConsole screen.
The fault message, with the associated error code, appears in the Information Display field.
Onscreen Help
When available, select to view the instructions
Fault Recovery Flow

Use this diagram to guide your course of action.
Check the display

Fault View the onscreen Acknowledge
for the fault message
occurs or online help the fault
and error code
Perform
If the same fault Contact AXYZ
corrective Initiate the machine
reoccurs ... customer service
action
Select Messages
Below are select fault messages, the error code, and a brief description of the condition.
For more detailed information visit the AXYZ website.
FAULT MESSAGE ECODE CONDITION

Seek X Failed E103
Seek Y Failed E104 The limit sensor cannot be detected when seeking the origin.
Seek Z Failed E105
Sensor Detected E300 Indicates that a limit sensor was detected during the running of a job.
Servo Alarm E312 One of the servo drives is in an alarm state.
Inverter Failed E504 The machine cannot detect the inverter to operate the spindle.
Inverter Tripped E505
Some inverters have trip codes that help explain why an inverter stopped operating.
Inverter Trip Error E508
Occurs if you try to separate carriages and your system does not have dual Y or dual carriages enabled,
Separation Failed E706
or if you try to separate the carriages too far and one of the carriages would run off the end of the gantry.
ATC Low Pressure E708 The automatic tool changer detected low air pressure.
ATC Cylinder Error E709 The automatic tool changer detected a problem with the air cylinder that raises the tool into the spindle.
ATC Spindle Clamp E710 The automatic tool changer detected a problem with the spindle clamp.
Tool Not Qualified E714 A tool is not qualified.
Servo Error E756 Occurs during the set up or programming of the servo drives, if something does not match up.
Drill Fire Error E757 Occurs if the setup assigned a drill to an output other than fire 1 or fire 2.
Vacuum Pressure E762 Only occurs if you have the vacuum pressure monitor set up on your Modbus vacuum control board.
AVS Camera
E766 Occurs if either the license is not valid or the program is not running when you try to run an AVS job.
Communication
TROUBLESHOOTING
What to do when theres a problem

Select a link or scan this segment to help find a solution:
Machine will not start
Edge Deterioration and Bit Breakage

Conditions
Machine will not start
1 Possible cause: Pressed (activated) Emergency Stop pushbutton.

Solution: Check for and reset any pressed Emergency Stop pushbutton(s).
2 Possible cause: The Main Power Disconnect switch is in the OFF position.
Solution: Turn the switch to the ON position and press the ON pushbutton.
3 Possible cause: The main electrical power supply is OFF.

Solution: Turn the supply power ON.
4 Possible cause: Blown fuse

Solution: Have a qualified service technician check and/or replace
the main power disconnect fuses and fuses 21 & 22.
If you have verified that none of the conditions listed above are causing the problem,
please contact an AXYZ authorized service technician.
Edge Deterioration and Bit Breakage

These conditions apply to both router bits and engraving tools.
1 Possible cause: Incorrect bit selection/installation

Conditions: Bits are designed to cut particular materials and to perform specific types of cuts.
Selecting an incorrect type of bit could lead to unfavourable results.
Bits must be selected according to the desired results.
Solution: Ensure that you select a suitable bit for processing the material and that you install it correctly.
2 Possible cause: A dull bit

Condition: A dull bit causes friction, which results in excessive heat that burns the bit.
Solution: Ensure that you are using a sharp bit. Replace (DO NOT sharpen) dull bits.
3 Possible cause: Defective collet

Condition: The collet and covernut may be contaminated or defective/out of balance,
which causes the bit to slip, be askew, and/or vibrate in the holder.
Solution: Clean and inspect the collet. If its worn or damaged, replace it.
4 Possible cause: Lack of cooling and/or lubrication

Condition: Excessive friction/heat causes bit degradation and leads to tool failure.
Solution: Ensure that you are providing adequate cooling and/or lubrication to the bit.
5 Possible cause: Incorrect feed rate or spindle RPM

Condition: If the feed rate is incorrect in relationship to the spindle RPM,
the friction causes excessive heat and burns the bit.
Solutions: Adjust the feed rate and/or spindle RPM
according to the bit manufactures recommendations.
6 Possible cause: Material hold-down

Condition: The material vibrates or shifts during processing.
Solution: Ensure that the material is properly secured to the tabletop
and that the vacuum pressure is adequate.
7 Possible cause: Machine condition

Condition: Rounded corners could be an indication that there is
a mechanical problem in the motor drive or transmission system.
Out-of-square parts could indicate that the gantry is out-of-square.
Solution: Ensure that the machine is in optimal working condition.
If you require further assistance,

please contact an AXYZ authorized service technician.
CLEANING AND MAINTENANCE
Responsibilities
Select a link or scan this segment to learn more about:
Schedule and Reporting
HAZARDOUS ENERGY General Cleaning Follow the prescribed cleaning

and maintenance procedures.
Disable and lockout/tagout
(as directed by your company) Failure to comply could result in
Servicing the Tools
electrical power, pneumatic supply, equipment and/or property damage
and any other sources of hazardous and void your machine warranty.
energy, before cleaning, maintaining, Vacuum Pump and/or Blower
or servicing this machine.
Failure to comply could result in Electrical Enclosure Fan
property damage, serious injury, or death.
Pneumatic Supply Filter
Lubricating the Machine
Changing the Spoil Board

Schedule and Reporting

AXYZ APP
Available for Apple, Android and Blackberry
An AXYZ service technician must perform

the bi-annual machine maintenance.
Failure to comply with this notice
could void your warranty.
Maintenance Log Book
Contains the following:
Welcome Message
Maintenance Overview
How to fill out your Maintenance Log
Daily, Weekly, and Monthly Inspection Forms
Bi-annual Inspection Form

Operating Hours
Record the value daily.
Use Function 1 to display the hours.
General Cleaning
Daily or if the dust and debris are interfering with production
DO NOT use compressed air
Disable and lockout/tagout the electrical power, to clean-off yourself or the machine.
pressured air supply, and any other sources
of hazardous energy, before cleaning Coming into physical contact with pressurized air or
airborne debris could seriously injure or even kill you.
Follow your companys procedures
Use vacuums, brushes, cloths, and cleaners to remove
dust, debris, and other contaminants from the machine.
Carriage, Gantry, and Table
What to do:
1. Use a vacuum or soft brush to remove the debris
from the carriage and gantry.
2. Wipe the components with a damp cloth.
Use a 50/50 mix of Isopropyl alcohol and water to dampen a soft cloth.
3. Manually move the carriage and gantry to gain access for cleaning.
4. Then use a vacuum or soft brush to remove the dust and debris
from the tabletop, side rails, and frame.
5. Wipe the structural components with a damp cloth,
dampened with the 50/50 mix.
If you remove the lubrication from the gear rail(s)

during the cleaning process, the rail(s) must be
lubricated again before commencing with operations.
Failure to comply with this notice
could result in equipment damage.
Oil Oscillating Knife

Every 4 hours of use
Disable the machine according Lubricating oil can cause skin and eye irritation.
to your companys procedures. Wear gloves and protective eyewear.
1. Remove the stem. Refer to the SDS for more information.
2. Apply 1 or 2 drops
of pneumatic lubricant (oil)
3. Replace the stem.
DO NOT over oil.

Leakage and seal damage may occur.
Apply only the recommended amount.
Air Pressure Gauge

Daily, record the reading
Optimal supply pressure of 100 PSI
Operating range of 90-95 PSI
DO NOT operate the machine
without optimal pressurized air.
Ensure a qualified service person
corrects the condition, or
Contact AXYZ Service
for assistance.
Servicing the Tools

Daily, perform these inspection procedures and clean the tooling.
Disable the machine according to your companys procedures
Clean and inspect the cone (tool holder)

and spindle tapers, collets, and covernuts -- daily.
Refer to the tooling OEM literature for instruction.
Failure to comply with this notice could
result in tool damage and affect the cut quality.
HSD Spindle Taper and Cone

Inspect both the spindle taper and the outside of the cone.
Contamination or damage can allow inconsistent gripping of the cone,
which results in slippage that causes excessive tooling wear.
This affects both the cut quality and reduces tool life.
Premature spindle failure may also occur.
Remove the contamination.
Collet, Inside Cone, Covernut

Resin accumulates on the collet and the inside of the cone and covernut,
which affects the concentricity of the tool and causes poor cut edge quality.
To avoid this condition, remove the resin build-up.
ELTE Spindle, Collet, Covernut

Resin build-up causes the collet to grip inconsistently in the ELTE spindle taper, resulting in slippage.
The slippage causes wear, which affects the cut quality and reduces tool life.
Premature spindle failure may also occur.
To avoid this condition, remove the resin build-up.
Wear and Damage

Check the collet and covernut for wear and damage.
Replace as required.
Collet life span is 3 months,

based on an 8-hour production day.
Covernut
Inspect the inside taper and threads to ensure it is clean
and free of burrs and that there is no wear or damage.
Remove the resin or replace the nut, as required.
A faulty covernut can cause the collet to be skewed,

which results in poor cut quality and could
damage the collet and/or bit.
Vacuum Pump
Weekly, check the oil level through the sight glass.
Viewed from the side

of the pump unit.
Refer to the OEM literature

for more detailed information
about your specific unit.
Blower
Yearly, lubricate and replace specific bearings
according to the manufacturers recommendations.
More often in harsh environments

for more detailed information.
Electrical Enclosure Fan

Monthly, service the filter
Disable the electrical power
Remove the grill Clean or replace the filter
DO NOT operate the machine

without a clean filter, properly installed.
A clogged filter restricts the airflow
and no filter allows contaminants
into the enclosure. Both conditions
could cause equipment failure.
Pneumatic Supply Filter

Monthly, clean the cup
Disable/disconnect the supply
Refer to the OEM literature Disconnect the pneumatic supply coupler Empty and clean the filter cup
Firmly grasp the coupler

when disconnecting
the pneumatic supply hose.
Failure to securely hold the coupler
could result in hose whip, which
could result in minor or moderate injury.
Lubricating the Machine

Monthly, clean, inspect, and lubricate the following components
Disable the machine according to your companys procedures Coming into contact with the grease
could cause skin and/or eye irritation.
Wear protective gloves and eyewear.
Gear Racks
Refer to the SDS for more information.
Clean the rack with a brass wire brush.
Wipe the rack with a damp cloth.
Use a 50/50 mix of Isopropyl alcohol and water to dampen a cloth.
Manually move the carriage or gantry to expose the entire rack. Apply grease to the Y-axis rack
Apply grease to the X-axis rack

Lubricating the Machine continued See segment cover

Grease the Z-plate blocks
Linear Bearing Blocks

Monthly, clean the rails and lubricate the bearing blocks
Wipe the rails with a soft brush and/or cloth.
Use a grease gun to lubricate all of the bearing blocks.
Usually two blocks per rail. Use white lithium grease.
You may need to move the device, carriage, or gantry.
Grease the four carriage blocks (Y-axis)
Grease the four gantry blocks (X-axis)

Lubricating the Machine continued

Heavy lifting is required to raise the spindle.
Z-plate Ballscrew See segment cover
Use proper/approved-lifting techniques.
Failure to do so could cause you serious injury.
Monthly, clean the screw and lubricate the bearings
Lower the Z-plate and manually lift and support the spindle, Grease the bearings
to gain access to the grease fitting.
Wipe the screw with a soft brush and/or cloth.
Use a grease gun to lubricate the ball bearings in the nut.
Use white lithium grease.
Lubricating the Machine continued

Sharp blades on the knives can cut you.
Trident Knives See segment cover Use caution when working near the knives.
Monthly, clean and lubricate the gear racks Failure to do so could cause you injury.
Lower the two Z-plates (knives) and wipe clean

the gear racks with a brass brush and/or a cloth. Lowered Z-plate
Use a clean brush to apply grease to the exposed racks.
Use white lithium grease.
Raise the Z-plates and clean and grease the racks.
Raised Z-plate
Changing the Spoil Board

The condition of the spoil board directly affects the performance
of the vacuum hold-down system.
Disable the machine according to your companys procedures
1. Use your machine to cut (and drill if required) the replacement spoil board.
2. Disable the machine.
3. Turn OFF the power to the vacuum hold-down system.
4. For a Precision Grid,
remove the screws that fasten the existing board to the tabletop.
5. Remove the existing spoil board.
6. Vacuum and wipe the tabletop to ensure it is clean.
7. Inspect and replace the vacuum zone gaskets, as required.
8. Position the new spoil board onto the tabletop.
9. For a Precision Grid,
install the fastening screws.
SUPPORT
Contact AXYZ Customer Service:
Burlington Cincinnati Telford

5330 South Service Road 2844 East Kemper Road Telford 54 Business Park
Burlington, ON, L7L 5L1 Cincinnati, OH, 45241 Nedge Hill
Phone: 905 634 4940 Phone: 513 771 7444 Telford, England, TF3 3AL
Toll Free: 1 800 361 3408 Toll Free: 1 800 527 9670 Phone: 44 1952 291600
Online: Send service request

CNC Router Manual R0 Table of Contents Page: 90
TABLE OF CONTENTS
This Table of Contents is included for the printed version of the manual.
It is recommended that it be inserted at the front of the hardcopy manual

(after the cover) or used as a separate document for quick reference.
For online viewing, open the Bookmarks pane in the PDF viewer.
For more information, refer to your PDF viewers help files.
COVER PAGE....................................................................................1 SAFETY ...........................................................................................12

RULES AND GUIDELINES..................................................................13
VERSION AND CONTACT INFORMATION.......................................2
Rules of Operation ....................................................................13
INTRODUCTION ................................................................................3 Guidelines .................................................................................14
ABOUT THE DOCUMENTATION............................................................4 OPERATOR QUALIFICATIONS ...........................................................15
Purpose of this publication ..........................................................4 PROCESSING MATERIAL ..................................................................16
About its use ...............................................................................4 Combustibles ............................................................................16
Publications ................................................................................4 Dust Explosion ..........................................................................16
Disclaimer ...................................................................................4 Toxic Fumes and Dust ..............................................................16
Copyright ....................................................................................4 Sharp Edges and Splinters .......................................................17
VIEWING OPTIONS ............................................................................5 Hot Materials and Waste ...........................................................17
Notebook or Desktop ..................................................................5 Heavy or Awkward Sheets of Material.......................................17
Tablets ........................................................................................5 Material Hold-down ...................................................................17
Printing the PDF .........................................................................5 PROTECTIVE FEATURES ..................................................................18
ATTRIBUTES .....................................................................................6 Emergency Stop Pushbuttons ...................................................18
Graphics .....................................................................................6 Fixed Machine Guards ..............................................................18
Style Conventions .......................................................................6 Pressure Foot ...........................................................................19
OEM Literature ...........................................................................6 PERSONAL PROTECTIVE EQUIPMENT - PPE .....................................20
Extended Content .......................................................................6 Hearing Protection ........................................................................... 20
Warnings and Notations ..............................................................7 Eye Protection Face Shield........................................................... 20
DECLARATIONS ................................................................................8 Mask or Respirator ........................................................................... 20
Conformity ..................................................................................8 Suitable Gloves ................................................................................ 20
Noise Emissions .........................................................................8 Clothing ............................................................................................ 20
USE OF MACHINE .............................................................................9 Footwear .......................................................................................... 20
Environmental Considerations ....................................................9 DUST AND DEBRIS COLLECTION SYSTEMS .......................................21
Climate Control ................................................................................... 9 HAZARD LABELS .............................................................................22
Lighting ............................................................................................... 9 Electrical Enclosure ..................................................................22
Ventilation ........................................................................................... 9 On the Table .............................................................................23
Clean Working Conditions .................................................................. 9 On the Carriage(s) ....................................................................24
Corrosion ............................................................................................ 9 Specific Devices........................................................................25
Intended Use ............................................................................10 On the Router................................................................................... 25
Foreseeable Misuse..................................................................10 On the Knife ..................................................................................... 26
Disposal ....................................................................................10
MATERIALS SUITABLE FOR CUTTING ................................................11
MACHINE OVERVIEW.....................................................................27 HOLD-DOWN SYSTEM .....................................................................50

MACHINE IDENTIFICATION ...............................................................28 CARRIAGE INDICATORS ...................................................................51
Serial Number ...........................................................................28 PRESSURIZED AIR GAUGE...............................................................51
Model Number ..........................................................................28 PRESSURE FOOT SWITCHES ...........................................................51
MAJOR COMPONENTS AND FUNCTION ..............................................29 X AND Y HOME INDICATOR ..............................................................51
Table Overview .........................................................................30 POPUP PINS ...................................................................................51
Material Hold-down System ......................................................31
OPERATING PROCEDURES ..........................................................52
Gantry .......................................................................................32
OPERATIONAL OVERVIEW ...............................................................53
Drive System ............................................................................32
STOPPING AND STARTING THE MACHINE ..........................................54
Automatic Tool Changer ...........................................................33
Emergency Stopping .................................................................54
Carriage(s) ................................................................................34
Restarting after an Emergency Stop .........................................54
DEVICE OPTIONS ............................................................................35
Pausing the Process .................................................................55
Routers .....................................................................................36
Restarting the Process ..............................................................55
Pressure Feet ...........................................................................37
Aborting the Process .................................................................55
High Capacity ................................................................................... 38
Complete Shutdown..................................................................56
Universal 5Y ..................................................................................... 39
Options.............................................................................................. 40
Complete Power-up Procedure .................................................56
Knives .......................................................................................41 USING THE BASIC APPLICATIONS .....................................................57
Drills..........................................................................................42 File Manager .............................................................................57
Cold Air Gun .............................................................................43 Tools Manager ..........................................................................57
Engraver ...................................................................................43 Configuration Manager..............................................................57
Mister ........................................................................................43 Origins Manager .......................................................................57
AXYZ Vision System (AVS) ......................................................44 Vision System (AVS) .................................................................57
Print Head .................................................................................44 Zone Manager ..........................................................................57
Braille System ...........................................................................44 CUTTING TOOL CHANGE .................................................................58
Dust and Chip Collection...........................................................45 Router Bits ................................................................................58
HSD Spindle..................................................................................... 58
Jib Base and Arm ............................................................................. 45
ELTE Spindles ................................................................................. 60
Dust and Debris Extraction Manifold ................................................ 45
Canister............................................................................................. 45 Knife Blades..............................................................................61
Blower ............................................................................................... 45 Tangential ........................................................................................ 61
Pressure Foot and Bellows ............................................................... 45 Oscillating......................................................................................... 62
OSCILLATING KNIFE AIR SUPPLY .....................................................63
CONTROLS AND INDICATORS ......................................................46
FUNCTIONS ....................................................................................64
EMERGENCY STOP BUTTONS ..........................................................47
Basic Machine Operation ..........................................................64
ELECTRICAL ENCLOSURE ................................................................48
PROCESSING CONSIDERATIONS ......................................................65
SMART CONSOLE ...........................................................................49
Operator Qualification ....................................................................... 65 VACUUM PUMP ...............................................................................82

Type of Tool ...................................................................................... 65 BLOWER ........................................................................................82
Excessive Heat ................................................................................. 65 ELECTRICAL ENCLOSURE FAN .........................................................83
Condition of the Machine .................................................................. 65
PNEUMATIC SUPPLY FILTER ............................................................83
PRE-START INSPECTION .................................................................66
LUBRICATING THE MACHINE ............................................................84
MACHINE SETUP PROCEDURES .......................................................67 Gear Racks ...............................................................................84
Oscillating Knife & HSD Spindle/ATC........................................67 Linear Bearing Blocks ...............................................................85
Tangential Knife & HSD Spindle/ATC .......................................67
Z-plate Ballscrew ......................................................................86
ATC Automatic Tool Changer ................................................67 Trident Knives ...........................................................................87
FAULT RECOVERY .........................................................................68 CHANGING THE SPOIL BOARD .........................................................88
OVERVIEW .....................................................................................69 SUPPORT ........................................................................................89
Message Display.......................................................................69
Onscreen Help ..........................................................................69 TABLE OF CONTENTS ...................................................................90
Fault Recovery Flow .................................................................69
SELECT MESSAGES ........................................................................70
TROUBLESHOOTING .....................................................................71
CONDITIONS ...................................................................................72
Machine will not start ................................................................72
Edge Deterioration and Bit Breakage ........................................73
CLEANING AND MAINTENANCE ...................................................75
SCHEDULE AND REPORTING ............................................................76
AXYZ APP ................................................................................76
Maintenance Log Book .............................................................76
Operating Hours .......................................................................77
GENERAL CLEANING .......................................................................78
Carriage, Gantry, and Table ......................................................78
OIL OSCILLATING KNIFE ..................................................................79
AIR PRESSURE GAUGE ...................................................................79
SERVICING THE TOOLS ...................................................................80
HSD Spindle Taper and Cone ...................................................80
Collet, Inside Cone, Covernut ...................................................80
ELTE Spindle, Collet, Covernut.................................................81
Wear and Damage............................................................................ 81
Covernut ...................................................................................81

Axyz CNC Router Manual v1

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Axyz CNC Router Manual v1

Uploaded by

Copyright:

Available Formats

CNC Router Manual v1 1

VERSION AND CONTACT INFORMATION

CNC Router Manual

Safety Machine Overview Operations - Maintenance

5330 South Service Road, Burlington, ON, Canada L7L 5L1

About the Documentation

Materials Suitable for Cutting

About the Documentation

Use the Find function

Tap the center of the screen

Printing the PDF

Warnings and Notations

Indicates a hazardous situation that

Indicates a hazardous situation that

Indicates a hazardous situation that

Indicates a condition that if not avoided

Provides additional information about

Clean Working Conditions

If you are uncertain, contact AXYZ International or a qualified support service.

DO NOT process hazardous materials or products

Materials Suitable for Cutting

Non-Ferrous Metals Such as aluminum, brass, copper, and derivatives

Composites and Laminates Many types of composites and laminates

Foams Most foam-based materials

Rubber Hard and soft rubber and neoprene

Leather Both natural and imitation

Card Stock Thick, multiple layers, and single layer carton

Other Cork, foil, vinyl, felt, textiles, and more

Rules and Guidelines

Personal Protective Equipment

Dust and Debris Collection Systems

Rules and Guidelines

DO NOT remove any of the machine-mounted warning labels

DO NOT disable or remove any safety devices or guarding.

DO NOT operate the machine if you have taken medications or drugs

DO NOT operate the machine while wearing rings, watches, chains,

DO NOT use the machine as a workbench or hammer on the tabletop.

DO NOT stand or lean on the machine while it is in operation.

DO NOT remove any cut material while the machine is running.

DO NOT adjust any tooling, misters, or extractor hoses during operation.

DO NOT attempt to repair the machine, unless you are qualified.

DO NOT open the electrical enclosure(s) while electrical power is enabled.

Wear the required PPE (personal protective equipment) at all times.

Verify that the machine is in good working order for production.

Verify that the mister(s) are functioning correctly.

Ensure material to be processed is securely held.

Stay clear of moving parts when the machine is in operation.

Operation of this machine by an unqualified operator

The following operator qualifications apply:

Be knowledgeable about the specific tools and configuration of the machine.

Be able to disconnect the main electrical power supplied to the machine.

Be able to disconnect the main pressurized air supplied to the machine.

Operate the equipment by following the instructions contained in this manual.

Follow all WARNINGS, CAUTIONS, and other notices.

Ensure the machine is properly maintained before commencing with operation.

Toxic Fumes and Dust

Sharp Edges and Splinters

Hot Materials and Waste

Heavy or Awkward Sheets of Material

Fixed Machine Guards

DO NOT operate the machine without Pressure Foot

Personal Protective Equipment - PPE

Eye Protection Face Shield