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A new approach for modeling of gas-


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industrial operating conditions

Article in Journal of Natural Gas Science and Engineering November 2014


DOI: 10.1016/j.jngse.2014.09.016

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Journal of Natural Gas Science and Engineering 21 (2014) 540e555

Contents lists available at ScienceDirect

Journal of Natural Gas Science and Engineering


journal homepage: www.elsevier.com/locate/jngse

A new approach for modeling of gas-condensate ow through


pipelines under industrial operating conditions
M.R. Talaie a, b, *, K. Soleimani Deilamani b
a
Department of Chemical and Environmental Engineering, Faculty of Engineering, University of Nottingham, Malaysia Campus, Malaysia
b
Department of Chemical Engineering, Faculty of Engineering, University of Isfahan, Iran

a r t i c l e i n f o a b s t r a c t

Article history: The main objective of this study is to achieve a comprehensive integrated two-phase/single-phase hy-
Received 1 February 2014 drodynamic model for gas-condensate ows through transmission pipelines under industrial operating
Received in revised form conditions, i.e. large pipe size and elevated pressure. The model developed in the present work covers
9 September 2014
single-phase gas, mist ows, and also all ow patterns occurring in transition from stratied to annular
Accepted 12 September 2014
Available online
having liquid volume fraction from 0.005 to 0.3. Flanigan's correlation was corrected in the way that it
was applicable for mist two-phase ow under industrial operating conditions. For liquid lm holdup,
Grolman and Fortuin model and Taitel and Duckler approaches were employed for uphill and downhill
Keywords:
Mathematical modeling
two-phase ows respectively. Grolman and Fortuin and BJA methods were applied to nd pressure drop
Multiphase ow through upward and downward pipelines respectively. Two new relations for predicting liquidegas and
Natural gas liquidewall friction factors, which were obtained based on tting to the eld data, were used in Grolman
Pipeline and Fortuin model. 200 eld pressure data were collected by conducting a eld experiment on an in-
Pressure drop dustrial gas-condensate pipeline. 160 of these eld data were applied to make the required corrections to
Liquid holdup the model including the development of two new correlations for both liquidegas and liquidewall
friction factors. The rest of the data points were utilized to verify the model. The comparison of the
present model results with the eld data revealed that the proposed model is capable of predicting
pressure drop accurately in gas-condensate pipelines.
2014 Elsevier B.V. All rights reserved.

1. Introduction usually fall into the category of low liquid loading in two-phase
ow science. Many attempts have been made to propose a
Two-phase ow phenomena can be observed in different parts model for predicting pressure drop and liquid holdup in two-
of petroleum industries. The transmission of extracted natural gas phase ow pipe with low liquid loading. However, apparent dis-
from wells to reneries using pipelines is one of the important crepancies emerge among the predictions of these different
cases in which two-phase ow can be formed. Although natural models while being applied for undulating gas-condensate pipe-
gas is normally dried by passing through wellhead equipment, the lines. The rst reason is that these models are usually adjusted
variations of pressure and temperature through transmission based on the experimental data which is obtained under labora-
pipelines may eventually result in the formation of liquid phase tory conditions, i.e. small pipes and low pressures, being too far
due to retrograde condensation behavior. Gas-condensate ows from industrial operating conditions. The second reason can be
explained by the fact that nearly all two-phase ow models were
tuned for a particular limited range of liquid holdups. Nonethe-
less, in gas-condensate pipelines the liquid holdup varies greatly
* Corresponding author. Department of Chemical and Environmental Engineer- from low values (less than 0.005) to high values (0.3) depending
ing, Faculty of Engineering, University of Nottingham, Malaysia Campus, Malaysia. on the pipeline inclination. In other words, gas transmission
E-mail address: mreza.talaei@nottingham.edu.my (M.R. Talaie).

http://dx.doi.org/10.1016/j.jngse.2014.09.016
1875-5100/ 2014 Elsevier B.V. All rights reserved.
M.R. Talaie, K.S. Deilamani / Journal of Natural Gas Science and Engineering 21 (2014) 540e555 541

pipelines are usually characterized by undulating topography.


Consequently, various liquid holdups are formed in different
sections of the pipeline regarding their inclinations. That is why
the available models of gas-condensate ow suffer from poor
prediction of pressure drop while applying for an undulating
pipeline. According to the aforementioned characteristic of gas-
condensate ows with low liquid loading, it is necessary to nd
a reliable comprehensive model which is able to predict pressure
drop and liquid holdup in a wide range of liquid holdup under
industrial operating conditions accurately. Having large pipe
diameter, being at high pressure and considering mass transfer
between gas and liquid phases are meant by industrial operating
conditions. Such a model should satisfy the following criteria:

1. The model should predict pressure drop for both two-phase and
single-phase gas ow cohesively.
2. The model should be so comprehensive that it covers ow
patterns in a wide range of liquid holdups including single-
Fig. 2. The thin-layer liquid lm conguration.
phase gas, mist, stratied and annular ows up to slug ow.
3. Gasewall, liquidewall and gaseliquid friction factors must be
calculated accurately for high pressure and large diameter
pipelines. and 20 inches, he has come to this conclusion that Lockhart and
Martinelli method predict liquid holdup well. It should be noticed
All of the models having been proposed so far for gas- that Oliemans model was used only for horizontal pipes. Baker
condensate ow with low liquid loading are designed for a et al. (1988) have developed a new model based on Oliemans
limited range, and they have not considered as a comprehensive theory to predict both pressure drop and liquid holdup. Similar to
model. Also, in the recent decades, several efforts have been made Oliemans model, liquid leads to a decrease in effective pipe
to developed phenomenological models which have been based diameter but an increase in friction factor. Baker et al. have
on physical facts of gaseliquid ow phenomenon. Johannessen employed a homogenous model to predict pressure drop, whereas
(1972) has indicated that Lockhart and Martinelli method had a they utilized Taitel and Duckler phenomenological model to
physical base for the case of stratied two-phase ow. As a result, evaluate liquid holdup. Taitel and Duckler have made the
Lockhart and Martinelli model could be recognized as one of the assumption that gaseliquid interface was at, as shown in Fig. 1.
phenomenological ones. Although several phenomenological Baker et al. model which sometimes is called BJA model could also
models have been developed within the two recent decades, only be used for inclined pipes. Hamersma and Hart (1986) have
few of them are appropriate for gas-condensate system. Taitel and further developed Oliemans theory. They suggested that liquid
Duckler (1976, 1977) conducted pioneering work which has been wetted a fraction of pipe wall perimeter as a thin liquid lm with
the base of many further phenomenological models. Oliemans constant thickness, as indicated in Fig. 2. It causes a decrease in
(1976) put forward a theory to predict pressure drop for gas- effective cross sectional area but a signicant increase in apparent
condensate pipelines. He suggested the hypothesis that liquid is roughness. In the end, the friction factor increases as a result of
approximately stationary around the inner side of the pipe wall. the extra roughness created due to the wave on the surface of the
This fact has two impacts on two-phase ow, i.e. reducing effec- liquid lm. Hamersma and Hart have introduced the relations to
tive pipe diameter and modifying pipe roughness. These effects nd wetted wall fraction, q, and apparent roughness. Hart et al.
both cause an increase in friction factor. Oliemans (1987) has also (1989) have created a new model called Apparent Rough Surface
obtained new relations for predicting pressure drop and effective (ARS) by further developing their own previous model. The
pipe diameter. He has not proposed any method to evaluate liquid application of this model was restricted to horizontal pipelines.
holdup. Based on the experimental data from pipe diameters 17

Fig. 1. The at liquid surface conguration. Fig. 3. The curved-interface conguration.


542 M.R. Talaie, K.S. Deilamani / Journal of Natural Gas Science and Engineering 21 (2014) 540e555

Following to Hart et al. theories of two-phase ow, Chen et al. and mist ow pattern is established. In the above equation, (dp/
(1997) have offered Double Circle Model in which new dx)sl and (dp/dx)sg are supercial liquid and gas frictional pres-
gaseliquid interface shape was employed according to Fig. 3. sure gradients respectively.
Comparing with experimental data, Grolman and Fortuin (1997a, 2. There is no slip between gas ow and entrained-droplet
1997b) have revealed that the amount of pressure drop calculated movement, so the gas and tiny droplets are considered as
from ARS model underpredicted the experimental data. Based on a single homogeneous phase. Also, the properties of the
this fact, they modied ARS model and reached to Modied gas-droplet mixture are determined using no-slip liquid
Apparent Rough Surface (MARS) model. MARS model could pre- holdup.
dict pressure drop and liquid holdup in pipes with inclination 3. When LockharteMartinelli parameter
q
slopes between 3 and 6. (3 < b < 6 ). In other words, they (c dp=dxsl =dp=dxsg ) is more than 0.01, a part of liquid
have modied the previous models by taking the effect of pipe
ows as a segregated lm. In this case, the model of Grolman and
inclination into account. The inuence of liquid droplets entrained
Fortuin (1997a, 1997b) is used for horizontal and upward ows
in gas stream on pressure drop has been taken into consideration
and the one of Baker et al. (1988) is employed for downhill ows.
by Meng et al. (1999). Asante (2002) has established his model
4. The thermodynamic equilibrium will be established as soon as
based on the values of liquid holdup. According to this model, if
gas and liquid come into contact. Thus, both temperature and
the volume fraction of liquid is less than 0.005, all liquid is
pressure of liquid and gas phases are the same at each point
accompanied with gas as droplets, and hence a homogenous
along the pipeline.
model could be used to predict pressure drop. However, if the
5. There is no possibility for mass transfer between phases unless
volume fraction of liquid is between 0.005 and 0.05, a Double-
through liquid evaporation or gas condensation as a result of
Circle model was suggested to be utilized. Otherwise, if the vol-
temperature or pressure variations.
ume fraction of liquid is greater than 0.05, Taitel and Duckler's
model was applied to predict pressure drop. Also in order to nd
2.2. Governing equations for a single pipeline
liquid holdup, Asante recommended empirical relations of
Butterworth (1975) which were only used for horizontal pipes.
The objectives of modeling gaseliquid ow through a pipeline
Unfortunately, all above models are not perfect to predict pressure
are to obtain pressure, liquid holdup, temperature, mass ow rate
drop in gas-condensate pipelines, and they suffer from the lack of
and composition variations for each phase with known values of
reasonable accuracy, especially for industrial operating condi-
pipe characteristic parameters (diameter, length, pipe inclinations
tions. Although these models need further improvement, no other
and roughness) and also with known inlet condition of the two-
relevant work can be found in the literature. It seems that more
phase ow, i.e. inlet temperature, pressure, gas and liquid ow
urgent topics such as two-phase ow in micro channels suppress
rates and total composition.
further developing gas-condensate ow models in pipelines in the
recent decade.
The objective of this research is to achieve a model which can 2.2.1. Liquid holdup and pressure drop
be employed in accurately predicting pressure drop and liquid In order to calculate pressure drop and liquid holdup, the model
holdup of gas-condensate pipelines under industrial operating employs following three different approaches depending on the
conditions in a vast range of liquid holdup. For this purpose, two value of LockharteMartinelli parameter:
new correlations for calculating liquidewall and liquidegas fric-
tion factors were obtained by tting the results of the model to the 1 LockharteMartinelli parameter is more than 0.01 and the ow is
eld data. upward:

In this case, pressure and liquid lm volume fraction excluding


2. Mathematical modeling
liquid droplets are obtained utilizing momentum conservation
equations for both lm and core phases. The steady-state mo-
Liquid can ow both as a lm segregated from the gas phase and
mentum equations are as follows:
as tiny droplets entrained in the gas phase. The gas phase and the
entrained tiny droplets are considered as a homogenous phase vp     swf s
named as core phase, and the segregated liquid phase is called lm af MAX 0; Mfc uc  MAX 0; Mfc uf t it
vx A wf A i
phase. The shape of interface between core and lm phases can  
change from a at surface in stratied ows up to as much curved  rf af g sin b (1)
as the one in annular ows depending on the conditions. The
proportions of liquid lm and droplets depend mainly on the gas vp     swc s
velocity and liquid holdup. The lower is liquid holdup and the ac MAX 0; Mfc uf  MAX 0; Mfc uc twc  i ti
vx A A
higher is gas velocity, the higher is amount of liquid entrainment in  
gas phase.  rc ac g sin b (2)

2.1. Assumptions where u, r and a are velocity, density and volume fraction of each
phase respectively. The subscript f and c stand for lm and core
In the proposed model the following assumptions were made: phases. g is gravity acceleration. b and A are inclination angle of
pipeline and pipeline cross sectional area. b is positive for upward
1. When LockharteMartinelli parameter and negative for downward pipes. p is the pressure at each point
q along the pipeline respectively. si, swf, swc are the interfacial surface
(c dp=dxsl =dp=dxsg ) is less than 0.01, all of the liquid area between core and liquid lm, the wall surface wetted by liquid
phase is in the form of liquid droplet entrained in the gas phase, lm and the wall surface wetted by core per unit of pipe length
M.R. Talaie, K.S. Deilamani / Journal of Natural Gas Science and Engineering 21 (2014) 540e555 543

respectively. These three parameters (si, swf, swc) strongly depend liquid droplets entrained in gas stream. This correction was made
on the ow pattern, and they were found by geometrical principles. using the following relation:
twf, twc and ti are the shear stresses exerted from wall to the lm
phase, wall to the core phase and core phase to lm phase fg
fwc (10)
respectively. Mfc is the total mass transfer rate from core phase to E2
liquid lm. If Mfc is negative it means mass transfer occurs from the The correction factor E can be calculated as follows:
liquid lm to the core phase.
By combining the equations (1) and (2) to eliminate dp/dx, one r  0:1
can obtain the following equation: E 0:1084 (11)
1:1215r 1:3439
h     i swf
MAX 0; Mfc uf  MAX 0; Mfc uf t ac where
A wf
(3)
swc s     ugs
 twc af i ti  rc  rf af ac g sin b 0 r (12)
A A R0:32
All terms in the above equation are a function of af. Thus, the In the above equation R is the ratio of liquid droplet to gas ow
above equation can be solved for lm volume hold up, af. It should rates (in sbbL/mmscf). If gas stream contains no entrained liquid,
be noted that the summation of af and ac wil1 be equal to unity. i.e. r approaches to innitive, the correction factor E will be equal to
The shear stresses in equation (3) were predicted by the one.
following relations: In order to nd R, one need to know the amount of liquid
entrained in gas as droplets. The correlation developed by Petalas
  and Aziz (1998) for fraction of liquid entrained in gas in the form
fwf rf uf uf  of tiny liquid droplets is used to take liquid entrainment into ac-
twf  (4)
2 count. They have suggested the following relation:

fwc rc uc juc j NA
twc  (5) FE (13)
2 1 NA

where FE is the mass fraction of liquid entrained in gas, and NA can


f r uc  ui juc  ui j be calculated using the following relation:
ti i c (6)
2  0:2
where fwf, fwc and f i are the lmewall, coreewall and uls
lmecore moody friction factors respectively, and ui is inter- NA 0:735NB0:074 (14)
ugs
phase velocity.
For upward ows, Grolman and Fortune model was employed to where ugs and uls are gas and liquid supercial velocities. The
nd the shape of gaseliquid interface and the parameters of si, swf, parameter NB is determined using the following correlation:
swc and ui which are required to solve equation (3) for lm liquid
holdup. Also, for calculating fwc, fwf and fi new correlations were m2l u2gs rg
developed by tting the results of the model to the eld data. fi NB (15)
s2 rl
were obtained using the following equation:
where ml, s, rg and rl are liquid viscosity, liquid surface tension and
1:66
fi    2 (7) gas and liquid densities. The mass ow rate of segregated liquid
15 kn lm which ows as a layer wetting a part or whole of the pipe wall
Ln Re 3:715d
c
can be found as follows:


where Rec is the real core Reynolds number, and kn is the roughness mf ml 1  FE (16)
due to interfacial waves. kn could be found as bellow:
The mass ow rate of liquid fraction entrained in gas stream is:
af
kn 0:6325D (8)
q mlc ml FE (17)
where af, q and D are the volume fraction of liquid lm, the wetted In the above equations ml is the total mass ow rate of liquid, mf
wall fraction and pipe diameter respectively. Also, the equation for is the mass ow rate of the liquid layer and mlc is the mass ow rate
friction factor between liquid lm and wall is given as follows: of liquid entrained in gas phase.
In order to nd total liquid ow rate including lm and liquid
0:731
fwf 0:0633fwfs (9) droplets and gas ow rate the following procedure was
employed.
where fwfs is the wall-lm supercial friction factor, and it was Total and component mass balances in steady-state mood sim-
predicted by ColebrookeWhite correlation using lm supercial ply express that total mass ow rate and composition, {zi}, are
Reynolds number, Refs. Additionally, droplet-laden gas ow was constant along the pipeline. As a result of thermodynamic equi-
treated by a homogenous model. In order to nd gas-pipe wall librium assumption, performing ash calculation using T, P and {zi}
friction factor, fwc, rst gas friction factor, fg, was predicted by at each point, one can determine the compositions of liquid and gas
American Gas Association (AGA) relation and using gas real Rey- phase, {xi} and {yi}, and the mass ratio of gas to liquid, v. Being
nolds number, Reg. Then, it was corrected to consider the effect of known total mass ow rate, the mass ow rates of both liquid and
544 M.R. Talaie, K.S. Deilamani / Journal of Natural Gas Science and Engineering 21 (2014) 540e555

gas phases can be calculated using the ratio v based on the


following relations: Mfc mc jxDx  mc jx (31)

Finally, the pressure distribution can be determined using either


ml mt 1  v (18)
equations (1) or (2).

mg mt v (19) 2 LockharteMartinelli parameter is more than 0.01 and the ow is


downward:
mc mg mlc (20)
For this case the same procedure as the one for upward ow was
ml includes both mass ow rates of liquid lm and droplet used except for the shape of gaseliquid interface and the param-
entrained in gas phase. eters of si, swf, swc, fwc, fwf, fi and ui which were calculated based on
The supercial velocities are given in the following: the correlations introduced by Taitel and Duckler (1976). In this
model the gaseliquid interface shape was assumed to be at. For
the pressure drop the homogeneous model of Baker et al. (1988)
mg Mw
g
ugs (21) which is called BJA was used.
A
. 3 LockharteMartinelli parameter is less than 0.01:
mf Mw
l
ufs (22) For this case, it was assumed that the liquid phase is distributed
A
throughout the gas phase as tiny droplets, and there is not any
  liquid lm (af 0). The droplets moves with the same speed as the
gas ow, and the slip between liquid and gas phases will be equal to
mg Mw mlc=Mw
g l
ucs (23) zero (ug uc). Therefore, the total liquid holdup matches the no-slip
A liquid hold up which can be calculated using equation (28).
Phase velocities can be found using the following equations: Although the total mass ow rate is constant though the pipe based
on mass conservation law, the liquid and gas ow rates can vary as a
ucs result of evaporation/condensation. Liquid and gas ow rates were
uc (24)
ac determined using equations (18) and (19) and applying ash
calculation to nd gas to liquid mass ratio, v. The pressure drop can
ufc be calculated using the following relation expressing homogeneous
uf (25) momentum conservation:
af

By assuming no slip between gas and droplet ows, the gas vp    


pD twc  rc g sin b (32)
velocity, ulc, and gas velocity, ug, both will be equal to uc. vx
Being known af, The holdup of core phase can be evaluated by
Where D is pipe diameter, twc is the shear stress between core
the following relation:
phase and pipe wall calculated using equation (5) and rc is core
phase density determined by equation (29). The friction factor
af ac 1 (26)
between core phase and pipe wall was evaluated using equations
Because the core phase consists of gas and droplet phases the (10)e(12). The velocity of core phase was determined using equa-
following relation will be held: tions (23) and (24) with knowing that ac lc.

ag alc 1 (27) 2.2.2. Temperature variation


Temperature variation was predicted by applying the following
Where alc and ag are droplet and gas holdups based on free liquid equation expressing the steady-state energy balance:
lm. By assuming no slip between gas and droplet ows, alc will be      
equal to no-slip llc. No-slip droplet holdup relation can be written: d 1 d   1
arL uL HL u2L 1  a rG uG HG u2G
dx 2 dx 2 (33)
mlc=Mw
llc  l  (28) arL uL 1  arG uG g sin b qt
mlc m
Mwl Mwg g
where HG and HL are the specic enthalpy of gas and liquid. The
enthalpy and density of gas and liquid phases are determined by
The core phase comprises both gas phase and entrained liquid using the PRSV equation of state Stryjek and Vera (1986). qt is total
droplets. Because it was assumed that there is no slip between heat transferred from two-phase ow to environment. It can be
gas and liquid droplets, the physical properties of the core phase calculated using following relation:
are determined using no-slip holdup of liquid droplets, as
follows: qt Uave pDT  Ts (34)
 
rc llc rl 1  lc rg (29) where Uave, Ts, T and D are average heat transfer coefcient, ambient
temperature, bulk temperature of phases and pipe diameter
  respectively.
mc llc ml 1  lc mg (30)

The average of total mass transfer rate from core phase to liquid 2.2.3. Physical properties
lm, Mfc, in a denite length of pipe, Dx, can be found using the The methods developed by Chung for gas viscosity, Grun-
following relation: bergeNissan for liquid viscosity and MacLeodeSugden for surface
M.R. Talaie, K.S. Deilamani / Journal of Natural Gas Science and Engineering 21 (2014) 540e555 545

Fig. 4. The conguration of gas-condensate transmission network comprising two different parts.

tension evaluations were employed in the present work (Poling


et al., 2001).

3. Field data

Field data were obtained on gas-condensate ow network


operating in one of the Iranian central oil elds. The oil and gas
produced from about 100 wells are sent to the seven primary
separation units named KA, KB, KC, and KD, 1, 2 and 3. After elim-
inating water and condensate, gas is transmitted to renery
through a simple undulating network pipelines. The gas is
condensed due to retrograde condensation behavior as a result of

Fig. 5. The variables involved in the rst part of the network.

Table 1
The characteristics of gas streams entering gas network A.

Component Entering line to r KA input KB input KC input KD input


enery from
upstream pipelines

Mole percent
N2 5.77 5.40 5.65 5.54 5.77
CO2 1.67 1.64 1.72 1.63 1.69
C1 85.33 82.44 84.68 85.87 85.41
C2 3.96 3.88 3.99 3.98 3.86
C3 1.19 1.28 1.23 1.20 1.13
iC4 0.29 0.43 0.32 0.3 0.27
nC4 0.41 0.77 0.46 0.42 0.39
iC5 0.20 0.54 0.26 0.20 0.21
nC5 0.16 0.55 0.20 0.16 0.18
C6 0.30 0.88 0.39 0.23 0.34
C7 0.69 2.02 1.07 0.45 0.45
Other properties
SG (C7) 0.7519 0.7511 0.7542 0.7547 0.7480
Mw (C7) 107.82 104.93 110.96 108.89 113.63
Temperature,  C 44.7 49 52 51 51
Pressure, Bar 83 89 95 98 101
Density, g/cc e e e 0.0838 0.0874
Fig. 6. The variables involved in the second part of the network.
546 M.R. Talaie, K.S. Deilamani / Journal of Natural Gas Science and Engineering 21 (2014) 540e555

Table 2
The characteristics of gas streams entering gas network B.

Component Liquid removed from slug catcher 2 Liquid removed from slug catcher 1 Input of unit 1 Input of unit 2 Input of unit 3

Mole percent
N2 0.62 0.62 4.09 4.40 4.35
CO2 0.93 0.92 1.42 1.37 1.36
C1 24.10 25.17 88.51 87.88 88.06
C2 4.11 4.08 3.41 3.60 3.60
C3 4.19 3.14 0.99 1.08 1.06
iC4 1.89 1.41 0.25 0.26 0.25
nC4 3.89 2.75 0.35 0.37 0.35
iC5 3.80 2.66 0.18 0.18 0.17
nC5 3.62 2.39 0.14 0.18 0.13
C6 8.67 6.45 0.21 0.17 0.16
C7 44.13 50.35 0.45 0.54 0.51
Other properties
SG (C7) 0.7619 0.7673 0.7470 0.7474 0.7488
Mw (C7) 114.7 121.31 107.08 109.23 111.91
Temperature,  C 44 45 46 46 45
Pressure, Bar 83 89 84.5 85 84.5
Density, g/cc e e e 0.6604 0.6492

Table 3
Gas and liquid densities e eld data compared with the results from PRSV and SRK.
connection points of different pipelines. The following measure-
Density, g/cc ments were performed during the eld experiment on the gas
Field data Calculated Calculated network:
using PRSV using SRK

Gas from unit KC 0.0838 0.0820 0.0787


1. The pressures, temperatures, ow rates of gas stream entering
Gas from unit KB 0.0874 0.08508 0.0812 pipe network and the stream to the renery were measured in
Liquid removed 0.6604 0.6643 0.5903 different time of a year. 200 data points were attained during
from slug catcher 1 this experiment. The gas compositions were obtained by using
Liquid removed 0.6492 0.6548 0.5818
gas chromatography method.
from slug catcher 2
2. Liquid and gas densities of four samples were measured in
operating conditions.
3. Phase envelope of a gas sample was attained experimentally.

pressure and temperature drop through transmission pipeline. The The compositions of seven inlet gas streams are given in Tables 1
network conguration, the positions of separation units and pipe- and 2. The liquid and gas densities measured for four samples are
line sizes are shown in Fig. 4. The pipeline network comprises shown in Table 3. Also, the four points of phase envelop regarding
several pipelines which are connected to each other at points called to a gas sample taken from the inlet of 48 inches pipeline are shown
nodes. Figs. 5 and 6 represent the variables and the nodes existed in in Fig. 7.
two parts of this network. m, T and a are mass ow rate, temper-
ature and liquid holdup respectively. The subscripts s, o and i stand
for source point, pipeline input and pipeline output respectively. 4. Results and discussion
The numbers 1, 2, 3 and 4 denote the node points which are the
As mentioned previously, one of the primary goals of the pre-
sent work is to develop accurate correlations for calculating

Fig. 7. Comparison between eld data and phase equilibrium calculation results for
the condensate sample taken from 48-inch-pipeline slug catcher. Fig. 8. Comparison between the results of proposed model and eld pressure data.
M.R. Talaie, K.S. Deilamani / Journal of Natural Gas Science and Engineering 21 (2014) 540e555 547

Fig. 9. Comparison between the results of Lockhart and Martinelli model and eld Fig. 12. Comparison between the results of BJA model and eld pressure dat.
pressure data.

Fig. 10. Comparison between the results of Beggs and Brill model and eld pressure Fig. 13. The effect of decreasing gas ow rate on liquid holdup and pressure drop for
data. the presented model.

Fig. 14. The effect of decreasing gas ow rate on liquid holdup and pressure drop for
Fig. 11. Comparison between the results of AGA model and eld pressure data. BJA model.
548 M.R. Talaie, K.S. Deilamani / Journal of Natural Gas Science and Engineering 21 (2014) 540e555

liquidewall and liquidegas friction factors for gas-condensate ow consumption is at its lowest level. The present model is capable to
through an undulating pipeline under industrial operating condi- demonstrate this fact. Fig. 14 shows the variations of liquid holdup
tions (high pressure and large pipe size). These two new correla- and inlet pressure of the same pipeline versus gas ow rate
tions were obtained through adjusting the comprehensive model to applying BJA model for all segments of the pipeline (uphill and
simulate the eld data accurately. Talaie and Nasiri (2004) have downhill). As it is apparently displayed, BJA model is not able to
shown that thermodynamic model has an important inuence on predict the rise of liquid holdup for low values of gas ow rate.
gas-condensate pressure drop prediction. As a result, efforts were This attribute is one of the most prominent features of the new
made to improve the thermodynamic model applied in the model.
comprehensive model. Therefore, these thermodynamic calcula-
tions were veried rst.
Table 3 shows the comparison between the eld liquid and gas 5. Conclusion
densities and the calculated ones using both PRSV and SRK equa-
tions of state. It is obvious that applying PRSV revealed much more A comprehensive integrated single/two phase model to calcu-
satisfactory results than using SRK. Thus PRSV equation of state was late pressure drop and liquid holdup in a gas-condensate pipeline
used in the present model. Fig. 7 compares the phase envelop ob- was developed under industrial conditions. The two correlations
tained through using PRSV with the eld data. Apparently, some were introduced to calculate gaseliquid and liquidewall friction
discrepancies can be observed between eld data and calculated factors. These correlations can be used in a comprehensive model
results. The binary coefcient between the components C1 and C7 under industrial conditions, i.e. large pipe sizes and high pressure.
was determined to t the eld data. The best-t value for that co- The present model predicts a considerable amount of pressure
efcient was equal to 0.055. drop and liquid holdup in uphill pipelines compared to the hori-
As it was mentioned, 160 of 200 data points were applied to zontal ones, especially where the slug pattern begins to form. The
develop equations (7)e(12). Then, the results of the model were results are in good agreement with the eld data. Thus, the model
compared with the rest of the eld data points. Fig. 8 indicates that can be used as a powerful tool to simulate gas-condensate pipe-
the maximum errors are quite less than two percent. lines and networks. The relations derived in this study were ob-
Moreover, the predictions of pressure drop of previous tained based on pressure data. Using the experimental data of the
prominent models which are used widely in pipeline simulation liquid holdup, ow pattern and gaseliquid interface shape for
software such as PIPESIM, PIPEPHASE and PIPESYS are compared high-pressure gas-condensate ows through large pipelines can
with the proposed model results. These models include Lockhart improve the model.
and Martinelli, Beggs and Brill, AGA and BJA. The prediction re-
sults of the mentioned models are illustrated in Figs. 9e12. As it
is clear in the gures, only BJA model predicts pressure values in
an acceptable range (10%), while other models are poor in Acknowledgment
evaluating pressure specically at higher values. Among these
models Beggs and Brill predicts pressure with much more than The authors wish to acknowledge the nancial support provided
10% error. by Iranian Central Oil Field Company for this research.
The liquid holdup and inlet pressure in an undulating pipeline
connecting KD unit to KC unit were calculated for different gas
ow rate. The input pressure of the pipeline is considered equal to Appendix A. Basic part of computer code:
101 bar. These results are presented in Fig. 13. This gure reveals
that decreasing gas ow rate leads to a reduction of pressure drop The Computer codes include different modules each specied
and liquid holdup to some extent. However, further decreasing of for certain reason. These modules are module data, module ash,
gas ow rate causes a rise in both liquid holdup and pressure drop. module input, module main physic and module main calcula-
It can be attributed to the fact that in uphill segments of this tions. Visual Basic (VBA) was chosen as programming language/
pipeline, liquid is accumulated due to reduction of gas velocity. software. Here, some part of the computer codes are presented
This results in augmenting liquid holdup and hence pressure drop. briey so that readers might apply it more generally to other
This experience was observed during warm season when the gas cases.
M.R. Talaie, K.S. Deilamani / Journal of Natural Gas Science and Engineering 21 (2014) 540e555 549
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552 M.R. Talaie, K.S. Deilamani / Journal of Natural Gas Science and Engineering 21 (2014) 540e555
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554 M.R. Talaie, K.S. Deilamani / Journal of Natural Gas Science and Engineering 21 (2014) 540e555
M.R. Talaie, K.S. Deilamani / Journal of Natural Gas Science and Engineering 21 (2014) 540e555 555

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