United Technologies Corporation

Pratt & Whitney Power Systems

80 Lamberton Road
Windsor, CT 06095

Revision 2
1 June 2002
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 WARNING

This document is the property of United Technologies Corporation (UTC). You may not
possess, use, copy, or disclose this document or any other information in it, for any
purpose including without limitation to design, manufacture, or repair parts, or to obtain
FAA or other government approval to do so, without UTCs express written permission.
Neither receipt nor possession of this document alone, from any source, constitutes such
permission. Possession, use, copying, or disclosure by anyone without UTCs express
written permission is not authorized and may result in criminal and/or civil liability.

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 CAUTION
The information and photographs contained in this manual are not intended to be specific
to a particular site or configuration. They are provided for reference purposes only and
are generally applicable to all PowerPac and TwinPac installations.

Specific instructions for the field installation of equipment at each specific site will be
provided through the PWPS drawing and documentation system described in Section 5
INSTALLING EQUIPMENT.

When a conflict exists between this manual and the applicable PWPS drawing, the
applicable PWPS drawing shall take precedence over this manual.

The material contained in this manual also includes typical requirements for such
activities as site preparation and foundation work, as will be specified by the A&E
contractor for performance by the builder, general contractor, and sub-contractors. It is
also provided for reference purposes only.

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 SITE CONSTRUCTION PICTURE BOOK REVISION RECORD

Revision Number Date of Issue Issued By

Initial Issue K. Nagy
Rev 1 9/12/01 J. Picard
Rev 2 4/1/02 M. Cowan

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 PWPS Site Construction Picture Book Table of Contents

8.3 Procedures (See Note 1)

8.3.1 Foundations
8.3.2 Receiving FT8 Equipment
8.3.3 Electric Generator
8.3.4 Generator Enclosure System
8.3.5 Exhaust System
8.3.6 Installing Gas Turbine
8.3.7 Gas Turbine Enclosure System
8.3.8 Aligning Gas Turbine to Electric Generator
8.3.9 Inlet and Inlet Air Filter System
8.3.10 Cable Tray Systems
8.3.11 Control House
8.3.12 Combined GT Lube Oil/Water Injection Skid
8.3.13 Hydraulic Start Pac Skid
8.3.14 Fuel Skid and Optional Equipment
8.3.15 Field Assemblies
NOTE

The paragraph numbers contained in this table of contents coincide with the
paragraph numbers contained in Section 8 of the PWPS Construction
Manual. Refer to Section 8 of the PWPS Construction Manual for the
checklist associated with the photographs contained in this manual.

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 SECTION 8.3.1 FOUNDATIONS

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Overview of foundation forms for electric generator and gas turbine assemblies.
Control house foundation in foreground. Section 8, Paragraph 8.3.1.

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Overview of foundation forms for electric generator and gas turbine assemblies.
Control house foundation in foreground. Section 8, Paragraph 8.3.1.

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Overview of foundation forms for electric generator and gas turbine assemblies. Gas
turbine anchor bolts in center of photo. Section 8, Paragraph 8.3.1.

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Overview of foundation forms for electric generator and gas turbine assemblies.
Control house foundation in background. Electric generator anchor bolts at center
and left, gas turbine anchor bolts at right. Section 8, , Paragraph 8.3.1.
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Overview of foundation forms for electric generator and gas turbine assemblies.
Section 8, , Paragraph 8.3.1.

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Overview of foundation forms for electric generator and gas turbine assemblies.
Section 8, , Paragraph 8.3.1.

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Overview of rebar and enclosure anchor bolts. Section 8, , Paragraph 8.3.1.

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Detail of rebar and enclosure anchor bolts. Section 8, , Paragraph 8.3.1.

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Detail of foundation forms and rebar for electric generator and gas turbine
assemblies. Electric generator anchor bolts in center of photo. Section 8,
Paragraph 8.3.1.
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Detail of rebar and generator anchor bolts. Section 8, , Paragraph 8.3.1.

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Detail of rebar and generator anchor bolts. Section 8, , Paragraph 8.3.1.

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Detail of rebar and generator anchor bolts. Section 8, , Paragraph 8.3.1.

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Detail of rebar and enclosure anchor bolts. Section 8, , Paragraph 8.3.1.

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Detail of rebar and enclosure anchor bolts. Section 8, , Paragraph 8.3.1.

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Detail of rebar and enclosure drain. Section 8, , Paragraph 8.3.1.

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Detail of rebar and enclosure drain. Section 8, , Paragraph 8.3.1.

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Control house foundation cut-outs are for cable tray entry. Section 8,
Paragraph 8.3.1.
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Foundation check anchor bolt and jacking pad location and size, and depth and
quality of chip-back areas. This is a gas turbine jacking pad and anchor bolts.
Section 8, Paragraph 8.3.1.
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Foundation check anchor bolt and jacking pad location and size, and depth and
quality of chip-back areas. Center are enclosure anchor bolts, left are gas turbine
anchor bolts and jacking pads. Section 8, Paragraph 8.3.1.
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Foundation check anchor bolt and jacking pad location and size, and depth and
quality of chip-back areas. Slot in center is for generator cable tray. Anchor bolts in
foreground are for generator. Anchor bolts at left are for enclosure. Section 8,
Homepage Paragraph 8.3.1. Previous Document
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Generator anchor bolts shown with generator installed. Section 8, Paragraph 8.3.1.

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Pockets blocked out during foundation forming. Generator center locating pin is
grouted in later using cement grout. Section 8, Paragraph 8.3.1.
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Align generator centerlines. Non-exciter end shown. Notice locating pin and
grout pocket. Section 8, Paragraph 8.3.1.
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Alternately, pockets can be formed during foundation forming and anchor bolts
grouted in later using cement grout if unsure of exact location. Section 8,
Paragraph 8.3.1.
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Align generator to centerlines. Note grout pocket for centerline pin. Section 8,
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Paragraph 8.3.1. Previous Document
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Detail of electric generator anchor bolts. Space heaters are in background.

Section 8, Paragraph 8.3.1.
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 SECTION 8.3.2 RECEIVING FT8 EQUIPMENT

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Receiving equipment inspect for shipping damage and inventory against shipping
documents. Properly locate, store, and weather protect as necessary. Section 8,
Paragraph 8.3.2.
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Receiving equipment inspect for shipping damage and inventory against shipping
documents. Gas turbine enclosures shown. Section 8, Paragraph 8.3.2.
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Remove gas turbine and base from shipping container and remove top half of
blue shipping bag. Inspect for shipping and storage damage. Detail of fuel plate
with connections to gas turbine in place. Section 8, Paragraph 8.3.2.
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Receiving equipment inspect for shipping damage and inventory against shipping
documents. Section 8, Paragraph 8.3.2.
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 SECTION 8.3.4 ELECTRIC GENERATOR

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Removing electric generator from delivery vehicle using 2 cranes also note use of
spreader bars and slings. Section 8, Paragraph 8.3.4.

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Removing electric generator from delivery vehicle using 2 cranes also note use of
spreader bars and slings. Section 8, Paragraph 8.3.4.

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Removing electric generator from delivery vehicle using one crane - note the use of
spreader bars and slings. Section 8, Paragraph 8.3.4.

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Removing electric generator from delivery vehicle using 1 crane - also note the use
of spreader bars and slings. Section 8, Paragraph 8.3.4.

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Removing electric generator from delivery vehicle using 1 crane - also note the use
of leveling chain fall to exciter end of generator. Section 8, Paragraph 8.3.4.

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Place electric generator on foundation using 2 cranes. Section 8, Paragraph 8.3.4.

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Place electric generator on foundation using 2 cranes. Section 8, Paragraph 8.3.4.

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Place electric generator on foundation by skidding or jacking. Section 8,

Paragraph 8.3.4.

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Place electric generator on foundation by skidding or jacking. Section 8,

Paragraph 8.3.4.

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Skidding electric generator from delivery vehicle to foundation alternate method

to using cranes. Section 8, Paragraph 8.3.4.

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Align generator to centerlines, level, and grout per PWPS field drawings.
Section 8, Paragraph 8.3.4.

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Align generator to centerlines, level, and grout per PWPS field drawings.
Section 8, Paragraph 8.3.4.

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Align generator to centerlines, level, and grout per PWPS field drawings.
Section 8, Paragraph 8.3.4.

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Align generator to centerlines, level, and grout per PWPS field drawings.
Section 8, Paragraph 8.3.4.

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Align generator to centerlines. Note grout pocket for centering pin.

Section 8, Paragraph 8.3.4.

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As an alternate method, use pockets in foundation and grout after alignment. Non-
exciter end shown. Notice locating pin and grout pocket. Section 8, Paragraph
8.3.4.

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Install electric generator neutral cubicle. Section 8, Paragraph 8.3.4.

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Install electric generator neutral cubicle. Section 8, Paragraph 8.3.4.

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Install electric generator lube oil skid along with required field electric assemblies.
Section 8, Paragraph 8.3.4.

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Install electric generator lube oil skid along with required field electric assemblies.
Section 8, Paragraph 8.3.4.
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Install electric generator lube oil skid along with required field electric
assemblies. Section 8, Paragraph 8.3.4.

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Install electric generator lube oil skid along with required field electric assemblies.
Section 8, Paragraph 8.3.4.
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Install electric generator lube oil skid along with required field electric
assemblies. Section 8, Paragraph 8.3.4.
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Install electric generator lube oil skid along with required field electric assemblies.
Note exciter end locating block and grout pocket at right lower side of photo.
Section 8, Paragraph 8.3.4.
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Install electric generator lube oil skid along with required field electric assemblies.
Section 8, Paragraph 8.3.4.
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Install electric generator exhaust louver assembly prior to erecting generator

enclosure. View of generator exciter end (B engine side). Section 8, Paragraph
Homepage 8.3.4. Previous Document
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Install electric generator exhaust louver assembly prior to erecting generator

enclosure. Section 8, Paragraph 8.3.4.
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Install electric generator exhaust louver assembly prior to erecting generator

enclosure. View of generator non-exciter end (A engine side). Section 8,
Homepage Paragraph 8.3.4. Previous Document
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Install electric generator exhaust louver assembly prior to erecting generator

enclosure. Section 8, Paragraph 8.3.4.
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Install electric generator exhaust damper assembly prior to erecting generator

enclosure. Seen at right in photo. B engine foundation in center of photo.
Section 8, Paragraph 8.3.4.
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Install high voltage bus duct from generator to control house.

Section 8, Paragraph 8.3.4.
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Install high voltage bus duct from generator to control house. Detail of bus duct
attachment at generator neutral cubicle. Section 8, Paragraph 8.3.4.
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Install high voltage bus duct from generator to control house. Detail of first
section from generator neutral cubicle to enclosure wall penetration.
Section 8, Paragraph 8.3.4.
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Install high voltage bus duct from generator to control house.

Section 8, Paragraph 8.3.4.
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Install high voltage bus duct from generator to control house.

Section 8, Paragraph 8.3.4.

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Install high voltage bus duct from generator to control house.

Section 8, Paragraph 8.3.4.

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Install high voltage bus duct from generator to control house.

Section 8, Paragraph 8.3.4.
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Install high voltage bus duct from generator to control house.

Section 8, Paragraph 8.3.4.
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 SECTION 8.3.5 ELECTRIC GENERATOR ENCLOSURE

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 FOR REFERENCE PURPOSES ONLY

Install electric generator enclosure per PWPS drawings. Mount side wall silencer
panels first. Install right side wall first with gasket contact-cemented to bottom.
Section 8, Paragraph 8.3.5.
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Install electric generator enclosure per PWPS drawings. Mount side wall silencer
panels first. Install right side wall first with gasket contact-cemented to bottom.
Homepage Section 8, Paragraph 8.3.5. Previous Document
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Install electric generator enclosure per PWPS drawings. Install closure panel with
gaskets and adhesive one per Power Pac/two per Twin Pac.
Section 8, Paragraph 8.3.5.
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Install electric generator enclosure per PWPS drawings. Install closure panel with
gaskets and adhesive one per Power Pac/two per Twin Pac.
Section 8, Paragraph 8.3.5.
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Install electric generator enclosure per PWPS drawings. Install closure panel with
gaskets and adhesive one per Power Pac/two per Twin Pac.
Homepage
Section 8, Paragraph 8.3.5. Previous Document
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Install electric generator enclosure per PWPS drawings. Install roof panels with
gaskets and adhesive. Section 8, Paragraph 8.3.5.
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Install electric generator enclosure per PWPS drawings. Install roof panels with
gaskets and adhesive. Section 8, Paragraph 8.3.5.
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Install electric generator enclosure per PWPS drawings. Install the exhaust
silencer REMOVE ALL DRAIN PLUGS!! Install generator lube oil vent line to
bottom. Section 8, Paragraph 8.3.5.
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Install electric generator enclosure per PWPS drawings. Install the exhaust
silencer REMOVE ALL DRAIN PLUGS!! Install generator lube oil vent line to
Homepage bottom. Section 8, Paragraph 8.3.5. Previous Document
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Install field electrical assembly/interconnecting wiring shown is A box. Cut,

bend, and install conduit as required. Section 8, Paragraph 8.3.5.
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To expedite construction, A boxes may be wired and terminated prior to installing.

Section 8, Paragraph 8.3.5.
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To expedite construction, A boxes may be wired and terminated prior to installing.

Section 8, Paragraph 8.3.5.
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To expedite construction, A boxes may be wired and terminated prior to installing.

Shown is pre-wiring of A-box. Section 8, Paragraph 8.3.5.
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To expedite construction, A boxes may be wired and terminated prior to installing.

Shown is pre-wiring of A-box. Section 8, Paragraph 8.3.5.
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Install field electrical assembly/interconnecting wiring shown is generator

enclosure junction box JB-G2 generator lighting and receptacle breaker panel.
Section 8, Paragraph 8.3.5.
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Install field electrical assembly/interconnecting wiring shown is generator lube

oil skid junction box GP. Section 8, Paragraph 8.3.5.
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Install field electrical assembly/interconnecting wiring shown is generator

stator 100 ohm RTD to 4-20mA signal converter junction box.
Section 8, Paragraph 8.3.5.
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Install field electrical assembly/interconnecting wiring shown is completed

generator junction boxes. Section 8, Paragraph 8.3.5.
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Generator ground fault detector junction box and exciter end lube oil piping.
Section 8, Paragraph 8.3.5.
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Install field electrical assembly/interconnecting wiring shown is A box. Cut,

bend, and install conduit as required. Section 8, Paragraph 8.3.5.

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Install field electrical assembly/interconnecting wiring shown is cable tray

attachment to generator. Note separate trays for power, signal, and control cables.
Section 8, Paragraph 8.3.5.
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Cut, bend, thread, and install electrical conduit as required. Shown is lube oil skid.
Section 8, Paragraph 8.3.5.
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Cut, bend, thread, and install electrical conduit as required. Shown is lube oil skid.
Section 8, Paragraph 8.3.5.
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 SECTION 8.3.6 EXHAUST SYSTEM

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Assemble diffuser assembly degrease as necessary.

Section 8, Paragraph 8.3.6, Item 1.

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Assemble diffuser assembly degrease as necessary.

Section 8, Paragraph 8.3.6.
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Assemble diffuser assembly degrease as necessary.

Section 8, Paragraph 8.3.6.

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Assemble diffuser assembly degrease as necessary.

Section 8, Paragraph 8.3.6.
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Uncrate, degrease, and insulate collector box.

Section 8, Paragraph 8.3.6.
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Install exhaust enclosure using a crane, ensuring that the gaskets have been
included in the installation. Section 8, Paragraph 8.3.6.
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Lift exhaust enclosure and install gaskets.

Section 8, Paragraph 8.3.6.
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Lift exhaust enclosure and install gaskets.

Section 8, Paragraph 8.3.6.
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Lift exhaust enclosure, install gaskets and set in place over collector box assembly.
Section 8, Paragraph 8.3.6.
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For alternate assembly, install collector box into exhaust enclosure using a crane.
Section 8, Paragraph 8.3.6.
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Install exhaust enclosure using a crane in preparation for installing gas turbine using two cranes.
Section 8, Paragraph 8.3.6.
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Alternate assembly method: Mount diffuser on engine base assembly and install
in collector box using two cranes. Section 8, Paragraph 8.3.6.
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Alternate assembly method: Mount diffuser on engine base assembly and install
in collector box using two cranes. Section 8, Paragraph 8.3.6.
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Drive shaft secured to alignment fixture in diffuser tunnel.

Section 8, Paragraph 8.3.6.
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Install engine and diffuser assembly into collector box and exhaust enclosure
assembly using 2 cranes. Section 8, Paragraph 8.3.6.
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Setting of GT assembly with diffuser attached.

Section 8, Paragraph 8.3.6.
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Setting of GT assembly with diffuser attached.

Section 8, Paragraph 8.3.6.
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After engine is mounted, install enclosure. Note the previous installation of the
secondary air fans and the inlet silencer. Section 8, Paragraph 8.3.6.
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Acceptable temporary support for drive shaft prior to alignment.

Section 8, Paragraph 8.3.6.
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Lift exhaust transition duct, install high temperature gaskets, and set on top of
exhaust enclosure. Section 8, Paragraph 8.3.6.
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Set remaining exhaust silencers on top of each other.

Section 8, Paragraph 8.3.6.
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Set remaining exhaust silencers on top of each other.

Section 8, Paragraph 8.3.6.
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Remove bump meter from gas turbine base assembly and return to TPM.

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 SECTION 8.3.7 INSTALLING GAS TURBINE

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Rotor blocking fixture and blue shipping bag MUST be returned to TPM.
Section 8, Paragraph 8.3.7.
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Remove gas turbine and base from shipping container and remove top half of blue
shipping bag. Inspect for shipping and storage damage.
Section 8, Paragraph 8.3.7.
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Remove gas turbine and base from shipping container and remove top half of blue
shipping bag. Inspect for shipping and storage damage. Note use of spreader bars.
Section 8, Paragraph 8.3.7.
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 FOR REFERENCE PURPOSES ONLY

Remove gas turbine and base from shipping container and remove top half of blue
shipping bag. Inspect for shipping and storage damage. Note use of spreader bars.
Section 8, Paragraph 8.3.7.
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 FOR REFERENCE PURPOSES ONLY

Remove gas turbine and base from shipping container and remove top half of blue
shipping bag. Inspect for shipping and storage damage. Note use of spreader bars.
Section 8, Paragraph 8.3.7.
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Lift gas turbine and base assembly, degrease bottom sole plates. Note use of spreader bars.
Section 8, Paragraph 8.3.7.
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Remove gas turbine and base from shipping container and remove top half of blue
shipping bag. Inspect for shipping and storage damage. Detail of fuel plate.
Section 8, Paragraph 8.3.7.
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Detail of Muscle air SOV and piping. Section 8, Paragraph 8.3.7.

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Detail of Muscle air SOV and piping. Section 8, Paragraph 8.3.7.

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Remove power turbine rotor blocking fixture. Section 8, Paragraph 8.3.7.

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Install coupling adapter hub. Section 8, Paragraph 8.3.7.

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Set gas turbine and base assembly over anchor bolts on wood blocks or jacking screws.
Rough align using gas turbine base jacking screws.
Section 8, Paragraph 8.3.7.
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 SECTION 8.3.8 GAS TURBINE ENCLOSURE SYSTEM

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Lift gas turbine enclosure with crane and install gaskets. Place on foundation over gas turbine.
Section 8, Paragraph 8.3.8.

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Lift gas turbine enclosure with crane and install gaskets. Place on foundation over gas turbine.
Section 8, Paragraph 8.3.8.

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Lift gas turbine enclosure with crane and install gaskets.

Section 8, Paragraph 8.3.8.
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Lift gas turbine enclosure with crane and install gaskets. Place on foundation over
gas turbine. Detail of maintenance beams secured for shipping inside enclosure.
Section 8, Paragraph 8.3.8.
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Install rooftop engine heat unit. Section 8, Paragraph 8.3.8.

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Install rooftop engine heat unit.

Section 8, Paragraph 8.3.8.
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Attach gaskets to gas turbine enclosure and mount secondary air fans and fire
damper assembly. Section 8, Paragraph 8.3.8.
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Attach gaskets to gas turbine enclosure and mount secondary air fans and fire damper assembly.
Section 8, Paragraph 8.3.8.
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Attach gaskets to gas turbine enclosure and mount secondary air fans and fire damper assembly.
Section 8, Paragraph 8.3.8.
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Install CO2 bottles and fire system. Section 8, Paragraph 8.3.8.

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Install CO2 bottles and fire system. Section 8, Paragraph 8.3.8.

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Install CO2 bottles and fire system. Section 8, Paragraph 8.3.8.

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Install CO2 bottles and fire system. Section 8, Paragraph 8.3.8.

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Install CO2 bottles and fire system. Section 8, Paragraph 8.3.8.

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Install CO2 bottles and fire system. Section 8, Paragraph 8.3.8.

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Install fire valve. Section 8, Paragraph 8.3.8.

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Install cold air buffer heat exchanger shown in center of photo on top of generator enclosure.
Section 8, Paragraph 8.3.8.
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Install cold air buffer heat exchanger shown in center of photo on top of generator enclosure.
Section 8, Paragraph 8.3.8.
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 SECTION 8.3.9 ALIGNING GAS TURBINE TO ELECTRIC
GENERATOR

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Shown is the PT shaft before coupling with the generator.

Section 8, Paragraph 8.3.9.

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Shown is the PT shaft before coupling with the generator.

Section 8, Paragraph 8.3.9.

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Shown is the PT shaft before coupling with the generator.

Section 8, Paragraph 8.3.9.
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Shown is the PT shaft before coupling with the generator.

Section 8, Paragraph 8.3.9.
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Detail of drive shaft support assembly during alignment.

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Detail of drive shaft support assembly during alignment.

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Detail of drive shaft support assembly during alignment.

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Mount collector box after setting exhaust enclosure. Detail of collector box rear lower
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horizontal alignment fixture. Section 8, Paragraph 8.3.9. Previous Document
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Mount collector box after setting exhaust enclosure. Detail of collector box
rear lower horizontal alignment fixture. Section 8, Paragraph 8.3.9.
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Mount collector box after setting exhaust enclosure. Detail of collector box
rear lower horizontal alignment fixture. Section 8, Paragraph 8.3.9.
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Detail of engine base on jacking screw. Section 8, Paragraph 8.3.9.

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Engine base is moved by jack screws in foundation embedment.

Section 8, Paragraph 8.3.9.
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Engine base elevation, for reference. Section 8, Paragraph 8.3.9.

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Level engine base at front. Section 8, Paragraph 8.3.9.

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Level engine base power turbine end. Section 8, Paragraph 8.3.9.

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Level engine base at front. Section 8, Paragraph 8.3.9.

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Set zero deflection on drive shaft front coupling per alignment procedure.
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Section 8, Paragraph 8.3.9. Previous Document
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Alignment of peripheral measurement. Section 8, Paragraph 8.3.9.

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Alignment of peripheral measurement. Section 8, Paragraph 8.3.9.

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 SECTION 8.3.11 INLET AND INLET AIR FILTER SYSTEM

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Frame for inlet silencer shown without inlet installed.

Section 8, Paragraph 8.3.11.
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Assemble inlet filter house on the ground.

Section 8, Paragraph 8.3.11.
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Assemble inlet filter house on the ground. Shown is a standard inlet without a cooler installed.
Section 8, Paragraph 8.3.11.

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Assemble inlet filter house on the ground. Shown is a standard inlet without a cooler installed.
Section 8, Paragraph 8.3.11.
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Assemble inlet filter house on the ground. Shown is a standard inlet without a cooler
installed. Install inlet silencer on gas turbine enclosure, then install gasket and lift and
set inlet filter house onto inlet silencer. Section 8, Paragraph 8.3.11.
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Assemble inlet filter house on the ground. Install inlet silencer on gas turbine
enclosure, then install gasket and lift and set inlet filter house onto inlet silencer.
Section 8, Paragraph 8.3.11.
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Assemble inlet filter house on the ground. Shown is an inlet with the optional air
chiller installed. Install inlet silencer on gas turbine enclosure, then install gasket
and lift and set inlet filter house onto inlet silencer. Section 8, Paragraph 8.3.11.
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Assemble inlet filter house on the ground. Shown is an inlet with the optional air
chiller installed. Note the 8 attachments. Install gasket and, using crane, lift and
set inlet filter house onto silencer, as shown. Section 8, Paragraph 8.3.11.
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Assemble inlet filter house on the ground. Shown is an inlet with the optional air
chiller installed. Assemble structural steel support. Install inlet silencer on gas
turbine enclosure, then install gasket and lift and set inlet filter house onto inlet
silencer. Section 8 , Paragraph 8.3.11.
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 SECTION 8.3.12 CABLE TRAY SYSTEMS

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Install control house cable tray system per field electrical drawings.
Section 8, Paragraph 8.3.12.
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Install control house cable tray system per field electrical drawings.
Section 8, Paragraph 8.3.12.
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Install control house cable tray system per field electrical drawings.
Section 8, Paragraph 8.3.12.

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 SECTION 8.3.13 CONTROL HOUSE

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Set control house on foundation using spreader bars.

Section 8, Paragraph 8.3.13.
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Set control house on foundation. Section 8, Paragraph 8.3.13.

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Control house install interconnecting wiring. Detail of MCC wiring panel.

Section 8, Paragraph 8.3.13.
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Control house detail of interior of cold air buffer variable frequency drive
controller cabinet note field wiring entering at bottom left.
Section 8, Paragraph 8.3.13.
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Control panel detail of Woodward Linknet modules showing field wiring on right.
Section 8, Paragraph 8.3.13.
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Control panel Woodward Field Termination Modules analog and discreet input
modules. Field wiring on right side. Section 8, Paragraph 8.3.13.
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Control panel detail of fire protection system field terminations at top and bottom.
Section 8, Paragraph 8.3.13.
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Control panel detail of interior of protective relay panel.

Section 8, Paragraph 8.3.13.
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Control panel Woodward Field Termination Modules discreet output blocks.

Field wiring on the right side of the modules. Section 8, Paragraph 8.3.13.
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Control panel Woodward Field Termination Modules analog input/output blocks and discreet
output blocks shown. Field wiring on the right side of the modules. Section 8, Paragraph 8.3.13.

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 SECTION 8.3.14 COMBINED GT LUBE OIL/WATER
INJECTION SKID

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Set combined gas turbine lube oil/water injection skid on foundation. Note the use
of lifting fixture. Section 8, Paragraph 8.3.14.
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Set combined gas turbine lube oil/water injection skid on foundation. Note use of
spreader bars and slings on this pick. Section 8, Paragraph 8.3.14
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Set combined gas turbine lube oil/water injection skid on foundation.

Section 8, Paragraph 8.3.14
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Set combined gas turbine lube oil/water injection skid on foundation.

Section 8, Paragraph 8.3.14
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Install field piping cold air buffer piping shown inside exhaust enclosure before insulating.
Section 8, , Paragraph 8.3.14
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Install field piping cold air buffer piping shown inside exhaust enclosure before insulating.
Note flex hoses. Section 8, Paragraph 8.3.14.
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Install field piping cold air buffer piping shown where it attaches to flex hoses at
gas turbine base before insulating. Section 8, Paragraph 8.3.14.
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Install field piping - cold air buffer piping shown where it attaches to flex hoses at
gas turbine base after insulation. Section 8, Paragraph 8.3.14.
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Install field piping gas fuel fire valve shown in foreground.

Section 8, Paragraph 8.3.14.
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Install field piping liquid fuel fire valve and water injection line shown.
Section 8, Paragraph 8.3.14.
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Install field piping liquid fuel fire valve and water injection line shown in
background. Note grommets on enclosure on the right for flex hoses.
Section 8, Paragraph 8.3.14.
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Install field piping gas fuel fire valve and water injection lines in background note
flex hoses under platform for lube oil supply and scavenge.
Section 8, Paragraph 8.3.14.
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Install field piping flex hoses connecting lube oil lines from lube oil/water injection
skid to bulkhead fittings inside water injection portion of skid shown.
Section 8, Paragraph 8.3.14.
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Install field piping flex hoses connecting lube oil lines from lube oil/water injection
skid to bulkhead fittings inside water injection portion of skid shown.
Section 8, Paragraph 8.3.14
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Install field piping gas generator lube oil supply-side filter assembly shown.
Section 8, Paragraph 8.3.14.
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Install field piping gas turbine lube oil mist eliminator shown.
Section 8, Paragraph 8.3.14.
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Install field piping #8 and 9 bearing lube oil scavenge line inside shaft tunnel shown
also 8&9 bearing lube oil supply line is visible at upper right.
Section 8, Paragraph 8.3.14.
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Install field piping 8&9 bearing lube oil scavenge line shown in exhaust enclosure.
Section 8, Paragraph 8.3.14.
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Install field piping 8&9 bearing lube oil scavenge line shown running under
collector box inside exhaust enclosure. Section 8, Paragraph 8.3.14.
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Install field piping liquid fuel supply flex hoses shown.

Section 8, Paragraph 8.3.14.
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Install field piping drain manifold and bleed ducts shown.

Section 8, Paragraph 8.3.14.
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Install field piping water wash header and various lube oil and hydraulic lines
shown below inlet plenum. Section 8, Paragraph 8.3.14.
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Gas generator/power turbine lube oil skid. View of filters and chip detectors.
Section 8, Paragraph 8.3.14.

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GT Lube Oil Skid. Shown is power turbine lube oil filters on left, return filters on right.
Section 8, Paragraph 8.3.14.

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GT Lube Oil Skid. Chip detectors shown.

Section 8, Paragraph 8.3.14.
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GT Lube Oil Skid. Chip detectors shown. Section 8, Paragraph 8.3.14.

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GT Lube Oil Skid. Shown is last chance fuel filter on left and lube oil tank fuel filter
on right mounted on tank. Section 8, Paragraph 8.3.14.
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Interior detail of combination lube oil/water injection skid water injection side.
Section 8, Paragraph 8.3.14.
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Shown is part of the water injection skid. Section 8, Paragraph 8.3.14.

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Interior detail of combination lube oil/water skid - water injection side.

Section 8, Paragraph 8.3.14.
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Interior detail of combination lube oil/water injection skid - lube oil side.
Section 8, Paragraph 8.3.14.
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Interior detail of combination lube oil/water injection skid lube oil storage tank.
Section 8, Paragraph 8.3.14.
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Interior detail of combination lube oil/water injection skid showing lube oil storage
tank and last-chance fuel filter to the left of the tank. Section 8, Paragraph 8.3.14.
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Interior detail of combination lube oil/water injection skid showing lube oil pumps
2 AC in foreground and DC in background. Section 8, Paragraph 8.3.14.
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Interior detail of combination lube oil/water injection skid showing scavenge duplex
filter in foreground and lube oil cooler in background. Section 8, Paragraph 8.3.14.
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 SECTION 8.3.15 HYDRAULIC START PAC SKID

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Lift and set hydraulic start pac skid onto foundation. Section 8, Paragraph 8.3.15.

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Lift and set hydraulic start pac skid onto foundation. Section 8, Paragraph 8.3.15.

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Lift and set hydraulic start pac skid onto foundation. Cut, bend, thread and install
conduit as necessary. Section 8, Paragraph 8.3.15.
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Lift and set hydraulic start pac skid onto foundation. Cut, bend, thread and install conduit as
necessary. Section 8, Paragraph 8.3.15.
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 SECTION 8.3.16 FUEL SKID AND OPTIONAL
EQUIPMENT

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Install liquid fuel metering skid. Section 8, Paragraph 8.3.16.

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Install liquid fuel filters. Section 8, Paragraph 8.3.16.

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Install liquid fuel filters. Section 8, Paragraph 8.3.16.

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Install optional liquid fuel heaters. Section 8, Paragraph 8.3.16.

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Install liquid fuel filters. Detail of switching valve assembly.

Section 8, Paragraph 8.3.16.
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Install liquid fuel forwarding skid. Section 8, Paragraph 8.3.16.

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Install liquid fuel forwarding skid. Section 8, Paragraph 8.3.16.

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Install gas compressor. Typical gas compressor shown. Section 8, Paragraph 8.3.16.

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Install gas compressor. Typical gas compressor shown. Section 8, Paragraph 8.3.16.

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 SECTION 8.3.17 FIELD ASSEMBLIES

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Install field electrical assembly/interconnecting wiring shown is generator stator

RTD 100 ohm to 4-20mA signal converter junction box. Section 8, Paragraph 8.3.17.
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Install electric generator field electric assemblies. Section 8, Paragraph 8.3.17

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Install field wiring - detail of NP speed pickup wire routing to junction box shown.
Section 8, Paragraph 8.3.17
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Install field wiring - detail of NP speed pickup wire routing to junction box shown.
Section 8, Paragraph 8.3.17
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High voltage cable termination stabs at main breaker before terminations are made.
Section 8, Paragraph 8.3.17
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High voltage cable terminations from main breaker to step-up transformer.

Section 8, Paragraph 8.3.17
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High voltage cable supports from main breaker to step-up transformer.

Section 8, Paragraph 8.3.17
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Optional stand-alone CEMS enclosure shown. Section 8, Paragraph 8.3.17

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Optional stand-alone high voltage switchgear enclosure shown.

Section 8, Paragraph 8.3.17
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Detail of high voltage connections to auxiliary transformer terminals.

Section 8, Paragraph 8.3.17
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Detail of auxiliary transformer main disconnect breaker. Section 8, Paragraph 8.3.17

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Monitor Station - Power Pacs and Twin Pacs are run from this station by the operator.
The operator can also observe data and review alarms and trips here.
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Control panel detail of front. Automatic synchronizer, 2 vibration monitors, generator voltage
regulator and fire protection panel on the left, and enclosure gas sensors, fuel flow computers,
and Woodward Netcon 5000 3-B control on right.
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Typical operator control panel for Twin-Pac.

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Typical operator control panel for Twin-Pac.

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Typical solid-state generator protective relay cabinet.

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 EXISTING FT8 SITES

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Front view of complete package showing inlet filter house, inlet air chillers and
secondary air intake louvers at bottom.
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Overhead view of typical complete twin-pac with inlet chillers and exhaust SCR
catalyst.

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View of typical complete twin-pac with control house in lower center of photo and
combination lube oil/water injection skid at lower right with inlet air chillers.

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Photo of a typical power-pac unit. This unit is located in Cotonou, Benin, Africa.

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Photo of a typical power-pac unit. This unit is located in Cotonou, Benin, Africa.
Small enclosure in foreground houses auxiliary transformer.

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Photo of a typical power-pac unit. This unit is located in Lome`, Togo, Africa.

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Photo of a typical power-pac unit. This unit is located in Charrua, Chile`.

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Photo of a typical power-pac unit. This unit is located in Charrua, Chile`.

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Photo of a typical power-pac unit. This unit is located in Charrua, Chile`.

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Photo of a typical power-pac unit. This unit is located in Charrua, Chile`.

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Photo of typical power-pac units. These units are located in Charrua, Chile`.
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Photo of a typical power-pac unit. This unit is located in Charrua, Chile`.

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Photo of a typical twin-pac unit. This unit is located in Chengdu, China`. Note the
optional tall exhaust silencers for residential areas to minimize noise pollution.
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Photo of a typical twin-pac unit. This unit is located in Chengdu, China`. Note the
optional tall exhaust silencers for residential areas to minimize noise pollution.
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Photo of a typical twin-pac unit. This unit is located in Chengdu, China`. Note the
optional tall exhaust silencers for residential areas to minimize noise pollution.
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Photo of 2 typical twin-pac units on Hainan Island in China.

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Photo of 2 typical twin-pac units on Hainan Island in China.

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Photo of twin-pac with HRSG boiler on exhaust. Unit located in Wuxi, China.

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View of custom-made round stacks in Greenville, OH.

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View of custom-made round stacks in Greenville, OH.

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Typical fuel or water tanks

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Typical fuel or water tanks.

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