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Classic contributions: cryogenic treatment

Effects of cryogenic treatments on mechanical


properties and wear behaviour of high-speed
steel M2*
R. Mahmudi, H. M. Ghasemi and H. R. Faradji
In this contribution, originally published in 2000, the levels of hardness, impact toughness and
wear resistance of M2 high-speed steel after conventional heat treatment are compared with
those imparted by additional subzero and deep cryogenic processing.
Keywords: High speed steel, Cryogenic treatment, Wear resistance, Retained austenite, Toughness, Hardness

Introduction improvement in toughness and wear resistance with


little or no increase in hardness.
Conventional hardening (CH) of high-speed steel M2 is In the present study, the effects of both cold (CT) and
normally performed by austenitising at about 1230uC deep cryogenic (DCT) treatments on the hardness,
followed by cooling to ambient temperature. This toughness and wear resistance of M2 high-speed steel
treatment results in significant amounts of retained are discussed and compared with those of the con-
austenite which may be reduced in the subsequent ventionally-treated (CH) material.
tempering operations. The amount of retained austenite
is increased by increasing the austenitising temperature
and by the lowering of the cooling rate. Experimental details
Retained austenite has some detrimental effects on the The material used was an M2 high-speed steel of
hardness, wear resistance, machinability and dimen- composition 0?87C6?0W4?9Mo4?0Cr1?9V0?4Si
sional stability of high-speed steels.1,2 It is therefore 0?2Mn0?2Ni0?1Cu (wt-%). It was received in the
desirable to fully transform the retained austenite annealed condition as 6 mm-diameter bar from which
present even after tempering in high-speed steels. This all test pieces were cut to length for different purposes.
can be achieved by cryogenic treatments in which steels Austenitising was carried out in a salt bath, held in the
are cooled to below the Mf temperature where complete temperature range of 10501200uC, usually for times of
transformation will occur. a few minutes. Quenching was conducted in all cases in
Some investigators35 have drawn a distinction another salt bath at 300550uC, with a holding time of
between cold treatment (CT), at temperatures down 10 min, followed by oil quenching to ambient tempera-
to 280uC or thereabouts, and deep cryogenic treat- ture. Cold treatment (CT) down to 270uC was
ment (DCT), at about liquid nitrogen temperature conducted in a mixture of dry ice and ethanol for
(2196uC), as these two temperature ranges result in 90 min. Deep cryogenic treatment (DCT) was per-
different effects. It has been suggested that two different formed by immersion in liquid nitrogen (2196uC) for
mechanisms are operating in the cryogenic treatments of a duration of 90 min. In all cases, warming to room
steels, these being transformation of retained austenite temperature was in still air. Tempering was conducted in
and low-temperature conditioning of martensite. an air-circulating furnace held at 300560uC.
Transformation of retained austenite, which is largely After completion of the whole treatment cycles,
complete for most steels in the temperature range from different mechanical tests were performed at room
270 to 2110uC (CT), results in better dimensional temperature. Hardness values were determined by
stability, higher hardness values, lower toughness and standard Vickers HV30. The impact toughness was
very modest improvement in wear resistance. Continued measured on a universal impact tester, tested samples
cooling of martensite, well below the Mf temperature, being unnotched specimens having nominal diameters
e.g. to 2196uC (DCT), and holding in this temperature and lengths of 6 and 55 mm respectively. In order to
range for sufficient time, results in the precipitation of avoid any inconsistency of the results, at least four
very fine carbide particles on tempering.68 The different specimens were tested and the results were
formation of conditioned martensite results in an averaged.
The volume fraction of retained austenite was
determined by X-ray phase analysis at room tempera-
ture. Peaks {211} of martensite and peaks {220} and
*This is an edited version of a paper originally published in Heat Treatment {311} of retained austenite were employed. Scanning
of Metals (2000, 27, (3), 6972). At the time of publication, the authors
were in the Department of Metallurgy and Materials Engineering, Faculty electron microscopy (SEM) was used for metallographic
of Engineering, University of Tehran, PO Box 11365-4563, Tehran, Iran. examinations and observation of fracture surfaces.

2008 IHTSE Partnership


Published by Maney on behalf of the Partnership
162 International Heat Treatment and Surface Engineering 2008 VOL 2 NO 3/4 DOI 10.1179/174951508X446394
Mahmudi et al. Effects of cryogenic treatments on high-speed steel M2

any of the heat treatment processes studied, an increase


in austenitising temperature is accompanied by a
substantial increase in hardness and a drastic decrease
in toughness. Increasing austenitising temperature
results in an enhanced dissolution of alloy carbides
which, in turn, increases the concentration of carbon in
the matrix, leading to higher hardness values. This
harder and more brittle matrix is responsible for the
lower toughness values obtained. It might be expected
that, after quenching from higher austenitising tempera-
tures, greater amounts of retained austenite would
enhance toughness. However, it seems that retained
austenite is eliminated substantially upon cryogenic
cooling and the subsequent tempering at 560uC, result-
ing in lower toughness values.
Lowering the cryogenic treatment temperature
increases the hardness and decreases the toughness,
mainly due to a more enhanced transformation of
austenite to martensite. This effect is much more
pronounced at around the CT temperature range
(270uC), where a large quantity of retained austenite
is transformed to martensite. Lowering the temperature
further in DCT (2196uC) results in less change in both
hardness and toughness. The elimination of retained
austenite in CT and DCT specimens is believed to be
responsible for the 3852 HV improvements in hardness
values and the 2536 J cm22 drop of impact toughness
for the austenitising temperature of 1200uC.
As reviewed in the literature, some investigators have
reported increased toughness after DCT, an effect which
is not observed in the present work. The reason should
1 Effect of austenitising temperature and cryogenic treat-
be sought in the microstructural changes taking place
ment on a hardness and b toughness of M2 tool steel. All
after cryogenic treatments. Figure 2 shows the scanning
samples were quenched at 300uC and tempered at 560uC
electron micrographs of the material processed in CH,
CT and DCT. Because of the high austenitising
Wear resistance was measured under dry conditions temperatures involved (1200uC), the structure consists
using a pin-on-wheel configuration. The wheel was made of fine carbides and agglomerations of large carbide
of sintered cemented carbide (WCCo) 40 mm in particles in the martensite matrix. Although the struc-
diameter, having a nominal hardness of 90 RA. The pins tures of CH and CT conditions are very similar,
were 4?5 mm in diameter, making a line contact with the significant carbide refining occurred in the DCT condi-
periphery of the wheel. Before testing, the treated steels tion. This might be, in part, due to the low temperature
were ground to a reference microfinish of 0?8 mm. Tests conditioning of martensite which results in the pre-
were done by rotating the wheel at a peripheral speed of cipitation of fine carbides on tempering. However, it is
0?5 m s21, with a normal load of 80 N over distances up well accepted that the conditioning process is diffusion
to 2000 m. Wear behaviour was studied by determining dependent and requires a minimum time and tempera-
the weight loss, using an electronic balance, after the ture.9 It seems very likely that the 90 min holding time at
specimens were cleaned in acetone. DCT temperature was not sufficient and a longer time is
required to fully condition the structure in order to
Experimental results and discussion significantly improve the impact toughness.
For the various cryogenic treatments, the influence of
Hardness and toughness quenching temperature on hardness and impact tough-
The effect of austenitising temperature on hardness and ness is illustrated in Fig. 3. In contrast to the effect of
impact energy is shown in Fig. 1. It is observed that, for austenitising temperature, it can be seen that higher

2 Micrographs (SEM) of a CH, b CT and c DCT specimens. Samples were austenitised at 1200uC, quenched at 550uC
and tempered at 560uC

International Heat Treatment and Surface Engineering 2008 VOL 2 NO 3/4 163
Mahmudi et al. Effects of cryogenic treatments on high-speed steel M2

high toughness in the CH condition. The low hardness


can be improved significantly by DCT, with only a slight
decrease in toughness, especially for quenching tem-
peratures higher than 450uC.
The influence of tempering temperature on the
hardness and toughness of the material, as shown in
Fig. 4, indicates that a higher tempering temperature
results in higher hardness and lower impact toughness.
However, there are distinct differences in the behaviour
of the material under the various heat treatment
conditions. The variation of hardness with tempering
temperature is much greater for CH than for CT and
DCT. In other words, for cryogenically-treated speci-
mens, tempering at higher temperatures will result in less
hardness improvement without a significant drop in
toughness. This is believed to be due to the effective
transformation of retained austenite which takes place
after CT and DCT and before tempering, reducing the
contribution of the subsequent tempering in the
elimination of austenite. Improvement in hardness,
however, can be attributed to the precipitation of very
fine and hard carbide particles, formed as a result of the
martensite conditioning process.

Fracture surfaces
An SEM study of the fracture surfaces of the Charpy
specimens in the CH, CT and DCT conditions can be
seen in Fig. 5. A mixed-mode fracture, consisting of
quasi-cleavage within the prior austenite grains and low-
energy tear at the pre-existing grain boundaries, can be
detected under all conditions tested. The amount of
3 Effect of quenching temperature and cryogenic treat- plasticity associated with the tear region appears to be
ment on a hardness and b toughness of M2 tool steel. quite small, with not much evidence of dimples or
All samples were austenitised at 1200uC and tempered microvoid coalescence. Quasi-cleavage fracture is typical
at 440uC of steels that have been quenched and then tempered to
precipitate a fine network of carbide particles.10 Under
quenching temperatures result in lower hardness and these conditions, true cleavage facets are initiated at
higher toughness. However, the inverse relation between carbide particles or large inclusions. This quasi-cleavage
hardness and toughness still exists. This behaviour can mechanism can be seen in the SEM fractographs shown
be related to the retained austenite present under in Fig. 5.
different processing conditions. Bearing in mind that Although CH samples exhibited an impact energy of
the amount of untransformed austenite is proportional 260 J cm22 which is slightly higher than the 228 J cm22
to the difference between the Ms and quenching shown by the DCT samples, no significant differences in
temperature, one may expect a higher amount of fracture surfaces appearance can be detected. However,
retained austenite for higher quenching temperatures. the measured impact energy values decreased in the
This results in a relatively low hardness and a reasonably order CH, CT and DCT, which corresponds to the order

4 Effect of tempering temperature and cryogenic treatment on a hardness and b toughness of M2 tool steel. All samples
were austenitised at 1200uC and quenched at 300uC

164 International Heat Treatment and Surface Engineering 2008 VOL 2 NO 3/4
Mahmudi et al. Effects of cryogenic treatments on high-speed steel M2

5 Fractographs (SEM) of a CH, b CT and c DCT specimens. Samples were austenitised at 1200uC, quenched at 300uC
and tempered at 560uC

6 Weight loss as function of a sliding distance (sliding speed: 0?5 m s21) and b sliding speed (sliding distance: 400 m)
for three types of treated specimens given in Table 1. Load is 80 N

of decreasing retained austenite, as shown in Table 1. specimens are seen to have the smallest weight loss
The volume of retained austenite was 6?8, 5?1 and 4?0% and the CH specimens the largest, the CT condition
respectively for CH, CT and DCT specimens austeni- lying between these two limits. It seems that the
tised at 1200uC, quenched at 300uC and tempered at transformation of retained austenite to martensite
560uC. during sliding has improved the wear resistance of the
specimens, irrespective of heat treatment conditions.
Wear behaviour This might be due to the fact that the increased strain
The influence of sliding distance and speed on the wear rates at higher sliding velocities can cause some
behaviour of CH, CT and DCT specimens is shown in strengthening which will reduce the wear rate.
Fig. 6. Figure 6a shows the variation of weight loss with Concerning the influence of cryogenic temperature on
sliding distance up to 2000 m of sliding at a constant wear behaviour, it is observed that, although the volume
sliding speed of 0?5 m s21. The deep cryogenically- fraction of retained austenite is reduced from 6?8 to
treated specimens showed the smallest weight loss 5?1%, the improvement in wear resistance in the CT
followed by those subjected to cold treatment and condition is rather small. However, DCT specimens,
conventional hardening at all sliding distances. At with levels of retained austenite similar to those of the
2000 m sliding, the wear resistance of DCT specimens CT condition (4 and 5?1% respectively), have shown
is about 20% better than CH and 15% better than CT significantly lower levels of weight loss. Therefore, the
conditions. transformation of retained austenite cannot adequately
The effects of sliding speed on the wear behaviour of describe this behaviour and, thus, carbide precipitation
the specimens, at a sliding distance of 400 m, are must be the main cause of enhanced wear resistance in
illustrated in Fig. 6b. At all sliding speeds, DCT the DCT condition.

Table 1 Processing routes and retained austenite Conclusions


contents of M2 samples used in the wear tests:
samples austenitised at 1200uC, quenched at Different processing parameters, such as austenitising,
300uC and tempered at 560uC quenching and tempering temperatures, have been
shown to affect the mechanical properties and wear
Retained
behaviour of M2 tool steel. Increased austenitising and
Cooling austenite,
Condition temperature, uC vol.-% tempering temperatures, as well as lower quenching
temperatures, increased the hardness and reduced the
Conventional hardening (CH) 25 6.8 impact toughness of the material. This was the case for
Cold treatment (CT) 270 5.1 both conventionally hardened and cryogenically-treated
Deep cryogenic 2196 4.0 conditions. Cold treatment down to 270uC transforms
treatment (DCT)
most of the retained austenite and causes significant

International Heat Treatment and Surface Engineering 2008 VOL 2 NO 3/4 165
Mahmudi et al. Effects of cryogenic treatments on high-speed steel M2

gains in hardness and wear resistance and some losses in References


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