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001 Defects
2. Definition of defect is
Answer: - Defect is a physical, aesthetic, or functional attribute of a product or
service that exhibits that the product or service failed to meet one of the desired
specification.
Based on Cause:
Raw materials
Product design
Tooling design
Process parameters
Process Control
Based on stage:
Casting
Rough Machining
Finish Machininhg
Service
Based on Reparability:
Repairable
Irreparable
4. What are casting defects? Describe their nature and name examples.
Answer:- Casting defect is an undesired irregularity in a metal casting process.
Some defects can be tolerated while others can be repaired, otherwise they must be
eliminated. They are broken down into five main categories: gas
porosity, shrinkage defects, mold material defects, pouring metal defects,
and metallurgical defects.
5. What are rolling and forging defects? Describe their nature and name examples.
Forging The initial shape is squeezed and shaped between two opposing dies.
Rolling A slab or plate is squeezed between two rotating rolls to reduce the
height so as to produce thinner shapes like sheets.
Lecturer__K.Carjova__
Mark_____________