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BOSCH REXROTH
VT 11077-23
OTHER SYMBOLS:
VT1107723, VT11077 23, VT11077-23, VT 1107723, VT 11077 23, VT 11077-23
biuro@rgbelektronika.pl
+48 71 325 15 05
www.rgbautomatyka.pl
www.rgbautomatyka.pl
www.rgbelektronika.pl
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having several testing stands at their disposal, are a guarantee of the highest quality service.
K 4467/14
Pilot-operated, two stage proportional directional valve
Spring centering of the main spool
Closed loop control of value and direction of an oil flow with
only one valve
Positional feedback of the main valve
Integral electronic control (4 WRKE)
Valve and electronic amplifier from one source
For subplates see RA 45 062
Mounts on standard ISO 4401-5, 7, 8 or 10, NFPA T3.5.1M
R1 and ANSI B93.7 D 05, D 07, D 08 or D 10 interfaces
K 4466/5
Table of contents
Contents Page Contents Page
Symbols (simplified and detailed) 2 Terminal connections/block wiring diagram
Functional description, section 2 to 3 for integral electronic control 7
Order codes 4 Operating curves
Technical data, general 5 Stepped response 8 to 12
Technical data, hydraulic 5 Flow command function 8 to 12
Technical data, electrical 5 Unit dimensions 13 to 17
Electrical connections 6 Valve piloting 18
External electronic control 19
1/20
RA 29 074/06.98
Symbol
Simplified Detailed
Example: Model 4 WRK (E) . . .
Model WRK (E) . . 2X . . . .
1 Pilot control valve, Model 4 WRAP 6 . .
A B
2 Main valve
a 0 b 3 Pressure reducing valve, Model ZDR 6 DP 0 4X/40 YM - W80
X P T Y
Model WRK (E) . . 2X . . E . a b 1
A B
a 0 b
P T Y
Model WRK (E) . . 2X . . ET . 2
A B
a 0 b
P T
a 0 b 3
Model WRK (E) . . 2X . . T .
A B
a 0 b X A P T B Y
Pilot fluid supply, external
X P T Pilot fluid drain, external
Functional description
Pilot control valve, Model 4 WRAP 6 W7 .2X/24.. The pilot valve consists basically of the housing (1), proportional
(1st stage ) solenoids (2; 3), valve spool (4) and springs (5; 6).
The pilot valve is a direct operated directional valve. The geometry In the unoperated condition both service ports are connected to
of the control lands has been optimized for the application of this tank. When one of the two solenoids (2) or (3) is energized it
valve as a pilot valve for Model 4 WRK and 4 WRKE proportional pushes the valve spool (4) against spring (6) or (5).
directional valves. As soon as the overlap range is exceeded one of the two service
The proportional solenoids are pressure tight, wet-pin DC ports is blocked from the tank connection and connected to pilot
solenoids. They are used to convert an electrical current into a pressure supply. Oil then flows from P to the pilot chamber of the
proportional mechanical force. An increase in current intensity main stage
gives a corresponding increase in solenoid force. The solenoid Note on bleeding the valve (bleed screws items 7 and 8), see
force set remains constant throughout the entire control stroke. page 3.
7 4 1 8
B A
2 P 3
Pilot valve B A
5 T 6
Model 4 WRAP 6 W7 . 2X/24..
2/20
RA 29 074/06.98
Functional description
Model 4 WRK and 4 WRKE valves are 2-stage proportional The main spool (10), together with the core of the inductive
directional valves. They are used to control the direction and positional transducer(15) moves until the the actual value agrees
magnitude of a flow of oil. with the command value. In the controlled state the main spool (10)
The main stage is under closed loop positional control so that, is force-balanced and is held in this controlled position..
even at high flow, the spool position is maintained independently The spool stroke and the control orifice change in proportion to the
of the high flow forces which occur. command value.
These valves consist basically of the pilot valve (1), the housing In Model 4 WRKE valves the electronic control is integrated in the
(9), the main spool (10), the covers (11;12), the centering springs valve.Careful matching of the valve to the electronic control
(13; 14), the inductive positional transducer (15) and the pressure ensures that any variation between valves is kept to a minimum.
reducing valve (16).
When no input signal is applied to the valve the main spool (10) is Important: To achieve optimum operation of the valve, the air
held in the center position by springs (13; 14). The control must be bled from the proportional solenoids on the initial start-up.
chambers in the covers (11; 12) are connected to the tank. This may be done two ways: 1) pressurize the valve, remove the
The main spool (10) is connected to a suitable electronic control two bleed screws (7 & 8) until no more air bubbles appear, then
by means of the inductive positional transducer (15). Any change reinstall bleed screws; or 2) remove both bleed screws (7 & 8)
in the spool position 10) or in the command value at the summing insert standard oil can nozzle and pump fluid in one side until it
point of the amplifier will generate a voltage difference. flows, without air bubbles, out the other side, then reinstall screws.
When actual and command values are compared any difference In both cases the tank line must be prevented from emptying if
is evaluated as a control variation and an electrical current is fed there is no inherent back pressure in the tank port of the circuit. This
to the 1st stage of the valve (1). may be achieved by installing a check valve in the tank line. The
valve's cracking pressure should be in the range of 22 ... 45 PSI
This flow moves the pilot spool allowing a corresponding flow of
(1.5 ... 3 bar). The valve must be at rest while removing air from the
fluid into the pilot chamber.
solenoids (interlock or power off).
7 1 8
B A
16
A E C
10
ST1
A E C
B B D D
X T A P B T Y
12 14 9 13 11 15
3/20
RA 29 074/06.98
Ordering codes
4 WRK 2X 6A 24 D3 *
4-way
Electrically operated Further details to be
2-stage proportional written in clear text
directional valve No Code = O-ring
For external = no code R= R-ring
electronic control M= NBR seals, suitable for
With integral =E petroleum oils (HM, HL, HLP)
electronic control V= FPM seals, suitable for
phosphate esterfluids (HFD-R)
Size 10 (D 05) = 10
Size 16 (D 07) = 16 D3 = with pressure reducing valve
Size 25 (D 08) = 25 ZDR6DP0-4X/40YM-W80
Size 32 (D 10) = 32 (fixed setting)
Size 35 = 35 Electrical connections
Symbols Socket on valve type 14S
Z9 = with mating plug
A B K9 = without mating plug
a 0 b a 0 b Pilot fluid supply and drain
No code = Externally piloted, externally drained
P T E= Internally piloted, externally drained
=E ET = Internally piloted, internally drained
= E1- T= Externally piloted, internally drained
= E2- 1)
24 = 24 Volt DC
= E3- 6A = Pilot valve with wet pin
DC solenoid
=W No Code = Standard
= W1- H= High Flow-design
= W2- 1)
only with size 25 and with nominal flow
= W3- of 132 GPM (500 L/min)
2X = Series 20 to 29
(20 to 29: externally interchangeable)
Symbols E1 and W1:
Nominal flow in GPM (L/min) at 145 PSI (10 bar) pressure
P A: Q B T: Q
drop across valve
2
50 = 13.2 GPM (50 L/min) 1) 100 = 26.5 GPM (100 L/min) Size 10
P B: Q
A T: Q
2 125 = 33.0 GPM (125 L/min) 1) 200 = 52.8 GPM (200 L/min) Size 16
Symbols E2 and W2: 350 = 92.4 GPM (350 L/min) 2) 500 = 132 GPM (500 L/min) Size 25
P A: Q
B T: Q 600 = 158.5 GPM (600 L/min) Size 32
2 1000 = 264.2 GPM (1000 L/min) Size 35
P B: Q A T: Q
1)
E2, W2 possible only at maximum nominal flow Qmax
2
2)
Symbols E3 and W3: High Flow Version (500 .. H/)
P A: Q B T: blocked
P B: Q
A T: Q
2
Note: Spools W, W1, W2, W3
in the center position 0 provide 3 %
opening of the nominal flow area from A
to T and B to T
4/20
RA 29 074/06.98
Technical data: measured at = 190 SUS (41 mm2/s) and t = 122 F (50 C)
Size 10 Size 16 Size 25 Size 25 HF 1) Size 32 Size 35
General
Installation position Optional, preferably horizontal
Ambient temperature F (C) 4 ... 158 ( 20 ... 70) (4 WRK); 32 ... 140 (0 ... 60) (4 WRKE)
Weight 4WRK .. lbs 18.7 24.2 36.5 36.9 68.8 72.1
(kg) (8.5) (11) (16.6) (16.8) (31.3) (32.8)
4WRKE .. lbs 18.9 24.4 36.7 37.1 69.0 72.3
(kg) (8.6) (11.1) (16.7) (16.9) (31.4) (32.9)
Hydraulic
Operating pressure PSI (bar) Size 10 Size 16 Size 25 Size 25 HF Size 32 Size 35
pilot valve supply (min max) 435 ... 4600 (30 ... 315)
main valve external pilot supply PSI 4600 5100 5100 3045 5100 5100
(bar) (315) (350) (350) (210) (350) (350)
P, A, B (max) internal pilot supply PSI 4600 4600 4600 3045 4600 3045
(bar) (315) (315) (315) (210) (315) (210)
main valve external pilot drain PSI 4600 3600 3600 3045 3600 3600
(bar) (315) (250) (250) (210) (250) (250)
T (max) internal pilot drain PSI (bar) 145 (10)
Y port (max) PSI (bar) 145 (10)
Pilot oil flow for operation 100 % in3 0.67 0.177 0.415 0.425 1.08 2.07
(cm3) (1.1) (2.9) (6.8) (6.8) (17.7) (34)
Pilot oil flow at port X / Y with stepped GPM 0.44 1.34 1.45 1.45 2.56 3.69
input signal 0 100 % (150 bar) (L/min) (1.7) (5.1) (5.5) (5.5) (9.7) (14)
Max. permissible main valve flow GPM 45 122 230 264 422 792
(L/min) (170) (460) (870) (1000) (1600) (3000)
Maximum allowable fluid cleanliness level Class 16/13 to 18/15
according to ISO 4406. Therefore, we recommend a filter with a
minimum retention rate of 5 = 75 (pilot) 15 = 75 (main).
Hydraulic fluid Petroleum oils (HM, HL, HLP)
Phosphate ester fluids (HFD-R)
Fluid temperature range F (C) 4 ... 158 ( 20 to + 70)
Viscosity range SUS (mm2/s)97 ... 1760 (20 to 380)
Hysteresis % 1
Repeatability % 0.5
5/20
RA 29 074/06.98
Electrical connections
+ 24 V
A Supply voltage
A Imax = 2 A
F B
F B 0V = L0
E C
E C Interlock + 24 V (20 V 30 V)
D
D
brown Command Value 10 V
red
Command Value 0 V
Reference potential at E and positive command
value at D gives flow P A through the main valve
6/20
RA 29 074/06.98
Connections and block circuit diagram for electronic control Model 4 WRKE
Controller Current
P1 P5 regulator V
Solenoid a
I
Differential D
V
amplifier input
10 V V Y1
E
X1
f = 320 to
400 Hz
Controller X1
P2 P6 Current
regulator V
Solenoid b
I
Y2
X2
Command
value window
1
Y1 X2
Interlock +24 V
C
1
Y2
Differential
<1 V = Fault
1 Temperature transformer
9V6V= F
Actual value (Actual value 2)
referred to L0)
+24 V A Oscillator
+9 V
Supply voltage1) M0 = red
9 V P4 P3
B
0 V (L0)
black
36 VA Measured zero (M0) is
= brown
raised +9 V referred to L0
Demodulator
1) 10%
2) Cable break (all three lines are monitored)
7/20
RA 29 074/06.98
Transfer function for stepped electrical input signals for Model 4 WRK(E) 10
100 1 Change in signal
80 1 0 to 100 %
2
Spool stroke in %
2 0 to 75 %
60 3 0 to 50 %
4 0 to 25 %
3
5 0 to 10 %
40
4 Pilot pressure
20
p = 1450 PSI (100 bar)
5
0 20 40 60 80 0 20 40 60 80
Time in ms Time in ms
Operating curves: measured at = 190 SUS (41 mm2/s) and t = 122 F (50 C)
Model 4 WRK(E) 10
0 10 20 30 40 50 60 70 80 90 100
Spool stroke in %
8/20
RA 29 074/06.98
Transfer function for stepped electrical input signals for Model 4 WRK(E) 16
100 1 Change in signal
80 1 0 to 100 %
Spool stroke in %
2 2 0 to 75 %
3 0 to 50 %
60
4 0 to 25 %
3
5 0 to 10 %
40
4 Pilot pressure
20
p = 1450 PSI (100 bar)
5
0 20 40 60 80 0 20 40 60 80
Time in ms Time in ms
Operating Curves: measured at = 190 SUS (41 mm2/s) and t = 122 F (50 C)
Model 4 WRK(E) 16
(250) 33 GPM (125 L/min) nominal flow
5 4 at 145 PSI (10 bar) valve pressure
60
drop
(200)
50 1 pv constant = 145 PSI (10 bar)
3
2 pv constant = 290 PSI (20 bar)
Flow in GPM (L/min)
(50)
10
0 10 20 30 40 50 60 70 80 90 100
Spool stroke in %
(460) 120
5 4 52 GPM (200 L/min) nominal flow
at 145 PSI (10 bar) valve pressure
(400) drop
100
3
1 pv constant = 145 PSI (10 bar)
Flow in GPM (L/min)
9/20
RA 29 074/06.98
Transfer function for stepped electrical input signals for Model 4 WRK(E) 25
100 1 Change in signal
80 1 0 to 100 %
Spool stroke in % 2 2 0 to 75 %
60 3 0 to 50 %
4 0 to 25 %
3
5 0 to 10 %
40
4 Pilot pressure
20
p = 1450 PSI (100 bar)
5
0 30 60 90 0 30 60 90
Time in ms Time in ms
Operating curves: measured at = 190 SUS (41 mm2/s) and t = 122 F (50 C) Model 4 WRK(E) 25
(870)
220 92.4 GPM (350 L/min) nominal flow
(800) at 145 PSI (10 bar) valve pressure
5 4
200 drop
(700)
180 1 pv constant = 145 PSI (10 bar)
3
(600) 160
Flow in GPM (L/min)
0 10 20 30 40 50 60 70 80 90 100
Spool stroke in %
(1000)
260 132 GPM (500 L/min) nominal flow
at 145 PSI (10 bar) valve pressure
(900) 240
5 drop
220
4
(800) 1 pv constant = 145 PSI (10 bar)
200
(700) 2 pv constant = 290 PSI (20 bar)
180 3
Flow in GPM (L/min)
0 10 20 30 40 50 60 70 80 90 100
Spool stroke in %
10/20
RA 29 074/06.98
Transfer function for stepped electrical input signals for Model 4 WRK(E) 32
100 1
80
2
Spool stroke in %
60
40
4
20
Change in signal
1 0 to 100 %
2 0 to 75 %
3 0 to 50 %
4 0 to 25 %
5 0 to 10 %
Pilot pressure p = 1450 PSI (100 bar)
Operating Curves: measured at = 190 SUS (41 mm2/s) and t = 122 F (50 C)
Model 4 WRK(E) 32
280
(1000) 3 2 pv constant = 290 PSI (20 bar)
240 3 pv constant = 435 PSI (30 bar)
2
(750) 200 4 pv constant = 725 PSI (50 bar)
5 pv constant = 1450 PSI (100 bar)
160
1
(500)
120
pv = Valve pressure drop
80 to VDMA 24311
(250)
(Inlet pressure, less return line
40 pressure and less load pressure)
0 10 20 30 40 50 60 70 80 90 100
Spool stroke in %
11/20
RA 29 074/06.98
Transfer function for stepped electrical input signals for Model 4 WRK(E) 35
100 1
80
Spool stroke in % 2
60
40
4
20
Operating Curves: measured at = 190 SUS (41 mm2/s) and t = 122 F (50 C)
Model 4 WRK(E) 35
(2000)
500 2
3 pv constant = 435 PSI (30 bar)
0 10 20 30 40 50 60 70 80 90 100
Spool stroke in %
12/20
RA 29 074/06.98
B A
7.638
(194)
7
8 3.386
(86)
7.283 (185)
11.65 (296)
11.96 (304) 2.756
(70)
9 11 12 13 10
0.0004/4.0 in
P 0.01/100 mm
X Y
1.811 A B 2.874
32
(Rmax 4)
(46) T T (73)
Valve mounting interface to ISO 4401-5, NFPA T3.5.1 M R1 and Valve mounting bolts
ANSI B93.7 D 05 4) 1/4-20 UNC x 1-3/4" (M6 x 45)
Subplates (UNC bolt kit part no. US00 833 367)
G 534/05 (3/4" NPT) Socket head cap screws, SAE grade 8 or better
G 534/12 (SAE-12; 1-1/16-12) Tightening torque 11.6 lb-ft (15.5 Nm)
G 535/05 (3/4" NPT) with ports X and Y
Subplate and valve mounting bolts must be ordered separately,
G 535/12 (SAE-12; 1-1/16-12) with ports X and Y
see RA 45 054
G 536/05 (1" NPT) with ports X and Y
G 536/12 (SAE-16; 1-5/16-12) with ports X and Y
13/20
RA 29 074/06.98
B A
8.031
(204)
7
3.780
8 (96)
7.362
(187)
13.50 3.583 (91)
(343)
0.472 9 12 11 13 10
(12)
P 0.0004/4.0 in
T X 0.01/100 mm
2.752 3.701 32
(69.9) (94) (Rmax 4)
A B Y
Required surface finish of
0.827 interface when mounting the
(21) valve without our subplate
4.000
(101.6)
5.591
(142)
Valve mounting interface to ISO 4401-7, NFPA T3.5.1 M R1 and Valve mounting bolts
ANSI B93.7 D 07 2) 1/4-20 UNC x 2-1/4" (M6 x 60 mm)
Subplates 4) 3/8-16 UNC x 2-1/4" (M10 x 60 mm)
G 172/05 (3/4" NPT) (UNC bolt kit part no. US00 833 395)
G 172/12 (SAE-12; 1-1/16-12) Socket head cap screws, SAE grade 8 or better
G 174/05 (1" NPT)
Tightening torque 1/4" 11.5 lb-ft (15.5 Nm)
G 174/12 (SAE-16; 1-5/16-12)
3/8" 55 lb-ft (75 Nm)
G 174/08 (3/4" ISO flanged ports)
Subplate and valve mounting bolts must be ordered
separately, see RA 45 0564
14/20
RA 29 074/06.98
B A
H1
7 8
H2
L2
L1 B1
0.551
(14)
9 12 11 13 10 0.0004/4.0 in
0.01/100 mm
32
(Rmax 4)
T P Y
3.622 4.724 Required surface finish of
(92) (120) interface when mounting the
X A B valve without our subplate
15/20
RA 29 074/06.98
3 1 2 4 5 6
0.591
(15)
B A
10.236
(260)
7 8
5.984
(152)
9.291
(236)
19.764 7.756
(502) (197)
11 12 9 13 10
10.118
(257)
0.906
(23) 7.50
(190.5)
0.0004/4.0 in
T P Y
0.01/100 mm
32
7.874
(Rmax 4)
(200) 6.260
(159)
0.807 X A B Required surface finish of
(20.5) interface when mounting the
valve without our subplate
4.508
(114.5)
16/20
RA 29 074/06.98
3 1 2 4 5 6
0.591
(15)
B A
7 13.26
(337)
8
8.228
(209)
0.15
(4)
9.291
(236)
23.18 7.756
(589) (197) 0.236
(6)
9 12 11 10
13
1.772 7.50
(45) (190.5)
5.811
(147.6)
0.0004/4.0 in
0.315 0.01/100 mm
T .969 ) P .969 (8)
0.807 1 0 1 0) Y 32
(20.5) (5 (5 (Rmax 4)
0.315 6.260
7.874 (8) (159)
(200) 69
X 69
1.9 0) 1.9 0) Required surface finish of
(5 5
A B ( interface when mounting the
valve without our subplate
9.201
(233.7)
12.59
(320)
17/20
RA 29 074/06.98
Valve piloting
Model 4 WRK (E)...2X/6A... External pilot supply Model 4 WRK (E)...2X/6A.ET. Internal pilot supply
External drain Internal drain
This model is externally piloted via port X and externally drained On this model, the pilot supply is internal from port P and the drain
via port Y. All internal plugs are installed. is internal to port T. Both ports, X and Y in the subplate must
be plugged.
Model 4 WRK (E)...2X/6A.E. Internal pilot supply
External drain Model 4 WRK (E)...2X/6A.T. External pilot supply
Pilot fluid is supplied internally from port P while the pilot valve is Internal drain
externally drained through port Y. Port X in the subplate must be This Model is externally piloted through port X and internally
plugged. drained to port T. Port Y in the subplate must be plugged.
Size 10 Size 16
Section D-D Section C-C
Section A-A Section C-C
Pressure reducing valve
P X
P T
1 X Y 2 1
Y Y T
X
P
P T
Cover
Main valve
Main valve
Pilot fluid supply external: 1 plugged Pilot fluid supply external: 2 plugged
internal: 1 open internal: 2 open
Pilot fluid drain external: 2 plugged Pilot fluid drain external: 1 plugged
internal: 2 open internal: 1 open
2 Main valve
P T P
T
2
X Y
X
T
Cover
Pilot fluid supply external: 1 plugged Pilot fluid supply external: 1 plugged
internal: 1 open internal: 1 open
Pilot fluid drain external: 2 plugged Pilot fluid drain external: 2 plugged
internal: 2 open internal: 2 open
Size 35
Section E-E Section C-C
X 1
Y 2 Pilot fluid supply
external: 1 plugged
Main valve internal: 1 open
Pilot fluid drain
T
T external: 2 plugged
internal: 2 open
18/20
RA 29 074/06.98
Terminal connections
+VB
13 5 9 b
Interlock + VF 3 V 10
I
Differential 4 12 H3
2
amplifier input:
5 VV
Reference potential
0 V to 10 V a +VB
1 2 5
Vcom.: 0 V to +10 V b 1 7
R1
PI V
I 8
a
3 4
R10
+VB 3 4
Supply voltage: 9 6 = 14
H1
1 6 D
+VDC + UM
+ + DC
2 DC
M0 12 C
11
0V UM =
7 11 E
power
Ordering code
2X
*
Amplifier Module Further details to be written in clear text
for proportional directional valve
Model 4 WRK 10 ...*) = VT 11076 = 2X Series 20 to 29
(20 to 29, externally interchangeable)
Model 4 WRK 16 ...*) = VT 11077
Model 4 WRK 25 ...*) = VT 11078
Model 4 WRK 32 ...*), 4 WRK 35 ...*) = VT 11079
19/20
RA 29 074/06.98
Notes