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Component Locations RENR8123-01

Description
Part
Number
Machine
Location
Schematic
Location
1 8 JJ October 2006 FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS
Accumulator Gp
APX451-Up, 5AZ400-Up
Accumulator Gp - Steering
241-3147
219-2539
64
8
B-12
I-4 , I-5
KK PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
MAIN AUX.

2-SECTION PUMP
PUMP: VARIABLE and
PRESSURE COMPENSATED
(FIXED)

Adjuster Gp - Front Service Brake Slack 205-0557 43 B-7


Adjuster Gp - Rear Service Brake Slack 205-0559 46 C-12
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Brake Gp - Service and Park (LF) 5T-3280 44 D-7 , I-7 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

Brake Gp - Service and Park (LR) 6G-9385 47 D-12 , I-12 VALVES


Brake Gp - Service and Park (RF) 5T-3280 44 B-7 , F-7 VALVE ENVELOPES VALVE PORTS

Brake Gp - Service and Park (RR) 6G-9385 47 A-12 , F-12


Breather Gp
Control Gp - Park Brake / AETA
6G-0078
9G-9208
50
49
D-3
B-11
31 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

Converter - Torque 117-3357 52 C-8 , H-8 30 AB


CONTROL VALVES
AB
CHECK VALVES

Cooler Gp - Brake
APX451-Up, 5AZ400-Up 200-5975 35 F-11 , I-8 Area Aft of the Right Front Tire
Cooler Gp - Transmission 7W-1713 25 D-4
MM 6 P T
NORMAL POSITION
P T
SHIFTED POSITION INFINITE POSITION
BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED

Cylinder Gp - Hoist 4T-5931 19 E-11 MEASUREMENT ROTATING SHAFTS


Cylinder Gp - Service Brake 8W-3406 45 C-7 , C-12
Cylinder Gp - Steering 1U-3182 11 I-2 Left Steering Accumulator Area HH
Drive Gp - Gear 2A-6516 40 B-4 , F-4 , G-8 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Filter Gp - Brake Retract 6P-4603 24 D-9 , I-10

785C Off-Highway Truck


FLUID STORAGE RESERVOIRS
Filter Gp - Converter Charge 4T-4760 31 I-9
Filter Gp - Hoist Tank Breather 8X-4575 23 H-8
NN
Hydraulic System
Filter Gp - Steer Return 4J-6064 9 F-4
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Filter Gp - Transmission Charge & Lube 6P-4603 30 C-4 , C-5
Fitting - Orifice (Steer Pressure) 8X-7851 54 F-5 COMBINATION CONTROLS
Manifold Gp - Hoist 186-6317 38 F-8
785C: 785C (HAA):
Plate Gp - Orifice
Plug Gp - Orifice
8W-5002
122-7765
57
42
G-7
D-11
1 OO APX451-UP 5AZ400-UP SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

Pump Gp - Converter (Charge) 6T-6148 28 D-9 , H-9


MANUAL CONTROL SYMBOLS
Pump Gp - Converter (Park Brake Retract) 6T-6148 29 D-9 , H-9
Pump Gp - Converter (Scavenge) 6T-6148 27 D-9 , H-9
Pump Gp - Dead Engine Lower (Electric) 5T-1060 48 B-11 Transmission System Components PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Pump Gp - Hoist 211-6626 13 B-5 , F-4 , H-8
Pump Gp - Metering 9T-4247 3 G-2 PILOT CONTROL SYMBOLS
RELEASED PRESSURE REMOTE SUPPLY PRESSURE
Pump Gp - Steering 190-2279 7 B-4 , F-4 , G-8
Pump Gp - Transmission (Charge) 3T-0259 20 B-4 , F-4 , G-9
Pump Gp - Transmission (Lube) 3T-0259 21 B-4 , F-4 , G-9
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
Pump Gp - Transmission (Scavenge) 3T-0259 22 B-4 , F-4 , G-9 SUPPLY PRESSURE

Screen Gp 6E-5065 15 D-11 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
Screen Gp - Brake Cooling 6E-6640 37 F-11

II
Screen Gp - Converter 9T-3838 61 B-9 , G-9
Screen Gp - Converter 186-6434 36 I-8 STEERING SYSTEM TAP LOCATIONS SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

Screen Gp - Hoist 9T-3850 62 A-4 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Screen Gp - Hoist 6E-5471 16 F-8
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT THREE TWO
INFINITE
Screen Gp - Hoist Pump 9T-3850 62 G-9 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
Switch As - Filter Bypass 116-9933 53 I-9 Tap Locations UNIDIRECTIONAL UNIDIRECTIONAL
Switch As - Low Steer Pressure 3E-7812 55 H-4 Pressure, Sampling, and Sensor
FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
Switch Gp - Bypass Charge, Lube, Brake 164-7577 59 C-4,C-5,D-9,I-10 Tap Schematic BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION

Tank Gp - Hydraulic Brake Make Up 6E-1851 41 E-11


Description
Number Location
Tank Gp - Hydrualic and Transmission 161-0536 12 A-4 , B-9 , G-10 AA Right Rear Park Brake Pressure Tap A-12
Tank Gp - Steering 155-4127 10 E-3 BB Right Brake Pressure Tap B-11 2006 Caterpillar Printed in U.S.A.
Valve Gp - Brake Retract 113-1543 39 D-11 , I-11 CC Rear Service Brake Pressure Tap B-12 All Rights Reserved
Valve Gp - Check 138-4733 14 D-11 , H-11 DD Left Rear Park Brake Pressure Tap D-12
Valve Gp - Check, Brake Accum. EE Left Brake Pressure Tap C-11 TRANSMISSION SYSTEM TAP LOCATIONS
APX451-Up, 5AZ400-Up 9T-3752 5 B-11
GG Front Service Brake Pressure Tap C-7
Valve Gp - Check, Steering 176-6448 4 I-4
HH Transmission Charge Pressure Tap D-5
Valve Gp - Check, Tow Pump 9T-3096 63 B-11
II Transmission Lube Pressure Tap D-4
Valve Gp - Converter Lock-Up Clutch 8E-6146 51 I-9
Valve Gp - Counterbalance 132-7102 18 E-9
JJ Oil Sample Tap C-4 Electrical Symbols Table
KK Steering Pressure Tap H-5
Valve Gp - Cross Over Relief 3G-4667 1 D-1
Valve Gp - Front Brake Cooler Diverter 105-0170 34 I-8
LL
MM
Auxiliary Power Unit Tap
Oil Sample Tap
I-4
H-4 DD CC UU Hydraulic Symbols (Electrical)
Valve Gp - Hoist 132-2048 17 F-9
NN Right Cylinder Pressure Tap H-2
Valve Gp - Hydraulic ARC
APX451-Up, 5AZ400-Up 177-8840 2 A-11
OO
PP
Left Cylinder pressure Tap
Auxiliary Power Unit Tap
H-1
E-3
52 G M
Valve Gp - Relief, Breaker 6E-3528 58 F-5
QQ Rear Brake Cooling Pressure Tap I-12
Valve Gp - Relief, Solenoid 6E-6298 6 H-4
Valve Gp - Shuttle 8J-6173 60 C-7 , C-12 SS Torque Converter Charge Pressure Tap I-9 Transducer Transducer Generator Electric Motor
TT Auxiliary Power Unit Tap F-11
(Fluid) (Gas / Air)
APX451-Up, 5AZ400-Up
Valve Gp - T/C Inlet Relief 3P-0348 32 I-9 UU Torque Con. Lock-Up Clutch Press. Tap I-9 32 33
Valve Gp - T/C Outlet Relief 3P-0349 33 I-8 VV Torque Con. Outlet Pressure Tap I-8
Valve Gp - Transmission Cooler Inlet Relief 2P-2859 26 D-4 WW Hoist Pump Pressure Test Tap H-8
AA
46

RENR8123-01
Pressure Switch Pressure Switch Temperature Switch Electrical Wire
VV (Adjustable)

Area of Rear Brake Slack Adjuster Torque Converter Area


Electrical Symbols (Electrical)

30 Page
14 15 39 42 33 24 59 51
49 BB Pressure
T
Flow
WW 13 Symbol
Temperature
Symbol
Level
Symbol Symbol
47 60 45 19 41 48 63 36 32 34 35 44 11 57 54 55 3

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example


8
Current Standard Current Standard
Harness identification code
This example indicates
49 1 wire 135 in harness "AG". Wire

EE Circuit Number
Identification
Wire Color

325-AG135 PK-14

45 325-PK
TCS Valve Inside Rear of the Left Frame Rail Circuit Identification
Number
Wire Color Wire Gauge

43 4 6 Previous Standard
Wire Color
Wire
46
60
GG Hoist System Components 325-PK-14
37
B A
16 Circuit Number Wire Gauge
35
43 Identification (EXAMPLE VALVE)

2 5

38 SS
64 25

47 26 QQ
8
9
Oil Makeup Tank Area
17 18 16 38 19 61 62 28 29 13 31 53 21 22 30 59 40 7 50 23 52 44 11 58 10
12 27 20

24 Left Rear Brake Housing


31

Machine Component Locations BRAKE SYSTEM TAP LOCATIONS HOIST, BRAKE COOLING & TORQUE CONVETER TAP LOCATIONS
12 11 10 9 8 7 6 5 4 3 2 1

COOLER GP- ACCUMULATOR GP-


SCREEN GP- 186-6434 200-5975
VALVE GP- VALVE GP- STEERING
BRAKE RETRACT SWITCH AS- VALVE GP-
FRONK BRAKE 219-2539
QQ 113-1543 TO FRONT PARK BYPASS PRESS
116-9933 T/C INLET COOLER DIVERTER
BRAKE CIRCUIT RELIEF
SS 105-0170 CYLINDER GP-
3P-0348
AND REAR TRACTION VALVE GP- STEERING
I CONTROL T/C OUTLET 1U-3182 I
SWITCH GP-
BYPASS PRESS RELIEF VALVE GP- LL
164-7577 3P-0349 CHECK,
UU STEERING
176-6448
FILTER
GP- CONV VV
CHARGE
BRAKE GP- 4T-4760
SERVICE AND PARK
LEFT REAR VALVE
6G-9385 VALVE GP- CHECK GP- KK
138-4733 LOCKUP
CLUTCH
8E-6146 BRAKE T/C SCAV
FILTER GP- VALVE GP-
HOIST TANK ACCUMULATOR
BREAKER BLEED DOWN
PILOT PRESSURE TO PUMP GP- 8X-4575 MM
TRACTION CONTROL CONVERTER BRAKE GP- SOLENOID VALVE GP-
FILTER GP- 6T-6148 SERVICE AND PARK 6E-6298 CROSS OVER
SYSTEM VALVE BRAKE TORQUE CONVERTER LEFT FRONT RELIEF
RETRACT 117-3357 5T-3280 3G-4667 H
H TO BRAKE 6P-4603 NN
MAKE-UP
TANK
OO
FROM TOW WW
PUMP SWITCH GP-
LOW ATEERING
PRESSURE
PUMP GP- 3E-7812
TRANSMISSION
TANK GP- 3T-0259 PUMP
DRIVE
HYDRAULIC AND BOX FITTING GP-
TRANSMISSION SCREEN GP- STEER PRESSURE
161-0536 9T-3838 CHARGE LUBE SCAV ORIFICE
8X-7851

DRIVE GP- PLATE GP-


PUMP GP- GEAR ORIFICE PUMP GP- METERING
HOIST 2A-6516 8W-5002 9T-4247
211-6626
SCREEN GP- VALVE GP-
9T-3850 PUMP GP- BRAKE GP- RELIEF, G
G
STEERING SERVICE AND PARK BREAKER DRIVE GP- GEAR
190-2279 RIGHT FRONT 6E-3528 2A-6516
5T-3280

PUMP GP- HOIST


211-6626
VALVE GP-
HOIST
132-2048
HIGH PRESSURE
RELIEF
MAIN RELIEF
DUMP SPOOL PUMP GP-
STEERING
LOW PRESSURE
CHARGE LUBE SCAV
190-2279
RELIEF

BRAKE GP- SCREEN GP- PUMP GP- STEERING


SERVICE AND PARK BRAKE 190-2279
RIGHT REAR COOLING SCREEN GP-
6G-9385 HOIST PUMP GP- TRANSMISSION F
6E-6640 6E-5471 3T-0259
F
RAISE
TT BRAKE
COOLING RELIEF

SIGNAL TANK GP-


ORIFICE #1
SNUB STEERING
SIGNAL
155-4127
ORIFICE #2
FLOAT
CYLINDER GP-
HOIST LOWER PP
4T-5931 FILTER GP-
STEERING RETURN
COOLER GP- MANIFOLD GP- 4J-6064
BRAKE HOIST
200-5975 ROD END VENT 186-6317
NOTE A: VENT ORIFICE FOR SLOT ACROSS STEM
141-4108 VALVE GP- COUNTERBALANCE COUNTERBALANCE VALVE
132-7102
STEERING SYSTEM
NOTE A: 785C HIGH ALTITUDE HYDRAULIC SCHEMATIC E
E ARRANGEMENT ONLY HOIST, BRAKE COOLING AND TORQUE CONVERTER
SYSTEMS HYDRAULIC SCHEMATIC
PLUG GP-
ORIFICE
BRAKE GP- SCREEN GP- 122-7765
6E-5065 TANK GP- HYDRAULIC
SERVICE AND PARK, BRAKE MAKE UP HH BREATHER
LEFT REAR 6E-1851 6G-0078
6G-9385
RENR8123-01

PILOT PRESSURE TO HYD


CONTROLS TRANSMISSION
LOCK-UP CLUTCH VALVE BRAKE GP-
VALVE GP- SERVICE AND PARK,
BRAKE RETRACT LEFT FRONT
113-1543 5T-3280
30 Page, Color 2,

SWITCH GP-
BY-PASS PRESSURE
164-7577 II D
D VALVE GP- COOLER GP-
CHECK TORQUE CONVERTER TRANSMISSION
DD 138-4733 117-3357 7W-1713
PUMP GP-
CONVERTER
6T-6148
EXCESS FLOW
CYLINDER GP- TO REAR BRAKE
SERVICE BRAKE COOLING CIRCUIT
8W-3406 BRAKE T/C SCAV
VALVE GP- HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
PILOT PRESSURE TRANSMISSION TRANSMISSION CHARGE PUMP OUTPUT
TO HOIST VALVE COOLER INLET PARKING BRAKE RETRACT PUMP OUTPUT
FILTER GP- RELIEF DEAD ENGINE TOWING (ELECTRIC) PUMP
BRAKE RETRACT 2P-2859 TORQUE CONVERTER SCAVENGE PUMP
6P-4603 STEERING PUMP OUTPUT
VALVE GP- HOIST CYLINDER CONTROL CIRUIT
SHUTTLE TORQUE CONVERTER CHARGE PUMP OUTPUT
8J-6173 ADJUSTER GP- SWITCH GP- HOIST PUMP OUTPUT
FRONT SERVICE FILTER BY-PASS
164-7577 JJ SUPPLY LINE
CYLINDER GP- BRAKE SLACK DRAIN / RETURN LINE C
C SERVICE BRAKE ADJUSTER DRAIN / BRAKE COOLING
EE 8W-3406 205-0557 STEERING CYLINDER CONTROL CIRCUIT
TRANSMISSION LUBE PUMP OUTPUT
TRANSMISSION SCAVENGE PUMP
VALVE GP- PARKING BRAKE CONTROL CIRCUIT
TOW PUMP SERVICE BRAKE CONTROL CIRCUIT
CHECK GG
9T-3096
SCREEN GP-
9T-3838
VALVE GP
SHUTTLE FILTER GP-
8J-6173 TRANSMISSION
6P-4603 LINE PATTERNS
ADJUSTER Pressure Line
GP- REAR
SERVICE M Pilot / Load Sensing Pressure
BRAKE SLACK CC BB
205-0559
CONTROL GP- DRIVE GP- Drain / Return Lines
PARK BRAKE /AETA GEAR B
B
9G-9208 2A-6516 Component Group
TANK GP- Attachment
HYDRAULIC AND TRANSMISSION
VALVE GP- PUMP GP- 161-0536
PUMP
DRIVE
ACCUMULATOR GP CHECK DEAD ENGINE PUMP GP- BOX Air Line
241-3147 9T-3752 TOWING HOIST CHARGE LUBE SCAV PUMP GP-
5T-1060 211-6626 STEERING CALLOUTS
PUMP GP- 190-2279
TRANSMISSION YY Taps (Pressure, Sampling,Sensor) by letter
VALVE GP- 3T-0259
HYDRAULIC,
AA ARC VALVE
52 Components by number
177-8840
BRAKE GP-
SERVICE AND PARK,
RIGHT FRONT SCREEN GP-
5T-3280 XMSN PUMP
9T-3850

A A

TANK GP-
BRAKE GP- SERVICE AND PARK, RIGHT REAR HYDRAULIC AND TRANSMISSION
6G-9385 161-0536 THIS SCHEMATIC IS FOR THE 785C TRACTOR / OFF-HIGWAY TRUCK
PART #: 158-6004 CHG 03

PARKING BRAKE AND SERVICE BRAKE TRANSMISSION SYSTEM Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
HYDRAULIC SCHEMATIC HYDRAULIC SCHEMATIC Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

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