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CASTINGS
SB-26 /SB-26M
(Identical with ASTM Specification B 26 /B 26M-96a for the alloys and tempers covered except for the deletion of A99
requirements for governmental and military agencies, the addition of 15.2, and editorial differences. Certification has been made
mandatory.)
A99 TABLE 1
CHEMICAL COMPOSITION LIMITS
ANSI UNS Aluminum Silicon Iron Copper Manganese Magnesium Chromium Nickel Zinc Tin Titanium Each Total
204.0 A02040 Remainder 0.20 0.35 4.25.0 0.10 0.150.35 ... 0.05 0.10 0.05 0.150.30 0.05 0.15
356.0 A03560 Remainder 6.57.5 0.6B 0.25 0.35B 0.200.45 ... ... 0.35 ... 0.25 0.05 0.15
B443.0 A24430 Remainder 4.56.0 0.8 0.15 0.35 0.05 ... ... 0.35 ... 0.25 0.05 0.15
2
NOTES:
(1) When single units are shown, these indicate the maximum amounts permitted.
(2) Analysis shall regularly be made only for the elements specifically mentioned in this Table.
1998 SECTION II
(3) The following applies to all specified limits in this Table: For purposes of determining conformance to these limits, an observed value or a
samples for trace elements not specified in the specification. However, such analysis is not required and may not cover all metallic Others
elements. Should any analysis by the producer or the purchaser establish that an Others element exceeds the limit of Each or that the
aggregate of several elements exceeds the limit of Total, the material shall be considered non-conforming.
B If iron exceeds 0.45%, manganese content shall not be less than one-half of the iron content.
E 607 Test Method for Optical Emission Spectrometric 4.2.4 Whether surface requirements shall be
Analysis of Aluminum and Aluminum Alloys by the checked against observational standards where such
Point-to-Plane Technique, Nitrogen Atmosphere standards are established (17.1),
E 716 Practices for Sampling Aluminum and Aluminum
Alloys for Spectrochemical Analysis 4.2.5 Whether liquid penetrant inspection is re-
E 1251 Test Method for Optical Emission Spectrometric quired (17.2), and
Analysis of Aluminum and Aluminum Alloys by the 4.2.6 Whether radiographic inspection is required
Argon Atmosphere, Point-to-Plane, Unipolar Self Ini- (17.3).
tiating Capacitor Discharge
TABLE 2
TENSILE REQUIREMENTSA
(Inch-Pound Units)
NOTES:
(1) For purposes of determining conformance with this specification, each value for tensile strength and yield strength shall be rounded to the
nearest 0.1 ksi and each value for elongation shall be rounded to the nearest 0.5%, both in accordance with the rounding method of
Recommended Practice E 29.
A If agreed upon between the manufacturer and the purchaser, other mechanical properties may be obtained by other heat treatments such as
F As fabricated.
T4 Solution heat-treated and naturally aged to a substantially stable condition.
T6 Solution heat-treated and then artificially aged.
T7 Solution heat-treated and stabilized.
Additional digits, the first of which shall not be zero, may be added to designation T1 through T10 to indicate a variation in treatment that
significantly alters the characteristics of the product.
C For information only, not required for acceptance.
8.1.1 Not more than 2000 lb [1000 kg] of clean 9.2 When specified, the average tensile strength,
castings (gates and risers removed) or a single casting average yield strength, and average elongation values
poured from one furnace. of specimens cut from castings shall be not less than
75% of the tensile and yield strength values and not
8.1.2 Castings poured continuously from one fur- less than 25% of the elongation values specified in
nace for not more than eight consecutive hours. Table 2 [Table 2M].
8.2 Samples for determination of chemical composi-
tion shall be taken in accordance with one of the
following methods: 10. Workmanship, Finish, and Appearance
8.2.1 Samples for Chemical Analysis Samples for 10.1 The finished castings shall be uniform in compo-
chemical analysis shall be in accordance with Practice E sition and free of blowholes, cracks, shrinks, and other
88 except that the weight of a prepared sample shall discontinuities except as designated and agreed upon
be not less than 75 g. as acceptable by the purchaser.
4
PART B NONFERROUS MATERIAL SPECIFICATIONS SB-26 /SB-26M
NOTES:
(1) For purposes of determining conformance with this specification, each value for tensile strength and yield strength shall be rounded to the
nearest 1 MPa and each value for elongation shall be rounded to the nearest 0.5%, both in accordance with the rounding method of
Recommended Practice E 29.
A If agreed upon between the manufacturer and the purchaser, other mechanical properties may be obtained by other heat treatments such as
F As fabricated.
T4 Solution heat-treated and naturally aged to a substantially stable condition.
T6 Solution heat-treated and then artificially aged.
T7 Solution heat-treated and stabilized.
Additional digits, the first of which shall not be zero, may be added to designation T1 through T10 to indicate a variation in treatment that
significantly alters the characteristics of the product.
D For information only, not required for acceptance.
5
SB-26 /SB-26M 1998 SECTION II
in. mm
Diameter of reduced section 0.250 6.00 15. Repair of Castings
Length of reduced section 114 36
Gage length 1.000 30.00 15.1 Castings may be repaired only by processes
Radius of fillet 3 6
16 approved and agreed upon between the producer and
Diameter of end section 3 9
8 purchaser, that is, welding, impregnation, peening,
Overall length:
With shouldered ends 238 60 blending, soldering, etc. Limitations on the extent and
With threaded ends 3 75 frequency of such repairs, and methods of inspection
With plain cylindrical ends 4 100 of repaired areas should also be agreed upon.
TABLE 3
DISCONTINUITY-LEVEL REQUIREMENTS FOR ALUMINUM SAND CASTINGS
(Reference Radiographs E 155)
Section Thickness, in. [mm]
15.2 The welding procedure and welders shall be 17.2.2 Acceptance standards for discontinuities
qualified in accordance with Section IX of the shall be agreed upon, including size and frequency per
ASME Code. unit area and location.
17.3 Radiographic Inspection:
17.1 Requirements such as surface finish, parting 18.1 Castings that show unacceptable defects revealed
line projections, snagging projections where gates and by operations subsequent to acceptance and within an
risers were removed, etc., may be checked visually. It agreed time may be rejected, and shall be replaced by
is advisable to have agreed-upon observational standards the producer.
representing both acceptable and unacceptable material. 18.2 In the case of dissatisfaction regarding rejections
based on chemical compostion and mechanical proper-
17.2 Liquid Penetrant Inspection:
ties specified in Sections 7 and 9, respectively, the
A99 17.2.1 When specified, liquid penetrant inspection producer may make claim for rehearing as the basis
shall be in accordance with Test Method E 165, and of arbitration within a reasonable time after receipt by
the required sensitivity shall be specified. the producer of the rejection notification.
20.1 The material shall be packaged in such a 20.4 When specified in the contract and purchase A99
manner as to prevent damage in ordinary handling and order, material shall be preserved, packaged, and packed
transportation. The type of packaging and gross weight in accordance with the requirements of Practices B
of individual containers shall be left to the discretion 660. The applicable levels shall be specified in the
of the producer unless otherwise agreed upon. Packaging contract or order.
methods and containers shall be so selected as to permit
maximum utility of mechanical equipment in unloading
21. Keywords
and subsequent handling. Each package or container
shall contain only one size, alloy, and temper of material 21.1 aluminum; sand casting
ANNEX
(Mandatory Information)
A1. ACCEPTANCE CRITERIA FOR A1.2.5 For codification purposes, an alloying ele-
INCLUSION OF NEW ALUMINUM AND ment is any element intentionally added for any purpose
ALUMINUM ALLOYS IN THIS other than grain refinement and for which minimum
SPECIFICATION and maximum limits are specified. Unalloyed aluminum
contains a minimum of 99.00% aluminum.
A1.1 Prior to acceptance for inclusion in this specifi-
cation, the composition of wrought or cast aluminum A1.2.6 Standard limits for alloying elements and
or aluminum alloy shall be registered in accordance impurities are expressed to the following decimal places:
with ANSI H35.1 or H35.1M. The Aluminum Associa- Less than 0.001% 0.000X
tion holds the Secretariat of ANSI H35 Committee and 0.001 to but less than 0.01% 0.00X
administers the criteria and procedures for registration. 0.01 to but less than 0.10%
Unalloyed aluminum made by a refining process 0.0XX
A1.2 If it is documented that the Aluminum Associa- Alloys and unalloyed aluminum not made by a refin- 0.0X
tion could not or would not register a given composition, ing process
an alternative procedure and the criteria for acceptance 0.10 through 0.55% 0.XX
shall be as follows: (It is customary to express limits of 0.30 through
0.55% as 0.X0 or 0.X5.)
A1.2.1 The designation submitted for inclusion Over 0.55% 0.X, X.X, etc.
(except that combined Si+Fe limits for 99.00% mini-
does not utilize the same designation system as described
mum aluminum must be expressed as 0.XX or
in ANSI H35.1 or H35.1M. A designation not in conflict 1.XX)
with other designation systems or a trade name is
acceptable. A1.2.7 Standard limits for alloying elements and
A1.2.2 The aluminum or aluminum alloy has been impurities are expressed in the following sequence:
offered for sale in commercial quantities within the Silicon; Iron; Copper; Manganese; Magnesium; Chro-
prior twelve months to at least three identifiable users. mium; Nickel; Zinc (Note A1.1); Titanium; Other Ele-
ments, Each; Other Elements, Total; Aluminum (Note
A1.2.3 The complete chemical composition limits A1.2).
are submitted.
NOTE A1.1 Additional specified elements having limits are
A1.2.4 The composition is, in the judgement of inserted in alphabetical order of their chemical symbols between
the responsible subcommittee, significantly different zinc and titanium, or are specified in footnotes.
from that of any other aluminum or aluminum alloy NOTE A1.2 Aluminum is specified as minimum for unalloyed
already in the specification. aluminum and as a remainder for aluminum alloys.
APPENDICES
(Nonmandatory Information)
X2. SI UNITS
X2.1 The SI unit for strength properties now shown
is in accordance with the International System of Units
(SI) (Practice E 380). The derived SI unit for force is
the newton (N), which is defined as that force which
when applied to a body having a mass of one kilogram
gives it an acceleration of one meter per second squared
(N p kgm /s2). The derived SI unit for pressure or
stress is the newton per square meter (N /m2), which
has been named the pascal (Pa) by the General Confer-
ence on Weights and Measures. Since 1 ksi p 6,894,757
Pa, the metric equivalents are expressed as megapascal
(MPa), which is the same as MN /m2 and N /mm2.
10
Solidi-
Pattern Resist- fication Resist- Anodiz- Chemical Strength Suita-
Shrinkage ance to Shrink- ance ing Oxide at Ele- bility Suita-
Alloy Allowance,A Hot Pres- age Normal- to (Ap- Coating vated for bility for
in./ft Approximate Melting Crack- sure Fluid- Ten- ly Heat Corro- Machin- Polish- Electro- pear- (Protec- Tempera- Weld- Braz-
ANSI UNS [mm/m] Range,B F [C] ingC Tightness ityD dencyE Treated sionF ingG ingH platingI ance)J tion)K tureL ingM ingN
204.0 A02040 5
32 [13] 9851200 [529649] 4 3 3 4 yes 4 1 2 1 3 4 1 4 no
356.0 A03560 5
32 [13] 10351135 [557613] 1 1 1 1 yes 2 4 5 2 4 2 3 2 no
B443.0 A24430 5
32 [13] 10651170 [574632] 1 1 1 1 no 2 5 5 2 5 2 4 1 ltd
NOTES:
11
1 indicates best of group, 5 indicates poorest of group.
A Allowances for average castings. Shrinkage requirements will vary with intricacy of design and dimensions.
B Temperatures of solidus and liquids are indicated; pouring temperatures will be higher.
C Ability of alloy to withstand contraction stresses while cooling through hot-short or brittle-temperature range.
D Ability of liquid alloy to flow readily in mold and fill thin sections.
E Decreased in volume accompanying freezing of alloy and measure of amount of compensating feed metal required in form of risers.
F Based on alloy resistance in standard-type salt-spray test.
G Composite rating based on ease of cutting, chip characteristics, quality of finish, and tool life. Ratings, in the case of heat-treatable alloys,
based on a -T6 temper. Other tempers, particularly the annealed temper, may have lower rating.
H Composite rating based on ease and speed of polishing and quality of finish provided by typical polishing procedure.
I Ability of casting to take and hold an electroplate applied by present standard methods.
J Rated on lightness of color, brightness, and uniformity of clear anodized coating applied in sulfuric acid electrolyte.
PART B NONFERROUS MATERIAL SPECIFICATIONS